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BMK LTM 1160 5.1 - Ow PDF
BMK LTM 1160 5.1 - Ow PDF
BMK LTM 1160 5.1 - Ow PDF
BMK components
SUPERSTRUCTURE
OW-02
Technical Information
LTM 1160-5.1 from Crane No. 067 212
Overview of the components with resource identification (BMK)
Superstructure, general:.............................................................. 3 Emergency operation without LICCON system - Operation......... 19
Battery box..................................................................................... 3 EMERGENCY OPERATION without LICCON system –
Lighting – turntable......................................................................... 4 X-Not Plug.................................................................................... 20
Lighting boom................................................................................. 5 Emergency operation without LICCON system............................ 21
Air dryer, cab platform.................................................................... 6 Resistors...................................................................................... 21
Fuel tank and tank sensor.............................................................. 7 Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD).............. 22
Central lubrication system.............................................................. 8
Right side view of engine............................................................. 22
Crane cab:..................................................................................... 9 Slip-on pumps.............................................................................. 23
Heater............................................................................................. 9 Oil pressure and fuel temperature sensor.................................... 24
Auxiliary heater............................................................................. 10 Fuel preliminary filter unit............................................................. 25
Wiper, radio system...................................................................... 11 Left side view of engine................................................................ 26
Top view of engine........................................................................ 27
Cab instruments:........................................................................ 12 Frontal view of engine.................................................................. 28
Liccon monitor, pedals.................................................................. 12 Speed sensor............................................................................... 29
Master switch left.......................................................................... 13 Installation view - right.................................................................. 30
Master switch, right...................................................................... 14 Air filter vacuum............................................................................ 31
Roof console................................................................................ 15 Cooler / fan drive.......................................................................... 32
Switch box:................................................................................. 16
Swing frame - fuses...................................................................... 16
CAN and LSB stations, . .............................................................. 17
Transformer.................................................................................. 17
Terminals...................................................................................... 18
OW-02
Produced by: LWEeng1 / Issue: 08.06 / Version: 01
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ��-
Crane hydraulic:......................................................................... 37
Overview hydraulic pumps........................................................... 37
Pumps 1 - 7.................................................................................. 38
Overview hydraulic components.................................................. 39
Boom direction, turntable lock...................................................... 40
Turntable control........................................................................... 41
Slewing gear - brake.................................................................... 41
Replenishing pressure / Supply - auxiliary hydraulic.................... 42
Temperature sensor hydraulic oil................................................. 43
Hoist gear I................................................................................... 44
Hoist gear 2*................................................................................. 45
Luffing / telescoping..................................................................... 46
Luffing / telescoping..................................................................... 47
Auxiliary load................................................................................ 48
Ballasting...................................................................................... 49
Telescopic boom:....................................................................... 50
Cable drums, angle and length sensors....................................... 50
Boom head................................................................................... 51
Telescopic section pinning, position sensor................................. 52
Gripper pinning, gripper pinning................................................... 53
Emergency operation - tele pinning, gripper pinning.................... 54
Auxiliary equipment:.................................................................. 55
Dual folding jib, actuation............................................................. 55
Hydraulic components.................................................................. 56
Dual folding jib, limit switches....................................................... 57 Note:
Dual folding jib, angle sensor....................................................... 58 All pressures noted are as of August 2006!
* Optional
Superstructure, general:
Battery box Battery box
F61 S1
Fuse 50 A, Battery
Battery + D30 master switch
25Q RD
F62
Fuse 50 A,
HEIZFLANSCH
X5
=D+D3 =D+D3
Battery + 30 -F63 -F62
(after master switch) 100A 50A
X6
-F63 /72.4
F63
Fuse 100 A,
25Q
Battery + 30
(after master switch) -K2 /26.6
=D+D3 + 86
-K2
AF25
88 88a
F145, 10 A
2x2,5Q
25Q
K2 G2 G3
Heat flange relay Battery 12 V Battery 12 V
170 Ah 170 Ah
E60
Working light,
70W
E96
Working light
cab
70 W
E4* E5*
Working light, Working light,
70W 70W
E6 E7
Corner Corner marker
marker lights����
5
���
W
lights, 5 W
E66*
Light. warning
chart, 5 W
E2
Boom head
light right, 5 W
E1
Boom head
light left, 5 W
E17* X483*
Working lights, E67* E68* Socket,
articulated piece, 35 W Light, 5 W Light, 5 W Lighting boom head USA, front
7-pin
E69* E70* E71*
M23* Light, 10 W Light, 10 W Light, 10 W
Control drive,
control YE YE YE
working light
articulated piece
2
58R 58L 31
=A+A5
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ��-
Y141 Y142
Pedestal Pedestal
cab cab
out in
H94
Horn
Superstructure, general:
Fuel tank and tank sensor
TANKGEBER
=D+D2
-R4
/74.6
+ - AA SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/166.5
-X4 1 16 2
/163.1
-X662 3 -X662 4
E.E6.7 E.S6.7
/38.3 /38.3
E/A-MODUL 6 E/A-MODUL 6
TANKGEBER TANKGEBER
SIGNAL VERSORGUNG
TANKINHALT SIGNAL
0% = 2,00V
25% = 3,59V
50% = 4,95V
75% = 6,31V
100% = 7,80V
R4
Fuel tank MONITOR :
sensor
%
1O.O.
TANKINHALT
DREHBÛHNE
* KUNDENWUNSCH
Superstructure, general:
Grease distributor - telescoping
Central lubrication system and hoist gear bearing
X269
Y69 Pressure relief Plug X268
Central valve on S69 Plug
lubrication control unit
system
S69
Proximity switch
grease distributor,
problem report
S90 X298*
Heater switch Socket - fan
Cab, 230 V
Mech.
control air circulation / X183
fresh air
S89
Stage switch
blower
heat exchanger
MOTOR
0=
1=
-Y28
M5
D+ Motor - blower
heat exchanger
M9
Water circulation
-S83 70³Cþ3
-S90
pump
WØRMETAUSCHER
WARM KALT
3-way valve
ZUSATZ-
HEIZUNG
THERMO 90ST
-M9
PUMPE U 4810
Crane cab: X1
Auxiliary heater
2
2
3
X3
1
2
4
1 X8 X2
1
11 1
2
1
1
1
2 X5
2
2
X4 X6
12 2 X7
X1+K X5+K
M1/combustion air blower Temperature sensor
X2+K X6+K
Glow plug Flame monitor
X3+K X7+K
Y139/ Metering pump Temperature limiter
Y139*
X4+K X8+K Diesel
M2/ Circulation pump Diagnostics metering pump
auxiliary heater
S83 Y28
Thermo switch, Water circuit,
water circulation 0 = Engine and cab,
1 = Engine
Crane cab:
Wiper, radio system
M3
Wiper motor
B25 B26 front windshield
Loudspeaker, Loudspeaker,
right left
M4
Wiper motor roof X519
Socket
cab S84*
EMERGENCY
OFF, Cab X138
H95
Radio
behind driver’s seat
E124* S99
Seat heater Seat contact
24V/60 W under seat
X136
M6 M7
E600 Front windows Roof windows
Interior illumination washing pump washing pump
Cab instruments:
Liccon monitor, pedals
Cab instruments:
Master switch left Hoist gear 1 and 2 Hoist gear 1 without hoist gear 2
MS2Y MS2Y
0 0
MS2X MS2X
MS2 MS2
2
S401
Left master switch 2
Hoist gear 2, turning
CPU LSB Adr
1 2 9
T
T : TOTMANN ,
ÛBERBRÛCKUNG
SITZKONTAKT
S1 : HANDGAS
S2 S1 S2 : SCHNELLGANG
S420 S422 S3 : HORN
Tilt the cab Parking brake
Up/Down Slewing gear WINDENDREHMELDER
(VIBRATOR)
1 = Brake released
S3 EINSCHALTBEDINGUNG :
T
load
Cab instruments:
Master switch, right S301
Master switch 1, right
Tele- luffing, telescop-
ing, folding jib – luff-
ing, hoist gear 1
CPU LSB Adr
2 3 9 1
S324 MS1Y
Shut-off "
1 Acoustical 0
MS1X
MS1Y
warning"
MS1
0 1
MS1X
S320
Stand-by mode
MS1 Pressing button will turn the superstructure
1
engine off, but LICCON will remain turned on.
1 1 2
X X X X X X X X
X X X X X
X X
X X X X X
X
S1 : HANDGAS
S2 S1 S2 : SCHNELLGANG
S3 : HORN -S322.1 /19.6 5 6 9 -S322.2 /18.6 5 1 6 2 9
0 I 0 I II
WINDENDREHMELDER
(VIBRATOR)
S3 EINSCHALTBEDINGUNG : =P5+P3 =P5+P3
T -S322.1 7 1 8 2 10 -S322.2 7 3 8 4 10
SITZKONTAKT TOTMANN
BETØTIGT
Cabine armature:
Roof console H633 H619
+P6 -H633 /150.5
b 0023105 h
YE YE
* * * * * * * *
-P655 /78.6 -S654 /142.1 -S650 /156.1 -S646 /154.6 -S642 /152.6 -S638 /142.3 -H634 /145.7
P655 S654 S650* S646* S642* S638 H634* S632* S628 S624 H620
(Eliminated for
S652 S648* S644* S640 S636* pre-selection S626
timer P656*)
Webasto
SO
+D
+A
-K651 -K652
-S618 /69.6 -S614 /121.6 -S610 /143.1 -S606 /143.5 -S602 /133.2
H616 S612 S608 S604 P656* K651 H660 K652
S618 S614 S610 S606 S602
H616... Display – air pressure supply S602... Ballasting „Up“ / „Down“ S636... Air conditioner "ON"
H619... Display – cyl. in pos. (in emergency operation) S604... Turntable lock S638... Working light roof / to the front
H620... Display / central lubrication system "ON" S606... Windshield wiper roof S640... Lighting - winch
H633... Display / air conditioner "ON" S608... Windshield wiper / wipe wash / roof S642... Working light roof / to the rear
H634... Display / auxiliary heater "ON" S610... Windshield wiper front S644... Working light articulated piece 70W
H660... Buzzer, ballast in end position S612... Windshield wiper / wipe wash / front S646... Working light articulated piece 42W
S614... Switch pressure supply S648... Working light control operation
K651... Intermittent rel., windshield wiper motor / front
S618... EMERG. OFF / roof con. / Diesel engine / SS S650... Rotating beacon / beacon
K652... Intermittent rel., windshield wiper motor / roof
S624... Unpin Tele / pin Tele/cyl / unpin cyl. "ON " / "OFF"
P655... Hour meter Diesel engine S626... Manual pressure boost S652... Pedestal in / out
P656... Timer auxiliary heater S628... Travel switch in emerg. operation without Liccon S654... Instrument illumination
S632... Auxiliary heater "ON " / "OFF"
Switch box:
Swing frame - fuses
AF1 F1 bis F6
X49 S81
Electrical socket Key switch
24 V Emergency operation with
LICCON
K1
Control ON
I / O module 6
T50 T51*
Transformer, Transformer, 24 V / 12 V - 0-24 A,
24 V / 12 V - 4 A, Radio Radio and radio communication
Switch box:
Terminals
X45
X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
not not
used used
X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39
not not not
used used used
Switch box:
Emergency operation without
LICCON system - Operation
-X50 -X51
S628 S624
-S626
II: Unpin tele
/20.5
-XNOT
-X58
-X52
-X53
-X54
-X55
-X51
1
2
-XNOT IN STECKER : -S628 I: Unpin cylinder
-X51 <= II
NUR BEI
S626 H619
1 -X51
-XNOT <= I <= ÛBERBRÛCKUNG
Manual pressure
boost
Display - cylinder
in position
" WINDE 1 ABGESPULT "
NUR BEI
-X52 <= II
2 -X52
-XNOT <= I <= ÛBERBRÛCKUNG
" WINDE 2 ABGESPULT "
NUR BEI
-X53 <= II
-X53 MANUELLE
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "
SCHALTER ÚFFNEN
NICHT AUF KONSOLE
POS: VERWENDEN
-X58 <= II
-X58
-XNOT <= I
<=
DRUCKBEGRENZUNG
AUS
Switch box:
EMERGENCY OPERATION without
LICCON system – X-Not Plug X58
Plug,
X56 hydr. ad-
justable
Folding jib
luffing
X57
Test- XNOT
adapter
15F13L2 /57.4
-XNOT
+S22 -X51
-X50 10 1
/164.4
-X52
2
+S22 +S22 +S22 +S22 +S22 +S22 +S22
-X51 10 -X52 10 -X53 10 -X54 10 -X55 10 -X58 10
-X53 -X58 18 X54 X55
/164.4 /164.4 /164.4 /164.4 /164.6 /164.6 /164.6 Socket, EMERGENCY Socket, EMERGENCY
+S22 OPERATION Telescoping OPERATION Turning
-A51 35
+S22
-X51 15
+S22
-X52 15
+S22
-X53 15
+S22
-X54 15
+S22
-X55 15
+S22
-X58 15
-X54
/164.4 /164.4 /164.4 /164.4 /164.6 /164.6
X52 X53
Socket, EMERGENCY Socket, EMERGENCY
-X55 +S22
OPERATION Hoist gear 2 OPERATION Luffing
+S22 +S22 +S22 +S22 +S22 +S22 -A51 36
-X51 5 -X52 5 -X53 5 -X54 5 -X55 5 -X50 5
/164.4 /164.4 /164.4 /164.4 /164.6 /164.4
+24V +24V +24V +24V +24V -X58 +S22
-X56 14 X50 X51
/164.6 Socket, EMERGENCY
1 2 OPERATION Hoist gear 1
X1
Fuel
hand pump
for ventilation
Fuel
supply pump
M750
Starter motor
Bank A Bank B
A1 A2 B1 B2
Zündfolge: 1 - 3 - 4 - 2
3 4
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-30 27000 28350 25650
-20 15410 16207 14613
0 5876 6120 5633
20 2492 2573 2411
40 1171 1213 1128
60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5
ÚLDRUCK KRAFTSTOFFTEMPERATUR
=M+M
0-10bar
p
B701 -30...130³C
3 4
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-30 27000 28350 25650
B709
-20 15410 16207 14613
Fuel
0 5876 6120 5633
temperature sensor
20 2492 2573 2411
40 1171 1213 1128
=M+M =M+M =M+M =M+M =M+M 60 593,5 619,1 568
-A750.X1 35 -A750.X1 49 -A750.X1 63 -A750.X1 52 -A750.X1 38
80 321,4 337,2 305,7
GND A13 A13 (0..5V) REF2 (A13) TI4 GND TI4
/39.1 /39.1 /39.1 /39.1 /39.1 100 186 196,2 175,9
MOTOR-ECU MOTOR-ECU MOTOR-ECU MOTOR-ECU MOTOR-ECU
120 112,3 119 105,6
ÚLDRUCK ÚLDRUCK ÚLDRUCK KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
130 89 94,5 83,5
MASSE SIGNAL VERSORGUNG SIGNAL MASSE
DIESEL WASSER
4,57 V 3,97 V
WASSERSENSOR (WS)
Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF
-B710 /26.2
=M+M
-B710.X 1 2 3
B710
Sensor
"water in fuel"
A11
=M+M =M+M =M+M X272
-A750.X1 57 -A750.X1 53 -A750.X1 39
Fuel
POWER PS1 TI5 GND TI5 preheating
/39.1 /39.1 /39.1
MOTOR-ECU MOTOR-ECU MOTOR-ECU
Compressed air
compressor
Oil cooler
bypass valve
Oil pump
G750
Generator
Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD) Injection nozzle Claw
Top view of engine
Pressure pipe
with union nut
Cylinder 1 at
flywheel side
Thermostat housing
Coolant pump
G750
Generator
Note:
No resistance measure-
ments may be made on
Hall sensors! 0,3-16000Hz
=M+M n
-B711
GND SIGNAL U+
B711 =M+M
Speed sensor 1 on flywheel
-B711.X 1 2 3
(Hall sensor)
• via the RPM sensors the
RPM and the crank angle is
determined.
• These values are required
for the correct actuation of the
solenoid valves on the slip-on
pumps (begin of injection
delivery and duration)
is required.
B713
Hall sensor as cam shaft
sensor, the camshaft sensor
is used to detect "Cylinder 1
TDC“ position.
Direction of rotation
B712
Hall sensor as RPM sensor 2
to flywheel (Hall sensor)
Coolant com-
pressor air
conditioning
system
Y137*
Coupling cool-
ant compressor
air conditioning
system
0 = 25 bar
1 = 18 bar
LUFTFILTER
=D+D2 p
-B38
-B38 /26.7
U
=D+D2 5V 0-5V
-X258 1 2 3
/166.5
X258 B38
Air filter vacuum
0 - 0.08 bar / 4.5 - 0.5 V
BU
BK
RD
5V 0,5-4,5V
=D+M =D+M =D+M
-A750.X2 7 -A750.X2 5 -A750.X2 6
REF1 (AI1) GND (AI1) 0...5V (AI1)
/39.1 /39.1 /39.1
MOTOR ECU
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
-0,02BAR = 3,5V
-0,04BAR = 2,5V
-0,05BAR = 2,0V
-0,06BAR = 1,5V
-0,08BAR = 0,5V
18
DIESELMOTOR
KÛHLERANTRIEB
Y27
Proportional valve for
Illustration without fan
fan drive in bypass,
-Y27 actuated by ECU
56
ANSTEUERUNG KÛHLER
VENTIL -Y27
FUNKTION TEMPERATUR
( OFFEN )
Fan motor
KÛHLWASSER 85³C...95³C 100% ... 50% ... 0%
STROM VENTIL I
-Y27
= 1,2A ... 0,7A ... 0A
Drain plug for coolant
DREHZAHL KÛHLER 0% ... 50% ... 100%
X101 X108*
Indicator light LMB
(Special equipment)
X107
Diagnostic connector
for engine diagnosis
via Notebook
X101
Crane remote diagnostics
-B703 /26.2
U
0,5-
GND IN+
=M+M
-B703.X 1
4,5V
2 3 Oil filter
Motor
+
ECU
Thermostat
housing
KÛHLWASSERSTAND
40 1171 1213 1128
60 593,5 619,1 568
=D+D2
80 321,4 337,2 305,7
-B37 100 186 196,2 175,9
U
-B37 /26.7
S 120 112,3 119 105,6
0-5V MASSE U=5V
130 89 94,5 83,5
GN
WH
BN
=D+D2
-X257 1 2 3
/166.4
=M+M =M+M
-A750.X1 51 -A750.X1 37
B37 X257
/39.1 /39.1
RD
BK
BU
MOTOR-ECU MOTOR-ECU
B708
Coolant
temperature sensor
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/39.1 /39.1 /39.1
MOTOR ECU
Control cylinder
ventilation flap
Y57
Exhaust flap
engine brake
Y56*
Solenoid valve for air
pressure operated shut
off flap in intake air
1 = open
0 = closed
Crane hydraulic:
Overview hydraulic pumps
MP1
Hoist gear 1
MP12
Hoist gear 2
B11 B12
Pressure sensor, (pump 1) Pressure sensor, (pump 2)
CPU2, LSB 3 address 21 CPU3, LSB 4 address 21
Pump 4 Pump 5
Pump 6 Luffing - tele- Luffing - tele-
Controll pump scoping scoping
Pump 7 auxiliary user A11VLO130EP2D A11LVO130EP2D
gear pump LA10VO28DRG
replenishing pressure
Gear pump
Drive fan motor engine
cooling
18
180
PUMPE
KÛHLERANTRIEB
Crane hydraulic:
Pumps 1 - 7
5 4
p p 6
um m p 7
3 2 P Pu um p
m
p
m
p 1 P
Pum
p
Pu Pu um
P
Crane hydraulic:
Turntable lock Battery box Control block Luffing / Telescoping
Overview hydraulic components
Slewing gear
B1.25 /13.5
0-360³
=F+F1
-B17
LSB
+ LSB -
BN
BK
BU
=F+F1
-B17 1 2 3
-X2 12 13 14
/163.1
S32
180³
N1 Proximity switch,
Slip ring transmitter turntable lock
unpinned
B17*
Turn sensor 0-360°
Turn angle display for
working range limita-
tion
270³ 90³ S30
Proximity switch,
CPU LSB Adr turntable lock
1 1 0
0 1 25 pinned
=F+F1-S4 * 1 1 1
2 4
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³
0³
Y20 Y21
Turning Prop. valve
brake foot brake
slewing gear
A B
S35
Incremental sensor
slewing gear
For function, see S34
S34
Incremental sensor - slewing
gear������������
Signal
�����������
for:
- Machine adjustment programs
- Slewing angle display, when
turn sensor B17 is not installed
Restrictor valve
Y44
Turning
Ball valve (close MP11 coasting
only for pressure Foot brake, slewing gear
adjustments) fully actuated, 10 bar
14 10
P T
BAR
P P P P P P P
16
17
-A2
13
EP1/3.4
M2 15
P EP2/4.5 T 32
EPP3/5.1 BAR
P P P P P P P
EW1/3.8
EP4/7.1
EB2/4.8
EDRUCK
EH/8.1
PE 7
Pressure stage Y13 (130 bar) Pressure stage Y13 and Y14 (220 bar)
- Luffing down - Ballast up
- Turntable lock cylinder off - Tele disassembly
- Tele pinning - Tilt cab up (extend cylinder)
- Tilt cab cylinder on - Turntable lock cylinder on
- Ballast down - Folding jib
21 -Y13
B P R
220
BAR
22
21 -Y14
20
BAR P R
X P R
130 BAR
S L A10VO 28
Crane hydraulic:
Temperature sensor hydraulic oil
X205
15F7L2 /56.5
HYDRAULIKÚL S31
Temperature switch in hydraulic
oil, > 55 °C = opener = Fan ON
=D+D2
-B62
-B62 /32.6
U
=D+D2 + - AA
-X262 1 2 3
2
/166.7 -X6 1
3 1 /163.1
=D+D2
-X4 3 15 12
/163.1 -X205 1
X1 55³C +3³
=D+D2 -2³
-S31
X2 50³C +3³
-2³
=D+D2
-X662 9
-X205 2
E.E6.4
/38.3
E/A-MODUL 6
TEMPERATURSENSOR
HYDRAULIKÚL
-X6 2
/163.1
SIGNAL
-30³C = 2,00V
0³C = 3,31V
+130³C = 9,00V 86+ 86+
-K24 -K32
85- 85-
MONITOR :
X262 M2
³C HydOil
M1L4 /80.4 M1L5 /121.2
B62 E-Motor, fan drive
Hydraulic oil temperature hydraulic oil cooler
48 sensor for:
M22*
• Display in LICCON
TEMPERATUR 87
30
87
30 engine view E-Motor, fan drive
HYDRAULIKÚL 87a .5 87a .7
• Diesel engine control unit hydraulic oil cooler II
Crane hydraulic:
Hoist gear I P2
Cam limit switch with
incremental sensor for
winch 1
Y41
Directional valve
Brake - winch 1
Crane hydraulic:
Hoist gear 2* P3
Cam limit switch
with incremental sensor
for winch 2
Y46
Proportional valve
speed
=D+D6
-X306 7 9
-P3 2 /166.7
=D+D6 =D+D6
160 1 160 -X306B 1 2 -X306B 3
S3.2 S3.4 S1.2 S1.4 S4.2 S4.4 S2.2 S2.4 /166.7 /166.7
1
+ - A O B
2
DBV, p3 DBV, p2
MA2 Y6b
Prop. valve, DBV, p4
Working pressure
telescoping in telescoping in
Y12
Pressure stage
DBV, p1
Y49
Servo control ring
surface
telescoping in
Y9
Pilot control
piston surface
telescope out
p2 0 0 1 145 bar
p3 1 0 1 210 bar
.1 p4 0 1 1 310 bar
Y6a Y4 MP5 B13
Prop. valve, 2-way valve Telescoping Pressure sensor LS (Pump
telescope out Luffing RAISE luffing up 4+5) CPU1, LSB2, Address 23
Crane hydraulic:
Luffing / telescoping 38
-Y5
110 BAR
DBV2
33
L A6 MP
T P
B A -Y52
A6/8.5
8,20,71
52,53
0,8
B2
Pressure sensor
piston surface
CPU LSB Adr
1 2 22
Y5
Prop. valve,
Luffing LOWER
Lowering brake
Y52
Luffing down
MP10
Turntable
lock pinned
DBV5
Turntable
lock pinned,
Y22b Y22a 100 bar
Turntable lock Turntable
unpinned lock pinned
DBV4
Tilt down
Y103a cab
Y103b
Tilt cab up Tilt down
cab
DBV3
Y85b Y85a Ballast down
Swing hydr. Swing hydr. folding
folding jib in jib out
DBV2
Y19a Unpin tele
Y19b
Ballast Ballast
up down MP3
Pressure
MP7 stage Y13/Y14
Ballast Ballast up
down Tilt cab up
Y47b Y47a
4/3-Way valve, DBV1
4/3-Way valve, Pin tele
pressure supply control pressure supply
pressure lowering brake luffing dow auxiliary consumers
Crane hydraulic:
Ballasting BALLASTIERUNG
25 25
150 150
BAR BAR
-S28 35 -S29
S >200 S
-S26 BAR
M1 M1
-S27
280 280
RF KF KF RF
S26
Tappet switch S27 Membrane
Left ballast Tappet switch accumulator
"down" Right ballast (150 bar)
Ballasting cylinder left "down"
Membrane
accumulator
(150 bar)
S28
Pressure switch
> 200 bar
Left ballast "up"
Tappet switch
S29
Pressure switch
> 200 bar
Right ballast "up"
Ballasting cylinder right
Telescopic boom:
Cable drums, angle and length sensors
B7
Length sensor
Telescopic boom
LSB Adr
1 2 30
N1
Slip rings for
LSB sensor
tele gripper
pinning, S908
and Y40
X456 X643K
Length
sensor B7
N2
B4 Cable drum for
Angle sensor tele high voltage antenna,
base body Drum with hydraulic hose beacon,
CPU LSB Adr for hydraulically adjusted angle sensor B6,
folding jib* lighting boom head
1 2 29
S413
Terminal box
Telescopic boom: B6
Boom head Angle sensor
tele boom head S417
CPU LSB Adr Terminal bar
2 3 23
Terminal box
boom head
A417
Added replenishing
for LSB
B1* S931
Wind sensor Hoist limit switch hoist
top, tele head left /
boom nose
CPU LSB Adr
2 3 24
S930
Hoist limit switch 1
Hoist top, tele head
right
CPU LSB Adr
2 3 28
Telescopic boom:
Telescopic section pinning, position sensor
S919
Inductive sensor S918 n
Tele sections Inductive sensor
unpinned Tele sections pinned LINKS ZANGE IN TELE RECHTS
Y40 L2 L2
GK
Nodal point for gripper
LSB sensor
=0 =1
Telescopic boom:
Gripper pinning, gripper pinning
1 0 0 1
0 1 1 0
Telescopic boom:
Emergency operation
- tele pinning, gripper
pinning
DBV V1
(Primary relief,
120 bar)
DBV V6 DBV V2
Working pressure, Pressure supply gripper
gripper and tele section and tele section unpin- Y38
unpinning, 110 bar ning, 100 bar Unpin tele
cylinder
VERBOLZUNG VERBOLZUNG B C
Position
ZANGE emergency operation
TELE Emergency Emergency
Emergency
NOTBETRIEB operation
operation operation
A B C pinning pinning
gripper Tele sections
NORMALBETRIEB
Normal operation NOTBETRIEB NOTBETRIEB NOTBETRIEB
28 25 Normal operation
BAR V3
A -Y38 V4
Emergency
operation unpin-
A2 42,43
ning gripper
P
Auxiliary equipment:
P12 -Y81
Dual folding jib, actuation Control panel Luff down
folding jib
A B
S73 50
Folding jib at Luff up
assembly folding jib
swing out
S72 A B
Folding jib V3 V4
at assembly,
swing in 90 250
-Y80 a b
-D19
-Y82
4,0
0,3
P
PKL/7.8 V5 V6
Y80b
Folding jib
luff down Y80a
Folding jib
luff up
MP
Measuring
DBV, V3 point, luffing
Luffing down DOWN
Y82 90 bar
Directional
valve, release
Luffing the
folding jib DBV, V4
Luff up, 250
bar
Load holding
valve (200 bar) Swing
DBV DBV cylinder
Bypass valve DBV (90 bar) (160 bar)
(adjustable) (270 bar)
MP
Measuring point,
Lowering brake valve luff up folding jib
50
BAR
MB1 SP
B1
V2
V1
-D33 270 V4
A1
V5
Auxiliary equipment:
Dual folding jib, limit switches
S940
S945 Hoist limit switch
Hoist limit switch Hoist top
Dual folding jib Single folding jib
CPU LSB Adr CPU LSB Adr
2 3 26 2 3 27
S940S
Hoist limit switch
Special folding jib
CPU LSB Adr
2 3 27
Auxiliary equipment:
Dual folding jib, angle sensor
S900*
0 = Folding jib
swinged out
1 = Folding jib
swinged in
B55
Angle sensor
Folding jib
CPU LSB Adr
0 1 29
X501
Special equipment:
Air conditioning system*
S78
Thermo switch,
ice up protection
for evaporator
Y137*
Coupling coolant
compressor
0 = 25 bar,
1 = 18 bar
Fill con-
Evaporator
nection Condensor
with Ex-valve
(liquifier)
Dryer with
Coolant pressure
compressor switch
S77
Pressure switch, switch-
es coupling coolant
compressor, Y137
Condenser
(liquefier) Dryer