PROCEDURE QUALIFICATION RECORD (PQR)

IDENTIFICATION
Company Name QUALITY FABRICATORS CO.WLL
PQR No. QFAB-PQR-02
POSITION
Revision 00
Position of 3G Fillet N/A
Date 04-8-2015 Groove
Supporting WPS QFAB-pWPS-02 Vertical Dow
Revision 00 Progression n
Up √ 
Date 02-8-2015
Welding Process SMAW
Type Manual  Machine Semi Auto

POSTWELD HEAT TREATMENT

JOINT DESIGN USED
Heating Method N/A
Type Single  Double N/A
Backing Yes  No  Temperature Rise Rate N/A
Backing Material None Bead Thickness : 16mmSoak Temperature N/A
Root Gap 2.5 ± 0.5 Root Face 1.5±0.5
Holding Time N/A
Groove Angle 60°± 10° Radius (J-U) N/A
Temperature Fall Rate N/A
Back Gouging: No Method None
Other N/A

PREHEAT
BASE METALS
Preheat Temp., Min Ambient (27°C)
Material Spec. EN10025 Group 1 to Group 1
Material Grade S 275JR /Heat no-F653870 Inter pass Temp., Min N/A
Thickness 16mm Inter pass Temp., Max 210 °C
Dia (Pipe) N/A

FILLER METALS ELECTRICAL CHARACTERISTICS

AWS A 5.1 Transfer Mode (SMAW)
Specification
AWS E-7018 Short Circuiting N/A Globular
N/A
Classification Spray N/A Pulsed N/A
Current
AC N/A DCEP  DECN
Other None
Tungsten Electrode N/A
Size N/A Type N/A

PROCEDURE QUALIFICATION RECORD (PQR)

 TECHNIQUE
SHIELDING
Stringer Bead  Weave Bead 
Flux N/A
Multi-pass  Single Pass 
Electrode-Flux (Class) N/A
Number of Electrodes Single
Gas N/A
Electrode Spacing
Composition N/A
Longitudinal N/A Lateral N/A Angle N/A
Flow Rate N/A Contact Tube to Work
N/A
Gas Cup Size N/A Distance
Peening None
Wire Brushing &
Inter pass Cleaning
Grinding

WELDING PROCEDURE

Pass or Process Filler Metals Current Volts Travel Sp. Remarks

Layer(s) Class Dia. Type & Amps or Wire mm/min
Polarity Feed Speed
1 SMAW E-7018 2.5 DCEP 70-90 65 65 Preheat Temp:
2 SMAW E-7018 2.5 DCEP 80-100 80 80 Ambient (27°C)
3 SMAW E-7018 3.2 DCEP 90-115 80 80
4 SMAW E-7018 3.2 DCEP 70-90 80 80 Inter pass
5 SMAW E-7018 3.2 DCEP 70-90 80 80 Temp.Max:210°C

Joint Details
T = 16mm, R = 2.5 ± 0.5mm, F= 1.5 ±0.5mm, a 60°± 10°.

PROCEDURE QUALIFICATION RECORD (PQR)

 TEST RESULT
TENSILE TEST
Specimen No Width (mm) Thickness (mm) Area(mm²) Ultimate tensile Ultimate Unit Character of failure
load,N Stress, N/mm² and location
TT-1 20.5 15.63 321.04 160.6 500 PM
TT-1 20.22 15.63 316.04 163.3 517 PM
GUIDED BEND TEST
Specimen No Type of bend Result Remark
Side bend 1 side Passed
Side bend 2 side Passed
Side bend 3 side Passed
Side bend 4 Side Passed
VISUAL INSPECTION
Appearance Undercut Piping Porosity Convexity
Acceptable Less than 1 mm Absent N/A
Test Date 02/08/2015 Report No QFAB/WPS/WV/02
Witnessed By SENTHIL.L
NON DESTRUCTIVE EXAMINATION
RT Report No JR-15-712-OP-RPT-01 Result Acceptable Remarks
UT Report No N/A Result N/A Remarks
FILLET WELD TEST RESULT
Minimum size multiple pass N/A Maximum size single pass N/A
Macroetch Macro etch
1 2 3 1 2 3
All weld-metal tension test Tensile strength ,PSI Yield point / strength , PSI Elongation in 2 in, %
N/A N/A N/A N/A

OTHER TEST

Charpy V Notch Impact Test

Notch Specimen ID Specimen Temp °C Absorbed Energy , Joules
Location Size mm A B C Average
N/A N/A N/A N/A N/A N/A N/A N/A

Laboratory Report No Laboratory test No. Welder No

Emirates industrial MA150238P AD-M-3226 JERRY LORDONE / W01
laboratory L.L.C

Manufacturer Verification Company

Quality Fabricators Company W.L.L Industrial Support Services Co

Name

Signature

Date