[This sheet is the cover sheet for all subsequent sheets having the same document number. The Revision ndex and la brief description of the revision shall be entered on the cover sheet. The last revision index shall be added to the Jdocument number on the cover sheet and equally applies to all sheets having that document number. The new revision index is shown on all sheets. [STATUS OF REVISION Rev.|Preperedhenged| Checked Approved Sie abcess Name [Date | Name | Date [ Name | Date ISSUED FOR 0 | RRG | 300813] Nuk |37.08.13] Akk | 37.08.13] ISSUED FOR ISSUED FOR 1 | BRC | 09.10.13 is 09.1013] ppc |os.t0.13| eee rar S.No. DESCRIPTION Neuer 7_|DESIGN CALCULATIONS for DEAERATOR & FEED WATER TANK A to 137 RENCE SHEETS LAMBION ENERGY SYSTEMS DEAERATOR & FEED WATER TANK CLIENT. PROJECT f3 Furna (KASEZ) KANDLA KUTCH, GUJARAT. DESIGN CALCULATIONS for DEAERATOR & JRegd off: EPC CENTRE / WORKS : FEED WATER TANK IC/16-3, TTC, MIDC AREA, PAWANA VILLAGE, |THANE- BELAPUR ROAD, NAVI-MUMBAI-400705, Document No. = Page No Rev. No FFIL JOB NO:[ FURNACE FABRICA (INDIA) LTD. Design Calculations MAKER'S Nr: 201313 [CLIENT LAMBION ENERGY SYSTEMS. Sheet 2 OF 137 [EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No. 201313-M-D12 [EQUIPMENT NO. 201313, Revision No. INDEX of CONTENTS Si... Nrs Description ‘Sheet Nrs [Cover Sheet Index of Contents Revision Status Revision List Design Data Hydrostatic Test Pressure Calculations Nozzles on shell 1 : under Internal Pressure Nozzles :A6, MH, A4,R,SV,A8, PH,SP.M.81 >Input data for Shell under internal Pressure }>input data for Nozzles on Shell under Internal Pressure Results: > MAWP & Check of Test Pressure for Shell > Results for Shell under Internal Pressure : PG-27.2.2 > Results for nozzles under Internal Pressure : PG-27.2.2 }> Check of Nozzles Reinforcement on Shell : PG - 36 > Check of Weld Strength : PW-16 Nozzles on shell 2: under Internal Pressure Nozzles 182, D1, 162,161, TE, LC2,LC1,5,82,B3 >Input data for Shell under Internal Pressure >Input data for Nozzles on Shell under internal Pressure Results: > MAWP & Check of Test Pressure for Shell }> Results for Shell under internal Pressure : PG-27.2.2 > Results for nozzles under internal Pressure : PG-27.2.2 I> Check of Nozzles Reinforcement on Shell : PG - 36 > Check of Weld Strength : PW-16 Dished End on FWT with Nozzle : Internal Pressure 2&3 4&5 9t034 35054 55 to 61FURNACE FABRICA (INDIA) LTD. Design Calculations MAKER'S Nr. : 201313 [CLIENT TAMBION ENERGY SYSTEMS ‘Sheet 3 OF 137 EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No. 201313-M-Di2, [EQUIPMENT NO. 201313 ision No. 10 _|Nozzles on Deaerator shell under Internal Pressure Nozzles : PI, A1,A2, HH >Input data for Shell under internal Pressure >Input data for Nozzles on Shell under Internal Pressure Results: > MAWP & Check of Test Pressure for Shell }> Results for Shell under Internal Pressure ; PG-27.2.2 > Results for nozzles under internal Pressure : PG-27.2.2 > Check of Nozzles Reinforcement on Shell : PG - 36 > Check of Weld Strength : PW-16 11 _ |D'End Thk. on Deaerator Under Internal Pressure with Vent Nozzle ,V 12 _|Gauge Column : Internal Pressure 13 _|End Cap : Internal Pressure 14 |FWT Shell : External Pressure 15 |FWTD'End : External Pressure 16 | Deaerator Shell : External Pressure 17 |Deaerator D'End : External Pressure 18 | Nozzle Stress Analysis = Nozzle A1 : WRC 107 Cals Nozzle A2 : WRC 107 Cals Nozzle A4 : WRC 107 Cals INozzie A8 : WRC 107 Cals Nozzle B1 - WRC 107 Cals Nozzle PH : WRC 107 Cals Nozzle M : WRC-107 Cals 62t0 72, 721079 80 to 87 88 to 93, 94 10 97 98 to 101 102 to 105, 106 to 109 110 to 137FURNACE FABRICA (INDIA) LTD. Design Calculations MAKER'S Nr. : 201313, [CLIENT LAMBION ENERGY SYSTEMS ‘Sheet 4 OF 137 EQUIPMENT NAME DEAERATOR & FEED WATER TANK ‘Doc No. 201137-M-D12 EQUIPMENT NO. 201313 Revision No. a REVISION STATUS. Page |Rev.00 _|Rev.01 |Rev.02 |Rev.03 |Date | Page |Rev.00|Rev.01 |Rev.02 |Rev.03 [Date 1 x x 36 | x x 2 x ¥ 37 | x 3 x x 38 | x x 4 x x 39 | x x 5 x x 40 | x x 6 x x a | x x 7 x x 42 | x x 8 x x a3 | x x gs x x 44 | x x 10 x x 45 x x an x x 46 | x x 2 x * a x 13 x x 4g | x x 14 x x a9 | x x 15 x x so | x x 16 x x sa | x x v7 x x 52 | x x 18 x x 53 | x x 19 x x 54 | x x 20 x ¥ 55 | x x 21 i x 56 | x x 22 x x 57 || x * 23 x x sa | x x 24 x x 59 | x x 25 3 x 6 | x x 26 x x 61 | x x 27 x i 62 | x x 28 x x 6 | x x 29 x x 64 | x x 30 oe x 65 | x x 31 x x 6 | x x 32 x x 67 | x x 33 x x 6s | x x 34 x x eo | x x 35 x x 7o | x xFURNACE FABRICA (INDIA) LTD. Stress Calculations MAKER'S Nr. : 201313 [CLIENT LAMBION ENERGY SYSTEMS ‘Sheet 5 OF 137 [EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No. 201137-M-DO1 EQUIPMENT NO. 201313 Revision No. ° REVISION STATUS Page |Rev.00 _|Rev.01 |Rev.02 |Rev.03 |Date | Page |Rev.00|Rev.01 |Rev.02 |Rev.03|Date mn x % 106 x 2 x x 107 x 3B ie x 108 x 74 x x 109 x 75 x x 110 x 76 x > aa x 7 x x 112 x 78 x x 113 x 79 x x 114 x 80 x x 115 x 81 x x 116 x 82 x x 17 x 83 x x 118 x 84 x x 119 x 85 2 x 120 x 86 x ~ 121 x 87 x x 122 x 88 x R 123 x 89 x X 124 x 90 x x 125 x 91 x x 126 x 92 i x 127 x 93 x x 128 x 94 x 129 x 95 x 130 x 96 x 131 % 7 x 132 x 98 x 133 x 99 x 134 x 100 x 135 x 101 x 136 x 102 x 137 x 103 x 104 x 105 xFURNACE FABRICA (INDIA) LTD. Design Calculations [MAKER'S Nr. : 201313, (CLIENT LAMBION ENERGY SYSTEMS ‘Sheet 6 OF 137 [EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No. 201313-M-D12 EQUIPMENT NO. 201313 [Revision No. 1 REVISION LIST Si... Nrs DESCRIPTION of REVISION SHEETS REVISED REMARKS. 1 Analysis Added 94 to 137FURNACE FABRICA (INDIA) LTD. Design Calculations |MAKER'S Nr. : 201313 [CLIENT TAMBION ENERGY SYSTEMS ‘Sheet 7 OF 137 |EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No. 201313-M-D12 EQUIPMENT NO. 201313 Revision No. a DESIGN DATA Units [Equipment Tag Nr. Z Equipment Name : ICode of Construction = National Board Registration Operating Pressure bar g / Mpag| Operating Temperature Deg c| Operating Fluid Design Pressure bar g/Mpag Design Temperature Deg c |Corrosion Allowance mm Radiography Hydro Test Pressure bar g / Mpag| LJoint Efficiency Factor - [Stress Relie, Inspection By - 1201313, [Deaerator & Feed Water Tank ASME SEC.1 2010 EDITION , 2011 ADDENDA Required 0.2/0.02 2-4 FS] 104 Water 20/02 24 Ps} 135 15 NIL 3.0/0.3 | 4-35 PS} 10 NIL. AI-TUV |Code Stamp Yes, $- STAMP.FURNACE FABRICA (INDIA) LTD. Design Calculations MAKER'S Nr. : 201313 [cuieNT LAMBION ENERGY SYSTEMS ‘Sheet 8 OF 137 EQUIPMENT NAME DEAERATOR & FEED WATER TANK Doc No, 201313-M-D12, EQUIPMENT NO. 201313 Revision No. 1 Hydrostatic Test Pressure Calculations Design Pressure/MAWP == 02 mpag ] 24 Ps) Hydrostatic Test Pressure = 4.5 Design Pressure 03 MPag | 3.6 psyFeed unter Tank chet) : 4. FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 20lla PROBAD- IBM Deutschland Gnow Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 1/ 26 Order: LAMBIONFEEDWATERTANK 201313 Drawing : GAOFDEASYSTEM 201313-u-036 Dataset: WT wr FEED WATER TANK SHELL Nene: Dep. : Tel.: Protocol of input Determination of test pressure ASME T Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load conditions : Design temperature (oy / CF) 135.0 / 21S F Design pressure - internal (wpay / (psi) 0.27 29 Ps] N.A.W.2. according to stamping (wea) / (psi) Test pressure - internal (wee) / (psi) Test: Safety factor against yield strength 0.9 Geonetry of cylinder Position number Ew? Designation FW? SHELL Product standard dimensions SA-20 (2011a) tolerances SA-20 (20114) Diameter inside / outside (am) 1950.0 / 72:83 in Nominal-Pipe-size (in) Wall thickness (inc.allow.) given (am) 8.0 /0-315 in minimum / maximum (mm) Minimum corroded wall thickness acc. to code (an) Wall thickness tolerance (mm) / (8) s Geecurion “quiawanee Taste / eseetae ie) 1.8 / 0.0 7 60bin/0 Allowance for threading and structural stability c (am) 0.0 ai Length of shell (mm) 5850 / 230-3 in Type of component, formula Pipe (6-27) Efficiency factor & Nunber of nozzles / number of nipple fields 10 Compensation calculation Description of nozzle position absolute Material data cylin¢rical heli Pos.-No. EW? PROBAD material no. 28 Material designation / Type, Grade / Class SR-S16 /70 # Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 shat isFFIL Cylindrical shell acc. to ASME, Sect. 1 Bdition 2010, Addenda 20112 PROB AD = I8M Deutschland Gaba Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 2/ 26 Dataset : FHT No.: FHT. General nozzle data No. 1 —— Position number AS Designation a6 Type of component, formula Pipe (PG-27) Type of connection set-through, fully welded Type of reinforcement Tubular Position of the nozzle ce from reference point u (mm) 150.0 /Sin Circumferential position phi (2) 0.0 Angle to cylinder axis (longitudinal) beta (2) 90.0 / Angle to radius (circumferential) gamma () 0.0 Longitudinal weld penetrates opening Ro filet weld thickn. Nozzle outeide tvi / inside twa mm) 6.0 / 6.0.5 0°23 in/o.2s Pad outside tw2 (mm) Weld thickness Main b.- Nozzle tw4 (mam) Strength calculation for attachnent welds acc. to PiciS yes Geometry Nozzle Pos.-o. AG Product standard dimensions ASME_B36.10 (2008) tolerances $A-530 (20028) ; Dianeter inside / outside (am) 33.4 J 1-315 in Nominal-Pipe-size (Sa) Drill hole dianster (am) i Wall thickness pipe connec. give tam) 6.38 | O25 ID Rininun / maximum (am) Minimum corroded wall thickness ace. to code (a) Wall thickness tolerance (mm) / (8) - po6in/o Corrosion allowance inside / outside (an) 1.5 [ 0.0; 0:06i0 Allowance for threading and structural stability c (mum) Reinforcenent Wall thickness of xeinfore. given (mm) 6.35 J O28IN Nozzle projection inside / outside tem) 478.0 J150.0 5 /87in [9 Reinf.length of main body / height of nozzle neck (an) in Material data Nozzle Pos.-No. A6 PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B / Free material input no Casting quality factor acc. to 26-25 1.0 Creep range: Steel group acc. to PG-26 sh.oh4zyFFIL Cylindrical sheli acc. to ASME, Sect. I Edition 2010, Addenda 20114 PRO BAD ~ IBM Deutschland GmbH Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 3/ 26 Dataset : FW? Nos: FWT General nozzle data No, 2 Position number aa Designation STEAM INLET Type of component, formula Pipe (6-27) Type of connection set-through, fully welded ‘Type of reinforcement Tubular Position of the nozzle Distance from reference point Seg (nm) 1800.0 / 70° in Circunferential position pai (°) 0.0 Angle to cylinder axis (longitudinal) beta (*) 90.0 Angle to radius (circumferential) gamma () 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twi / inside tw3 (mm) 8.0 / 8.0 5 Pad outside tw2 (ax) Weld thickness Main b.- Nozzle twa (mm) Strength calculation for attachment welds acc. to Pw-15 yes Geometry Nozzle Pos.-No. Ad Product standard dimensions ASME 836.10 (2004) tolerances SA-530 (2011a) Diameter inside / outside (nm) 114.3 / O-3IS in Nominal-Pipe-size (in) Drill hole diameter (xe) . Wall thickness pipe connec. given (am) 8.56 / ©7337 minimum / maxinun (xm) Minimum corroded wall thickness acc. to code (am) Wall thickness tolerance (mm) / (%) Corrosion allowance inside / outside (mm) 1.5 J 0.0 5 0-06 r/o Allowance for threading and structural stability ¢ (aa) Reinforcement Wall thickness of reintore. given tam e.se / OS3TIN | a Nozzle projection inside / outside (am) 100.0 fioo.0 5 3:94 [24H Reinf.length of main body / height of nozzle neck (mm) in " Material data Nozzle Pos.-No. Ad PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B / Free material input ne Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 Sh. nob 48%FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 20112 PROBA D ~ I8M Deutschland GbE Release : 04.02.00 (01/2013) Date+30.08.2013 12:32:43h Sheet: 4/ 26 Dataset : FWT No.: FHT General nozzle data No. 3 Position number ME Designation MANHOLE Type of component, formula Pipe (PG-27) Type of connection set-through, fully welded with fu.we.pad Type of reinforcement Tubular and pad type Position of the nozzle Distance from reference point ua (am) 1050.0 / 44-3 jn Cizcunferential position phi (°) 270.0 Angle to cylinder axis (longitudinal) beta (2) 90.0 Angle to radius (circumferential) gamma (*) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twl / inside tw3 (am) 8.0 [O31 In Pad outside tw2 (an) Weld thickness Main b.= Nozzle twa (nm) Strength calculation for attachment welds acc. to Pit-15 yes Geometry Nozzle Pos.-No. Mii Product standard dimensions sh-20 (20128) tolerances ‘SA-20 (2011a) . Diameter inside / outside (nm) 508.0 / 20in Nominal-Pipe-Size Gn) Desil hole dianeter (am) ; Wall thickness pipe connec. given tex 10.0 | 0-374 in minimum / maximum (mm) Mininun corroded wall thickness acc. to code (am) Wall thickness tolerance (mum) / (8) sn lo Corrosion allowance inside / outside tmx) 1.5 / 0.0 5 0-06in /Oin Allowance for threading and structural stability c (am) Reinforcenent Mall thickness of reinforc. given (am) 10.0) 039410 Nozzle projection inside / outside (nu) 100.0 / 3-T4 in Reinf.length of main body / height of nozzle neck (mm) Material data Nozzle Pos.-No. uit PROBAD material no. 28 Material designation / Type, Grade / Class SA-516 /70 t Fees material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 sh ino} 23%FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011a PRO BAD — IBM Deutschland Gab# Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43n Sheet: 5/ 26 Dataset : EWT Now: FWD Geometry of pad Nozzle Pos. -No. ME Diameter outside (am) 660.9 / 25-9 in Pad thickness given tan) 8:07 6.316% Material data ad Pos.-No. Mi PROBAD material no. 2e Material designation / Type, Grade / Class SA-516 /70 / Free material input 20 Casting quality factor acc. to PG-25 General nozzle data No. Position nunber R Designation Relief Valve Type of component, formula Pipe (Pc-2?) Type of connection set-through, fully welded Type of reinforcenent Tubular Position of the nozzle Distance from reference point aa (mm) 2601.0 / |o24p jh Circumferential position phi (°) 0.0 Angle to cylinder axis (longitudinal) beta () 90.0 Angle to radius (circumferential) gamma ) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twl / inside tw (mm) 70/0276 in Pad outside tw2 (un) Weld thickness Main b.- Nozzle twa (nn) Strength calculation for attachnent welds ace. to PH-15 yes Geonetry Nozzle Pos.-No. R Product standard dimensions ASME 836.10 (2008) tolerances 58-530 (2011a) Dianeter inside / outside (aa) 38.8/ 3Si0 Nominal-Pipe-Size (in) Drill hole diameter (an) ' Wall thickness pipe connec. given (na) 7.62 | 0-3 in Rinimon / maximum (an) Minimum corroded wall thickness acc. to code (am) Wall thickness tolerance (mm) / (8) J Corrosion allowance inside / outside (aa) 1.5 ] 0.0 ; @:06in/o Allowance for threading and structural stability C (na) Reinforcement Wall thickness of reinforce. given (aa) 7,62 | 0°31 Nozzle projection inside / outside (mm) 100.0] 3% ny Reinf.length of main body / height of nozzle neck (nn) sh.i3oh 134FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011a PROBA D - 18M Deutachland Gabe Release : 04.02.00 (01/2013) Date:30.08.2013 12:32 3h Sheet: 6/ 26 Dataset: EWT No.: EWT Material data Nozzle Pos.-No. R PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B / Free material input no Gasting quality factor ace. to PG-25 1.0 Creep range: Steel group acc. to PG-26 General nozzle data Position number sv Designation SAFETY VALVE Type of conpenent, formula Pipe (Ps-27) Type of connection set-through, fully welded Type of reinforcement Tubular Position of the nozzle Distance from reference point 1 (mm) 3201.0 / 126 in Cixcunferential position pai (2) 0.0 Angle to cylinder exis (longitudinal) beta (*) 90.0 Angle to radius (circumferential) gamma (*) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twl / inside tw3 (mm) 7.0 /0-276 19 Pad outside tw2 (nm) Weld thickness Main b.- Nozzle twi (mm) Strength calculation for attachment welds acc. to PH-15 yes Geometry Nozzle Pos.-No. sv Product standard dimensions ASME 836.10 (2008) tolerances SA-530 (201ta) Diameter inside / outside (mmm) 88.39/35 in Nominal-Pipe-size Gn) Drill hole diameter ‘um a5 Wall thickness pipe connec. given (om) 7.62 ] 0:3) ‘minimum / maxiaum (am) Minimum corroded wall thickness acc. to code (na) Wall thickness tolerance (nm) / (8) , Corrosion allowance inside / outside tan) 1.5 / 0.0 5 0-06in/o Allowance for threading and structural stability ¢ (am) Reinforcement Wall thickness of reinforc. given (mn) 7.62 ] 0-3 in Neciia protection inside / outside tam) 100.0 / 3-44 nr Reinf.length of main body / height of nozzle neck (nm) sh. mod 13%FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 20112 PROBA D— 15M Deutschland Gb# Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43 Sheet: 7/ 26 Dataset : EWT Nov: Wr Material data Nozzle Pos.-No. sv PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B Z Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group ace. to 26-26 General nozzle data Position nunber ae Designation AB START UP STEAM ‘Type of component, formula Pipe (Pe-27) ‘Type of connection set-through, fully welded type of reinforcement Tubular Position of the nozzle Distance from reference point a (mm) 3750.0 /)47-6 jh Circumferential position phi () 0.0 Angle to cylinder axis (longitudinal) beta () 90.0 Angle to radius (circumferential) gamma C) 0.0 Longitudinal weld penetrates opening nO Fillet weld thickn. Nozzle outside twl / inside tw3 (nm) 8.0 /O°3ITIN Pad outside tw2 (mm) Weld thickness Main b.- Nozzle twé (mmm) Strength calculation for attachment welds acc. to Pw+iS yes Geonetry Nozzle Pos.-No. AB Product standard dimensions ASME_B36, 10 (2008) tolerances SR-530 (20118) ; Diameter inside / outside (nm) 168.3/ 6-63 in Noninal-Pipe-Size (in) Drill hole diameter (an) am Wall thickness pipe connec. given (an) 10.97 / 0-432 in minimum / maximum (Gam) Minimum corroded wall thickness acc. to code (an) Wall thickness tolerance (mm) / (8) . Corrosion allowance inside / outside tex) 1.5 / 0.0 o-obin/o Allowance for threading and structural stability c (am) Reinforcement 32 i Wall thickness of reinforce. given (am) 10.977 O'432ID Nozzle projection inside / outside (na) 100.0 J 3° in Reinf.length of main body / height of nozzle neck (am) sh.isok 134FIL Cylindrical shell acc. to ASME, Sect. Edition 2010, Addenda 2011a PROBA D - IBM Deutschland Gmbi Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 8/ 26 Dataset : FWT No.: EWT Material data Nozzle Pos.-No. Ag PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B 4‘ Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 General nozzle data No. 7 Position number SP Designation SP SPARE ‘Type of component, formula Pipe (PG-27) Type of connection set-through, fully welded Type of reinforcement ‘Tubular Position of the nozzle Distance from reference point a (am) 4550.0 / $79*) 1) Circumferential position phi (2) 0.0 Angle to cylinder axis (longitudinal) beta —(*) 90.0 Angle to radius (circumferential) ganna (*) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twi / inside tw3 (mm) 5.0 / 0197 In Pad outside tv2 (nm) Weld thickness Main b.- Nozzle tw4 (am) Strength calculation for attachment welds ace. to PW-15 yes Geometry Nozzle Pos.-No. SP Product standard dimensions ASME 836.10 (2004) tolerances SA~530 (2o11a) ‘ Diameter inside / outside (mm) 60.37 2:37 in Nominal-Pipe-size (an) Drill hole dianeter (mm) Bi Wall thickness pipe connec. given (nm) 5.54 70721810 minimum / maximum (nm) Minimum corroded wall thickness acc. to code (nm) Wall thickness tolerance (am) / (9) “ Corrosion allowance inside / outside (am) 1.5 / 0.0 5 p-cbin]o Allowance for threading and structural stability ¢ (nm) Reinforcement Sail Uaicinpae or calntode. ySteh (am 5.54 / 01248 1D Nozzle projection inside / outside (mm) nono 39% in Reinf.length of main body / height of nozele neck (am) Sh. igo 43%FEIL Cylindrical shell acc, to ASME, Sect. I ition 2010, Addenda 20114 2 RO BAD - IBM Deutschland GbE : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h 1 EWT Release Dataset Material data Nozzle Pos.-No. SP PROBAD material no. 153 Material designation / Type, Grade / Class SA-106 /B J Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 General nozzle data No. 8 Position ntimber PE Designation PH COND. FROM PREHEA ‘Type of component, formula Pipe (26-27) Type of connection set-through, fully welded Type of reinforcement Tubular Position of the nozzle Distance from reference point un (am) 5050.0 //48-8 in Circumferential position phi (2) 0.0 Angle to cylinder axis (longitudinal) beta (2) 90.0 Angle to radius (circumferential) gamma (°) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twi / inside tw3 (nm) 5.0 / O17 1 Pad outside tw (um) Weld thickness Main b.- Nozzle twa (x) Strength calculation for attachment welds acc. to Pit-1$ yes Geometry Nozzle Pos.-No. Pit Product standard dimensions ASME B36.10 (2004) tolerances SR-530 (20114) . Diameter inside / outside (mm) 60.3 /2:3Tin Nominal-Pipe-size (in) Drill hole diameter (xm) ; Wall thickness pipe connec. given (am) 5.54 | 01218 in minimum / maximum (na) Minimum corroded wall thickness acc. to code (na) Wall thickness tolerance (mm) / (8) h Corrosion allowance inside / outside (sn) 1.5 [ 0.05 0-06in fo Allowance for threading and structural stability C (mum) Reinforcement Wall thickness of reinforce. given tm) 5.56) 0-248 iN Nozzle projection inside / outside (nm) 109.0 | 3-44 in Reinf.length of main body / height of nozzle neck (iam) sh. not 13%FFIL Cylindrical shell ace. to ASME, Sect. I Edition 2010, Addenda 20114 PROBA D ~ IBM Deutschland Gnbi Release : 04.02.00 (01/2013) — Date:30.08.2013 12:32:43h Sheet: 10/ 26 Dataset : FHT Now: FWr Material data Nozzle Pos.-No. PH PROBAD material no. 353 Material designation / Type, Grade / Class SA-106 /B / Free material input no Casting quality factor acc. to PG-25 2.0 Creep range: Steel group ace. to PG-26 General nozzle data No. 9 Position number ™ Designation DEA CONN. Type of component, formula Pipe (PG-27) Type of connection set-through, fully welded with fu.we.pad Type of reinforcement Tubular and pad type Position of the nozzle Distance from reference point a (am) 1050.0. / 44:3 in Circunferential position pat (2) 0.0 Angle to cylinder axis (longitudinal) beta (*) 90.0 Angle to radius (circumferential) ganna (*) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twi / inside tu3 tam) 8.0 / OPIS IN Pad outside tw2 (am) Weld thickness Main b.- Nozzle tud (mn) Strength calculation for attachnent welds acc. to Pw-15 yes Geometry Nozzle Pos.-No. M Product standard dimensions sa~20 (20n1a) tolerances 5A-20 oiia) Diamet inside / outside (mm) 200.0 7 8). jn Nominal-Pipe-Size (in) Drill hole diameter (nm) Wall thickness pipe connec. given (am) 8.0 / 0°36 in minimum / maximum (ox) Minimum corroded wall thickness acc. to code (am) Wall thickness tolerance (am) / (8) z Gortosion allowance dei [feat sia fam) 1.8/0.0 5 0-06in Jo Allowance for threading and structural stability c (nn) Reinforcenent Wazi Chlckgede| of Zeintare. giver (am) 9.0 PO-3ITID Nozzle projection inside / outside (mm) 200.0 /-7-87 in Reinf.length of main body / height of nozzle neck (nm) shire 134FFIL PROBA D ~ ISM Deutschland Gnbi Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011a Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 11/ 26 Dataset: ENT Now: FWr Material data Nozzle Pos.-No. M PROBAD material no. 28 Material designation / Type, Grade / Class SA-516 /70 é Free material input no Casting quality factor acc. to PG-25 3.0 Creep range: Steel group ace. to PC-26 Geometry of pad Nozzle Pos.-No. M Diameter outside (am 1000.9 / 39°37 in Pad thickness given (nm) 8.0 /'O-315in Material data Pad Pos.-No. PROBAD material no. 28 Material designation / Type, Grade / Class SA-S16 70 , Free material input no Casting quality factor acc. to PG-25 General nozzle data No. 10 Position number Bl Designation BL SEW OUTLET Type of component, formula Pipe (PG-27) Type of connection Type of reinforcement Position of the nozzle set-through, fully welded Tubular Distance from reference point u (nm) 3650.0 / 143°7Tin Circumferential position phi (2) 180.0 Angle to cylinder axis (longitudinal) beta (*) 90.0 Angle to radius (circunferential) gamma (*) 0.0 Longitudinal weld penetrates opening no Fillet weld thickn. Nozzle outside twl / inside tw3 (an) 5.0 / O47 in Pad outside tw2 (am) Weld thickness Main b.- Nozzle tw4 (a) Strength calculation for attachment welds acc. to EW-15. yes Geometry Nozzle Pos.-No. BL Product standard dimensions ASME 836.10 (2004) tolerances 58-530 (2021a) Diameter inside / outside (mm) 114.37 4-5in Nominal-Pipe-size Cnr Drill hole diameter (am) ‘ fall thickness pipe connec. given (mm) 8.56 / 0-337 minimum / maximum (am) Minimum corroded wall thickness acc. to code (nm) Wall thickness tolerance (am) / (8) Corrosion allowance inside / outside (nm) 1.5 / 0.0 5 O-06% | Allowance for threading and structural stability c (nm) shiaek 134FEIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 20112 PROBA D-~ IBM Deutschland Grbi Release : 04.02.00 (01/2013) _date:30.08.2013 12:32:43h Sheet: 12/ 26 Dataset: FT Nol: ERT Geometry Nozzle Pos.-No. Bi Beingorcenent Wall thickness of reinforce. given tm) 2.56 JO-387in Nosale projection fhslge / outside te) 100.0 /3-y in Reinf.length of main body / height of nozzle neck (mm) Material data Nozzle Pos.-No. Bi PROBAD material no. 153 Material designation / Type, Grade / Class si-106 /3 1 Free material input no Casting quality factor acc. to PG-25 1.0 Creep range: Steel group acc. to PG-26 Sh 2008 13%FEIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda 2011a P.ROBAD- IBM Deutschland GnbH Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 13/ 26 Oxder :_ LAMBIONFEEDWATERTANK No.: 201313 Drawing : GAOFDEASYSTEM 201313-m-036 Dataset: FA? FHT) FEED WATER TANK SHELL Name: Dep.: Tel.: Determination of test pressure ASME Maximum inside diameter incl. tolerance of wall thickness yes Consideration of tolerance at nozzle reinforcement yes Load case Int pressure Design pressure 0.200 wpa |/ 29 Ps Allowable working pressure 0.573 mea | / 83] As] ~ Main body without openings 0.820 Mea |] /3BaLy Be | iin, (best! prasaure jesblent tenpezature 0.300 wpa [43:5 By Allowable test pressure 0.978 MPa |/ [ayy-% fx) = Main body without openings 1.560 MPa I7 226.3 poy Design temperature 135.00 *¢ / 27S °F Allowable temperature 454.00 °C / B4g.2°p Number of nozzles or openings 10 of ligament areas 0 Maximum allowed diameter for openings which do not : require reinforcement acc.to PG-32.1.2 dmax 185.78 mf 7-3lin Results Cylindrical shell Positions Number: FWT Designation: EWI SHELL ‘Type of component :Pipe Calcul. formula + (27.2.2) Dimension series standard $B-20 (2011) Tolerances standard S2-20 (2oita) Diameter inside/outside __di/do 1850.00 / mm Diameter net inside/outside d0i/d0o 1853.00 / 1865.40 mm Wall thickness - actual t (8236) 8.00 mm |/ O34 jn Wall thickness - net to 6.20 mm fo: Lely Wall thickness - required w/o allowances oa hen eoealige x0 (PG-27.2.2) 1.34 mm [70-0510 = inclusive openings trl (informativy 3.27 am |/ 0129) ip Wall thickness given t 8.00 am minimum acc. code temin 6.00 mm Minus tolerance ct € 0.30 mm Corrosien allowance inside/outside cai/eaa 1.50 / 0.00 mm Factor acc. PG-27.4, Note 3 ce 0.00 mm Factor ace. PG-27.4, Note 6 y 0.400 Length of cylindrical shell L 5850.00 mm Weight S 2185.88 kg Volune inside v 15.72 m3 sh. 21 oh AtFEIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011a PROS AD - IBM Deutschland Gaba Release : 04.02.00 (01/2013) — Date:30.08.2013 12:32:43h Sheet: 14/ 26 Dataset : FWT No.: EWT Material : PROBAD-No. : 28 Product form : Plate Cylinder : Specif. No.: SA-516 Type, Grade : 70 ——— Class, Cond. Quality : Ferritic Notes G10, $1,172 Design temperat. | Ambient temperat, Allowable stress 138.00 MPa 138.00 MPa Minimum tensile strength MPa 485.00 Mpa Minimum yield strength 233.80 MPa 260.00 MPa Average creep rupture strength MPa Nozzle: No. / Position-No. 1/26 2/4 Designation Re STEAM INLET ‘Type of Component, formula Pipe (27.2.2) | Pipe (27.2.2) Type of Connection set-throuch, set-through, fully welded fully welded ‘Type of Reinforcement Tubular Tubular Distance to ref. point 11 (mm)| 150.00 1800.00 Circumfer. position phi (deg) 0.00 0.00 Angie to axis beta (deg) 90.00 90.00 Angle to radius ganma (deg) 0.00 0.00 Material Nozzle PROBAD-No./ Prod.Form | 153 / smls.Pp.| 153 / Smis.2p. Specif.-No./Type,Grade| SA-106 /B sa-106 /B Class,Cond./ Quality /Ferritic (Perritic Notes 610,81, T1 G10, s1,T3 All. stress design temp.(upa)| 118.00 118.00 ambient temp. (MPa)| 118.00 118.00 tensile str. design temp, (MPa) ambient temp. (MPa)| 415.00 415.00 Yield stren, design temp. (MPa)| 215.80 215.80 ambient temp. (MPa)| 240.00 240.00 Mean rupture. strength (ua) sh. 2208 (34FEIL Cylindrical shell acc. to ASME, Sect. 1 Edition 2010, Addenda 20114 PROBA D ~ IBM Deutschland Gnbe Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 15/ 26 Dataset: PAT Now: iWr Nozzle: No. / Positien-No. 1/6 zy Dimension series standard fasue 836.10 (2004 |asue ws6.10 (2004 Tolerances standard SA-530 (20i2a)[sAr530 (20a1a) Dianeter inside dni (am) outside dno (am)| 33.40 114.30 Wall thickness - Nozzle neck ~ actual ty (mig 6.35 sieo |g 0.56 s80,xs > hee e0v tam)|) 4.08 5.38 = minimum acc. PG-43 tymin(mm) 1.34 1.34 uanus tolerance civ inj] 0.80 107 ctv (| 32080 12150 Wall ‘thickness ~ Pipe connect. a actual tn tm}] 6.35 given 2:56 Given = net t0n tan)| £08 5138 ~ required w/o allow. trn (mm) 0.03 (27.2.2) 0.10 (27.2.2) ref.to dni trni (mm) 0.02 (27.2.2) 0.09 (27.2.2) Minus tolerance etn (an)| 0.79 a07 etn (8) 12.50 12.50 Corrosion inside cani (mm) 1.50 1.50 outside cana (mmj| 0.00 0.00 Factor a.PG-27.4,Note 3 C (mm) 0.00 0.00 Factor a.26-27-4;Note 6 y 040 0140 Allon. loading Pipe conmectien Allowable working pressure(uea)| 32.011 /4642°8) 12.905 /J 872} PSI Allowable test pressure (MPa) 58.597 /g4qq 23.630 / 3427] Poy Sh. 22h 13%FFIL Cylindrical shell acc. to ASME, Sect. I Edition 2010, Addenda 2011 2 RO BAD ~ 18M Deutschland GubH Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 16/ 26 Dataset : FW? Nozzle: No, / Position-No. 3 / Ma a/R Designation MANHOLE, Relief Valve ‘Type of Component, formula Pipe (27.2.2) | Pipe (27.2.2) Type of Connection set-through, set-through, fu.weld.,f.w.pad | fully welded Type of Reinforcement Tube and Pad Tubvlar Distance to ref. point 12 (mm)| 1050.00 2601.00 Cizcumfer. position phi (deg)| 270.00 0.00 Angle to axis beta (deg) 90.00 90.00 Angle to radius gamma (deg) 0.00 0-00 Material Nozzle ———— PROBAD-No./ Prod.Form | 28 / Plate 153 / Smls.Pp. Specif.-No./Type,Grade| SA-516 _/70 SA-106 /B Class,Cond./ Quality fRerritic /Perritic Notes G10, 81,72 620,81, 71 All. stress design temp.(MPa)] 138.00 118.00 ambient temp. (MPa)| 138.00 118,00 tensile str. design temp. (MPa) ambient temp. (MPa)| 485.00 415.00 Yield stren. design temp.(MPa)| 233.80 215.80 ambient temp. (MPa)| 260.00 240.00 Mean rupture strength (MPa) Material Pad BROBAD-No./ Prod.Form | 28 / Plate / Specif.-No./Type,Grade| SA-516 /70 7 Class,Cond./ Quality /Perritic / Notes G10,$1, 72 Cast. quality factor 9] 1.00 1.00 All. stress design temp.(mpa)| 138.00 ambient temp. (MPa)| 138.00 tensile str. design temp. (MPa) ambient temp. (MPa)| 485.00 Yield stren. design temp. (mPa)| 233.80 ambient temp. (MPa)| 260.00 Mean rupture strength (wpa) sh. 2yot 134FFIL Cylindrical shell acc. to ASME, Sect. T Edition 2010, Addenda PRO BAD ~ IBM Deutschland Gub# 2011e Release : 04.02.00 (01/2013) Date:30.08.2013 12:32:43h Sheet: 17/ 26 Dataset : FWT No: FW Nozzle: No. / Position-No. 3 / Ma a/R Dimension series standard 'SA~20 (2011a) [ASME B36.10 (2004 Tolerances standard /SA-20 (2011a)|Sa-530 (201ia) Diameter inside dni (mm) outside dno (mn)| 508.00 88.90 Wall thickness = Nozzle neck = actual tv (mm)/g 10.00 $80,x8 |g 7.62 s80,xs > net tOv (mum) 8.20 5.16 = minimum ace. PG-43 tvmin (nm) 1.34 1.34 Minus tolerance ety (mun) 0.30 096 ety (8) 12:50 Wall thickness - Pipe connect. = actual th (mn) 10.00 given 7.62 given = net tOn (mm) 8.20 5.17 = required w/o allow. trn (am) 0.37 (27.2.2) 0.08 (27.2.2) ref.to dni trni (mm) 0.36 (27.2.2) 0.07 (27.2.2) ~ minimum acc. code tomin(nm) 6.00 Minus tolerance etn (mm) 0.30 0.95 etn (8) 12.50 Corrosion inside cani (am) 1.80 1.50 outside cana (mn) 0.00 0.00 Factor a.PG-27.4,Note 3.C (mm) 0.00 0.00 Factor #.PG-27.4,Note 6 y 0.40 0.40 Allow. loading Pipe connection Allowable working pressure (MPa) a.sis [654 14.387 / 2086 Allowable test pressure (MPa) 7.653 / 1109" sh. 250 13+FEIL PROBAD~ Cylindrical shell acc. to ASME, Sect. 7 Edition 2010, Addenda 20118 TBM Deutschland Gnb# Release : 04.02.00 (01/2013) Date: 30.08.2013 12:32:43h Sheet: 18/ 26 Dataset : FWT No.: FWY Nozzle: No, / Position-No. 5 / sv es ae Designation SAFETY VALVE AB START UP STER M ‘Type of Component, formula Pipe (27.2.2) | Pipe (27.2.2) Type of Connection set-through, set-through, fully welded fully weld Type of Reinforcement Tubular Tubular Distance to ref. point 11 (mm)| 3201.00 3750.00 Circumfer. position phi (deg) 0.00 0.00 Angle to axis beta (deg) 90.00 90.00 Angle to radius gamma (deg) 0.00 0.00 Material Nozzle BROBAD-No./ Prod.Form | 153 / sms. 153 / smis.2p. Specif.-No./Type,Grade| SA-106 /B SA-106 /B Class,Cond./ Quality /Ferritic /Fereitic Notes G10, 81,71 G10, $i, 11 All. stress design temp.(MPa)| 116.00 118.00 ambient temp, (MPa)| 118.00 118.00 tensile str. design temp. (MPa) ambient temp. (MPa)| 415.00 Yield stren. design temp. (MPa)| 215.80 ambient temp. (MPa)| 240.00 Mean rupture strength (MPa) Dimension series standard ASME 536.10 (2004/ASME B36.10 (2004 Tolerances standard SA-530 (20114) |Sa-530 (2011a) Diameter inside dni (mm) outside dno (mm) 88.90 168.30 Wall thickness - Nozzle neck = actual tv (mm)|g 7.62 S80,xS |g 10.97 $80,xs = net t0v (mm) 5.16 8.09 = minimum acc. PG-43 tvmin (mm) 1.34 1.34 Minus tolerance ctv (mm) 0.96 1.38 ctv (8) 12.50 12.50 Wall thickness - Pipe connect. = actual tn (mun) 1.62 giv 10.97 given = net On (mm) 5.17 8.10 = required w/o allow. trn (nm) 0.08 (27.2.2) 0.14 (27.2.2) ref,to dni trai (mm) 0.07 (27.2.2) 0.13. (27.2.2) = minimum ace. code tomin (mm) 6.00 Minus tolerance eta (mm) 0.95 etn (8) 12.50 Corrosion inside cani (mm) 1.50 1.50 outside cana (mm) 0.00 0.00 Factor a.PG-27.4,Note 3 C (mm) 0.00 0.00 Factor a-PG-27.4,Note 6-y 0.40 0.40 sh.26e% 134