Tis shestis the cover sheet for all subsequent sheets having the same document number, The Revision index and brief description of the revision shall be entered on the cover sheet. The last revision index shall be added to the {ecument number on the cover sheat and equaly applies to all sheets having that document number. The new avision index is shown on all sheets. ISTATUS OF REVISION Rey. | PreparadiChanged| Checked Approved Kind of No. Seams Revision Name | Date | Name | Date | Name | Date © | -rRG | 0606.13 | Nuk [0605.13] Kk | 05.05.13 4_|_RRG ‘| 08.07.13 |_NUK_| 08.07.13! $s }08.07.13| ISSUED FOR APPROVAL S.No. DESCRIPTION Neiof 7_ [DESIGN CALCULATIONS for EVAPORATOR 2 Fito 31 REFERENCE SHEETS CLIENT LAMBION ENERGY SYSTEMS PROJECT BOILER SYSTEM Document Title. : (3 curnace raerica (KASEZ) KANDLA KUTCH, GUJARAT. Regd off: EPC CENTRE / WORKS : Ici16-3, TTC, MIDC AREA, PAWANA VILLAGE, THANE- BELAPUR ROAD, NAVL-MUMBAI-400705 FFIL JOB NO: Document No. = Page No ev. No. SOIss 201313-M-D06 4 1 DESIGN CALCULATIONS for EVAPORATOR.2 Page 1 of 1FURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 203313 >Input data for Headers : Internal Pressure >Input data for Nozzle : Internal Pressure >Input data for Tube Connections : Internal Pressure Results : I> MAWP & Check of Test Pressure for Headers & Nozzles > Results for Headers & Nozzle under Internal Pressure : PG-27.2.2 I> Results for Tube Conn.'s on Header and Check for Ligament Efficiency 9 |Outlet Headers under Internal Pressure With Tube Connections : EVAP.2 >input data for Headers : Internal Pressure '>input data for Tube Connections : Internal Pressure Results = > MAWP & Check of Test Pressure for Headers > Results for Headers under Internal Pressure : PG-27.2.2 > Results for Tube Conn.'s on Header and Check for Ligament Efficiency 10 | End Cover Thk. Cals: Inlet Header 11 |End Cover Thk. Cals: Outlet Header [CLIENT TAMBION ENERGY SYSTEMS Sheet2 of 31 [EQUIPMENT NAME EVAPORATOR.2 Doc No. 201313-M-D06 [EQUIPMENT NO. 201313 Revision No. 1 INDEX of CONTENTS Sh. Nes Description Sheet Nrs: 1 |Cover Sheet 1 2 |index of contents z 3. |Revision Status 3 4 Revision List 4 5 |Design Data E 6 _ |Hydrostatic Test Pressure Calculations 6 7 |Tubes under internal Pressure ; PG - 27.2.1: EVAP.2 7t09 g _ | inlet Header under Internal Pressure With Tube Connections : EVAP.2 10t0 18 19 to 23 24 to 27 128 to 31FURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 (CLIENT. UAMIBION ENERGY SYSTEMS Sheet 3 of 31 EQUIPMENT NAME EVAPORATOR2 Doc No, 201313-M-D06 EQUIPMENT NO. 201313 [Revision No. i REVISION STATUS Page |Rev.00 [Rev.01 |Rev.02 |Rev.03 [Date | Page |Rev.00|Rev.01 |Rev.02 [Rev.03 [Date 1 x 2 x 3 x 4 x 5 i 6 x 7 x x 8 x x 9 x x 10 x x 1 i x 2 x x B ei % 4 x x 15 i x 16 x x v7 x x 18 x x 19 x x 20 x x 2 x x 2 x x 23 x x 24 x x 25 x x 26 x x 7 x x 28 x x 29 x x 30 x x 31 x xFURNACE FABRICA (INDIA) LTD. Stress Calculations [MAKER'S Nr. : 201313 [cuIENT. TAMBION ENERGY SYSTEMS, sheet 4 of 34 EQUIPMENT NAME EVAPORATOR.2 Doc No, 201313-M-bO6 [EQUIPMENT NO. 201313 Revision No. i REVISION LIST Sh. Nes DESCRIPTION of REVISION SHEETS REVISED REMARKS 1 Cals Updated as per Latest GA 71031FURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 (CLIENT, LAMBION ENERGY SYSTEMS. [Sheet 5 of 31 |EQUIPMENT NAME EVAPORATOR.2 Doc No. 201313-M-D06_ |EQUIPMENT NO. 201313 Revision No. 1 DESIGN DATA Units lEquipment Tag Nr. - 201313 Equipment Name =: EVAPORATOR.2 Tube Side \Code of Construction - ASME SEC.1,2010 EDITION , 2011 ADDENDA Operating Pressure MPa 44 Operating Temperature Deg 2575 Operating Fluid Steam Design Pressure MPa 5.1 /S2kg/em2e Design Temperature Deg¢| Tubes = 280; ILHeader = 265 ; OL Header = 265, Heat Transfer Area 125.7 Corrosion Allowance mm| Headers & Tubes = 1.0mm Radiography 10% Spot Tube to Tube ; 100 % for Headers. Hydro Test Pressure pal 7.65 / 78 ke/em 2¢ Joint Efficiency Factor = 1.0 Inspection By >: AL-TUVFURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 CuENT LAMBION ENERGY SYSTEMS: Sheet 6 of 34, EQUIPMENT NAME EVAPORATOR2 Doc No. 201313-M-D05 EQUIPMENT NO. 201313 [Revision No. i Hydrostatic Test Pressure Calculations Design Pressure / MAWP u 4 MPa.g Hydrostatic Test Pressure 1.5 x Design Pressure 7.65 MPag,PFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011a PROBA D~ IBM Deutschland nbs Release : 04.02.00 (01/2013) Date: 9,07.2013 16:09:22h Sheet: 1/ 3 Order: WHRBOTLERSYSTEM No-: 201313 Drawing : GROFEVAPORATORZ No.: 201313-"-013 Dataset : TUBES No.: 201313+N-D06 TUBES ; TNTERNAL SRESSURE Wane : Dep. Mel.: Protocol of input Determination of test pressure ASME Tr Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load conditions Design temperature (te) / (°F) 280.0 Design pressure — internal (MPa) / (psi) 5.1 M.A.W.B. according to stamping (Mea) / (psi) est pressure - internal (MPa) / (psi) test: Safety factor against yield strength 0.9 Geometry of cylinder Position nunber ‘TUBES Designation TUBES : INTERNAL PR. Product standard dimensions ASME 836.10 (2004) tolerances SA-530 (20114) Diameter inside / outside (x) 42.2 Nominal-Pipe-size (in) Wall thickness (inc.allow.) given (mm) 3.56 ninimam / maximum (am) Minimum corroded wall thickness ace. to code (na) Wall thickness tolerance (mm) / (4) Corrosion allowance inside / cutsiae (na) 0.0 Length of shell (mn) 2680 ‘Type of component, formula Efficiency factor E Nunber of nozzles / number of aipple fields Compensation calculation Description of nozzle position Material data Cylindrical shell BROBAD material no. Material designation / Type, Grade / Class Free material input Casting quality factor acc. to P6-25 Creep range: Steel group acc. to PG-26 Heat absorb. tube (EG-27) absolute Poa.-No. TUBES 153 SA-106 /B ! 1.0 | Shi. 7 +09ETL Cylindrical shell acc. te ASNE, Edition 2010, addenda 2011a PRO BRD ~ IBM Deutechland Gnbil Release : 04.02.00 (01/2013) Date: 9.07.2013 16:09:22n _ sheet: Order :_NERBOTLERSYSTEM No.: 201313 Drawing : GAOFEVAPORATOR2 No.: 201313-"-o13 Dataset : TUBES No.: 201313-"-006 TUBES ; INTERNAL PRESSURE Wame : Dep.: Tel.: Results calculation with Determination of test pressure ASE Maximum inside diameter incl. tolerance of wall thickness Sect. @ 27 x yes Load case Int .pressure Design pressure 5.100 MPa Allowable working pressure 17.441 MPa Min. test pressure ambient temperature 7.650 MPa Allowable test pressure 311925 MPa Design temperature 290.00 *¢ Allowable temperature 494.76 °C Number of nozzles or openings 0 of ligament areas ° Maximum allowed diameter for openings which do act require reinforcement acc.to PG-32.1.2 dmax 38.47 am Results Cylindrical Shell Positions Number: TUBES Designation: TUBES ; INTERNAL PR, Type of component :Abe. tube Calewl. formula : (27.2.1) Dinension series standard ASME 336.10 (2004) Tolerances standard SA-530 (20114) Diameter inside/outside _ di/do J 42.20 mm ameter net _inside/outside d0i/dlo 35.97 / 42.20 nm Wall thickness — actual & — ($40,sTD) 3.56 mm Wall thickness — net to 3.12 om Wall thickness - required w/c allowances ~ without openings tr (PG-27.2.1) 1.10 mm referr.te di tri (informativ) 0.99 mm Wall thickness given t 3.56 mm Minus tolerance ct 12.50% 0.44 mm Corrosion allowance inside/outside cai/eaa 0.00 / 0.00 mm Factor acc. PG-27.4, Note 4 e 0.00 mm Length of cylindrical shell L 2680.90 mm Weight cS 9.09 kg Volume inside v 2.59 dn3PED Cylindrical shell acc. to ASNE, Sect. T Edition 2010, Addenda 2011a PROBA D— IBM Doutechland GnbE Release : 04.02.00 (01/2013) Date: 9,07.2013 16:09:22n Sheet: 3/ 3 Dataset : TUBES 201313-N-D06 Material : PROBAD-No. : 153 Product form : Snls.Pp Cylinder : Specif. No.: sA-106 Typo, Grads: B Class, Cond.: Quality i Ferritic Motes + G1O,S1,71 Design tenperat. | Anbient temperat. Allowable stress 118.00 Mes 118.00 Pa Minimam tensile strength MPa 415,00 MPa Minimum yield strength 192.80 Mpa 240.00 MPa Average creep rupture strength MPa vee End of regulte ++FIL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 2011 PROB AD ~ IBM Deutechland Gnbt Release : 04.02.00 (01/2013) Date: 9.07.2013 16:09:3¢n sheet: 1/ 9 Order: WHRBOTLERSYSTEM No.: 201313 Drawing : GAOFEVAPORATOR2 No.: 201313-M-013 Dataset : INLETHEADER Mo.: 201313-N-D06 INDET HEADER + INTERNAL PRESSURE Name : Dep.: Tel.: Protocol of input Determination of test pressure ASME I Naximam inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load conditions Design temperature (8c) / (°F) 265.0 Design pressure - internal (Mea) / (psi) 5.1 M.A.W.E. according to stamping (Mea) / (psi) Test pressure - internal (MPa) / (psi) fest: Safety factor against yield strength 0.9 Geometry of cylinder Position nunber IN HEA. Designation INLET HEADER Eroduct standard dimensions ASNE_B36.10 (2004) tolerances SA-530 (20114) Diameter inside / cutside (ma) 141.3 Nominal-Pipe-size Gn) Wall thickness (inc,allow,) given (mm) 9.53 mindmim / maximen (mm) Minimum corroded wall thickness acc. to code (nn) Wall thickness tolerance (mm) / (4) Corrosion allowance inside / outside (mm) 1.0 0.0 Allowance for threading and structural stability C (nm) 0.0 Lenath of shell (mm) 1930 ‘Type of component, formula Pipe (P6-27) HEficiency factor E Nunber of nozzles / nunber of nipple fields a) 1 Compensation calculation Description of nozzle position absolute Material data cylindrical shell. Pos.-No. IN HEA. PROBAD material no. 153 Material designation / Type, Grade / Class sa-106 /B ? Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 Sh le tol’FET Cylindrical shell acc. to ASNE, Sect. 1 Edition 2010, Addenda 20110 PROBA D- IBM Deutschland Gnbx Release : 04.02.00 (01/2013) bate: 9.07.2013 16:09:38h Sheet: 2/ Dataset : INLETHEADER No.; 201313-N-D06 General nozzle data No. 1 Position runber pad Designation NOZZLE DA4 Type of component, formula Pipe (pe-27) ype of connection eet on, fully welded Type of reinforcement ‘Tubular Position of the nozzle Distance from reference point 1 (man) 80.0 Circumferential position phi. (°) 180.0 Angle to cylinder azie (Lengitudine2) beta (1) 90.0 Angle to radius (citcumferentiat) gamma (*) (0.0 Longitudinal weld penetrates opening 10 Fillet weld thickn. Nozzle outside twl / inside twa (ma) 6.0 Pad outside ew2 (nn) Weld thickness Main b.- Nozzle tw4 5) Strength calculation for attachnent welds acc. to Puci5 yes Geometry Nozzle Pos.-No. DAG Product standard dimeneiene ASME 836.10 (2004) tolerances ‘SA-530 (2011) Diameter inside / outside (nn) 33.4 Nominal-Pipe-Size Gn) Drill hole diameter (rm) Wall thickness pipe connec. given (mm) 6.35 ninimam / maximum (mm) Minimum corzoded wall thickness acc. to code (mm) Wall thickness tolerance (mm) / (4) Corrosion allowance inside / outside (am) 1.9 0.0 Allowance for threading and structural stability c tam) Reinforcement Wail thickness of reinforc. given (mm) 6.35 Nozzle projection inside / outside (nn) 200.0 Reinf length of main body / height of nozzle neck (nm) Material data Nozzle Pos.-No. DAG PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B t Free material input no Gasting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26FEIL Cylindrical shell acc. to ASWE, sect. Edition 2010, Addenda 20114 PROBA D - IBM Deutechland Gnbt Release : 04.02.00 (01/2013) ate: $.07.2013 16:08:3éh Dataset General nipple datas Nr. 1 Positicn number Designation Type of component, formula Type of connection Wipple field pesition Wipple 1: Distance to refer.point Circumferential position Nipple field configuration cee ph: INLETHEADER No. 201313-N-D06 Sheet: 3/ TUBE CoN TUBE CONN. 's Heat absorb. tube(P6-27) ‘set on, (mm) i “© fully welded 100.0 90.6 Regular rectangular pattern Longitudinal pitch pl (mn) 91.0 Number of nipples in longitudinal divection al 20 Circumferential pitch Pe “ Number of rows in circumferential direction Re Tongitudinal weld penetrates opening no Geometry Nipple Pos.-No. TUBE Broduct standard dimensions ASME 235.10 (2008) tolerances 58-530 (2011a) Dianeter Anside / cutside (na) 42.2 Nominal-Pipe-Size (an) Drill hole diameter (mm) Wall thickness given (nm) 3.56 ninimam / maxinon (mm) Minimum corroded wall thickness acc. to code (nun) Wall thickness tolerance (mm) / (a) Corrosion allowance inside / outside (on) 1.0 9.0 Nipple projection inside / outside (om) 200.0 Material data Nipple Pos.-Ne. TUBE CoN PROBAD material no. 153 Material designation / Type, Grade / Class SA-105 /B a Free material input no Casting quality factor acc. to PG-25 1.9 Creep range: Steel group acc. to ?G-26ETL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 2011a PROBA D- IBM Deutechland Gnbtt Release : 04.02.00 (01/2013) pate: $.07.2013 16:09:38h Sheet: Order: _WHRBOLLERSYSTEM No.: 201313 Drawing : GAOFEVAPORATOR2 No.: 201313-n-913 Dataset : INDETHEADER No.: 201313-M—D06 INLET HEADER : INTERNAL PRESSURE Mane Dep. Tels: Results calculation with Determination of test pressure ASME T Maximum inside diameter incl, tolezance of wall thickness Consideration of tolerance at nozzle reinforcement 4 ves yes oad case Int pressure Design pressure 5.100 Mpa Allowable working pressure 7.453 MPa = Main body without openings 12.789 MPa Min. test pressure ambient temperature 7.650 Mba Allowable test pressure 13.642 Mea ~ Main body without openings 23.410 Mra Design temperature 265.00 °c Allowable temperature 414.97 Pe Nonber of nozzles or openings 1 of ligament areas i Ligament efficiency =z 0.583 Maximum allowed diameter for openings which do not xaquire reinforcement acc.to PG-32.1.2 dnax TH2A ww Results Cylindrical Shell Positions Number: IN HEA. Designation: INLET HEADER Type of component:Pips Caloul. formula : (27.2.2) Dimension series standard ASME 336.10 (2004) Tolerances standard SA-530 (20114) Diameter inside/outside _ di/do 7 141.30 mm Diameter net inside/outside d0i/d0o 126.62 / 141.30 mm Wall thickness - actual t — (880,x5) 9.53 mm Wall thickness ~ net +0 1.34 om Wall thickness - required w/o allowances ~ without openings tr0 (PG-27.2.2) 3.00 mim referr.to tid (PG-27.212) 2181 mm inclusive ligament efficiency tre (PG-27.2.2) 5.09 mm referr.to di triE (P6-27.2.2) 4.91 mm = inclusive openings trl (informativ) 2.31 mm t 9.53 mn Minus tolerance ct 22,809 1,19 mm Corrosion allowance inside/outaide cai/eaa 1.00 / 0-00. mm Factor acc. PG-27,4, Note 3 c 0.90 mm Factor acc. PG-27.4, Note 6 ¥ 0.400[es Release + Dataset: Cylindrical shell ace. to ASME, sect. 1 Edition 2010, Addenda 2011a PROBA D- IBN Deutechland Gnbtt 04.02.00 (01/2013) Date: $.07.2013 16:09:38h Sheet: 5/ 9 INLETHEADER: No.: 201313-M-D06 Length of cylindrical shell i 2930.00 nm Weicht & 72.72 kg v. i ’ 0.02 ma Material : PROBAO-No. : 153 Product form : Snls.Pp. Cylinder : Specif. No.: SA-106 Type, Grade B Class, Cond Quality : Ferritic Notes 610,81, 71 Design tenperat. | Anbient temperat. Allowable stress 118.00 Mea 118.00 Nba Minimum tensile strength Mee 415.00 NPa Minimum yield strength 295.60 MPa 240.00 wea Average creep rupture strength Mea Nozzle: No. / Position-No. 1 / DAG / Designation NOZILE DAA ‘Typo of Component, Formula Pipe (27.2.2) Type of Connection set-on, fully welded Type of Reinforcenent Tubular Distance to ref. point 11 (mm| 80.00 Cizcunfex. position phi (deg)| 180.00 Angle to axis beta (deg)| $0.00 Angle to racius ganma (dea! 0.00 Material Nozzle ——— PROBAD-to./ Prod.form | 59. / smis.Pp. / Specif.-No./Type,Grade| sA-100 /B / Class,Gond./ Quality /Boreitic / Notes 610,81, 71 All, steess design tomp, (tra) 128.00 ambient temp. (HEal| 178.00 tensile str. design temp. (tra) ambient temp. (MBa|| 415.00 Yield stren. design temp. (MPa} 195.60 ambient temp. (uPa|| 240.00 Moan rupture strength (HPalFEIL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 2011a PROBA D- IBM Deutechland Gnbi Release : 04.02.00 (01/2013) pate: $.07.2013 16:09:3¢n Dataset : INLETHEADER Nozzle: No. / Position-No. No.1 201313+N-D06 1 / pag sheet: 6/ 9 Dimension series standard ASME E36.10 (2004 Tolerances standard 8A-530 (20i1a) Diameter inside dni (nm) outside dno (nm) 33.40 Wall thickness - Nozzle neck = actual ty (mm |g 6.35 8160 = net Ov (mun) 4.56 ~ minimum acc. PG-43 tymin(nm) 1.96 Minus tolerance ctv (nm) 0.79 ctv (%) 12.50 Wall thickness - Pipe connect. = actual tn (nm |g 6.38 $40,sTD. = net ton (am) 4.56 required w/o allow. tra (nm) 0.71 (27.2.2) ref.to dni trni (mm) 0.54 (27.2.2) Corrosion inside can! (nm) 1.00 outside cana (um) 0.00 Factor a-PG-27.4,Note 3 C (nm) 0.00 Factor a.PG-27.4,Note 6 y 0.40 Allow. Loading Pipe connection Allowable working pressure (Ha) 36.372 Allowable test pressure (MEa) 66.579 Reinforcement of isolated Nozzles Nozzle - No, 1 Reinforcement. Zone Diametiineide div (mm)| 20.70 outside dov (nm)| 33.40 relev. ¢ (mm)| 24.29 Nozzle thickn. ty (nm) 6.35 = net thickn. tOv (mm) 4.56) = requir.w/o allow. (mn) 0.50 Main b.requir. thick. (mn) 2.81PEIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 20114 PROBA D— IBM Deutschiand Gnbi Release : 04.02.00 (01/2013) Date: 9.07.2013 16:09:38h Sheet: 7/ 9 Dataset : INLETHEADER Nout 201313-u-Do6 Nozzle - No. a Nozzle outside Projection outs. (mm) | 200.00 Reinforcem. zone (rm)| 11.39 i Height of reinfo. (nm) Height te (am) Nozzle inside Reinf. length h (nm) Mein Body Reinf.length gly. (nm) Reinfor.diameter (nm) | 48.58 Reinforce. areas PG-36 required A (inn2) actual - total AV (m2) = Main body Al (mun2) = Nozzle outside A2 (mm2) = Nozzle inside A3 (m2) = Welds Ad (mn) = Pad AS (r2) Weld thicknesses PW-16 Nozzle outside — twi (am) 6.00 inside tw3 (am) Pad outside tw2 (mn) Main bo./Nozzle tw (mn) 4.56 Pad inside tw (mm) check of welds Allowable loads 20-15) L.Surface shell (kN ) 2iparailel nozzle(kN ) 3.shell/noze./pad (kN } Actual weld loads Pa-16 Weld load W total (kN ) Wi-l (a ) wo? en) wS3 an) Allow. pressures acc.to All. working press. (MPa] ALL, test pressure (MPa)ETL Cylindrical shell acc. to ASE, Sect Edition 2010, Addenda 20113 PROBA D — IBM Deutechland Grbs Release : 04.02.00 (01/2013) Date: 9.07.2013 16:09:38h sheet: 8/ 9 Dataset : INLSTHEADER Nos? 201313-M-D06 Nipple field: No./ Position-No.| 1 / TUBE CON / Designation TUBE CONN. 'S Type of Component, formula Abs. tube (27.2.1) Type of Connection set-on, fully welded Configuration of nipple field |Reguler rectangula ie patton Nipple 1:Dist.to ref.pt.11 (am)| 100.00 Circunfer.pos.phi (deg) 30.00 fongit. direct. Pitch pl (nm) 91.00 Number nl 20 Circunf.direct. Pitch pe (deg) Number ne 1 Material Nipple (tube) ——— FROBAD=No./ Prod.Form | 153 / smls.Pp. 4 Specif.-No./Type,Grade| $A-106 / / Class,Cord./ Quality [rorritic / Notes 610, 81,71 All. stress desion temp.(wea)| 118.00 ambient temp, (MPa)| 118.00 tensile str. design temp. (MPa) ambient temp. (uta)| 415.00 Yield stren. design temp. (Mee)| 195.60 ambient temp. (Mea) | 240.00 Mean rupture strength (MPa) Dinension series standard ASME 236.10 (2004 Tolerances standard SA-530 (20114) Diameter inside dni (mm) outside dno (nm) 42.20 relevant d (nm) 37.87 Wall thickness Nipple = actual tn (nmi |g 3.56 s40,s7D = net, ton (mm) 2.32 - required w/o allow. tra (nm) 1.10 (27.2.1) ref.to. dni trai (nm) 1.05 (infor.) Minus tolerance etn (ra) 0.44 eta (8) 32.50 Corrosion inside: cani (mm) 1,00 outside cana (nm) 0.00 Factor a.PG-27.4,Note 4.@ (mm) 0.00 Nipple-projection outside (nm)| 200.00 inside (rm) Allowable working pressure (MPa) 11,151 Allowable test pressure (MPa) 20.412FPIL Cylindrical shell acc. to ASE, Sect. 1 Edition 2010, Addenda 20114 PR OBR ~ IBM Deutechland Gnbil # 04.02.00 (01/2013) Date: 9.07.2013 16:09:38n Sheet: 9/ 2 INLETHEADER No. 201313-N-D06 Release Datasot Wipple field: No./ Position-No.| 1 / TUBE CON / Tigament Efficiency & Biteh - longitudinal = & 0.583 Fitch - circumferential = 1#* End of resulte +++ETL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 20t1a PRO BAD ~ IBM Deutschland nba Release : 04.02.00 (01/2013) ate: 9.07.2013 26:10:07n sheet: 1/ 5 order ‘WERBOTLERSYSTEM No.: 201333 Drawing ; GROFEVAPORATORZ No.: 201313-M-013 Dataset { OUTLETHEADER Wo.: 201313-N-po6 OURLETHEADER : INTERNAL PRESSURE Wane : Dep. Tel Protocol of input Determination of test pressure ASME T Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance a+ nozzle reinforcement yes Load conditions Design temperature (9c) / (*E) 265.0 Design pressure - internal (Pa) / (psi) 5.2 N.A.W.P. according co stamping (ba) / (psi) Test pressure - internal (Pa) / (psi) Test: safety factor against yield strenath 0.9 Geometry of cylinder Position nunber our REA Designation OUTEET HEADER Eroduct standard dimensions ASNE_B36.10 (2004) tolerances SA~530 (20112) Diameter inside / cutside (am) 241.3 Nominal-Pipe-size (Gn) Wall thickness (inc:allow.) given (mm) 9.53 minimam / maxima (on) Minimum corroded wall thickness ace. to code (nun) Wali thickness tolerance (mn) / (4) Corrosion allowance inside / outside (mm) 1.0 0.0 Allowance tor threading and structural stability (nm) 0.0 Length of shell (mm) 1930 ‘Type of component, formula Pipe (pe+27) Eficiency factor E Number of nozzles / number of nipple fields Compensation calculation Description of nozzle position absolute Material data Cylindrical shell Pos.-No. CUT HEA FROBAD material no. 153 Material designation / Type, Grade / Class sa-106 /B ’ Free material input no Casting quality factor ace. to PG-25 1.0 Creep range: Steel group acc. to PG-26 Shi- 19023RIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 20113 EROBAD — IBM Deutechiand GnbH Release : 04.02.00 (01/2013) Date: 9.072013 16:10:07h sheet: 2/ 5 Dataset : OUTLETHEADER No.: 201313-M-D06 General nipple datas Nr. 1 SS Position number TUBES Designation ‘TUBE CONH,"s Type of component, formula Heat absorb. tube(?¢-27) Type of connection set on, fully welded Mipple field position Nipple 1: Distance to refer.poiat a (mm) 100.0 Circumferential position phi () 90.0 Wipple field configuration Regular rectangular pattern longitudinal pitch pl (rn) 91.0 Wumber of nipples in longitudinal direction nl 20 Circumferential pitch pe © Number of rows in circunferential direction ne £ Longitudinal weld penetrates opening no Geometry Nipple Pos.-No. TUBE Product standard dimensions ASME 235.10 (2008) tolerances A-530 (20314) Diameter inside / outside (mn) 92.2 Nominal-Pipe-Size (in) Drill hole dianeter (nn) Wall thickness given (rn) 3.56 ninimom / maxinum (an) Minimum corroded wall thickness acc. to code (na) Wall thickness tolerance (mm) / (3) Corrosion allowance inside / outside (mm) 1.0 0.0 Nipple projection inside / outside (mm) 200.0 Material data Wipple Pos.-No. TUBES EROBAD material no. 153 Material designation / Type, Grade / Class 1B af Free material input no. Casting quality factor acc. to PG-25 1.0 Creep rang Steel group acc, to 26-26FFIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 2011a BRO BAD — IBM Deutschland Gabi Release : 04.02.00 (01/2013) Date: 9.07.2013 16:10:07) sheet: 3/ 5 Order: _WERSOTLERSYSTEM No. Drawing : GAOFEVAPORATORZ No. Dataset : OUTLETHEADER No. 201313 20131 3-t-013 201313-n-D06 OUTLETHEADER : INTERNAL PRESSURE Name : Dep. Tel Results calculation with Determination of test pressure ASME T Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes load case Int.pressura Design pressure 5.100 MPa Bllowable working pressure 7.453 MPa - Main body without openings 12.783 MPa Min, test pressure ambient temperature 7.650 MPa Allowable test pressure 13.642 MPa - Main body withsut openings 23.410 Mea Design temperature 265.00 *c Allowable temperature 41497 °c Nunber of nozzles or openings 0 of ligament areas i Ligament efficiency E 0.583 Maximum allowed diameter for openings which do not require reinforcanent acc.to PG-32.1.2 dmax 77.20 mn Results Cylindrical shell Positions Number: OUT HEA Designation: CUTEET HEADER ‘Type of component :Pipe Calcul. formula : (27.2.2) Dinension series standard ASME B36.10 (20041 Tolerances standard 5A-530, (2011a) Diameter inside/outside _di/do / 141,30 am Diameter net inside/outside d0i/d0o 126.62 / 141.30 mm Wall thickness - actual & (880,x8) 9.53 am Wall thickness ~ net £0 7.34 am Wail thickness - required w/o allowances = without. openings x0 (PG-27.2.2) 3.00 im referr.to di trid (PG-27.2.2) 281 nm ~ inclusive ligament efficiency tre (BG-27.2.2) 5.09 am referr.to di trif (PG-27.2.2) 4.91 nm Wall thickness given t 9.53 nm Minus tolerance ct 12.50 § 1.19 mm Corrosion allowance inside/outside cai/eaa © 1.00 / 0.00 am Factor acc. PG-27.4, Note 3 ce 0.00 mm Factor acc. PG-27.4, Note 6 y 0.400FIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 20114 PROB AD ~ IRM Deutschland Gnbi Release : 04.02.00 (01/2013) Date: 9.07.2013 16:10:07h sheet: 4/ 5 Dataset : OUTLETHEADER No. 201313-M-p06 length of cylindrical shell L 1930.00 mm Weignt 6 71.89. ke Volume inside v 0.02 m3 Material » PROBAD-No. : 159 Product forn : snis.Pp. Cylinder : Specif. No.: SA-106 Type, Grade: B Glass, Cond.: Notes # G10,S1,71 Quality Ferritic Design temperat. | ambient temperat Allowable stress 118.00 Mpa 118.00 Mpa Minimum tensile strength MPa 415.00 ura Minimum yield strength 195.60 MPa 240.00 ura Average creep rupture strength MPa Mipple field: No./ Position-No.| 1 / TUBES / Designation TUBE CONN. 'S fype of Component, formula Rs. tube (27.2.2) ‘Type of Connection set-on, fully welded Configuration of nipple rield |Reqular rectangula ir patter Nipple 1:Dist.to ref.pt.11 (nm)| 100.00 Circumfer.pos.phi (deg) 30.00 Longit. direct. Pitch pl (mm) 91,00 Number nl 20 Clecumf.direct. Pitch pe (deg) Number ne 1 Material Nipple (tube) ——— FROBAD-No./ Prod. Form | 183 / Smls.Pp. / Specit.-No,/Type,Grade| SA-106 /B J Class,Cond./ Quality fRercitic / Notes 610,171 All. stress design temp. (mpa)| 118.00 anbient temp. (Pa)| 118,00 tensile str. design temp. (MPa) anbient temp. (MPa)| 415.00 Yield stren. design temp. (MPa)| 195.60 ambient temp. (MPa)| 240.00 Mean rupture strengt! (pa)PETE, Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 2011a PROBA D ~ IBM Deutechland Gnbi Release : 04.02.00 (01/2013) Date: 9.07.2013 16:10:07n sheet: 5/ 5 Dataset : OUTLETAEADER No.: 201313-M-D06 Nipple field: No./ Position-No.| 1 / TURES y Dimension series standara ASME 836,10 (2004 Tolerances standard SA-530 (20112) Dianeter © inside dni (mm) outside dno (mn) 42.20 relevant d (mn) 37.97 Wall thickness Nipple = actual te (mm)|g 3.56 540, sTD = net On (mm) 2.12 > reguirea w/o allow. trn (nm) 1:10 (27.2. ref.to dni trni (mm) 1.05 (infor.) Ninus tolerance etn (mm) 0.44 etn (8) 12.50 Corrosion inside cani (nm) 1,00 outside cana (nm) 0.00 Bactor a.PG-27.4,Note ¢e (mm) 0.00 Nipple-projection outside (am)| 200.00 inside (nm) Allowable working pressure (MPa) 12,151 Allowable test — pressure (MPa) 20.412 Ligament Efficiency E Eitch - longitudinal = £ 0.583 Fitch ~ circumferential E wet End of results +++PETL Flat head acc. to ASME, Sect. 1 Edition 2010, Addenda 20l1a BR OBA D ~ 18M Deutschland Gnbi Release : 04/02.00 (01/2013) Date: 9.07.2013 16:10:21n sheet: 1/ 4 Order WHRBOILERSYSTEM No.: 201313 Drawing GROFEVAFORATOR2 No.: 201313-N-013 Dataset : HEADERENDCOVER No.: 201313-m-p06 HEADER END COVER Name: Dep. Tel Protocol of input Determination of test pressure ASME I Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance ai nozzle reinforcenent yes oad conditions Design temperature (°c) 7 (eR) 265.0 Design pressure ~ internal (Mea) / (psi) 5.1 M.A.W.P. according to stamping (MPa) / (psi) Pest pressure - internal (Mea) / (e Test: safety factor against yield strength 0.9 Construction of head Position number END cov. Designation HEADER END COVER ‘Type of head: ace: Fig. PG-31 (1-2), ¢ - 0.33 Shape cf head circular Central nozzle no Compensation calculation Geometry of head END cov. Product standard dimensions SA-20 (2014) tolerances SA-20 (2011a) Wall thickness (inc.allow.) given (nn) 25.0 ninimon / maximum (i) Minimum corroded wall thickness acc. to code (nn) Wall thickness tolerance (mm) (8) Corrosion allowance inside / outside (mm) 2.0 0.0 Material data Flat head Pos.-No. END Cov. EROBAD aieterial no. 28 Material designation / type, Grade / Class SA-516 /70 f Free material input Casting quality factor acc. to BG-25 1.0 Sh-24 tor7FFL Flat head acc, to ASME, Sect. Edition 2010, Addenda 2011a PROBA D— TBM Deutschland GebH Release : 04.02.00 (01/2013) date: 9.07.2013 16:10:21h sheet: 2/ 4 Dataset : SEADERENDCOVER 201313-N-D06 Connected cylinder Position number TL HEA. Designation IL HEADER, Dianeter outside do, (mn) 141.3 Wall thickness. (inc.allow.) given (mn) 9.53 Minimum corroded wall thickness ace. to code (mm) Wall thickness tolerance (nm) Corrosion allowance inside / outside (nn) 0.0 ‘ype of component, formula Pipe (P6-27) Allowance for threading and structural stability ¢ (mn) 0.0 Material data Connected cylinder Pos.-No. IL HBA. EROBAD material no. 153. Material designation / Type, Grade / Class SA-106 /3 ‘ Ereo material input ao casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26FEEL Flat head acc, to ASME, Sect. t Edition 2010, Addenda 2011a BRO BAD —~ IBM Deutschland Gabi Release : 04.02.00 (01/2013) date: 9.07.2013 16:10:2in sheet: 3/ 4 Order: WERBOILERSYSTEM No.: 201313 Drawing : GROFEVAPORATORZ No.: 201313-"-013 Dataset : HEADERENDCOVER No.: 203313-m-Do6 HEADER END COVER Name Dep. Tel Results calculation with Determination of test pressure ASHE T Maximum inside diameter incl. tolerance of wall thickness yes Toad case Int.pressure Design pressure 5.100 Mea Allowable working pressure 15.151 MPa Min. test pressure anblent temperature 7.650 MPa Allowable test pressure 25.803 MPa Desion temperature 265,00 *c Allowable temperature 434.00 °c Results Flat Head Eositions Number: END Cov. Designation: HEADER END COVER Type of Read: ace. Fig. PG-31 (1-2), ¢ = 0.33 Dimension series standard 8A-20 (20124) Tolerances standard SA-20 (2011a) Calculation diameter a 124.24 nm Wall thickness ~ actual ‘ 25.00 am Wall thickness - ret £0 23.70 am Wall thickn, required w/o allowan, tr PG+31.3.2(1) 13.75 nm Wall thickness given t 25.00 mm minimum ace. code temin 6.00 mm Minus tolerance ot $0.30 am Corrosion allowance inside/outside cai/eae 1.00 / 0.00 am Factor acc. to PG-3i.4 6 9.330 Weight 6 5.00 ko Material : PROBAD-No. 23 Product form : Plate Flat Head: Specif, No,: SA-516 Type, Grade: 70 | Clase, Cond. ‘Quality : Ferritic Notes + 620,82, 72 Design tenperat. | Anbiont temperat, Allowable stress 137.40 MPa 138.00 Mea Minimum tensile strength Mea 485.00 MPa Minimum yield strength 212.40 Mea 260.00 MPa Averace Creep rupture strength Mpa——_—__—— —_ —! PI Flat head acc. to ASME, Sect. I Bdition 2010, Addenda 20118 PROBA D — IBM Deutschland Guba Release : 04.02.00 (01/2013) Date: 9.07.2013 16:10:2ih Sheet: 4/ 4 Dataset : HEADERENDCOVER No: 201313-M-D06 Cylindrical Shell: Position-No.: TL HEA. ——————— Designation : TL HEADER ‘Type of component: Pipe Calcul. forma +: (27.2.2) Outside diameter do 30 mm Wall thickness - actual ts mm Wall thickness - net £0 nm Wall thickness - net min, requir. 245 mm Wall thickn. required w/o «. tre (8627.2.2) 2.75 am Minus) tolerance ot 0.00 mm Corrosion allowance inside/outside cai/eaa 1.00 / 0.00 tm Material : PROBAD-No. : 153 Broduct form : smls.Pp. Cylinder : Specif, No.: SA-106 ype, Grade : B Class, Cond, Quality Ferritic Notes G10, 81,71 Design temperat. | Ambient tempera:. Allowable stress 128.00 Mee 118.00 MPa Minimum tensile strength MPa 15.00 MPa Minimum yield strength 195.60 Mpa 240.00 Mpa Average creep rupture strength Mpa *** End of resultsEPID, Flat bead acc. to ASME, Sect, T Edition 2010, Addenda 20lia F ROB AD IBM Deutschland Gnba Release : 04.02.00 (01/2013) dati Drawing : GROFEVAPORATORZ No. Dataset : ENDCOVEROL No. ‘D COVER : OUTLET HEADER Name Dep.: Pretocol of input Determination of test pressure 907.2013 16:10:30h Sheet: 1/ 4 Order -:_-WERBOTLERSYsTEM Now: 201313 20131 3--013 ASME I. Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes lead conditions Design temperature (20) Design pressure - internal (ua) MN.A.W.E. according to stamping (Mee) fest pressure - internal (Mea) Fest: Safety factor against yield strength Construction of head Position nenbor Designation Type of head: ace, Fig. shape of head Central nozzle Compensation calculation Geottetry of head Product standard dimensions SA-20 tolerances 3A-20 Wall thickness (inc-allow.) given J (UR) 265.0 7 (pst) 5.2 7 (psi) 7 (psi) 0.9 END COV END COVER BG-3 (i-2), C= 0.33 circular 20 END cov (20112) (20114) (rin) 25.0 niniman / maxinum (mn) Minimum corroded wall thickness acc. to code (mm) Wall thickness tolerance (mm) / (8) Corrosion allowance anside / outside Material data Flat head PROBAD matarial no. Material designation / Type, Grade / Class Free material input Casting quality factor ace. to PG-25 (mn) 1.0 0.0 208.-No. END Cov 28 SA-516/70 af 1.0) Shi 28 tog)FID, Flat head acc. to ASME, Sect, I Edition 2010, Addenda 20114 ER OB A D - IBM Deutschland Gnbt Release + 04.02.00 (01/2013) Date: 9.07.2013 16:10:30h sheet: 2/ 4 Dataset : ENDCOVEROL No: 201313-m-D06 Sennected cylinder Position number OL HEA Designation OUTLET HEADER Diameter outside do (mm) 141.3 Wall thickness (inc.allow.) given (mm) 9.53 Minimum corroded wall thickness ace. to code (mn) Wall thickness tolerance (mm) 0.0 Corrosion allowance inside / outside (mn) 1.0 0.0 Type of component, formula Pipe (P6-27) Allowance for threading and structural stability c (mm) 0.0 Material data Connected cylinder Bos.-No. OL HEA PROBAD material no. Material designation / Type, Grade / Class / Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PC-26Flat head acc. to ASME, Sect. 1 Edition 2010, Addenda 2011a PETE Release : 04.02.00 (01/2013) baw Order : ‘WERBOILERSvsren Drawing : GROFEVAFORATORZ Dataset : SNDCOVEROL END COVER ; OUTLET HEADER Name : Dep. Results calculation with ee Determination of test pressure Maximum inside diameter incl. tolexance of wall thickness Load case Design pressure Allowable working pressure Min. test pressure ambient temperature Allowable test pressure Design temperature Allowable temperature Rosulte Plat Head Bositions Number ‘Tyre of Head: END cov, FRO BAD — IBM Deutechiand enba 9.072013 16:10:30n Sheet: 3/ 4 No. No. No. 201313 201313-m-013 201313-m-po6 Tel ASME 1 yes Int pressure: 5.100 Mpa 15.151 Mba 1.650 Mpa 25.903 MPa 265.00 tc 454,00 °c Designation: END COVER ace. Fig. PG-31 (1-2), ¢ = 0.33 Dinension series standard 3SA-20 (20114) Tolerances standard SA-20 (20114) Calculation diameter d 124.24 mm Wall thickness ~ actual e 23.00 mm Wall thickness - net £0. 23,10 mm Wall thickn. required w/o allowan, tr P6-31.3.2(1) 13575 mm Wall thickness given t 25.00 rm Minimum acc. code temin 6.00 mn Minus tolerance ot 20.30. om Corrosion allowance inside/outeide cai/eaa 00 / 9.00 mm Factor acc. to PG-31.4 © 0.330 Weight c 5.00 kg Material : PROBAD-No. 28 Product form : Plate Flat Head: Specif. No,: sa-516 Type, Stade : 70 Class;Cond, Quality : Ferritic Notes 4 610,81, 72 Design temperat. Ambient temperat. Allowable stress Minimum tensile strength Minimum yield strength Average creep rupture strength 137.40 Mpa 138,00 Mea Mpa 485.00 MPa 212.40 Mba 260,00 MPa MPaPTD Flat head acc. to ASME, Sect. T Edition 2010, Addenda 20l1a PROB AD ~ TBM Deutschland Gabi Aelease : 04.02.00 (01/2013) Date: 9.07.2013 16:10:30n sheet: 4/ 4 Dataset : ENDCOVEROL, No.z 201313-m-D06 | Cylindrical Shell; Position=No.: Ob HEA —_—__— Designation : OUTLET HEADER Sype Sf component Pipe calcul. formula + (27.2.2) Outside diameter do 141.30 mm | Wall thickness - actual ts 9.53 mm Wall thickness - net £0 8.53 am Wall thickness - net min. requir. 3.450 nm Wall thickn, required w/o allowan. ts (?6-27.2.2) 2.76 nm Minus tolerance ct 0.00 mm Corrosion allowance inside/outside cai/caa 1.00 / 0.00 am PROBAD-No. : 153 Product form ; Snls.Pp. Specif. No.: SA-106 Type, Grade: B Class, Cond. Quality Ferritic | Notes G10,s1, 71. Design tenperat. | Anbient temperat. ! Allowable stress 118.00 mee 18.00 MPa Minimum tensile strength Mpa 415.00 MPa Minimum yield steength 195.60 MPa 240.00 Nea Average creep rupture strength MPa +e End of results +e