BMK LTM 1160 5.1 - Ow PDF

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Technical Information

LTM 1160-5.1 from Crane No. ����


067 212
���

Outline of the components with identification (BMK)

BMK components
SUPERSTRUCTURE

OW-02
Technical Information
LTM 1160-5.1 from Crane No. 067 212
Overview of the components with resource identification (BMK)
Superstructure, general:.............................................................. 3 Emergency operation without LICCON system - Operation......... 19
Battery box..................................................................................... 3 EMERGENCY OPERATION without LICCON system –
Lighting – turntable......................................................................... 4 X-Not Plug.................................................................................... 20
Lighting boom................................................................................. 5 Emergency operation without LICCON system............................ 21
Air dryer, cab platform.................................................................... 6 Resistors...................................................................................... 21
Fuel tank and tank sensor.............................................................. 7 Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD).............. 22
Central lubrication system.............................................................. 8
Right side view of engine............................................................. 22
Crane cab:..................................................................................... 9 Slip-on pumps.............................................................................. 23
Heater............................................................................................. 9 Oil pressure and fuel temperature sensor.................................... 24
Auxiliary heater............................................................................. 10 Fuel preliminary filter unit............................................................. 25
Wiper, radio system...................................................................... 11 Left side view of engine................................................................ 26
Top view of engine........................................................................ 27
Cab instruments:........................................................................ 12 Frontal view of engine.................................................................. 28
Liccon monitor, pedals.................................................................. 12 Speed sensor............................................................................... 29
Master switch left.......................................................................... 13 Installation view - right.................................................................. 30
Master switch, right...................................................................... 14 Air filter vacuum............................................................................ 31
Roof console................................................................................ 15 Cooler / fan drive.......................................................................... 32
Switch box:................................................................................. 16
Swing frame - fuses...................................................................... 16
CAN and LSB stations, . .............................................................. 17
Transformer.................................................................................. 17
Terminals...................................................................................... 18
OW-02
Produced by: LWEeng1 / Issue: 08.06 / Version: 01
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ��-

Engine control unit LH ECU UP/CR............................................. 33 Special equipment:.................................................................... 59


Charge air pressure and charge air temperature sensor............. 34 Air conditioning system*............................................................... 59
Coolant level sensor and coolant temperature sensor................. 35
Air flap in intake air (optional)....................................................... 36 Index............................................................................................ 60

Crane hydraulic:......................................................................... 37
Overview hydraulic pumps........................................................... 37
Pumps 1 - 7.................................................................................. 38
Overview hydraulic components.................................................. 39
Boom direction, turntable lock...................................................... 40
Turntable control........................................................................... 41
Slewing gear - brake.................................................................... 41
Replenishing pressure / Supply - auxiliary hydraulic.................... 42
Temperature sensor hydraulic oil................................................. 43
Hoist gear I................................................................................... 44
Hoist gear 2*................................................................................. 45
Luffing / telescoping..................................................................... 46
Luffing / telescoping..................................................................... 47
Auxiliary load................................................................................ 48
Ballasting...................................................................................... 49
Telescopic boom:....................................................................... 50
Cable drums, angle and length sensors....................................... 50
Boom head................................................................................... 51
Telescopic section pinning, position sensor................................. 52
Gripper pinning, gripper pinning................................................... 53
Emergency operation - tele pinning, gripper pinning.................... 54
Auxiliary equipment:.................................................................. 55
Dual folding jib, actuation............................................................. 55
Hydraulic components.................................................................. 56
Dual folding jib, limit switches....................................................... 57 Note:
Dual folding jib, angle sensor....................................................... 58 All pressures noted are as of August 2006!

* Optional

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Superstructure, general:
Battery box Battery box

F61 S1
Fuse 50 A, Battery
Battery + D30 master switch

25Q RD
F62
Fuse 50 A,

HEIZFLANSCH
X5
=D+D3 =D+D3
Battery + 30 -F63 -F62
(after master switch) 100A 50A
X6

-F63 /72.4
F63
Fuse 100 A,

25Q
Battery + 30
(after master switch) -K2 /26.6

A1(+) 86 88.1 88.2

=D+D3 + 86

-K2
AF25
88 88a

Fuse heater flange A2(-) 85 88a.1 88a.2 - 85

F145, 10 A
2x2,5Q
25Q

Temperature HZFL- /72.4


sensor, charging K2A.2 /61.3 -X45 6.2
unit* /72.4 K2A.1 /72.4 6.1 6.3

K2 G2 G3
Heat flange relay Battery 12 V Battery 12 V
170 Ah 170 Ah

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Superstructure, general: H21 E8* E19*


Lighting – turntable Beacon Working light Working light
roof front 70W roof rear, 70W

E60
Working light,
70W

E96
Working light
cab
70 W

E63* E11 E12


Lighting - winch 2, Rotating Rotating
70 W beacon, 70 W beacon, 70 W

E4* E5*
Working light, Working light,
70W 70W

E6 E7
Corner Corner marker
marker lights����
5
���
W
lights, 5 W

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Superstructure, general: E65*


Lighting boom Light. warning
chart,
rear, 5 W

E66*
Light. warning
chart, 5 W

E2
Boom head
light right, 5 W

E1
Boom head
light left, 5 W

E17* X483*
Working lights, E67* E68* Socket,
articulated piece, 35 W Light, 5 W Light, 5 W Lighting boom head USA, front
7-pin
E69* E70* E71*
M23* Light, 10 W Light, 10 W Light, 10 W
Control drive,
control YE YE YE
working light
articulated piece

E18* Lighting boom head USA,


BELEUCHTUNG USArear
VORNE
Working lights,
articulated piece, E73** YE E74*
YE YE E75*
35 W Light, 10 W Light,X2 10 W Light, 10 W
=A+A5 X2 =A+A5 =A+A5 X2

-E69 -E70 -E71


10W X1 10W X1 10W X1

LTM 1160-5.1 from 067����������


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1

2
58R 58L 31
=A+A5
LTM 1160-5.1 from 067����������
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Superstructure, general: Air overflow valve


Air dryer, cab platform (7.3 bar) for switch
box ventilation

Accumulator (20 l) Y59 Air dryer Accumulator (4.5 l) X250S


Heater for air dryer Control panel
air dryer

Y141 Y142
Pedestal Pedestal
cab cab
out in

Pressurized air cylinder,


cab��������
, Off-On
������

H94
Horn

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Superstructure, general:
Fuel tank and tank sensor

TANKGEBER
=D+D2
-R4

/74.6
+ - AA SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/166.5

-X4 1 16 2
/163.1

-X662 3 -X662 4

E.E6.7 E.S6.7
/38.3 /38.3
E/A-MODUL 6 E/A-MODUL 6

TANKGEBER TANKGEBER
SIGNAL VERSORGUNG

TANKINHALT SIGNAL
0% = 2,00V
25% = 3,59V
50% = 4,95V
75% = 6,31V
100% = 7,80V

R4
Fuel tank MONITOR :
sensor
%

1O.O.
TANKINHALT
DREHBÛHNE
* KUNDENWUNSCH

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212 OW-02 • BMK - Component overview - ��-

Superstructure, general:
Grease distributor - telescoping
Central lubrication system and hoist gear bearing

X269
Y69 Pressure relief Plug X268
Central valve on S69 Plug
lubrication control unit
system

Grease distributor - slewing sensor

S69
Proximity switch
grease distributor,
problem report

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane cab: View from below


Heater

S90 X298*
Heater switch Socket - fan
Cab, 230 V

Mech.
control air circulation / X183
fresh air

S89
Stage switch
blower
heat exchanger

MOTOR

0=
1=
-Y28

M5
D+ Motor - blower
heat exchanger
M9
Water circulation
-S83 70³Cþ3
-S90
pump

WØRMETAUSCHER
WARM KALT

3-way valve
ZUSATZ-
HEIZUNG
THERMO 90ST
-M9

PUMPE U 4810

LTM 1160-5.1 from 067����������


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Crane cab: X1
Auxiliary heater

2
2

3
X3

1
2

4
1 X8 X2

1
11 1

2
1
1
1
2 X5
2
2

X4 X6
12 2 X7

X1+K X5+K
M1/combustion air blower Temperature sensor

X2+K X6+K
Glow plug Flame monitor

X3+K X7+K
Y139/ Metering pump Temperature limiter
Y139*
X4+K X8+K Diesel
M2/ Circulation pump Diagnostics metering pump
auxiliary heater

S83 Y28
Thermo switch, Water circuit,
water circulation 0 = Engine and cab,
1 = Engine

A1* A2* Water circulating-


Control unit Heater unit pump behind auxiliary heater view from above
SG 1577 Thermo 90ST

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane cab:
Wiper, radio system
M3
Wiper motor
B25 B26 front windshield
Loudspeaker, Loudspeaker,
right left

M4
Wiper motor roof X519
Socket
cab S84*
EMERGENCY
OFF, Cab X138
H95
Radio
behind driver’s seat

E124* S99
Seat heater Seat contact
24V/60 W under seat
X136

M6 M7
E600 Front windows Roof windows
Interior illumination washing pump washing pump

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-

Cab instruments:
Liccon monitor, pedals

H105 H101 H102


Charge indicator Charge indi- Preglow
display cator display indicator
superstructure chassis chassis

B30 S92 B29


Converter, Button Angle sensor,
0-25° / 200-700 mA coasting gas pedal position H106 S103 S104
Foot brake with freely slewing gear - superstructure Preglow indicator Ignition Ignition switch
rotating slewing gear 0° = 4 mA superstructure switch superstructure
25° = 20 mA Chassis

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Cab instruments:
Master switch left Hoist gear 1 and 2 Hoist gear 1 without hoist gear 2

MS2Y MS2Y

0 0
MS2X MS2X

MS2 MS2
2
S401
Left master switch 2
Hoist gear 2, turning
CPU LSB Adr
1 2 9

T
T : TOTMANN ,
ÛBERBRÛCKUNG
SITZKONTAKT

S1 : HANDGAS
S2 S1 S2 : SCHNELLGANG
S420 S422 S3 : HORN
Tilt the cab Parking brake
Up/Down Slewing gear WINDENDREHMELDER
(VIBRATOR)
1 = Brake released
S3 EINSCHALTBEDINGUNG :
T

S424 SITZKONTAKT TOTMANN


Luff up at over- BETØTIGT

load

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-

Cab instruments:
Master switch, right S301
Master switch 1, right
Tele- luffing, telescop-
ing, folding jib – luff-
ing, hoist gear 1
CPU LSB Adr
2 3 9 1

S324 MS1Y
Shut-off "
1 Acoustical 0
MS1X

MS1Y
warning"
MS1
0 1
MS1X
S320
Stand-by mode
MS1 Pressing button will turn the superstructure
1
engine off, but LICCON will remain turned on.

1 1 2

X X X X X X X X
X X X X X
X X
X X X X X
X

Hoist gear 1 Hoist gear 2


T
S322
T : TOTMANN , Preselection telescoping /
ÛBERBRÛCKUNG
SITZKONTAKT
luffing/ folding jib - luffing -X30
/163.6
1 11

S1 : HANDGAS
S2 S1 S2 : SCHNELLGANG
S3 : HORN -S322.1 /19.6 5 6 9 -S322.2 /18.6 5 1 6 2 9

0 I 0 I II
WINDENDREHMELDER
(VIBRATOR)
S3 EINSCHALTBEDINGUNG : =P5+P3 =P5+P3
T -S322.1 7 1 8 2 10 -S322.2 7 3 8 4 10

SITZKONTAKT TOTMANN
BETØTIGT

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Cabine armature:
Roof console H633 H619
+P6 -H633 /150.5

b 0023105 h
YE YE

* * * * * * * *

-P655 /78.6 -S654 /142.1 -S650 /156.1 -S646 /154.6 -S642 /152.6 -S638 /142.3 -H634 /145.7

P655 S654 S650* S646* S642* S638 H634* S632* S628 S624 H620
(Eliminated for
S652 S648* S644* S640 S636* pre-selection S626
timer P656*)

Webasto

SO
+D

+A
-K651 -K652

-S618 /69.6 -S614 /121.6 -S610 /143.1 -S606 /143.5 -S602 /133.2
H616 S612 S608 S604 P656* K651 H660 K652
S618 S614 S610 S606 S602
H616... Display – air pressure supply S602... Ballasting „Up“ / „Down“ S636... Air conditioner "ON"
H619... Display – cyl. in pos. (in emergency operation) S604... Turntable lock S638... Working light roof / to the front
H620... Display / central lubrication system "ON" S606... Windshield wiper roof S640... Lighting - winch
H633... Display / air conditioner "ON" S608... Windshield wiper / wipe wash / roof S642... Working light roof / to the rear
H634... Display / auxiliary heater "ON" S610... Windshield wiper front S644... Working light articulated piece 70W
H660... Buzzer, ballast in end position S612... Windshield wiper / wipe wash / front S646... Working light articulated piece 42W
S614... Switch pressure supply S648... Working light control operation
K651... Intermittent rel., windshield wiper motor / front
S618... EMERG. OFF / roof con. / Diesel engine / SS S650... Rotating beacon / beacon
K652... Intermittent rel., windshield wiper motor / roof
S624... Unpin Tele / pin Tele/cyl / unpin cyl. "ON " / "OFF"
P655... Hour meter Diesel engine S626... Manual pressure boost S652... Pedestal in / out
P656... Timer auxiliary heater S628... Travel switch in emerg. operation without Liccon S654... Instrument illumination
S632... Auxiliary heater "ON " / "OFF"

LTM 1160-5.1 from 067����������


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LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Switch box:
Swing frame - fuses
AF1 F1 bis F6

Notes for fuses, see BMK chassis,


page 14
AF2 F7 bis F12

AF3 F13 bis F18

AF4 F19 bis F24

AF5 F25 bis F30

AF6 F31 bis F36

AF7 F37 bis F42

AF8 F43 bis F48

AF9 F49 bis F54

X49 S81
Electrical socket Key switch
24 V Emergency operation with
LICCON

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Switch box: A14


CAN and LSB stations, Resistor carrier,
120 Ohm CAN-
Transformer Final resistor

K1
Control ON

I / O module 6

IPCB0 IPCB1 IPCB2 IPCB3


Input circuit board, Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3 CPU3, LSB4

T50 T51*
Transformer, Transformer, 24 V / 12 V - 0-24 A,
24 V / 12 V - 4 A, Radio Radio and radio communication

PU CPU0 CPU1 CPU2 CPU3


Power CPU 0 CPU 1 CPU 2 CPU 3
unit

LTM 1160-5.1 from 067����������


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LTM 1160-5.1 from 067����������
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Switch box:
Terminals

X45

X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
not not
used used

X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39
not not not
used used used

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Switch box:
Emergency operation without
LICCON system - Operation

Roof console cab OW

-X50 -X51
S628 S624
-S626
II: Unpin tele
/20.5

0: Pin tele / cyl.


-S628 /20.5 -S624 /20.5
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION

-XNOT

-X58
-X52

-X53

-X54

-X55
-X51
1

2
-XNOT IN STECKER : -S628 I: Unpin cylinder

-X51 <= II
NUR BEI
S626 H619
1 -X51
-XNOT <= I <= ÛBERBRÛCKUNG
Manual pressure
boost
Display - cylinder
in position
" WINDE 1 ABGESPULT "

NUR BEI
-X52 <= II

2 -X52
-XNOT <= I <= ÛBERBRÛCKUNG
" WINDE 2 ABGESPULT "

NUR BEI
-X53 <= II
-X53 MANUELLE
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "

II => II : TELE ENTBOLZEN NUR WENN


-X54 <= II ZYLINDER =>
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE ZYLINDER
DRUCKAUFSCHALTUNG IN POSITION
-X55 <= II
-X55
-XNOT <= I 0 I
ACHTUNG !!
=>

SCHALTER ÚFFNEN
NICHT AUF KONSOLE
POS: VERWENDEN
-X58 <= II
-X58
-XNOT <= I

<=

DRUCKBEGRENZUNG
AUS

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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Switch box:
EMERGENCY OPERATION without
LICCON system – X-Not Plug X58
Plug,
X56 hydr. ad-
justable
Folding jib
luffing

X57
Test- XNOT
adapter

15F13L2 /57.4
-XNOT

+S22 -X51
-X50 10 1
/164.4

-X52
2
+S22 +S22 +S22 +S22 +S22 +S22 +S22
-X51 10 -X52 10 -X53 10 -X54 10 -X55 10 -X58 10
-X53 -X58 18 X54 X55
/164.4 /164.4 /164.4 /164.4 /164.6 /164.6 /164.6 Socket, EMERGENCY Socket, EMERGENCY
+S22 OPERATION Telescoping OPERATION Turning
-A51 35
+S22
-X51 15
+S22
-X52 15
+S22
-X53 15
+S22
-X54 15
+S22
-X55 15
+S22
-X58 15
-X54
/164.4 /164.4 /164.4 /164.4 /164.6 /164.6
X52 X53
Socket, EMERGENCY Socket, EMERGENCY
-X55 +S22
OPERATION Hoist gear 2 OPERATION Luffing
+S22 +S22 +S22 +S22 +S22 +S22 -A51 36
-X51 5 -X52 5 -X53 5 -X54 5 -X55 5 -X50 5
/164.4 /164.4 /164.4 /164.4 /164.6 /164.4
+24V +24V +24V +24V +24V -X58 +S22
-X56 14 X50 X51
/164.6 Socket, EMERGENCY
1 2 OPERATION Hoist gear 1
X1

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Switch box: R59


Emergency operation without LICCON system Potentiometer 68 R,
adjustment of speed for telescoing,
Resistors luffing, turning and hoist gear in
EMERGENCY OPERATION

R50 R52 R53


Pre-resistor 20 R, at speed adjustment Pre-resistor 39 R, Pre-resistor 47 R,
for telescoping, luffing, turning and hoist in EMERGENCY in EMERGENCY OPERATION
gear in EMERGENCY OPERATION OPERATION Luffing Hydraulic folding jib

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Right side view of engine
Fuel Engine control unit
fine filter LH-ECU UP/CR

Fuel
hand pump
for ventilation

End control valve


Fuel Oil pressure
prefilter unit adjustment

Fuel
supply pump

M750
Starter motor

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Slip-on pumps

Bank A Bank B
A1 A2 B1 B2

Zündfolge: 1 - 3 - 4 - 2

Note: Y711 Y712 Y713 Y714


Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
Bosch For optimum power adjustment,
slip-on pump slip-on pump slip-on pump slip-on pump
slip-on pump the engine control unit must be
notified of this "tolerance class cylinder 1 cylinder 2 cylinder 3 cylinder 4
UP xxx
code" via a diagnostic tool (e.g.
DCDesk) when a slip-on pump
is being replaced.

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Oil pressure and fuel temperature sensor

3 4
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-30 27000 28350 25650
-20 15410 16207 14613
0 5876 6120 5633
20 2492 2573 2411
40 1171 1213 1128
60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5

ÚLDRUCK KRAFTSTOFFTEMPERATUR

=M+M
0-10bar
p
B701 -30...130³C

-B701 Oil pressure sensor =M+M


-B709
-B701 /26.2
U 0 -10 bar / 0.5 - 4.5 V -B709 /26.2
R
0,5- 0...5K
=M+M GND 4,5V IN+ =M+M OUT GND
-B701.X 1 2 3 -B709.X 1 3

3 4
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-30 27000 28350 25650
B709
-20 15410 16207 14613
Fuel
0 5876 6120 5633
temperature sensor
20 2492 2573 2411
40 1171 1213 1128
=M+M =M+M =M+M =M+M =M+M 60 593,5 619,1 568
-A750.X1 35 -A750.X1 49 -A750.X1 63 -A750.X1 52 -A750.X1 38
80 321,4 337,2 305,7
GND A13 A13 (0..5V) REF2 (A13) TI4 GND TI4
/39.1 /39.1 /39.1 /39.1 /39.1 100 186 196,2 175,9
MOTOR-ECU MOTOR-ECU MOTOR-ECU MOTOR-ECU MOTOR-ECU
120 112,3 119 105,6
ÚLDRUCK ÚLDRUCK ÚLDRUCK KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
130 89 94,5 83,5
MASSE SIGNAL VERSORGUNG SIGNAL MASSE

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Fuel preliminary filter unit

DIESEL WASSER

4,57 V 3,97 V

WASSERSENSOR (WS)

Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF

-B710 /26.2

=M+M
-B710.X 1 2 3

B710
Sensor
"water in fuel"

A11
=M+M =M+M =M+M X272
-A750.X1 57 -A750.X1 53 -A750.X1 39
Fuel
POWER PS1 TI5 GND TI5 preheating
/39.1 /39.1 /39.1
MOTOR-ECU MOTOR-ECU MOTOR-ECU

WASSERSENSOR WASSERSENSOR WASSERSENSOR


VERSORGUNG SIGNAL MASSE

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Left side view of engine

Compressed air
compressor

Oil cooler
bypass valve

Oil cooler Turbocharger

Oil pump
G750
Generator

Coolant drain plug

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD) Injection nozzle Claw
Top view of engine
Pressure pipe
with union nut

Oil separator with overpressure


and underpressure valve

<= Direction of travel

Cylinder 1 at
flywheel side

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Frontal view of engine
Oil filter Oil filter

Air intake pipe


with heat flange

Thermostat housing

Coolant pump

G750
Generator

Drain hose from coolant


pump equalizing hole

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Speed sensor Signal and wiring dia-
gram of Hall sensors
B711, B712 and B713

Note:
No resistance measure-
ments may be made on
Hall sensors! 0,3-16000Hz

=M+M n
-B711

GND SIGNAL U+

B711 =M+M
Speed sensor 1 on flywheel
-B711.X 1 2 3
(Hall sensor)
• via the RPM sensors the
RPM and the crank angle is
determined.
• These values are required
for the correct actuation of the
solenoid valves on the slip-on
pumps (begin of injection
delivery and duration)
is required.

B713
Hall sensor as cam shaft
sensor, the camshaft sensor
is used to detect "Cylinder 1
TDC“ position.
Direction of rotation

B712
Hall sensor as RPM sensor 2
to flywheel (Hall sensor)

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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Installation view - right

Fuel Fuel fine Engine control unit


Air filter housing prefilter unit filter LH ECU UP/CR

Coolant com-
pressor air
conditioning
system
Y137*
Coupling cool-
ant compressor
air conditioning
system
0 = 25 bar
1 = 18 bar

M750 Oil filler neck Oil dipstick


Starter motor

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Air filter vacuum

LUFTFILTER

=D+D2 p
-B38

-B38 /26.7
U
=D+D2 5V 0-5V
-X258 1 2 3
/166.5

X258 B38
Air filter vacuum
0 - 0.08 bar / 4.5 - 0.5 V
BU

BK

RD

5V 0,5-4,5V
=D+M =D+M =D+M
-A750.X2 7 -A750.X2 5 -A750.X2 6
REF1 (AI1) GND (AI1) 0...5V (AI1)
/39.1 /39.1 /39.1
MOTOR ECU

VERSORGUNG MASSE SIGNAL

MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
-0,02BAR = 3,5V
-0,04BAR = 2,5V
-0,05BAR = 2,0V
-0,06BAR = 1,5V
-0,08BAR = 0,5V

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Cooler / fan drive

Oil filter with check valve

18

DIESELMOTOR
KÛHLERANTRIEB
Y27
Proportional valve for
Illustration without fan
fan drive in bypass,
-Y27 actuated by ECU
56

100% 100-0% 0-100%


180
=D+D2
-Y27
PUMPE
KÛHLERANTRIEB
I
-Y27

ANSTEUERUNG KÛHLER

VENTIL -Y27
FUNKTION TEMPERATUR
( OFFEN )
Fan motor
KÛHLWASSER 85³C...95³C 100% ... 50% ... 0%

LADELUFT 50³C...60³C 100% ... 50% ... 0%

* KLIMAANLAGE 40% ............ 0%

STROM VENTIL I
-Y27
= 1,2A ... 0,7A ... 0A
Drain plug for coolant
DREHZAHL KÛHLER 0% ... 50% ... 100%

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Engine control unit LH ECU UP/CR

Additional, non-engine relevant


plug connections:

X101 X108*
Indicator light LMB
(Special equipment)

X107
Diagnostic connector
for engine diagnosis
via Notebook
X101
Crane remote diagnostics

A750 A750_X1 A750_X2


Engine control unit Connector Connector
ECU UP/CR to engine to crane electric

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Charge air pressure and charge air temperature sensor
6
Charge air - temperature sensor
B707 R9
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
Charge air Heater flange
-20 271200 284760 257640 temperature sensor
-10 158000 165900 150100
0 94980 99729 90231
20 37300 39165 35435
40 16150 16958 15343
60 7590 7970 7211
80 3840 4032 3648
Charge air
temperature
100 2050 2153 1948
120 1170 1229 1112
B703
130 900 945 855
Charge air
Pressure sensor
Charge air pressure sensor
LADELUFTDRUCK Control 0.5 -4.5 bar
Heater flange 0.5 - 4.5 V
0,5-4,5bar
=M+M p +24V
-B703

-B703 /26.2
U
0,5-
GND IN+
=M+M
-B703.X 1
4,5V
2 3 Oil filter

Motor
+
ECU

Thermostat
housing

=M+M =M+M =M+M


-A750.X1 33 -A750.X1 47 -A750.X1 61

GND A15 A15 (0..5V) REF3 (A15)


/39.1 /39.1 /39.1
MOTOR-ECU MOTOR-ECU MOTOR-ECU

LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK


MASSE SIGNAL VERSORGUNG

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD) KÛHLWASSERTEMPERATUR


2 sensor
Coolant / temperature
Coolant level sensor and coolant temperature sensor -30...130³C
T (³C) R (¹) Rmax.(¹) Rmin.(¹)
=M+M -30 27000 28350 25650
-B708
-20 15410 16207 14613
-B708 /26.2
R
=M+M
0...5K 0 5876 6120 5633
OUT GND
-B708.X 1 3 20 2492 2573 2411

KÛHLWASSERSTAND
40 1171 1213 1128
60 593,5 619,1 568

=D+D2
80 321,4 337,2 305,7
-B37 100 186 196,2 175,9
U
-B37 /26.7
S 120 112,3 119 105,6
0-5V MASSE U=5V
130 89 94,5 83,5

GN

WH

BN
=D+D2
-X257 1 2 3
/166.4

=M+M =M+M
-A750.X1 51 -A750.X1 37

TI3 GND TI3

B37 X257
/39.1 /39.1

RD

BK

BU
MOTOR-ECU MOTOR-ECU

Coolant KÛHLWASSER KÛHLWASSER


level sensor TEMPERATUR TEMPERATUR

B708
Coolant
temperature sensor
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/39.1 /39.1 /39.1
MOTOR ECU

SIGNAL MASSE VERSORGUNG

OHNE MEDIUM Us=5,000V


IM MEDIUM Us=4,184V
DRAHTBRUCH : SIGNAL Us=1,250V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,079V
DRAHTBRUCH : + Us=1,250V
DRAHTBRUCH : MASSE Us=1,250V

MONITOR : PEGEL / NIVEAU


KÛHLWASSER

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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Diesel engine D 934 S TI A6, 145 kW/197 BHP (PLD)


Air flap in intake air (optional)

View from above

Control cylinder
ventilation flap

Y57
Exhaust flap
engine brake

Y56*
Solenoid valve for air
pressure operated shut
off flap in intake air
1 = open
0 = closed

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Overview hydraulic pumps
MP1
Hoist gear 1

MP12
Hoist gear 2

B11 B12
Pressure sensor, (pump 1) Pressure sensor, (pump 2)
CPU2, LSB 3 address 21 CPU3, LSB 4 address 21

Pump 4 Pump 5
Pump 6 Luffing - tele- Luffing - tele-
Controll pump scoping scoping
Pump 7 auxiliary user A11VLO130EP2D A11LVO130EP2D
gear pump LA10VO28DRG
replenishing pressure

Gear pump
Drive fan motor engine
cooling
18

Pump 3 Pump 2 Pump 1


DIESELMOTOR
Controll pump Control pump Control pump KÛHLERANTRIEB
- slewing gear - hoist gear 2 - hoist gear 1
A4VG56EP4 A4VG 90 A4VG 90 -Y27
56

180

PUMPE
KÛHLERANTRIEB

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Crane hydraulic:
Pumps 1 - 7

Hydr. filter for


replenishing
pressure
Y33b Y32b Y31b MP4A MP4B
Slewing Slewing
Proportional valve Proportional valve Proportional valve
gear right gear left
turntable hoist gear 2 up hoist gear 1 up
turn right

5 4
p p 6
um m p 7
3 2 P Pu um p
m
p
m
p 1 P
Pum
p
Pu Pu um
P

Y33a Y32a Y31a Y35 Y34


Proportional valve Proportional valve Proportional valve Pump 5, luffing Pump 4, luffing
turntable, turn left hoist gear 2 down hoist gear 1 down telescoping telescoping, luffing up

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Turntable lock Battery box Control block Luffing / Telescoping
Overview hydraulic components

MP8 Hydr. filter


Tilt down oil pump 6
cab (auxiliary
user)

Slewing gear

Tele pinning Auxiliary load Hydraulic oil cooler

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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Crane hydraulic: Boom direction


AUSLEGERRICHTUNG
Boom direction, turntable lock
ADRESSE "25"

B1.25 /13.5

0-360³
=F+F1
-B17
LSB
+ LSB -

BN

BK

BU
=F+F1
-B17 1 2 3

-X2 12 13 14
/163.1

S4* LSB1+ /91.1 LSB1- /91.1

Contact switch ± 5° LSB1 /91.1

S32

180³
N1 Proximity switch,
Slip ring transmitter turntable lock
unpinned
B17*
Turn sensor 0-360°
Turn angle display for
working range limita-
tion
270³ 90³ S30
Proximity switch,
CPU LSB Adr turntable lock
1 1 0
0 1 25 pinned
=F+F1-S4 * 1 1 1
2 4
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic: Diagram A-B


Turntable control
Slewing gear - brake

Slewing gear with


hydr. motor and disk
brake

Y20 Y21
Turning Prop. valve
brake foot brake
slewing gear

A B

S35
Incremental sensor
slewing gear
For function, see S34

S34
Incremental sensor - slewing
gear������������
Signal
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for:
- Machine adjustment programs
- Slewing angle display, when
turn sensor B17 is not installed

Restrictor valve

Y44
Turning
Ball valve (close MP11 coasting
only for pressure Foot brake, slewing gear
adjustments) fully actuated, 10 bar

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-
14 10
Crane hydraulic: BAR

Replenishing pressure / Supply


17
- auxiliary hydraulic 16
-A2
13

14 10
P T
BAR
P P P P P P P
16
17
-A2
13
EP1/3.4
M2 15
P EP2/4.5 T 32
EPP3/5.1 BAR
P P P P P P P
EW1/3.8

EP1/3.4 EB1/3.8 Y14 Y13 DBV


EP2/4.5
M2
32
15 Pressure stage Pressure stage 130 bar Replenishing
EP4/7.1
SPEISEDRUCK EPP3/5.1 EB2/4.8 BAR (see below) (see below) pressure, 32 bar
EW1/3.8 EH/8.1
PUMPE 7
EB1/3.8

EP4/7.1
EB2/4.8
EDRUCK
EH/8.1
PE 7

Pressure stage Y13 (130 bar) Pressure stage Y13 and Y14 (220 bar)
- Luffing down - Ballast up
- Turntable lock cylinder off - Tele disassembly
- Tele pinning - Tilt cab up (extend cylinder)
- Tilt cab cylinder on - Turntable lock cylinder on
- Ballast down - Folding jib

21 -Y13

B P R

220
BAR

22
21 -Y14

20
BAR P R
X P R
130 BAR
S L A10VO 28

PUMPE 6 / HILFSVERBRAUCHER DBV Replenishing pressure MP2


130 bar accumulator, 10 bar Supply pressure

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Temperature sensor hydraulic oil

X205
15F7L2 /56.5
HYDRAULIKÚL S31
Temperature switch in hydraulic
oil, > 55 °C = opener = Fan ON
=D+D2
-B62

-B62 /32.6
U
=D+D2 + - AA
-X262 1 2 3
2
/166.7 -X6 1
3 1 /163.1

=D+D2
-X4 3 15 12
/163.1 -X205 1

X1 55³C +3³
=D+D2 -2³
-S31
X2 50³C +3³
-2³

=D+D2
-X662 9
-X205 2
E.E6.4
/38.3
E/A-MODUL 6

TEMPERATURSENSOR
HYDRAULIKÚL

-X6 2
/163.1

SIGNAL
-30³C = 2,00V
0³C = 3,31V
+130³C = 9,00V 86+ 86+

-K24 -K32

85- 85-

MONITOR :
X262 M2
³C HydOil
M1L4 /80.4 M1L5 /121.2
B62 E-Motor, fan drive
Hydraulic oil temperature hydraulic oil cooler
48 sensor for:
M22*
• Display in LICCON
TEMPERATUR 87
30
87
30 engine view E-Motor, fan drive
HYDRAULIKÚL 87a .5 87a .7
• Diesel engine control unit hydraulic oil cooler II

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
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212 OW-02 • BMK - Component overview - ���-

Crane hydraulic:
Hoist gear I P2
Cam limit switch with
incremental sensor for
winch 1

Y41
Directional valve
Brake - winch 1

Hydr. control motor Y42 S41 S38


(Trimot) Winch 1 Proportional valve Pressure switch brake released� Pressure switch - replenishing pressure
speed Winch 1 >20 bar Winch 1 >8 bar

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Hoist gear 2* P3
Cam limit switch
with incremental sensor
for winch 2

Y46
Proportional valve
speed

=D+D6
-X306 7 9
-P3 2 /166.7

S3.1 S3.3 S1.1 S1.3 S4.1 S4.3 S2.1 S2.3

=D+D6 =D+D6
160 1 160 -X306B 1 2 -X306B 3

S3.2 S3.4 S1.2 S1.4 S4.2 S4.4 S2.2 S2.4 /166.7 /166.7
1
+ - A O B
2

Y45 S42 S39


Directional valve Pressure switch brake released Pressure switch - replenishing pressure
Brake - winch 2 Winch 2 >20 bar Winch 2 (>10 bar)

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Crane hydraulic: Y11b Y11a


Luffing / telescoping Pressure stage Pressure stage

DBV, p3 DBV, p2

MA2 Y6b
Prop. valve, DBV, p4
Working pressure
telescoping in telescoping in

Y12
Pressure stage

DBV, p1

Y49
Servo control ring
surface
telescoping in

Y9
Pilot control
piston surface
telescope out

Y11a Y11b Y12


p1 0 0 0 80 bar

p2 0 0 1 145 bar

p3 1 0 1 210 bar

.1 p4 0 1 1 310 bar
Y6a Y4 MP5 B13
Prop. valve, 2-way valve Telescoping Pressure sensor LS (Pump
telescope out Luffing RAISE luffing up 4+5) CPU1, LSB2, Address 23

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Luffing / telescoping 38
-Y5

110 BAR
DBV2

33
L A6 MP

T P

B A -Y52
A6/8.5
8,20,71
52,53
0,8
B2
Pressure sensor
piston surface
CPU LSB Adr
1 2 22

Y5
Prop. valve,
Luffing LOWER
Lowering brake
Y52
Luffing down

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Crane hydraulic: DBV


Auxiliary load Turntable
lock unpinned, MP9
210 bar Turntable
lock unpinned

MP10
Turntable
lock pinned

DBV5
Turntable
lock pinned,
Y22b Y22a 100 bar
Turntable lock Turntable
unpinned lock pinned
DBV4
Tilt down
Y103a cab
Y103b
Tilt cab up Tilt down
cab
DBV3
Y85b Y85a Ballast down
Swing hydr. Swing hydr. folding
folding jib in jib out
DBV2
Y19a Unpin tele
Y19b
Ballast Ballast
up down MP3
Pressure
MP7 stage Y13/Y14
Ballast Ballast up
down Tilt cab up

Y47b Y47a
4/3-Way valve, DBV1
4/3-Way valve, Pin tele
pressure supply control pressure supply
pressure lowering brake luffing dow auxiliary consumers

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Crane hydraulic:
Ballasting BALLASTIERUNG

25 25
150 150
BAR BAR
-S28 35 -S29

S >200 S
-S26 BAR

M1 M1
-S27

280 280
RF KF KF RF
S26
Tappet switch S27 Membrane
Left ballast Tappet switch accumulator
"down" Right ballast (150 bar)
Ballasting cylinder left "down"
Membrane
accumulator
(150 bar)

S28
Pressure switch
> 200 bar
Left ballast "up"

Tappet switch
S29
Pressure switch
> 200 bar
Right ballast "up"
Ballasting cylinder right

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Telescopic boom:
Cable drums, angle and length sensors
B7
Length sensor
Telescopic boom
LSB Adr
1 2 30

N1
Slip rings for
LSB sensor
tele gripper
pinning, S908
and Y40

X456 X643K
Length
sensor B7
N2
B4 Cable drum for
Angle sensor tele high voltage antenna,
base body Drum with hydraulic hose beacon,
CPU LSB Adr for hydraulically adjusted angle sensor B6,
folding jib* lighting boom head
1 2 29

S413
Terminal box

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Telescopic boom: B6
Boom head Angle sensor
tele boom head S417
CPU LSB Adr Terminal bar
2 3 23

Terminal box
boom head

A417
Added replenishing
for LSB

B1* S931
Wind sensor Hoist limit switch hoist
top, tele head left /
boom nose
CPU LSB Adr
2 3 24

S930
Hoist limit switch 1
Hoist top, tele head
right
CPU LSB Adr
2 3 28

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Telescopic boom:
Telescopic section pinning, position sensor

S919
Inductive sensor S918 n
Tele sections Inductive sensor
unpinned Tele sections pinned LINKS ZANGE IN TELE RECHTS

CPU LSB Adr CPU LSB Adr


1 2 17 1 2 16 -S902 -S901

Y40 L2 L2

Change over valve L1 5 L1

S902 tele section pinning / L2 L2


Inductive sensor as gripper pinning L1 4 L1

track sensor left


CPU LSB Adr L2 L2
L1 3 L1
1 2 11 S901
Inductive sensor as L2 L2

track sensor right L1 2 L1

CPU LSB Adr


L2 L2
1 2 10 L1 1 L1

GK
Nodal point for gripper
LSB sensor
=0 =1

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Telescopic boom:
Gripper pinning, gripper pinning

S912 S914 S915 S913


Inductive sensor Inductive sensor Inductive sensor Inductive sensor
Left gripper pinned Left gripper unpinned Right gripper unpinned Right gripper pinned
CPU LSB Adr CPU LSB Adr CPU LSB Adr CPU LSB Adr
1 2 18 1 2 19 1 2 21 1 2 20

-S912 -S914 -S915 -S913

1 0 0 1
0 1 1 0

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Telescopic boom:
Emergency operation
- tele pinning, gripper
pinning

DBV V1
(Primary relief,
120 bar)

DBV V6 DBV V2
Working pressure, Pressure supply gripper
gripper and tele section and tele section unpin- Y38
unpinning, 110 bar ning, 100 bar Unpin tele
cylinder
VERBOLZUNG VERBOLZUNG B C
Position
ZANGE emergency operation
TELE Emergency Emergency
Emergency
NOTBETRIEB operation
operation operation
A B C pinning pinning
gripper Tele sections
NORMALBETRIEB
Normal operation NOTBETRIEB NOTBETRIEB NOTBETRIEB

28 25 Normal operation
BAR V3

A -Y38 V4

Emergency
operation unpin-
A2 42,43
ning gripper
P

110 A1 NORMALBETRIEB Emergency op-


eration unpinning
100 V7
tele sections
V2 42,43
V6 VERBOLZUNG
Gripper
ZANGE
pinning B Tele sections
VERBOLZUNG
V1
pinning
TELE
41
120 40
C
27
P1 T
M6
A
Emergency operation - pinning
Gripper / tele sections MP6 Pressure accumu-
(position normal operation) Tele pinning lator, pretension

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Auxiliary equipment:
P12 -Y81
Dual folding jib, actuation Control panel Luff down
folding jib
A B
S73 50
Folding jib at Luff up
assembly folding jib
swing out

S72 A B

Folding jib V3 V4

at assembly,
swing in 90 250
-Y80 a b
-D19

-Y82
4,0
0,3
P
PKL/7.8 V5 V6

S71 S70 X250 TKL/6.8


T
Luff down folding jib Luff up folding jib
at assembly at assembly DBV Y81
50 bar Directional valve, pressure
reduction at luff down folding jib

Y80b
Folding jib
luff down Y80a
Folding jib
luff up
MP
Measuring
DBV, V3 point, luffing
Luffing down DOWN
Y82 90 bar
Directional
valve, release
Luffing the
folding jib DBV, V4
Luff up, 250
bar

LTM 1160-5.1 from 067����������


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212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Auxiliary equipment: Luffing cylinder- Pressure accumulator Pretension valve


folding jib (50 bar) folding jib
Hydraulic components

Load holding
valve (200 bar) Swing
DBV DBV cylinder
Bypass valve DBV (90 bar) (160 bar)
(adjustable) (270 bar)
MP
Measuring point,
Lowering brake valve luff up folding jib

50
BAR

MB1 SP
B1

V2
V1

-D33 270 V4

A1
V5

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Auxiliary equipment:
Dual folding jib, limit switches

S940
S945 Hoist limit switch
Hoist limit switch Hoist top
Dual folding jib Single folding jib
CPU LSB Adr CPU LSB Adr
2 3 26 2 3 27

S940S
Hoist limit switch
Special folding jib
CPU LSB Adr
2 3 27

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Auxiliary equipment:
Dual folding jib, angle sensor

S900*
0 = Folding jib
swinged out
1 = Folding jib
swinged in

B55
Angle sensor
Folding jib
CPU LSB Adr
0 1 29

X501

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

Special equipment:
Air conditioning system*

S78
Thermo switch,
ice up protection
for evaporator

Y137*
Coupling coolant
compressor
0 = 25 bar,
1 = 18 bar

Fill connection Coolant compressor


coolant Air conditioning system

Fill con-
Evaporator
nection Condensor
with Ex-valve
(liquifier)

Dryer with
Coolant pressure
compressor switch
S77
Pressure switch, switch-
es coupling coolant
compressor, Y137
Condenser
(liquefier) Dryer

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-
LTM 1160-5.1 from 067����������
 ���������
212 OW-02 • BMK - Component overview - ���-

Index B62................. 43 EP3................. 17 M6.................. 11 R53................. 21 S422............... 13


B701............... 24 M7.................. 11 R59................. 21 S424............... 13
A B703.......... 34,35 F M9.................... 9 S602............... 15
B709............... 24 M22*............... 43 S S604............... 15
A1................... 10 F61................... 3
B710............... 25 F62................... 3 M23*................. 5 S1..................... 3 S606............... 15
A11X272......... 25
B711............... 29 F63................... 3 M750......... 22,30 S26................. 49 S608............... 15
A14................. 17
B712............... 29 MA2................ 46 S27................. 49 S610............... 15
A2................... 10
B713............... 29 G MP............. 55,56 S28................. 49 S612............... 15
A417............... 51
MP1................ 37 S29................. 49 S614............... 15
A750............... 33 E G2..................... 3 MP2................ 42 S30................. 40 S618............... 15
A750_X1......... 33 G3..................... 3
E1..................... 5 MP3................ 48 S31................. 43 S624.......... 15,19
A750_X2......... 33 G750.......... 26,28
E2..................... 5 MP4A.............. 38 S32................. 40 S626.......... 15,19
AF1................. 16
E4*.................... 4 MP4B.............. 38 S34................. 41 S628.......... 15,19
AF2................. 16 H MP5................ 46 S632*.............. 15
AF3................. 16 E5* . ................. 4 S35................. 41
E6..................... 4 H21................... 4 MP6................ 54 S38................. 44 S636*.............. 15
AF4................. 16
E7..................... 4 H94................... 6 MP7................ 48 S39................. 45 S638............... 15
AF5................. 16
E8*.................... 4 H95................. 11 MP8................ 39 S41................. 44 S640............... 15
AF6................. 16
E11................... 4 H101............... 12 MP9................ 48 S42................. 45 S642*.............. 15
AF7................. 16
E12................... 4 H102............... 12 MP10.............. 48 S69................... 8 S644*.............. 15
AF8................. 16
E17*.................. 5 H105............... 12 MP11.............. 41 S70................. 55 S646*.............. 15
AF9................. 16
E18*.................. 5 H106............... 12 MP12.............. 37 S71................. 55 S648*.............. 15
AF25................. 3
E19*.................. 4 H616............... 15 S72................. 55 S650*.............. 15
N S652............... 15
B E60................... 4 H619.......... 15,19 S73................. 55
E63*.................. 4 H620............... 15 N1.............. 40,50 S77................. 59 S654............... 15
B1................... 51 H633............... 15 S900*.............. 58
E65*.................. 5 N2................... 50 S78................. 59
B2................... 47 H634*............. 15 S901............... 52
E66*.................. 5 NT................... 17 S81................. 16
B4................... 50 H660............... 15 S902............... 52
E67*.................. 5 S83................. 10
B6................... 51 P S912............... 53
E68*.................. 5 S84................. 11
B7................... 50
E69*.................. 5 K S89................... 9 S913............... 53
B11................. 37 P2................... 44 S914............... 53
E70*.................. 5 K1................... 17 P3................... 45 S90................... 9
B12................. 37 S915............... 53
E71*.................. 5 K2..................... 3 P12................. 55 S92................. 12
B13................. 46 S918............... 52
E73*.................. 5 K651............... 15 P655............... 15 S99................. 11
B17*................ 40 S919............... 52
E74*.................. 5 K652............... 15 P656*.............. 15 S103............... 12
B25................. 11 S930............... 51
E75*.................. 5 S104............... 12
B26................. 11 S931............... 51
E96................... 4 M R S301............... 14
B29................. 12 S940............... 57
E124*.............. 11 S324............... 14
B30................. 12 M2.................. 43 R4..................... 7 S940S............. 57
E600............... 11 S401............... 13
B37................. 35 M3.................. 11 R9................... 34 S945............... 57
EP0................. 17 S413............... 50
B38................. 31 M4.................. 11 R50................. 21
EP1................. 17 S417............... 51
B55................. 58 M5.................... 9 R52................. 21
EP2................. 17 S420............... 13

Customer service - Technical Documentation LWE • lweeng1


Customer service - Technical Documentation LWE • lweeng1

T X26................. 18 X298................. 9 Y45................. 45


X27................. 18 X456............... 50 Y46................. 45
T50................. 17 X28................. 18 X483*................ 5 Y47a............... 48
T51*................ 17 X29................. 18 X501............... 58 Y47b............... 48
X30................. 18 X519............... 11 Y49................. 46
X X31................. 18 X643K............. 50 Y52................. 47
X1................... 18 X32................. 18 XNOT.............. 20 Y56*................ 36
X1+K............... 10 X33................. 18 Y57................. 36
X2................... 18 X34................. 18 Y Y59................... 6
X2+K............... 10 X35................. 18 Y4................... 46 Y69................... 8
X250S............... 6 X36................. 18 Y5................... 47 Y80a............... 55
X3................... 18 X37................. 18 Y6a................. 46 Y80b............... 55
X3+K............... 10 X38................. 18 Y6b................. 46 Y81................. 55
X4................... 18 X39................. 18 Y9................... 46 Y82................. 55
X4+K............... 10 X40................. 18 Y11a............... 46 Y85a............... 48
X5................... 18 X45................. 18 Y11b............... 46 Y85b............... 48
X5+K............... 10 X49................. 16 Y12................. 46 Y103a............. 48
X6................... 18 X50................. 20 Y13................. 42 Y103b............. 48
X6+K............... 10 X51................. 20 Y14................. 42 Y137*......... 30,59
X7................... 18 X52................. 20 Y19a............... 48 Y139............... 10
X7+K............... 10 X53................. 20 Y19b............... 48 Y141................. 6
X8................... 18 X54................. 20 Y20................. 41 Y142................. 6
X8+K............... 10 X55................. 20 Y21................. 41 Y711............... 23
X9................... 18 X56................. 20 Y22a............... 48 Y712............... 23
X10................. 18 X57................. 20 Y22b............... 48 Y713............... 23
X11................. 18 X58................. 20 Y27................. 32 Y714............... 23
X12................. 18 X101............... 33 Y28................. 10
X13................. 18 X107............... 33 Z
Y31a............... 38
X14................. 18 X108*.............. 33 Y31b............... 38 ZE0................. 17
X15................. 18 X136............... 11 Y32a............... 38 ZE1................. 17
X16................. 18 X138............... 11 Y32b............... 38 ZE2................. 17
X17................. 18 X183................. 9 Y33a............... 38 ZE3................. 17
X18................. 18 X205S31......... 43 Y33b............... 38
X19................. 18 X250............... 55 Y34................. 38
X20................. 18 X257............... 35 Y35................. 38
X21................. 18 X258............... 31 Y38................. 54
X22................. 18 X262B62......... 43 Y40................. 52
X23................. 18 X268................. 8 Y41................. 44
X24................. 18 X269................. 8 Y42................. 44
X25................. 18 X272............... 25 Y44................. 41

LTM 1160-5.1 from 067����������


 ���������
212 OW-02 • BMK - Component overview - ���-

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