This sheets the cover sheet [STATUS OF REVISION {or all Subsequent sheets having the same document number, The Revsion HGex@nd fe biet description of the revision shail be eniered en the cover sheet, The last document number on the cover shee! revision indexis shown on all sheets. {and equally epplies fo all sheets having t ‘vision index shall be added to the that document number. The new Rev. | PreparediChanged No. Checked ‘Approved Name | Date Name | Date | Name | Date Sialus Kind of Revision o | ars | 2543 Niky [25inar13| 04/43 S.No, ee [See ee [ae DESCRIPTION 1_|STRESS CALCULATIONS for SUPERHEATER2 19.27 REFERENCE SHEETS CUENT. LAMBION ENERGY SYSTEMS PROJECT i EPC CENTRE / WORK: CH16-3, TTC, MIDC ARE ‘THANE- BELAPU! BOILER SYSTEM FUrNSCE Fabrica {INDIA] Leg. S: EA, PAWANA VILLAGE, IR ROAD, NAVI-MUMBA-400705 Document Title, : STRESS CALCULATIONS for SUPERHEATER2 FFIL JOB NOs 201313 Page No Rev No 1 Page 1 of 1FURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 [CLIENT TAMBION ENERGY SYSTEMS ‘Sheet 2 of 27 [EQUIPMENT NAME ‘SUPERHEATER.2 Doc No. 201313-M-D03, [EQUIPMENT NO. 201313 Revision No. oO INDEX of CONTENTS SL. Nes Description ‘Sheet Nrs 10 ct Cover Sheet index of Contents Revision Status Revision List Design Data Hydrostatic Test Pressure Calculations Tubes under internal Pressure : PG - 27.2.1 : SH2 Iniet Header under Internal Pressure With Tube Connections : SH2 >Input data for Headers : Internal Pressure >Input data for Tube Connections : internal Pressure Results : > MAWP & Check of Tast Pressure for Headers > Results for Headers under Internal Pressure : PG-27.2.2 > Results for Tube Conn.'s on Header and Check for Ligament Efficiency [Outlet Headers under Internal Pressure With Tube Connections: SH2 >Input data for Headers : Internal Pressure I>Input data for Tube Connections : Internal Pressure Results: > MAWP & Check of Test Pressure for Headers |> Results for Headers under Internal Pressure : PG-27.2.2 > Results for Tube Conn.'s on Header and Check for Ligament Efficiency End Cover Thk. Cals : Pipe 150 DN:: Inlet Header IEnd Cover Thk. Cals : Pipe 150 DN : Outlet Header On eUNH 709 10to 14 15 to 19 20 to 23, 24 to 27,FURNACE FABRICA (INDIA) LTD. Stress Calculations [MAKER'S Nr. : 203313 [cueNT. LAMBION ENERGY SYSTEMS, ‘Sheet 3 of 27 [EQUIPMENT NAME SUPERHEATER.2 Doc No. 201313.M-D03 [EQUIPMENT NO. 201313 Revision No, o REVISION STATUS Page |Rev.00 |Rev.01 |Rev.o2 |Rev.o3 [Date | Page |Rev.00|Rev.c1 |Rev.02 [Rev.03 [Date HE KO EO OE KOFURNACE FABRICA (I INDIA) LTD. Stress Calculations MAKER'S Nr, : 203313 CuENT LAMIBION ENERGY SYSTEMS [sheet 4 of 27. EQUIPMENT NAME SUPERHEATER.2, Doc No. 201313-N-003 [EQUIPMENT NO. 201313 Re REVISION LIST. Sh.Nes DESCRIPTION of REVISION SHEETS REVISED REMARKSFURNACE FABRICA (INDIA) LTD. Stress Calculations [MAKER'S Nr. : 201313 ‘Code of Construction (Operating Pressure Operating Temperature Operating Fluid Design Pressure Design Temperature Heat Transfer Area [Corrosion Allowance Radiography Post Weld Heat Treatment Hydro Test Pressure Joint Efficiency Factor Post Weld Heat Treatment Inspection By MPa Deg C| MPa Degc MPa [CLIENT LAMBION ENERGY SYSTEMS Sheet 5 of 27 [EQUIPMENT NAME SUPERHEATER.2 Doc No. 201313-M-D03 |EQUIPMENT NO. 201313 Revision No. o DESIGN DATA Units Equipment Tag Nr. = 201313 [Equipment Name : SUPERHEATER.2 Tube Side ASME SEC.1 ,2010 EDITION , 2011 ADDENDA 325 / 405 Steam 4.95 / 50.48 kg/em2g Tubes = 405 ; IL Hea. = 325 ; OL Header = 405 946 Headers & Tubes = 1.0mm 10 % Spot Tube to Tube ; 100 % for Headers. AS PER CODE 7.425 / 75.7 kg/cm 2g 10 ‘AS PER CODE Al-TUVFURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 [CUNT LAMBION ENERGY SYSTEMS Sheet 6 of 27 EQUIPMENT NAME ‘SUPERHEATER.2 Doc No. 201313-M-D03 [EQUIPMENT NO. 201313 Revision No. ° Hydrostatic Test Pressure Calculations Design Pressure / MAWP. 4.95 MPag Hydrostatic Test Pressure 1.5 x Design Pressure 742 © MPagFeIL Cylindrical shatl acc. te ASME, Sect. 1 Edition 2010, Addenda 20110 2 RO BAD - IBM Deutschland GabH Release : 04.02.00 (01/2013) Date:25.04,2013 18:29:13h Sheet: 1/ 3 Order: ‘WHRBOTLERSYSTEM 201313 ‘Drawing : GAOPSUPERHEATER2 201313-"-020 Dataset : TUBES 201313-m-D03 TUBES ; INTERNAL PRESSURE Name: Deo. Teli: Protocol of inpuwe Determination of test pressure ASME I Maximum inside dianeter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load conditions Design temperature (Fo) / (CF) 405.0 Design pressure - internal (MPa) / (psi) 4.95 M.A.W.P. according to stamping (MPa) / (psi) Test pressure - internal (Pa) / (psi) Test: Safety factor against yield strength 0.9 Geometry, of cylinder Position number TUBES Designation TUBES: INTERNAL PRESSURE Product standard dimoneions ASME 836.10 (2004) tolerances SA530 (2o1la) Diameter inside’ / outside (nm) 33.4 Nominal-Pipe-size ) Wall thickness (inc.allow.) given (nm) 3.38 minimun / nexium (am) Mininun corroded wall thickness acc. to coce (mm) Wall thickness tolerance (mm) / (8) Corrosion allowance inside / outside (nm) 1.0 0.0 Length of shell (nm) 1468. ‘Type of component, formule Efficiency factor & Number of nozzles / number of nipple fields Compensation calculation Description of nozzle position Material data cylindrical shell Fos.-No. PROBAD material no. Material designation / Type, Grade / Clas $A-106 Free materiel input €asting quality factor ace. to PG-25 Creep range: Steel group ace. to PG-26 Heat absorb.tube (P6-27) aboolute ropes 153 ie - Bo 1.0 Shi-T40.FFEIL Cylindrical shell acc. te ASwE, Sect. Edition 2010, Addenda 2011a PRO BAD - 18M Deutschland Gnbi Release +: 04.02.00 (01/2013) Date: 25.04.2013 18:29:13n sheet: 2/ 3 Order WHREOTLSRSYSTEN 201313 Drawing : GAOFSUPSRREATAR2 201313-m-010 Dataset + TUBES No. 201313-4-D03 TUBES : INTERNAL PRESSURE Nene : Dep. Tel. : Results calculation with Determination of tect presau: ASME I Maxinum inside diameter incl. tolerance of wall thickness yes Load case Int pressure Design pressure 4.950 Mee Allowable working pressure 9.763 MPa Min, test pressure ambient temperature 7.425 MPa Allowable test pressure 241470 MP2 Deeign temperature 405.00 °c Allowable temperature a7e.2a °C Number of nozzles or openings 0 of ligament areas 0 Maximum allowed diameter for openings which do ni require reinforcement acc.to FG-32.1.2 dmax 34.48 mm Results Cylindrical Shell Positions Number: TUBES Designation: TUBES: INTERNAL PRESSURE ‘Type of conponent:Abs. tube Calcul. formula : (27.2.1) Dimension series standara ‘ASME 836.10 (2008) Tolerances standerd SA-530 (20114) Diameter inside/outside _di/do {33-40 mm Diameter not inside/eutside d0i/d0o 29.49 / 33.40 mm Wall thickiiess - actual t (840,87) 3.38 mm Wall thickness - net £0 1.96 mm Wall thickness - required w/o allowances ~ without openings ted (PG-27.2.1) 1,10 sm referr.to di triO (informativ) 1.04 mm wali thickness given t 3.38 mm Minus tolerance ct 12.50% 0142 om Corrosion allowance inside/outside cai/caa 100.) 0.00 om Factor acc. PG-27.4, Note 4 e 0.00 mm Length of cylindrical shell L 1468.00 mm Weignt c 3.67 ka Volume inside v 0.82 an3SEL Release = 04.02.00 Cylindrical shell ace. to ASME, Sect. 7 Edition 2010, Addenda 2011a PROBAD~ 18M Deutschland Grbi (01/2013) Date:25.04.2013 18:29:13h Sheet: 3/ 3 Dataset : TUBES No.: 201313-M-D03 Material : PROBAD-Wo. : 153 Product form : Smle.2p. Cylinder : Specif. Nov: SA-106 Type, Grade: B ——— Class, Cond. : Quality i Ferritic Notes 2 610/S1,72 Steel group: seamless wt 1,000 Design temperat. | Ambient temperat Allowable stress 86.18 MPa 118.00 MPa Minimum tensile strength MPa 415,00 MPa Minimum yield streagth 166.00 MPa 240.00 MP2 Average creep rupture strength MPa ++4 End of results ++!FFIL Gylindricel shell acc. to ASME, Sect. 1 Edition 2010, Addenda 20112 PRO BAD - TBM Deutechland GrbH Release + 04.02.00 (01/2013) Date:25.04.2013 18:29:23h Sheet: 1/ 5 Order: -WHRBOTLERSYSTEN 201313 Drawing : GAOFSUPERHEATER2 201313-m-010 Dataset : INLETHEADER No. + 701313-M-D03 INLET HEADER : INTERNAL PRESSURE Nene t Dep. Tel.: PEOtOCOl of input Determination of test: pressure ASME I Maxinun inside diancter incl, tolerance of well thickness yes Consideration of tolerance at nozzle reinforcenent yes Load conditions Design temperature tc) -7 (Pr) 325.0 Design presoure — internal (MPa) / (psi) 4.95 M.A.W.P. according to stamping (ara) / (psi) Test pressure - internal (apa) / (psi) Test: Safety factor against yield strength 0.9 Geonetry of cylinder Position number TL HEA. Designation INLET HEADER Product standard dimensions ASME B36.10 (2008) tolerances 8A-530 (20114) Diameter inside / outside (am) 168.3 ‘Nominal-Pipe-Size (Gn) Wall thickness (inc.allow.) given (mm) 10.97 minimum / maximon: (nm) Minimum corroded wall thickness ace. to code (nm) Wall thickness tolerance (nm) / (2) Corrosion allowance inside / outside (om) 1.00.0 Allovance for threading and structural stability C (nm) 0.0 Length of shell (mm) 3200 Type. of conponent, formula Pipe (es-27) Efficiency factor = Number of nozzles / number of nipple fields 1 Compensation calculation Description of nozzle position absolute Material data cylindrical shell Pos.-No. Th Hei PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 JB / Free daterial input no fasting quality factor ace. to PG-25 1.0 Creep range: Steel group acc. to PG-26FIL, 2 RO BAD ~ IBM Deutschland GnbH Release + 04.02.09 (01/2013) Date: 25.04.2013 18:29:23n sneet: 2/ 5 Dataset : INLETHEADER No.: 201313-M-D03 General nipple datas Nr. © 1 Position number Designation ‘Type of component, formula ‘Type of connection Nipple field position Nipple 1: Distance to refer.point Circumferential position Nipple field configuration Uw phi ‘TUBES ‘TUBES Heat absorb .tubs (P¢-27) set on, fully welded (mj 100.0 (?) 180.9 Regular rectangular pattern Longitudinal pitch pl (nm) 190.9 Number of nipples in longitudinal direction nl 3 Cizcumferentiel pitch pe ”) Number of rows in circumferential direction Re 2 Longitudine? weld penetrates opening no. Geometry’ Nipple Pos.-No. TUBE Preduct standard dimensions ASME, B36.20 (2004) tolerances $A-530 (20114) Diameter inside / outside (am 33-4 Nominal-Pipe-Size (Gn) Drill hole diameter (nm) Wall thickness gives (am) 3.38 minimum / imaximua (aim) Mininun corroded wall thickness acc. to code (cn) Wall thickness tolerance (am) / (8) Corrosion allowance inside / outside Nipple projection inside / outeide Material data Nipple PROBAD material no. Material designation / Type, Grade / Class’ Free material input Casting quality factor acc. to PG-25 Creep range: Steel group acc. to PG-26 (mm) 1.0 0.0 (nm) 30.0 Fos.-No. TUBES 153 SA-106 /B / no LoFFIL Gylindrical shell acc. to ASME, Sect. Edition 2010, Addenda 20112 2 RO BAD — IBM Deutschland Gnbit Release : 04.02.00 (01/2013) Date: 25.04.2013 18:29:29h Order: WHREOILERSYSTEN Drawing : GAOFSUPERHEATER2 201313-M-010 Dataset: INLETHEADER No.: 201313-M-D03 INLET HEADER : INTERNAL PRESSURE Name Dep Teli: Results calculation with Determination of test pressure Sheet: ASME I Maximum ineide dianeter incl. tolerance of wall thickness Consideration of tolerance at nozzle reinforcement Load case Design pressure Allowable working pressure = Main body without openings Allowable test pressure = Main body without openings Design: temperature Allowable temperature Number of nozzles or openings ef ligament areas Liganent efficiency n, test pressure ambient temperature Ez Maxinum allowed diameter for openings which do not requize roinforcemont acc.to PC-32.1.2 dmax Results Cylindrical Shell Tyre of componen Dimension series otanderd Tolerances standard Diameter inside/outside Diameter net tions Number: TL HEA Designation :Pipe Calcul. formila + 2 INLET ‘ASME B36.10 $B-530 difdo Z inside/outside dUi/d0o 151.10 / SF ie jes Int pressure 4.950 8.865 12.572 7.425 16.227 23.012 325.00 443.66 MPa MPa Mpa MPa MPa Pa °c °C (2008) (2021a) 268.30. mn 168.30 mm. Wall thickness - act % (880,X8) et Wall thickness - net £0 mn Wall thickness - required w/o allowances = without openings trO (PG-27.2.2) mm referr.to di triO (PG-27.2.2) mm = inclusive ligament efficiency trE (PG-27.2.2) oa referr,to di trif (EG-27.2.2) mm Wall thickness given t tm minimum acc. code _ tomin zm Minus tolerance ct 12.504 1.37 mm Corrosion allowanco inside/outside cai/eaa 1.00 / 0.00 mm Factor acc, PG-27.4, Note 3 c 0.00 nm Factor acc. PG-27.4, Note 6 y 9.400Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 203: PRO BAD --18M Deutechland Gnbi Design temperat. Release +: 04.02.00 (01/2013) Date: 25.04.2013 18:29:23n sheet: 4/5 Dataset : INLETHEADER No. 201333-M-D03 Length of cylindrical shell L 3200.00 mm Weight c 2140.92 kg Volune ineide v 9.05 m3 Material ; PROBAD-Nc. : 153 Product form : smls.?p. Cylinder + Specit, No.: SA=106 Type, Grade : 8 ——— Class,Cond. : Quality 1 Forritic Notes + G20/Si, TL Ambient temperat. Allowable stress 118.00 Mea 118.00 MPa Mininum tensile etrength MPa 415.00 MPa Minimum yield etrength 183.00 MPa 240.00 Mea Average Creep rupture strength Mea Nipple field: No./ Fosition-No.| 1 / TUBES y Designation TUBES ype o£ Component, formula ‘Abs tube (27.2.1) ‘Type of Connection set-on, fully Welded Configuration of nipple field |Regular rectangula pattern Nippie 1:Digt.to ref.pt-11 (mm)| — 100.00 Cixcumfer.pos.phi(deg)| — 180.00 hongit. direct. Pitch pl (mm)| 100.00 Number nl 31 Circunf.direst. Pitch peldeg) Number ne 2 Material Nipple (tube) ——— PROBAD-No./ Prod.form | 153 / Smis.Pp. 1 Specif.-No./Type,Grade| $a-106 /B i Clags,Cond./ Quality [Bexcitic t Notes 610,81, 71 All. stress design temp.(MPa)} 118.00 ambient temp.(MPa)| 118.00 tensile str. design temp. (MPa) ambiont tomp.(¥Pa)| 415.00 Yield stren. design temp. (MPa)| 163.00 ambient temp. (uPa)| 240.00 Mean rupture strength (Pa)FFIL Cylindrical shell ace. to ASME, Sect. Edition 2010, Addenda 20114 ® RO.BAD— 18M Deutochiand Gnbi Release +: 04.02.00 (01/2013) Date: 25.04.2013 18:29:23h sheet: 5/ Dataset : INLETHEADER No. 201313-M-D03 Nipple field: No./ Position-No.| 1 / TUBES / Dimension series standard ASME B36.10 (2004 Tolerances stendard SA-530 (20114) Diameter inside dni_{imm) outside dno (mn) 33.40 relevant d (mn) 29.49 Wall thickness Nipple ~ actual to (mm|g 3.38. s40,s1D = net On (mm) 1.36 > required w/o allow. trn_ (mm) 0.85 (27.2.1) ref.to dni tend. (mm) 0.79 (infor.) Minus tolerance cen (mm) 0.42 etn (8) 32.50 Corrosion inside cani (mm) 1.00 outside cana {mm) 0.00 Factor 2.PG-27.4,Note 4 ¢ (mn) 0.00 Nipple-projection outside (in) @0.00 inside (mn) Allowable working pressure (NPa) 13.368 Allowable test pressure (MPa) 24.470 Ligament Sfficiency = Pitch - longitudinal 0.705 Pitch - circumferential § 4+ End of results +++FrIL Cylindrical ‘shell ace. to ASME, Sect. T Edition 2010, Addenda 201 PRO BAD - IBM Deutechland Gnbit Release : 04.02.00 (01/2013) Date:26,04.2013 10:19:49n Sheet: 1/ 5 Order: WHRBOTLERSYSTEN No: 201313 Drawing : GAOFSUPERHEATER2 No.: 201313-M-010 Dataset : OUTLETHEADER No.: 201313-M-p03 OUTLET HEADER ¢ INTERNAL PRESSURE Namo: Dep.: rele: Protocol of iaput Determination of test pressure ASME I Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Lead conditions Design temperature (Sc) / (°F) 405.0 Design pressure - internal (4a) / (psi) 4.95 M.A.W.P. according to stamping (Mea! / (psi) Test pressure - internal (Mea) / (psi) Test: Safety factor against yield strength 0.9 Geometry of cylinder Position number OL HEA Designation OUTLET HEADER : TNT HEA Product standard dimensions ASME B36. 10 (2004) tolerances SA-530 (2ol1a) Diameter inside / outside (nm) 168.3 Nominal-Pipe-size (in) Wall thickness (inc.allow.) given (nm) 10.97 minimum / masimin (nm) Minimum corroded wall thickness acc. to code (nm) Wall thickness tolerance (mm), / (8) Corrosion allowance inside / outside (nm) 1.0 0.0 Allowance for threading and structural stability ¢ (nm) 0.0 length of shell (nm) 3200 Type o£ component, formule Pipe (ps-27) Efficiency factor & Number of nozzles / number of nipple fields 1 Gonpensation calculation Description of nozzle positien absolute Material date cylindrical shell Pos.-No, OL HER PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B / Free material input 9 Casting quality factor ace. to FG-25 1.0 Creep range: Steel group acc. to PC-26 shin is toldFFI Cylindrical shall acc. to xswe, Sect. I Edicion 2010, Addenda 20118 PRO BAD -— IBM Deutschiend Gnbit Release Dataset 04.02.00 (01/2023) : OUTLETHEADER No General nipple datas Nr. Position number Designation ‘Type of component, formula Type of connection Nipple field position Nipple 1: Distance to refer.point Circunferential position Nipple field configuration Longitudinal pitch Number of nipples in longitudinal direction Circumferential pitch Number of rows in circumferential direction Longitudinal weld penetrates opening Geometry Nipple Date:26.04.2013 10:19:49n Sheet: 2/ 5 201313-M-D03 TUBES ‘TUBES Heat absorb. tube (P6-27) set on, fully welded bet (nm) 100.0 phe (°) 0.0 Regular rectangular pattern pl (nm) 100.9 al 31 pe ) ac 1 Bos.-No. TUBE Product standard dimensions ASME B36, 10 (2004) tolerances SA-530 (2orta) Diameter inside / outside (nm) 33.4 Noing1-Pipe-size (Gn) Drill hole diameter (am) Wall thickness given (am) 3.38 minimum / neximun (nm) Minimum corroded: Wall thickness acc. to code (um) Wall thickness tolerance (mm) / (8) Corrosion allowance inside: / outside Nipple projection inside / outside Material data Wipple PROBAD material no. Material designation / Type, Grade / Class Free material input Casting quality factor ace. to FG-25 Creep range: Steel group acc. to PG-26 (mm) 1.0 9.0 (nm) 80.0 Pos.-No. TUBES 153 sA-105 /B “ 1.0FFI Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 203: PROBS AD- IBM Deutschland Gnbii Releace : 04.02.00 (01/2013) Date: 26.04.2013 10:19:49n sheet: 3/ 5 Order WHRBOTLERSYSTEM No. 201313 Drawing : GAOFSUPERHEATERZ No. 201313-M-010 Dataset : OUTLETHEADER No.2 201313-M-D03 ‘OUTLET HEADER : INTERNAL PRESSURE Nane = Dep. Tele: Results calculation with Determination of tect preseure ASME I Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load case Int pressure Design pressure 4.950 MPa Allowable working pressure 6.474 MPa ~ Nain body without openings 9.181 MPa fin. test pressure ambient temperature 7.425 Mes Allowable test prescure 16.227 MPa - Main body without openings 23.012 mee Design temperature 405.00 °c Allowable temperature 443166 °C Wanber of nozzles or openings ° of ligament areas a Ligament efficiency EB 0.705 Maximum allowed diameter for openings which do not require reinforcement acc.to P6-32.1.2 duax 79.50 im Results Cylindrical Shell Positions Wamber: Of HEA Designation: OUTLET HEADER : INT HEA ‘Type of component :Pipe Galcul. formula : (27.2.2) Dimension series standerd ASME 536.10 (2008) Tolerances standard SA-530 (20114) Diameter inside/outside _di/do / ¥68.30, mm Diameter net inside/outside dDi/d0o 151.20 / 168.30 mm Wall thickness ~ actual t (880,x3) 10-97 sm Wall thickness - net +0 8.60. mm Wall thickness - required w/o allowances = without openings ted (BG+27.2.2) 4.72 mm veferr.to di triO (BG-27.2.2) 4.49 mm = inclusive ligament efficiency te2 (PG-27.2.2) 6.64 om referr.to di triz (PG-27.2.2) 6.47 mm Wall thickness given t 10.97 nm minimum ace, code tonin 6100 mm Minue tolerance ot 22,509 1.37 om Corrosion allowance inside/outside cai/ese 1.00 / 0.00 am Factor acc. PG-27.4, Note 3 ec 0.00. mm Factor acc. PG-27,4, Note 6 y 0400RG =! Sr SRE ee CDRA DS Se ee all FPIL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 20112 P RO BAD - IBM Deutschland Gabi Release + 04.02.00 (01/2013) Date:26.04.2013 10:19:49h sheet: 4/ 5 Dataset : OUTLETHEADER No.: Z01313-M-D03 Length of cylindrical shell L 3200.00 rm Weight G 140.92 kg Volune ineide v 0.05 m3 Material : PROBAD-No. : 153 Product form smis. 2p. 5 Cylinder : Speci. No.: SA-106 Type, Grade ——— Class, Cond. : Quality : Ferritic Notes : G10,S1, TL Steel group: seanlese Ww: 1,000 Design temperat. | Ambient temperat. Allowable stress 86.18 Meal 8.00 MPa Minimum tensile strength Mea 415.00 MPa Minimum yield strength 166.00 Ma 240.00 MPa Average Creep rupture strength Mea Nipple field: No./ Position-No.| 1./ TUBES / Designation ‘nuBES ype of Component, forma Abs. tube |27.2.1) Type of Connection set-on, fully welded Configuration of nipple field |Regular rectangula = pattern Nipple i:Dist.to ref.pt-11 (m)| 100,00 Cixcumfer.pos.phi (deg) 0.00 Longit. direct, Pitch pl (mm)| 100.00 Number) 3 Civcumf.direst. Pitch pe(deg) Numbor ne 1 Longit.weld penetrates opening | no Material (tube) ——— PROBAD-No./ Prod.Forn | 153 / Sals.pp. 1 Specif.-No./Type,Grade] SA-106 /B / Clase,Cond./ Quality (Bexritic ¥ Notes G10/8i,Tl Steel group acc. PG-26 Weld reduct. factor # 1.000 All, stress design temp. (Pa) 66.18 ambient temp. (iPa)| 118.00 tensile str. design cemp. (Mpa) ambient cemp.(MPa)| 415.00 Yield stren. design temp. (MPa)] 166.00 ambient camp. (MPa}| 240.00 Meen rupture strength (Pa)FPIL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 20112 2 RO BAD —- IBM Deutschland Gnbit Release : 04.02.00 (01/2013) Datei z6.04.2013 10: Dataset OUTLETHEADER ‘No.: 201313-M-D03 Nipple field: No./ Position-No. 1 / TORES v Dimension eeries stendard AGME 836,20 (2008 Tolerafices standera 36-830 (2011a) Dianeter inside dni (nn) outside dno (mm) 33.40 relevant d (mn)| 29.49 Well, thickness Nipple “actual ta mn)|g 3.38 sa0)sz0 = net On (aun) 1.96 = required w/o allow. ten imm| 110 (27.2.1) | ref.to dni trai imm)| 1.04 (infor. | Minus tolerance cen tm] 0.42 etn (8) 12,50 Corrosion inside cani imn) 1.00 ourside cana (mm) 0.00 Factor 2.86-27.4,Note 4c imm)| 0.00 Nipple-projection outside — (mn) 80.00 Snsice mm) Allowable working pressure (MPa) 9.763 Allowabic test presoure(iira)| 24.470 Ligament Efficiency £ Pitch = longitudinal 9.705 Pitch - circumferential © “*4 End of results. ***teenporn ae FIL Release + 04.02.00 (01/2013) Date:25.04.2013 18:29:40 Sheet: 1/ 4 order WARBOILERSYSTEN, Ro. 201313 Drawing : GAOPSUPERHEATER2 No.: 201313-m-o10 Dataset : ENDCOVERTLHEADER No.: 201313-m-p03 END COVER TYHK CALS INLET HEADER Name Dep.: Tel, : Protocol of input Determination of test pressure ASME 1 Maxinum ineide diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcenent yes Load conditions Design temperature (ey / (ry, 325.0 Design pressure - internal (MEa) / (psi) 4.95 M.A.W.P. according to stamping (Meal / (psi) Test pressure - internal (MPai / (psi) Test: Safety factor against yield strength 0.9 Construction of head Position number END cov Designation BND COVER THK CALS Type of head: ace. Fig. PG-31 (4-2), C = 0.33 Shape of head eircalar Central nozzle 19 Compensation calculation Geometry of head END cov Product standard dimensions SA-20 (20128) tolerances SA~20 (2011a) Wali thickness (inc.allow.) given tom) 25.0 minimum / neximun (nun) Minimum Corroded wall thickness acc. to code (am) Wall thickness tolerance (mm) / (8) Corrosion allowance inside: / outside (rm) 1.0 0.0 Material data Flat Fos.-Ne. END Cov PROBAD material no. 28 Material designation / Type, Grade / Class SA-515 | /70 / Free material input no Casting quality factor acc. to PG-25 1.0 Shi-260 to23EPIL, Flat head acc. to ASME, Sect. I Edition 2010, Addenda 20112 PRO BAD - TBM Deutschland Gnbi Release : 04.02.00 (01/2013) ate:25.04.2013 18:29:46h sheet: 2/ 4 Dataset : BNOCOVERTLHEADER No,: 201313-M-D03 Connected cylinder Position number TL HEA. Designation INLET’ AEADER Diameter outside 40 (nm) 268.3 Wall thickness (inc.allow.) given (nm) 10.97 Minimum corroded wall thickness acc, to code (im) Wall thickness tolerance (om) Corrosion allowance inside / outside (nem) 2.0 Type of component, formula Pipe (B6-27) Allowance for thréading and structurel stebilicy © (nin) Maverlal data connected cylinder Fos.-No. Tl HEA, PROBAD material no. 153 Material desicnation / Type, Grade / Clase sA-106 /8 Uh Free material input Ro Casting quality factor acc. to PG-25 Creep range: Steel group ace. to PG-26FID Plat head ace. to ASME, Sect. T Edition 2010, Addenda 20112 PRO BAD —~ ISM Deutschland GmbH Release : 04.02.00 (01/2013) Date:25.04.2013 18:29:46n sheet: 3/ 4 Order WHRBOILERSYSTEM No.: 201313 Drawing : GAOFSUPERHEATER2 No: 201313-M-010 Dataset + ENDCOVERILEADER No.: 201313-¥-D03 END COVER TYHK CALS INLET HEADER Name: Dep.: Tele Results calculation with Determination of test pressure ASME T Maxinum inside diameter incl, tolerance of wall thickness yes Lead case Int pressure Design pressure 4.950 Mea Allowable working pressure 10.208 ma Min, test pressure ambient temperature 7.425 MPa Allowable test pressure 18.095 MPa Desion temperature 325.00 *¢ Allowable temperature 454.00 *¢ Results Flat Head Positions Number: END Cov Designation: END COVER THK CALE ‘Type of Head: ace. Fig, P6-31 (1-2), ¢ = 0.33 Dimension series stendard SA=20 (2oaiay Tolerances standard 8-20 (20114) Calculation dianeter 6 148.36 mn Wall thickness - actual € 25.00 mm Wall thickness - net £0 23.70 mm Wall thickn. required w/o allowan. tr 16.50. mm Wall thickness given t 25,00) tn minimun acc. code tonin 6.00. men Minus tolerance ct % 0.30 om Corrosion allowance inside/outside cai/caa 1.00 / 0.00 mm Factor acc. to PG-31.4 ¢ 0.330 Weight € 5.00 kg Material : FROBAD-No. : 28 Product form: Plate Flat Head: Specif, No.: SA~516 Type, Grade : 70 ——— Class, Cond. Quality i Ferritic Notes G10, 81,72 eign temperat. | Anbient temperat Allowable stress 232.00 MPa 138.00 MPa Minimum tensile strength MPa 485.00 uPa Minimum yield strength 199.00 MPa 260,00 MPa Average creep rupture strength MPaFFI Flat head acc. to ASME, Sect. T Bdition 2010, Addenda 20112 > ROB AD- IBM Doutechland Gnbt Release : 04.02.00 (01/2013) Date:25.04.2013 18:29:46h sheet: 4/ 4 Dataset + ENDCOVERILHEADER No Cylindrical Shell: Position-No.: TL HEA, Designation : INLET HEADER 201313-¥-D03 Type of component: Pipe Calcul. formule : (27.2.2) Outeide dismeter do 168.30 mm Wall thickness - actual ts 10.87 mm Wall thickness - net £0 9.97 mm Wall thickness - net min. requir. 3.99 mn Wall thickn. required w/o allowan. trs (PG-27.2.2) 3.19 mm Minus tolerance ct 0.00 mm Corrosion allowance inside/outside cai/eza 1.00 / 0.00 mm Material + PAOBAD-Mo. : 153 Broduct form ; amis. 2p. Cylinder ; Specif, No.: SA-105 Type, Grade: 5 —— Class, Cona. Quality : Ferritie Notes 10,81, 71 Design temperat. Ambient temperat. Allowable stress 218.00 MPa Mininum tensile strength MPa Mininun yield strength 183.00 MPa Average creep rupture strength MPa +++ End of results *4+ 128.00 Mea 415.00 Mpa 240.00 MPaFFIL Flat head acc. to ASME, Sect. 1 Edition 2010, Addenda 20112 2 ROBAD ~ IBM Deutschland GnbH Releaso + 04.02.00 (01/2013) Date: 25.04.2013 16:29:58h Sheet: 1/ 4 Order WHEBOTLERSYSTEM Nous 201313 Drawing : GAOFSUPERHEATER2 No.: 201313-m-o10 Dataset : ENDCOVERHEAPEROL No.: 201313-M-D03 END COVER HEADER OL HEADER Name Dep.: Tels: PEotoeg] cf input Determination of test preseure ASME I Maximum inside dianeter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes ‘Load conditions Design tenporature (cy / Gr) 405.0 Design pressure - internal (ea) / (psi) 4.95 M.A.W.P. according to stamping (UPa) / (psi) Test pressure - internal (Pa) / (psi) Test: Safety factor against yield strength 0.9 Construction cf head Position number END cov Desianation END COVER OL HEADER ‘Type of head: ace, Fig, 6-33 (1-2), C = 0.33 Shape of head circulat Central nozzle no Compensation calculation Geonetry of head END cov Product standard dimensions SA=20 (2011a) tolerances SA=20 (otia) Wall thickness (ine.allow.) given (nm) 25.0 minimum / maximon (am) Minisum corroded’ wall thickiess acc, to code (am) Wall thickness: tolerance (amy 7 (8) Corrosion allowance inside / outside (mm) 1.0 0.0 Material data Flat head Fos.-No. END cov PROBAD material no, 28 Material designation / Type, Grade / Class SA-516 /70 y Free material input no Casting quality factor acc. to PG-25 1.0 Shi 24 t027.FPIL Flat head ace. to ASME, Sect. 1 Edition 2010, Addenda 20114 2 RO BAD — IBM Deutschland Gnbl 04.02.00 (01/2013) Date:25.04.2013 18:29:50h Sheet: 2/ 4 ENDCOVERHEADEROL No.: 201313-M-p03, Release Dataset Connected cylinder Position nunber HEA 0% Designation Ob HEADER Diameter suteide a (nm) 168.3 Wall thickness (inc.allow.) given (um) 10.87 Minimum corroded wall thickness acc, to code (am) Wall thickness tolerance (am) 0.0 Corrosion ellowance inside / outside (am) 2.0 0.0 Type of component, formula Pipe (26-27) Allowance for threading and structure] stability ¢ (am) 0.0 Material deta Connected cylinder Pos.-No. HEA Ob PROBAD naterial no. 353 Material designation / Type, Grade / Class SR-106 /3 ’ Free material dapur no Casting quality factor acc. to PS-25 1.0 Creep range: Steel group ace. to PG-26FIL Flat head acc. to ASME, Sect. 1 Edicion 2010, Addenda 20i1e ® ROBAD - IBM Deutschland GmbH Release : 04.02.00 (01/2013) ate:25.04.2013 18:29:58n Sheet: 3/ 4 order WARBOILERSYSTEM No.: 201313 Drawing : GAOFSUPERHEATER2 No. Dataset : ENDCOVERHEADERCL No. END COVER HEADER OL HEADER None: Des Results calculation with Determination of test pressure ASME I Maxinun inside diancter incl. tolerance of Wall thickness yes Load case Int pressure Design pressure 4.950 MPa Allowable working pressure 7.544 Mpa Min. test pressure ambient temperature 7.425 MPa Allowable test pressure 18.095 MPa Design temperature 405.00 ec Allowable temperature 454-00 °c Results Flat Head Positions Number: END Cov Designation! END COVER OL HEADER ‘Type of Head: ecc. Fig, PG-31 (1-2), C = 0.33 Dimension series standard SA~20 (20aza) Tolerances standard SA-20 (2011a) Calculation diameter d 148.36 mn Wall thickness - actual = 25.00 ma Wall thickness - net to 23.70 mm Wall thickn. required w/o allowan. tr PG=31.3.2(1) 19.20 mm Wall thickness given + 25.00 mn mininua acc. code tonin 6.00 mm Minus tolerance ct % 0.30 mn Corrosion allowance inside/outside cai/eaa 1.00 / 0.00 mm Factor acc. to PG-31.4 ie 0.330 Weight 6 5.00 kg Material ; PROBAD-No. 28 Product form : Plate Plat Head: Speci. No.: SA-$16 ‘Type, Grade : 70 Class, Cond, Quality i Ferritic Notes 610,S1,72 Design temporat.. | Ambient tenperat. Allowable stress 97.56 Mea 138.00 Mee Minimum tensile strength Mea 485.00 MPa Minimum yield strength 180.00 MPa 260.00 MPa Average creep rupture strength MPaRelease Dataset Flat head acc. to ASME, Sect. T Edition 2010, Addenda 20113 PRO B AD ~ IBM Doutechland GnbH 04.02.00 (01/2013) Date:25.04.2013 18:29:50h sneer: 4/ 4 : ENDCOVERHEADEROL No. 201313-M-D03 Gylindrieal Shell: Position-No.: HEA OL Designation : OL HEADER ‘Type of component: Pipe Calcul. fermila (27.2.2) Outside diameter do 268.30 mn Wall thickness - actual ts 10.87 mm Wall thickness - net £0 9.97 mm Wall thickness = net min. requir. 5.52 mn Wall thickn. required w/c allowan. trs (PG-27.2.2) 4.41 mm Minus tolerance ct 0.00 ma Corrosion ellowance inside/outside cai/caa 1.00 / 0.00 mm Material : PROBAD-No. + Product form : Smls.?p. 5 Cylinder : Specif. No. Type, Grade : Class, Cond, Quality : erritic Notes 2 G10)S1,71 steel group: seamless v2 1,000 Design temperat.. | Ambient temperat. Allowable stress 86,18 MPa 118.00 MPa Mininun tensile strength 415-00 MPa Mininun yield strength 240.00 Mea Average creep rupture strength *** nd of results +**