Agile

Operating instructions
Frequency inverter 230V / 400V
0.25 kW ... 11 kW
Safety

! Warning!
The safety instructions and information on use in this documentation must be complied with strictly.
Read this documentation before installing and commissioning the frequency inverter.
Non-compliance with the precaution described may result in death, serious injury or material
damage.
GB
Only qualified personnel trained in installation, commissioning and operation of frequency inverters
may carry out work on the frequency inverter and system.
The electrical installation must be carried out by qualified electricians according to the general and
regional safety and installation directives
Persons who are not familiar with the operation of the frequency inverter and children must not have
access to the device.
Commissioning and start of operation is not allowed until it has been verified that the machine meets
the requirements of the EC Machinery Directive 2006/42/EC and EN 60204.
Comply with the standards for work on equipment of heavy current installations such as EN 50178
and also with national accident prevention regulations and directives for electrical and mechanical
equipment erection.
Before commissioning and the start of the operation fix all covers, assemble all components of the
standard equipment and check the terminals.
No connection work may be performed, while the power supply is switched on.
High voltage may apply at terminals, even if the motor comes to a standstill.
Do not touch terminals before capacitors have discharged.
Do not touch the heat sink during operation as there is a risk of skin burn due to high temperature.
Do not remove covers during operation.
Please note, that Bonfiglioli Vectron does not take any responsibility for the compatibility of external
products (e.g. motors, cables, filters, etc.).
Using the device in combination with external products is carried out at your own risk.
Do not touch electronic components or contacts.
Do not operate damaged or destroyed components.
Repairs may only be carried out by the manufacturer or persons who are authorized by the manufac-
turer.
Repairs must be carried out by qualified electrotechnical experts.
Do not modify the frequency inverter in any way not explained in this documentation.
The frequency inverter may be connected to power supply every 60 s. This must be considered when
operating a mains contactor in jog operation mode.
After a failure and restoration of the power supply, the motor may start unexpectedly. If personnel is
endangered, a restart of the motor must be prevented by means of external circuitry.
Do not connect an inappropriate voltage supply.
Keep the manual accessible to the operators.

1
 Proper use
The product is an electrical drive component. It is applicable for
 installation in machines or electrical plants
 the control of three-phase asynchronous motors and synchronous motors
 industrial environments
Transport and Storage
GB
Ambient temperature: -25 ... 55 °C
Relative humidity: 5 ... 95%, free of condensation
Store in original packaging in dry rooms without dust.
Avoid high temperature variations.
Connect to mains voltage for 60 minutes after one year of storage before use.
On opening the package
 Make sure that the delivered product is the part you have ordered.
 Check if the product is damaged and make sure that the delivery is complete.
 Notify complaints to the supplier immediately.
Installation
 Indoors , protected against weather influence.
 Avoid direct sunlight exposure.
 Avoid dust.
 Keep away from strong electromagnetic fields.
 Keep away from combustible material.
 Provide sufficient cooling. Install fans when installing the frequency inverter inside an enclosed
cabinet.
 Altitude: 3000 m, over 1000 m with derating (output current reduction).
The degree of protection of the frequency inverter is IP20.
Operating conditions
Ambient temperature: 0 ... 40 °C
Relative humidity: maximum 85%, free of condensation
Ambient pressure: 70 ... 106 kPa
Overview

Mains connection
Relay output
Heat sink Type plate

Operator panel

Plug-in section for

optional communication module
Communication interface X21
with RJ45 connection Control terminals
Memory card slot
Software version plate
(between Memory card slot and Control terminals)
Motor connection

2
Inverter type
Determine the type of frequency inverter.
Verify that the rated input voltage corresponds to the local power supply.
Verify that the recommended motor shaft power of the frequency inverter corresponds to the rated
power of the motor.
Type designation
AGL 402-05
GB
47807 Krefeld
Germany
Rated Recommended
Frequency Inverter AGL402 18 2 FA
Input 400 V / 480 V 50 - 60 Hz input voltage motor shaft power Frame size
3ph 12.8 A
Output 0 - Uinput, 0 - 1kHz, 3ph
402 400 V 02 0.25 kW 1
4.0 kW Cont. 60s 1s
9.5A 14.2A 19.0A
03 0.37 kW 1
Power Conversion
Integrated Filter / IP20 05 0.55 kW 1
Ratings for temp. rang e 0 - 40°C
Equipment Refer to Instruction Manual 07 0.75 kW 1
Item Code:
SI AGL1 2 3 4 5 6 7 8 9
09 1.1 kW 1
PART No.: 11 1.5 kW 1
AGL4 0 2 0 7 1 FA- 0 0 0 0 0 0 0
Serial No.: 13 2.2 kW 1
2
Made in Germany
9100512345
15 3.0 kW
18 4.0 kW 2
19 5.5 kW 3
21 7.5 kW 3
22 9.2 kW 3
23 11.0 kW 3

Part number & Serial number

Warning! Electrostatic sensitive components.

Warning! High leakage current.

Warning! Dangerous voltage. Risk of electric shock.

Warning! Hot surfaces.

Assembly A1 Frame size 1 A2 Frame size 2 A3 Frame size 3

Mains connection B

Motor connection C

Commissioning D

Operating via control signals. Operating via operator panel.

Connection of control lines D1 D2

Setup via operator panel E

Start drive

A1 ... E : Refer to the corresponding section.

3
 A Assembly
A Assembly
Warning!
!
 Make!sure, that no foreign particles (e.g. dust, metal shavings, wires, screws, tools) can get inside
Warning!
the frequency
Make sure, inverter.
that no foreign particles (e.g. dust, metal shavings, wires, screws, tools) can get inside
 Install
thethe frequency
frequency inverter on a nonflammable mounting plate.
inverter.
GB  Installation in frequency
 Install the bottom-upinverter
or horizontal position is not
on a nonflammable permissible.
mounting plate.
 Installation in bottom-up or horizontal position is not permissible.
 Screw the frequency inverter to a metallic (not varnished) mounting plate.
 The Screw the frequency
frequency inverter
inverter must betoearthed.
a metallic (not varnished) mounting plate.
The frequency
 For potential inverter must
equalization be earthed.
connect frequency inverters, cabinets, machine frames, filters etc. via short
conductors (with large cross-section)frequency
 For potential equalization connect inverters,
to the same earthcabinets, machine frames, filters etc. via short
potential.
conductors (with large cross-section) to the same earth potential.
60 60 170
170
120
120

244244
200200 220
220
(+3
(+3) )

30 A1 Frame size 1 kg 1.1

30 A1 Frame size 1 kg 1.1
80 196
80 196
138
138

250 200 220

(+3)
250 200 220
(+3)

40 A2 Frame size 2 kg 2.2

40 125 A2 Frame size 2 kg 2.2

90 205
125 138
90 205
138

250 200 220

(+3)

250 200 220

(+3)
A3 Frame size 3 kg 3

4 A3 Frame size 3 kg 3
A Assembly
Installation spacing

d > 100 mm
GB
d

B Mains connection

! Danger!
 Switch off power supply.
 Dangerous voltage: The power terminals may carry dangerous voltages for some time even if the
power supply is switched off. Wait for some minutes before starting to work at the frequency inverter.
 Make sure that the frequency inverter is de-energized.
Do not carry out high voltage insulation tests on cables connected to the frequency inverter.
Follow local wiring codes.
Connect mains supply.

! kW 0.25 ... 1.5 2.2 3.0 4.0 5.5 7.5 9.2 11

F1 A 6 10 10 10 25 25 35 35
B L1, N mm
2
1.5 2.5 4
0.5 Nm mm
2

3 400 V PE
or
2 x 1.5 2 x 2.5 2x4
PE 1 x 10 1 x 10 1 x 10
F1
L3 mm
2
AWG
F1 1.5 16
L2 2.5 14
F1 4 12
L1 10 8

X1 Note:
: Only required for DC-link connections.

Connection on IT mains configuration

For connection on IT mains configuration remove the IT-jumper.

Note:
The removal of the IT-jumper reduces the noise immunity. The noise
immunity can be improved by external filters.

5
 C Motor connection

! Danger!
Switch off power supply.
Dangerous voltage: The power terminals may carry dangerous voltages for some time even if the
power supply is switched off. Wait for several minutes before starting to work on the frequency inverter.
Make sure that the frequency inverter is de-energized.
GB
 Ground the motor-side grounding terminal.
 Connect the motor.
 Cables must be as short as possible.
 Comply with the data of the motor type plate for star or delta connection.
 Connect the conductor shielding of the motor cable to ground potential by means of the shielding
clamp.
 Connect the conductor shielding to ground potential on both sides (near to the frequency inverter
and near to the motor).
C Conductor cross-section
X2 X2 kW 0.25 ... 4.0 5.5 7.5 9.2 11
U, V, W mm2 1.5 2.5 4
2
U V W Rb1 Rb2 U V W Rb1 Rb2 PE mm 2 x 1.5 2 x 2.5 2 x 4
or 1 x 10 1 x 10 1 x 10
2
mm AWG
0.5 Nm 1.5 16
2.5 14
4 12
10 8
U VW U VW
Motor cable shielding
Max. motor cable length [m]
Recommended kW <
_ 1.5 2.2 ... 11
M M motor shaft power
3 3 unshielded cable 50 100
shielded cable 25 50

Rb1, Rb2: Only required for braking resistor connection.

Wiring of control cables

Use shielded control cables.
Connect the conductor shielding of the control cables to ground potential by means of the shielding
clamp.
Connect the conductor shielding to ground potential on both sides of the cable. Analog cables must
be grounded only on the inverter side.
The control cables must be separated from the motor cable and mains cable (not in the same cable
duct).
Control cable
shielding

6
D Commissioning
 Before putting the frequency inverter into operation all covers of the device must be assembled.

! Warning!
 Switch off power supply before connecting or disconnecting terminals.
A Assembly
GB
B C Electrical connection of mains and motor

Operating via control signals Operating via operator panel

D1 Connect D2 Connect switch for enable signal
- switch for enable signal
- switches for drive-starting and reversal of rotation
- potentiometer for speed control

E Setup via control signal. Refer to section “Setup E Setup via operator panel. Refer to
via operator panel”. section “Setup via operator panel”.

Start drive via control signals. Start drive via key of operator panel.
X13
X12
X11
D1 D2
10 VDC
STOB
GND

!
X13
2 3 4
0..10V

STOB
2
1.5 mm
X12 X13
max. 2.5 mm2
3 3
Start anticlockwise

Speed X12
Start clockwise
24 VDC out

24 VDC out

Start
STOA

Enable
STOA

X11 Enable
X11
1 3 4 5
1 3

Start drive via control signals Start drive via key of operator panel
After Setup switch on start signals on X11.4 (start After Setup select function Motorpoti (menu
clockwise) or X11.5 (start anticlockwise). / , refer to section “Menus and
The drive is accelerated to 3.50 Hz (default value functions”).
of P418). Press RUN.
The drive is accelerated to 3.50 Hz (default
Note: STOA & STOB must be enabled.
value of P418).
Press the arrow keys to vary the speed.
Note: STOA & STOB must be enabled.
In case of errors refer to section “Error messages and warnings”.
In case of wrong direction of rotation exchange two motor phases (e.g. U and V).
Note
For the default functions of all control terminals refer to section “Functions of control terminals”.

7
 E Setup via operator panel
Switch on enable signals on X11.3 and X13.3.
Switch off start signals on X11.4 and X11.5.
Switch on mains supply.
Start Setup procedure.

GB ! Caution!
If the motor data is not entered correctly, the drive may be damaged.
Setup can be selected via menu item “Setup”.
At first switch-on Setup is displayed automatically.
ENT
RUN STOP
Select for the first commissioning.
ESC ENT Select for only motor data measuring.
Select for commissioning of communication.
ENT ENT
Complete Setup Data set selection
Data set query is only displayed if Setup is manually selected via the
menu item “Setup”. Choose data set 0. Another setting is only
ENT
necessary for setup of various motors.
Only motor data
ENT Control method
Communication Asynchronous motor V/f-control with variable speed
(default).
Asynchronous motor Field-oriented control. High drive
Synchronous motor dynamics and accurate speed control
and torque control.
ENT ENT
Control Motor typeplate (example)
Press or for 1 s
method
to increment or
decrement each digit
V Hz kW A min cos
-1
separately.
ENT ENT 230/400 50 0.25 1.32-0.76 1375 0.77
Rated power 0.25 kW Motor Entry of in
from motor Rated voltage control method and
typeplate in kW .
Entry of (number
Enter the other rated motor of pole pairs) in control
values similarly:
ENT method .
current (Ampere), speed,
cosine phi, poles, frequency. 0.25 kW
Automatic measurement of further motor data.
Select if the data of a BONFIGLIOLI motor has been
ENT entered. Presetting of further motor data is loaded.
Switch on Auto-tuning ready if Motor
Enable Message only if enable signal is missing.
has been selected.
Set enable signals at X11.3 and X13.3.
BONFIGLIOLI motor
In case of error messages refer to section “Error messages
Auto-tuning and warnings during Setup”.
completed
Enter similarly:
Acceleration clockwise. Default 5 Hz/s.
ENT ENT
Deceleration clockwise. Default 5 Hz/s.
Acceleration 5.00 Hz/s Deceleration
(clockwise)
Minimum frequency. Default 3.50 Hz.
(clockwise)
Maximum frequency for speed limitation. Default 50.00 Hz.

Optional further settings

Enter similarly:
Motor temperature evaluation at X12.4 via thermal contact,
ENT ENT PTC, KTY, PT1000.
Minimum 3.50 Hz Maximum Stopping behaviour. Free coast-down, stop and switch off,
frequency frequency
emergeny stop etc. can be set.
Functions for energy savings.
ENT PID controller for process control.
Setup completed and Drive enabled Optional Electronic gear. Synchronisation of drives.
initialization. further
settings
Refer to the operating instructions manual.
Start drive via control signals or via key of operator panel. Refer to previous page.

8
 Keys
RUN Start the drive. Increase speed in mode “Motorpoti”.
Scroll up to parameter numbers.
STOP Stop the drive. Increase parameter values.
RUN STOP
ESC Cancel. Return to the previous menu. Decrease speed in mode “Motorpoti”.
ESC ENT Scroll down to parameter numbers.
ENT Reversal of rotation in mode GB
“Motorpoti”. Confirm settings.
Decrease parameter values.
GB
Menus and functions
 


Motor stopped,
drive enabled 
  ENT  ENT displays actual value
Motor stopped,
drive not enabled
 Actual values
 : readable Parameter (actual value)
 P211 is displayed first.
ENT

     Press or for
Warning message Professional 1 s to increment or
decrement each digit
 ENT  ENT  separately.
Standard Acceleration (cw) 5.00 Hz/s
Para
 ENT   

Access to all parameters. Parameter settings Easy P28 is displayed first.
 Speed
Most commonly used Increase
parameters.   ENT  ENT  
RUN 
Decrease
 Manual control Motorpoti, 3.50 Hz Start drive Reference
Quick commissioning set frequency Default value frequency STOP Stop drive
parameters.  Switch on Enable of P418. Reversal of
on X11.3 and RUN ENT
rotation
X13.3.
 Switch off start Percentage value
commands on Increase
X11.4 and X11.5.  ENT  RUN  Decrease
Motorpoti, 0.00% Start drive Reference
set reference Default value percentage STOP Stop drive
percentage of P518. value Invert reference
value ENT
value

 ENT RUN RUN  Set Jog frequency via

Jog mode P489. Default: 5 Hz.
Start drive with
JOG-speed Stop drive

 Refer to operating manual.

Refer to operating manual.

‡„†
Control method Communication  
…†
..
.
…†

Field-oriented control of 

synchronous motor. Only motor data   
  ENT  ENT   ENT  ENT „ ENT
Field-oriented control of
Complete Setup Data set Control method
asynchronous motor. Motor data
and motor type
„
V/f-control of
 ENT   ENT  ENT  ‚ Refer to
asynchronous motor.
.. operating
Parameter copy. . Progress of
Memory card ƒ parameter copy
manual.
­€
required.
Select file

 STOP
 Acknowledge
Error message 10 s
ESC 

9
 Error messages and warnings during Setup
Display Fault clearance
Error messages
 ...  Check rated motor values in parameters 370...376. Correct the values if necessary. Repeat
Setup. Check motor cable connections and frequency inverter connections.
Warnings
GB  ...  Check rated motor values in parameters 370...376. Correct the values if necessary. Repeat
Setup.
,  The following causes are possible: The motor cable cross-section is not sufficient. The motor
cable is too long. The motor cable is not connected correctly.
,  Check P372 (rated speed), P375 (rated frequency).
 The machine data for star connection is entered, but the motor is connected in delta. For star
connection change the motor cable connection. For delta connection check the entered rated
motor values. Repeat Setup.
 The machine data for delta connection is entered, but the motor is connected in star. For delta
connection change the motor cable connection. For star connection check the entered rated
motor values. Repeat Setup.
 Check motor connection and frequency inverter connections.
 Press ESC to correct a parameter value after an error message or after a warning message.
 Press ENT to ignore a warning message. Setup is coninued. It is recommended to check the entered data.

Error messages and warnings during operation

Display Fault clearance
Error messages
,  Frequency inverter overloaded. Check load behavior. Check motor parameter settings.
... Overtemperature. Check cooling, fan, sensor and ambient temperature.
Low temperature. Check ambient temperature and electrical cabinet heating.
,  Motor temperature too high or sensor defective. Check connection on X12.4. Phase failure. Check
motor and wiring.
 ...  Overloaded, short circuit or earth fault, motor current or phase failure. Check load behavior and
ramps (P420...P423). Check motor and wiring.
 ...  DC link voltage too high or too low. Check deceleration ramps (P421, P423) and the connected
brake resistor. Check mains voltage.
Power failure or phase failure, voltage break-chopper or motor-chopper too high. Check mains
voltage, mains fuses and circuit.
,  Electronics voltage (24 V) too high or too low. Check wiring of control terminals.
 ...  Maximum frequency achieved. Check control signals and settings. Check deceleration ramps
(P421, P423) and the connected brake resistor.
 Minimum output current. Check motor and wiring.
 Reference value signal on input X12.3 faulty, check signal.
 Overcurrent on input X12.3, check signal.
 Overcurrent on input X12.4, check signal.
Warnings
 ...  Frequency inverter overloaded. Check load behavior. Check motor parameters and application
parameters.
,  Overtemperature. Check cooling, fan and ambient temperature.
 Max. motor temperature reached, check motor and sensor.
 Mains phase failure, check mains fuses and supply cable.
 Limit frequency reached; output frequency is limited.
 Input signal at X12.3 is too low. Increase the value.
 Input signal at X12.4 is too low. Increase the value.
 DC link voltage has reached the type-specific minimum.
Press ESC to hide an error message. It it displayed again after 10 seconds.
Press STOP to acknowledge an error message or a warning message. Remove the fault.

10
 Functions of control terminals
6 digital inputs, 2 of them for Enable 1 voltage input 24 VDC
X10 1 digital input/output 2 voltage outputs, 10 and 24 VDC
 2 multifunction inputs: digital/analog input  1 relay output
X13  1 digital output

X12  1 multifunction output: digital/analog/frequency  Communication interface CAN

X11 GB

T Default function
X13.1 24 VDC input
X13.2 GND for X13.1
Standard control wiring X13.3 Digital input. Input 2 for enable. Contact opened: output
10V out
OUT1D

disabled, motor coast to a standstill. Contact closed

24V in

MFO1
STOB
GND

X13 (together with X11.3): normal operation.

1 2 3 4 5 6 X13.4 10 VDC output
X13.5 Digital output. Run signal. Indicates output of frequency
+ when enable and start command applies.
Reference speed V X13.6 Multifunction output. Default: analog. Voltage signal
proportional to actual speed. 10 V at 50 Hz, 0 V at 0 Hz.
Actual speed
CAN H
CAN L
IN4D
IN5D
MFI1
MFI2

X12 X12.1 Digital input.

Digital inputs Data set change-over together with X11.6.
1 2 3 4 5 6
X12.2 Digital input. Error acknowledgment.
X12.3 Multifunction input: digital/analog. Default: analog voltage
°C input. Reference speed. 50 Hz at 10 VDC, 3.50 Hz at 0 VDC.
M
X12.4 Multifunction input: digital/analog. Default: digital input.
(OUT3D)

For connection of motor thermal contact. Set P570.

24Vout

Digital inputs Enable

STOA
IN1D
IN2D
IN3D
GND

X11 24 VDC X12.5 CAN High Systembus connection.

X12.6 CAN Low Refer to the separate manual.
1 2 3 4 5 6
X11.1 24 VDC output
X11.2 GND for X11.1
X11.3 Digital input. Input 1 for enable. Contact opened: output
Relay output OUT2D disabled, motor coast to a standstill. Contact closed
X10 (together with X13.3): normal operation.
321

+24 V
Fault message X11.4 Digital input. Start clockwise.
0.1 ... 1.5 mm
2 X11.5 Digital input. Start anticlockwise.
30 ... 14 AWG X11.6 Digital input/output. Default: input. Data set change-over
together with X12.1.

 Comply with the technical data. Refer to section “Technical data of control terminals”.

IN D: digital input Thermal contact evaluation Data set change-over

MFI1: multifunction input X12.4 P570 0-off (default) X11.6 X12.1 Selection
MFI2: multifunction input 0 0 Data set 1
1-Warning
OUT D: digital output 1 0 Data set 2
MFO1: multifunction output 2-Error switch-off
1 1 Data set 3
P: Parameter 0 1 Data set 4
T: Terminal
X: Terminal strip

11
 Extended settings of control terminals
Multifunction input Multifunction output
X12.3 P452 1-voltage 0...10V X13.6 P550 1-digital P554
Select
X12.4 P562 2-current 0...20mA 2-analog (default) P553
signal.
3-digital NPN 3-repetition frequency P555
4-digital PNP 4-pulse train P557 Scaling.

GB 5-current 4...20mA Default:

1-: Signal when output frequency exceeds 3 Hz (P510).
6-voltage, characteristic
2-: Output of voltage proportional to speed.
7-current, characteristic 3-: Frequency output. 0...24 V propotional to speed.
6-: programmable characteristic via P454...457 4-: Output of pulse train, scaled by P557.
7-: programmable characteristic via P564...567
(Refer to operating instructions manual.) Switchable logic of digital inputs
X11.4 P559 0-NPN X12.3 P452 3-digital input NPN
X11.5 1-PNP 4-digital input PNP
Digital input/output X11.6 X12.4 P562 3-digital input NPN
X11.6 P558 0-input (default) X12.1 4-digital input PNP
1-output X12.2
NPN: LOW-switching (on negative signal). Default of P562.
PNP: HIGH-switching (on positive signal). Default of P559.

Applications via control terminals

Voltage input and outputs Output signals
T Function T Function
Voltage input X13.1 24 VDC Actual X13.6 Voltage signal proportional to frequency
GND X13.2 GND for terminal X13.1 frequency (speed). At 50 Hz (P419) output of 10 VDC.
Voltage output X11.1 24 VDC At 0 Hz output of 0 VDC.
GND X11.2 GND for terminal X11.1 Operational X13.5 Run signal. Indicates enable and start
Voltage output X13.4 10 VDC state command. Output frequency available.
Input signals
Application T Default function and settings
Start X11.3 X11.3 X13.3 X11.4 X11.5
Enable: digital signals at both terminals.
X13.3 AND 1 1 0 0 Enable
Change direction X11.4 Start clockwise (cw) via rising signal edge or 1 1 1 0 Start cw
of rotation X11.5 Start anticlockwise (ccw) via rising signal edge. 1 1 0 1 Start ccw
1 1 1 1 Stop
Stop X11.3
Disable: Reset digital signal on at least one terminal.
X13.3 OR
X11.4 Reset Start clockwise or
X11.5 Reset Start anticlockwise.
Set motor speed X12.3 Reference speed 0 ... 10 VDC at analog input. P452=1-voltage (default). 0 V corresponds
to 3.50 Hz (default value of P418). 10 V corresponds to 50 Hz (default value of P419).
Select output X Fixed frequency change-over via Digital inputs P66 P67 Selection Default
frequency X two digital inputs. Set P492=3. Set 71 X11.4 0 0 P480 0 Hz
frequency values in P480 ... 483. 72 X11.5 1 0 P481 10 Hz
73 X11.6 (P558=0) 1 1 P482 25 Hz
Select digital inputs for P66 and 74 X12.1 0 1 P483 50 Hz
P67. Select a frequency value via 75 X12.2
P66 and P67. 76 X12.3 (P452=3 NPN or 4 PNP)
77 X12.4 (P562=3 NPN or 4 PNP)
Data set X11.6 Data set change-over via two digital inputs. The four data sets X11.6 X12.1 Selection
change-over X12.1 can include different parameter values. Select a data set via 0 0 Data set 1
X11.6 and X12.1. 1 0 Data set 2
1 1 Data set 3
0 1 Data set 4
Protection function
Application T Function and settings
Motor X12.4 Connect a motor thermal contact.
temperature Set P570: 1 Warning or 2 Error switch-off.

Voltage input for external voltage supply

The external voltage supply enables the function of inputs, outputs and communication, even if the power supply of
the frequency inverter is switched off. Refer to section “Technical data of control terminals”.

12
Data set
Parameter values can be stored in four different data sets.
If a data set is selected, the entered data is only stored in the selected data set. The other data sets
contain standard values. If no data set is selected the entered data is stored in all four data sets.
The data sets can be switched-over via control terminals (refer to section “Functions of control
terminals”). This enables the setting of different operating points of the drive or settings for different
GB
motors. GB
Example 1: Carry out auto-tuning and enter motor data in data set 1.

..
.
ENT

ENT
Data set
When setup is carried out the entered and measured motor data is stored in the selected data set.
Example 2: Set the motor rated voltage P370 in data set 2.
ENT ENT

ENT + Value of P370 in data set 2

Hold
Data set

Display actual values

Parameter Display
R.m.s Current [A] P211 R.m.s. output current of the frequency inverter (motor current).
Output Voltage [V] P212 Output voltage of the frequency inverter.
Active Power [kW] P213 Power of the motor at the current operating point.
Actual Speed [min ] P240
-1
Motor speed.
Actual Frequency [Hz] P241 Output frequency of the inverter (actual frequency of the motor).
Current Error P259 The cause of error switch-off.
Warnings P269 Warning because of a critical condition.
Last Error P310 The last error.

Optional communication modules

RS485, Modbus or VABus: CM-485
RS232, Modbus or VABus: CM-232
CM
Profibus-DP: CM-PDPV1
CANopen or System bus: CM-CAN X21
Communication interface X21 with RJ45 connection
For serial RS485 communication via VABus or Modbus protocol.
BONFIGLIOLI Vectron provides an interface adaptor for the USB connection of a PC. This enables
parametrization and monitoring via the PC software VPlus.
Parameter copy
Parameter values can be stored on a memory card ("Resource Pack") and transferred from one inverter
to another inverter.
Reset to factory setting
Select P34 in menu item . Set P34 to 4444. This resets the parameter settings to the default
values.
Key lock
Select P27 in menu item and set a password. Then parameter values in menu item and
the motorpoti function are password-protected. Ten minutes after a correct password entry the
password inquiry is displayed again.
Further information
Detailled operating instructions can be downloaded from the website of BONFIGLIOLI.

13
 Technical data

AgilE 1 400 V 3
Type 402-02 402-03 402-05 402-07 402-09 402-11 402-13
Size 1
Output, motor side
GB
Recommended motor shaft power kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2
Output current A 0.8 1.2 1.5 2.1 3.0 4.0 5.5
Long-term overload current (60 s) A 1.2 1.8 2.25 3.15 4.5 6.0 8.2
Short-term overload current (1 s) A 1.6 2.4 3.0 4.2 6.0 8.0 11.0
Output voltage V 3-phase. Input voltage as max. output value.
Protection Short-circuit proof/earth fault proof
Rotating field frequency Hz 0 ... 1000, depending on switching frequency
Switching frequency kHz 2, 4, 8, 16
Brake-chopper integrated Yes
Output, brake resistor
Min. brake resistance 300 300 300 300 300 220 220
Recommended brake resistor (770 V) 2432 1594 930 634 462 300 220
Input, mains side
Mains configuration TT, TN, IT
Rated current A 0.8 1.2 1.8 2.4 2.8 3.3 5.8
Maximum mains current (EN 61800-5-1) A 1.1 1.5 2.0 2.7 3.9 5.2 7.3
Mains voltage range V 380 (-15%) ... 480 (+10%)
Mains frequency Hz 45 ... 69
Fuses [UL 600 VAC RK5] A 6 [6] 6 [6] 6 [6] 6 [6] 6 [6] 6 [6] 10 [10]
Overvoltage category EN 50178 III, DIN EN 61800-5-1 III
Influencing factors
Energy dissipation
W 19 29 42 53 70 89 122
(at 2 kHz switching frequency)
Coolant temperature (air) °C 0 ... 40 (40 ... 55 with derating)
Communication
Connection X21 Serial data interface RS485. Communication via VABus or Modbus protocol.
CAN system bus Control terminals, CAN interface ISO-DIS 11898.
Optional module RS232, RS485, Profibus-DP or CANopen.
Storage
Digital memory card Save and transfer parameter values via standard memory card.

14
Technical data

AgilE 2, AgilE 3 400 V 3

Type 402-15 402-18 402-19 402-21 402-22 402-23
Size 2 3
Output, motor side
GB
Recommended motor shaft power kW 3.0 4.0 5.5 7.5 9.2 11.0
Output current A 7.5 9.5 13.0 17.0 20.0 23.0
Long-term overload current (60 s) A 11.2 14.2 19.5 25.5 30.0 34.5
Short-term overload current (1 s) A 15.0 19.0 26.0 34.0 38.0 46.0
Output voltage V 3-phase. Input voltage as max. output value.
Protection Short-circuit proof/earth fault proof
Rotating field frequency Hz 0 ... 1000, depending on switching frequency
Switching frequency kHz 2, 4, 8, 16
Brake chopper integrated Yes
Output, brake resistor
Min. brake resistance 106 106 48 48 48 48
Recommended brake resistor (770 V) 148 106 80 58 48 48
Input, mains side
Mains configuration TT, TN, IT
Rated current A 6.8 7.8 14.2 15.8 20.0 26.0
Maximum mains current (EN 61800-5-1) A 9.8 12.8 17.2 23.0 28.1 33.6
Mains voltage range V 380 (-15%) ... 480 (+10%)
Mains frequency Hz 45 ... 69
Fuses [UL type 600 VAC RK5] A 10 [10] 10 [10] 25 [20] 25 [20] 35 [30] 35 [40]
Overvoltage category EN 50178 III, DIN EN 61800-5-1 III
Influencing factors
Energy dissipation
W 133 167 235 321 393 470
(at 2 kHz switching frequency)
Coolant temperature (air) °C 0 ... 40 (40 ... 55 with derating)
Communication
Connection X21 Serial data interface. RS485 communication via VABus or Modbus protocol.
CAN system bus Control terminals, CAN interface ISO-DIS 11898.
Optional module RS232, RS485, Profibus-DP or CANopen.
Storage
Digital memory card Save and transfer parameter values via standard memory card.

15
 Technical data of control terminals
Voltage X11.1 24 VDC, Imax=100 mA. Appropriate GND: X11.2.
outputs
X13.4 10 VDC, Imin=2.3 mA (dependent on level of 24 VDC voltage input), Imax=8.2 mA
Voltage X13.1 Input for external voltage supply. Connect the ground potential of the external voltage supply to
input X13.2 (GND).
Input voltage range 24 VDC ±10%
Rated input current Max. 1.0 A (typical 0.45 A)
GB Peak inrush current Typical < 15 A (max. 100 µs)
External fuse Via standard fuse element for rated current, characteristic: slow
Safety Safety extra low voltage (SELV) according to EN 61800-5-1
Digital X11.3 Signal levels Low 0 ... 3 VDC, High 12 ... 30 VDC
enable X13.3 Umax 30 VDC (10 mA at 24 VDC)
inputs Input resistance 1.8
Response time STO is activated 10 ms after triggering.
Digital X11.4 PNP input High 10 VDC Switch-over PNP/NPN
inputs Signal levels X11.4 P559 X12.3 P452
X11.5 NPN input High 5 VDC
X12.1 Umax 30 VDC (6 mA at 24 VDC) X11.5 X12.4 P562
X12.2 Input resistance 3.9 X12.1
Response time 2 ms X12.2
PLC-compatible X11.6
X11.6 Digital input/output
X12.3 Multifunction
X12.4 Multifunction
Digital X13.5 Uout 22 VDC (15 ... 30 VDC)
outputs Imax 100 mA (Imax is reduced if further control outputs are used.)
Overload- and short-circuit-proof, overvoltage-protected.
X11.6 Digital input/output
Analog X12.3 Multifunction
input X12.4 Multifunction
Digital X11.6 Default: digital input. Refer to table row “Digital inputs”.
input/ Can be configured as digital output by means of P558.
output Output:
Uout 22 VDC (15 ... 30 VDC)
Imax 100 mA (Imax is reduced if further control outputs are used.)
Overload- and short-circuit-proof, overvoltage-protected.
Multifunction
Digital/ X12.3 Default: analog voltage input. Can be configured as analog current input or digital input
analog input by means of P452.
Voltage input 0 ... 10 VDC Resolution 10 Bit
Ri: input resistance
Current input 0 ... 20 mA Resolution 9 Bit
Digital input Refer to table row “Digital inputs”.
Digital/ X12.4 Default: digital. Can be configured as analog input MFI2A by means of P562.
analog input
Voltage input 0 ... 10 VDC Resolution 10 Bit
Ri: input resistance
Current input 0 ... 20 mA Resolution 9 Bit
Digital input Refer to table row “Digital inputs”.
Digital/ X13.6 Default: analog. Can be configured as digital output, analog output, frequency output or pulse
analog/ train output by means of P550.
frequency/ Analog signal: pulse width modulated, fpwm=116 Hz. Frequency signal: fmax=150 kHz.
pulse train
output Digital output:
Uout 22 VDC (15 ... 30 VDC)
Imax 100 mA (Imax is reduced if further control outputs are used.)
Overload- and short-circuit-proof, overvoltage-protected.
Relay output X10 Floating change-over contact. Response time approx. 40 ms, suitable for brake control.
Maximum contact load: make contact: AC 5A/240V, DC 5A (ohmic)/24V, break contact: AC
3A/240V, DC 1A (ohmic)/24V

! Caution!
The digital inputs and the 24 VDC input can withstand external voltage up to 30 VDC. Avoid higher voltage levels.
The temperature monitoring must be sufficient insulated towards the motor winding.

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Bonfiglioli has been designing and developing innovative
and reliable power transmission and control solutions
for industry, mobile machinery and renewable energy
applications since 1956.

www.bonfiglioli.com

Bonfiglioli Riduttori S.p.A. tel: +39 051 647 3111 VEC 651 R0
Via Giovanni XXIII, 7/A fax: +39 051 647 3126
40012 Lippo di Calderara di Reno bonfiglioli@bonfiglioli.com
Bologna, Italy www.bonfiglioli.com