This sheet is the cover sheet for all subsequent sheets having the same document number.

The Revision index and

a brief description of the revision shall be entered on the cover sheet. The last revision index shall be added to the
document number on the cover sheet and equally applies to all sheets having that document number. The new
revision index is shown on all sheets.
STATUS OF REVISION

Rev. Prepared/Changed Checked Approved Kind of

Status
No. Revision
Name Date Name Date Name Date
0 RRG 25/04/13 NLK 25/04/13 AKK 25/04/13 ISSUED FOR APPROVAL
1 RRG 02.11.13 NLK 02.11.13 AKK 02.11.13 ISSUED FOR APPROVAL

No. of
S.No. DESCRIPTION
Sheets
1 DESIGN CALCULATIONS for SUPERHEATER.1 1 to 27

 REFERENCE SHEETS

CLIENT LAMBION ENERGY SYSTEMS

PROJECT BOILER SYSTEM
Document Title. :

(KASEZ) KANDLA KUTCH, GUJARAT.

Regd off: EPC CENTRE / WORKS : DESIGN CALCULATIONS for SUPERHEATER.1
C/16-3, TTC, MIDC AREA, PAWANA VILLAGE,
THANE- BELAPUR ROAD, NAVI-MUMBAI-400705
FFIL JOB NO:- Document No. :- Page No Rev. No.
201313 201313-M-D02 1 1

Page 1 of 48
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Design Calculations
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CLIENT LAMBION ENERGY SYSTEMS Sheet 2 of 27
EQUIPMENT NAME SUPERHEATER.1 Doc No. 201313-M-D02
EQUIPMENT NO. 201313 Revision No. 0

INDEX of CONTENTS
Sl.. Nrs Description Sheet Nrs
1 Cover Sheet 1
2 Index of Contents 2
3 Revision Status 3
4 Revision List 4
5 Design Data 5
6 Hydrostatic Test Pressure Calculations 6
7 Tubes under Internal Pressure : PG - 27.2.1 : SH1 7 to 9

8 Inlet Header under Internal Pressure With Tube Connections : SH1 10 to 14

>Input data for Headers : Internal Pressure
>Input data for Tube Connections : Internal Pressure
Results :
> MAWP & Check of Test Pressure for Headers
> Results for Headers under Internal Pressure : PG-27.2.2
> Results for Tube Conn.'s on Header and Check for Ligament Efficiency

9 Outlet Headers under Internal Pressure With Tube Connections : SH1 15 to 19

>Input data for Headers : Internal Pressure
>Input data for Tube Connections : Internal Pressure
Results :
> MAWP & Check of Test Pressure for Headers
> Results for Headers under Internal Pressure : PG-27.2.2
> Results for Tube Conn.'s on Header and Check for Ligament Efficiency

10 End Cover Thk. Cals : Pipe 150 DN : Inlet Header 20 to 23

11 End Cover Thk. Cals : Pipe 150 DN : Outlet Header 24 to 27

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Design Calculations
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EQUIPMENT NAME SUPERHEATER.1 Doc No. 201313-M-D02
EQUIPMENT NO. 201313 Revision No. 1

REVISION STATUS

Page Rev.00 Rev.01 Rev.02 Rev.03 Date Page Rev.00 Rev.01 Rev.02 Rev.03 Date
1 X X
2 X
3 X X
4 X X
5 X X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13 X
14 X
15 X
16 X
17 X
18 X
19 X
20 X
21 X
22 X
23 X
24 X
25 X
26 X
27 X
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EQUIPMENT NAME SUPERHEATER.1 Doc No. 201313-M-D02
EQUIPMENT NO. 201313 Revision No. 1

REVISION LIST
SHEETS
Sl.. Nrs DESCRIPTION of REVISION REMARKS
REVISED
NB REGISTRATION & RADIOGRAPHY UPDATED IN
1 5
DESIGN DATA
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EQUIPMENT NO. 201313 Revision No. 1

DESIGN DATA
Units
Equipment Name - SUPERHEATER.1

Quantity - ONE

Tube Side
Design Code - ASME SEC.1 ,2010 EDITION , 2011 ADDENDA
ASME Certification Mark - YES ( 'S' Designator )
National Board Registration - Required
Operating Pressure Mpa g / kg/cm2 g 4.5 / 45.88
Operating Temperature ( In / Out) Deg C 255 / 315
Service Superheating Steam
Density kg/m3 19.12
Design Pressure Mpa g / kg/cm2 g 4.95 / 50.48
Design Temperature Deg C Tubes = 350 ; IL Hea. = 265 ; OL Header = 325
Surface Area m2 31.5
Corrosion Allowance mm Headers & Tubes = 1.0
Radiography - Nil
Hydro Test Pressure Mpa g / kg/cm2 g 7.425 / 75.7
Inspection By - AI - TUV
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EQUIPMENT NAME SUPERHEATER.1 Doc No. 201313-M-D02
EQUIPMENT NO. 201313 Revision No. 0

Hydrostatic Test Pressure Calculations

Design Pressure / MAWP = 4.95 MPa.g

Hydrostatic Test Pressure = 1.5 x Design Pressure

= 7.425 MPa.g