DOCUMENT No:

FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

Job Title :
To Perform Structure Fabrication and Installation Work
Tajuk Kerja :
Area : Equipment Name / No.: N/A
Spray Tower A & B
Kawasan : Nama Peralatan / No. :
1. Salisma 4. Mohd Hafiq 7. Jasni
JHA Members’ Name :
2. Saifulizam Muda 5. Aminurasid 8.
Nama Ahli JHA :
3. Noorul Ekhsan 6. Najib 9.
Dust mask (N95) Half face respirator c/w cartridge Full face respirator c/w cartridge Goggle
Extra PPE Required : Chemical suit Wellington/Chemical boot Full body harness c/w double lanyard Welding shield
PPE tambahan yang diperlukan : Chemical resistance glove Electrical resistance glove Others : _______________________________________

JHA Ref. No / PTW No.: Issue Date : Revision:

Dec 28th 2017
No Rujukan JHA / No. PTW: Tarikh Dikeluarkan : Semakan

JOB STEPS RISKS IDENTIFIED EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
LANGKAH KERJA IDENTIFIKASI RISIKO LANGKAH KAWALAN SEDIA ADA LANGKAH KAWALAN TAMBAHAN
1.1.1 Ensure all access ways /
passageway always clear from
any obstruction.
1.2.1 To get valid PTW.
1.3.1 To create good communication
1.1 Slip, trip and fall when handling and understanding through pre-
the material. work ‘Toolbox Meeting’.
1.2 Working without valid PTW. 1.4.1 To ensure always work in correct
1. Vehicle entry/
1.3 Miss communication and miss body posture.
Mobilize/Demobilization activities
understanding. 1.4.2 Designated person to control
1.4 Ergonomics. mobilisation activities
1.5 Moving vehicle 1.5.1 Follow LYNAS speed limit
1.6 Equipment not in good condition 1.5.2 Wear seat belt
1.6.1 All equipment to inspected by
Lynas Competent person and
tagged with Lynas tagging (lifting
tools, lifting gear, electrical tools,
genset, welding set)
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

JOB STEPS RISKS IDENTIFIED EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
LANGKAH KERJA IDENTIFIKASI RISIKO LANGKAH KAWALAN SEDIA ADA LANGKAH KAWALAN TAMBAHAN
2.1.1.1 Job supervisor give toolbox talk
2.1.1 Handling in capacity prior commencement of the task.
2.1.2 Working in group and in good 2.1.2.1 To Display PTW, JHA, and
working planning. Confined Space work permit at
2.1 Back pain, disc slip and injury due 2.2.1 Unload equipment, tools, work location at all time.
2. Unload the equipment, tools,
to wrong handling machinery and material at 2.2.1.1 Working area barricaded complete
machinery and material by manual
2.2 Slips, trips and falls due to suitable area and ground with proper/suitable signage
handling
unsuitable area 2.2.2 Use mechanical assist device 2.2.1.2 Supervisors are responsible for
such as hand truck, dolly or chain providing crew members with
block adequate PPE and related training.
2.2.3 Grip the object firmly. Wear Proper techniques of lifting,
gloves to improve grip. bending, hanging and moving.
3.1.1 Proper isolation of system.
3.1.2 Cylinders (oxygen & acetylene)
secured in proper rack.
3.1.3 Use flash back arrestor at cutting
torch and cylinder
3.1.4 Hose and connection not leak
2 (leak test prior start work – soap
3.1 Injury due to burning and foam).
explosion 3.2.1 Working area covered by wet fire
3.2 Burning due to spark blanket
3.1.2.1 Ensure all equipment is inspected
3. Fabrication work – Cutting Using 3.3 Eye injury due to hot slag, sparks 3.2.2 Adequate Fire Extinguisher
by LYNAS focal person especially
Oxy Cutter and intense light standby at site
lifting gear
3.4 Injury due to flying chipping 3.3.1 Use face shield
3.5 Injury due to touch hot stuff 3.3.2 Check slinging arrangement (in
3.6 Acid fumes correct order)
3.4.1 Use face shield
3.4.2 Use hand glove and jacket or
coverall
3.5.1 Use hand glove
3.6.1 Full time wear half face respirator
c/w approved cartridge by Lynas
Safety while in WGT area

TITLE: JOB HAZARD ANALYSIS
JOB STEPS
LANGKAH KERJA
4. Fabrication work – Grinding Work
5. Fabrication work – Welding Work
RISKS IDENTIFIED
IDENTIFIKASI RISIKO
2
4.1 Injury due to flying chipping and
grinding disc
4.2 Burning due to spark
4.3 Injury due malfunction of
equipment – current shock
4.4 Acid fumes
5.1 Eye injury due to hot slag, sparks
and intense light
5.2 Burning due to spark / hot
electrode
5.3 Injury due to burning and
explosion
5.4 Injury due to malfunction of
welding set – current shock
5.5 Acid fumes
DOCUMENT No:
FORM KUA-SHES-F-013
REV: 05
EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
LANGKAH KAWALAN SEDIA ADA LANGKAH KAWALAN TAMBAHAN
4.1.1 Use face shield
4.1.2 Use hand glove and jacket or
coverall
4.2.1 Working area covered by wet fire
blanket
4.2.2 Adequate Fire Extinguisher
4.3.1.1 Ensure all equipment is inspected
standby at site
by LYNAS focal person especially
4.3.1 Inspection of equipment before
lifting gear
use
4.3.2 Cable in proper arrangement –
not in water pond
4.4.1 Full time wear half face respirator
c/w approved cartridge by Lynas
Safety while in WGT area
5.1.1 Use welding shield with dark
glass
5.2.1 Working area covered by wet fire
blanket
5.2.2 Adequate Fire Extinguisher
standby at site
5.2.3 Electrode waste secured in waste
pail
5.3.1 Proper isolation of system.
5.3.2 Cable and connection not leak
(check before use).
5.4.1 Inspection of equipment, welding
cable and others welding stuff
before use
5.4.2 Cable in proper arrangement –
not in water pond
5.5.1 Full time wear half face respirator
c/w approved cartridge by Lynas
Safety while in WGT area

TITLE: JOB HAZARD ANALYSIS
JOB STEPS RISKS IDENTIFIED
LANGKAH KERJA IDENTIFIKASI RISIKO
2 by LYNAS focal person
6.1 Burning and explosion due to short
6. Using of Welding Set (Miller Set)
circuit
6.2 Oil spillage
7 rigger
7.1 Slips, trips and falls due to
unsuitable area
7.2 Wrong slinging and rigging technic
7.3 Crane and load damage due to
7. Lifting work – Removal &
crane topple and overload
Positioning the structure members
7.4 Injury to workers due to trapped at
pinch point
7.5 Damage to other equipment due to
crash with boom or lifting load
7.6 Acid fumes
DOCUMENT No:
FORM KUA-SHES-F-013
REV: 05
EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
LANGKAH KAWALAN SEDIA ADA LANGKAH KAWALAN TAMBAHAN
6.1.1 Use spark arrester
6.1.2 Ensure all equipment is inspected
6.2.1 Provide steel pan under welding
set
6.2.2 Use proper pump and hose to
refill fuel
7.1.1 Crane located at suitable place
7.2.1 Appoint competent rigger
7.3.1 Crane set-up at solid area &
ground
7.3.2 Use plate to cover under out-
7.4.1 Rigger at correct position
7.4.2 Good communication - operator
and signalman
7.5.1 Good communication - operator
and signalman
7.5.2 Use tag line to control load from
swing
7.5.3 Eliminate all obstruction before
lifting work
7.6.1 Full time wear half face respirator
c/w approved cartridge by Lynas
Safety while in WGT area
7.6.2 Leave site if acid fumes
uncontrollable
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

JOB STEPS RISKS IDENTIFIED EXISTING CONTROL MEASURES ADDITIONAL CONTROL MEASURES
LANGKAH KERJA IDENTIFIKASI RISIKO LANGKAH KAWALAN SEDIA ADA LANGKAH KAWALAN TAMBAHAN
8.1.1 Wear full body harness at height
above 1.8 meters, and secure the
lanyard properly (double lanyard
– hook at suitable point).
8.1.2 Working only on dedicated
working platform (scaffolding
platform with valid green tag).
8.1.3 All manpower compulsory to
attend WAH Training
8.1.4 No working during bad weather
8.1 Man falling from height (outdoor activity) 8.1.1.1 Barricade work area and put
8. Working at height 8.2 Falling objects 8.2.1 Only bring useful tools/equipment signage to ensure no passer-by
8.3 Acid Fumes onto working platform underneath.
8.2.2 Tie all tools/equipment with rope
8.2.3 Good housekeeping at working
platform
8.2.4 Secure all tools/equipment at
safe place
8.3.1 Full time wear half face respirator
c/w approved cartridge by Lynas
Safety while in WGT area
8.3.2 Leave site if acid fumes
uncontrollable
9.1.1 Watch steps.
9.1.2 Always work in correct body
posture
9. Housekeeping work area after job 9.1 Slips/trips/falls 9.1.3 Remove / discard all unnecessary
completed. 9.2 PTW remain unclosed materials, wastes, excessive
materials, signage and barricade.
NOTE / NOTA
9.2.1: To close out / hand-back the
PTW after completion of work.
High risk jobs with reference to KUA-SHES-P-028 are :
Kerja – kerja yang berisiko tinggi merujuk kepada KUA-SHES-P-028 adalah :

i. Fire induced work activities e.g. hot work / Aktiviti kerja yang boleh menyebabkan kebakaran cth. kerja
kimpalan
ii. Any activity involving hazardous materials / Sebarang aktiviti yang melibatkan penggunaan bahan
berbahaya
Risk Category / Kategori Risiko : iii. Confined space related activities / Aktiviti berkaitan Ruang Terkurung
iv. Activity that exposed to extreme temperature / Aktiviti yang terdedah kepada kepanasan melampau
v. Any work activity performed at height / Sebarang aktiviti kerja yang dilakukan ditempat tinggi
vi. Activity involving critical lifting / Aktiviti melibatkan kerja mengangkat yang kritikal
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

(Please tick √ one that applicable)

(Sila tandakan √ pada satu sahaja yang berkenaan)

LOW RISK / RISIKO RENDAH

HIGH RISK / RISIKO TINGGI

APPROVAL SECTION / RUANGAN KELULUSAN :

 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

For Low & High Risk Approval:

Prepared by Reviewed by Approved by
Disediakan oleh Disemak oleh Diluluskan Oleh

(Task Leader) (Job Superior) (Area Owner or delegates)

Name : Name : Name :

Designation : Designation : Designation :

NOTE: This approved JHA can be used for three (3) months period; subjected to weekly approval by Area Manager.

NOTA: JHA yang telah diluluskan ini hanya boleh digunakan untuk tempoh tiga (3) bulan sahaja; tertakluk kepada kelulusan mingguan dari Pengurus Kawasan.
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

SIGN OFF VERIFICATION (PRIOR TASK/WORK EXECUTION):

PENGESAHAN (SEBELUM MEMULAKAN TUGASAN/KERJA)

Proclaimer
Kenyataan

1. I have read and understood the requirements of this JHA;

Saya telah membaca dan memahami kehendak JHA ini;

2. I have assessed the job site for new or changed hazards, and I have prepared control for those extra hazards and had incorporated
into this JHA.
Saya telah menilai kawasan kerja dengan mengambilkira perubahan bahaya atau bahaya baru, dan saya telah menyediakan kawalan untuk bahaya tersebut serta
memasukkan bahaya yang dijumpai itu ke dalam JHA ini.

TABLE BELOW TO BE ENDORSED BY JOB SUPERIOR WHO ARE RESPONSIBLE FOR THE TASK/WORK.
I have conducted a briefing/toolbox session in considerations of item 1 & 2 above before start works to all the team members as mentioned on the
following table.
Saya telah menjalankan sesi penerangan dengan mengambilkira perkara 1 & 2 di atas kepada semua ahli kumpulan seperti dinyatakan pada senarai
berikut sebelum kerja-kerja dijalankan.
Job Superior Full Name / ID No. / No. ID Designation / Jawatan Company / Syarikat Date / Tarikh Signature/Tandatangan
Nama Penuh Ketua Kerja
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

TABLE BELOW TO BE ENDORSED BY ALL PERSONNEL INVOLVED IN EXECUTING THE TASK/WORK ON DAILY BASIS.

NO. FULL NAME ID NO. DESIGNATION/COMPANY SIGNATURE DATE

NOTE: At least one (1) worker details MUST BE provided before seeking JHA approval.
NOTA: Sekurang – kurang satu (1) maklumat lengkap pekerja hendaklah diisi sebelum mendapatkan kelulusan bagi JHA ini.
 DOCUMENT No:
FORM KUA-SHES-F-013
TITLE: JOB HAZARD ANALYSIS REV: 05

Health & Safety Prompts : (Below are Hazards that you could be exposed to while undertaking the job, use them as prompts to help fill out the JHA)
Kekunci Keselamatan & Kesihatan : (Berikut adalah Hazad yang anda boleh terdedah sewaktu menjalankan kerja, gunakannya sebagai kata kunci sewaktu mengisi borang JHA)

Mechanical Ergonomics Work environment Exposure to Gravity

Mekanikal Ergonomik Persekitaran Kerja Dedahan Kepada Graviti

Crushing Pushing, pulling or lifting Dust Earthmoving equipment Fall at level

Menghancurkan Menolak, menarik atau mengangkat Habuk Peralatan memunggah Jatuh pada tingkat yang sama

Pinch points Working above shoulder height Noise Vehicles Fall from height
Titik Potongan Bekerja melebihi ketinggian bahu Bunyi bising Kenderaan Jatuh dari tingkat berbeza

Poor weather conditions Other personnel e.g. working above, below,

Rotating equipment Repetitive motion actions e.g. rain, wind near Falling load/object
Peralatan berputar Pergerakan yang berulang - ulang Cuaca buruk Orang lain cth. bekerja di atas, bawah, Beban/objek terjatuh
cth. hujan, angin berdekatan

Projectile Bending/twisting Poor ventilation Fixed plant Fall into depth

Benda terlempar Membongkok/Memusing Pengudaraan yang lemah Loji tetap Jatuh ke kedalaman/lubang

Remote working e.g. poor visibility/ Temp extremes - gas, liquid, surface,
Stored energy Hand tool use communication conditions Lighting
Tenaga tersimpan Penggunaan alatan tangan Kerja berjauhan cth. Kurang kelihatan / komunikasi Suhu melampau – gas, cecair, permukaan, Pencahayaan
yang lemah keadaan

Correct tooling Vibration - whole body Wet/slick/slippery conditions Chemicals – Inhaling, absorbing, ingesting Glare
Perkakas yang betul Getaran – seluruh badan Basah/Tergelincir/Licin Kimia – terhirup, terminum/serap, tersedut Silau

Vibration - hand/arm Uneven or broken ground Electricity Poor lighting

Getaran – tangan/lengan Tidak rata atau permukaan rosak Elektrik Pencahayaan yang kurang baik / malap

Air pollution Soil pollution Water Pollution

Environmental Prompts – (Beside are Hazards that the environment
e.g. dust, fumes e.g. oils, chemicals e.g. oils, chemicals
could be exposed to while undertaking the job, use them as prompts to
Pencemaran Udara Pencemaran Tanah Pencemaran Air
help fill in the JHA)
cth. habuk, wasap cth. minyak, tumpahan kimia cth. tumpahan minyak, kimia
Kekunci Alam Sekitar – (Disebelah ini adalah Hazad alam sekitar yang
boleh terdedah sewaktu menjalankan kerja, gunakannya sebagai kata Noise pollution Damage to flora or fauna Soil erosion
kunci sewaktu mengisi borang JHA) Pencemaran bunyi Kerosakan kepada tumbuhan dan haiwan Kakisan tanah