Professional Documents
Culture Documents
Asme Sa264 PDF
Asme Sa264 PDF
422
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
PART A — FERROUS MATERIAL SPECIFICATIONS SA-264
423
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
SA-264 2001 SECTION II
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
8.1.3 Shear Strength — When required by the the base metal plus 40% of the cladding thickness
purchaser, the minimum shear strength the alloy clad- from the bonded side, not to exceed 1⁄16 in. (1.598
ding and base metals shall be 20 000 psi (140 MPa). mm). The material shall be cleaned and sufficient
The shear test, when specified, shall be made in the millings taken to represent the full cross-section of the
manner indicated in Fig. 1. remainder. If there is insufficient cladding thickness
available to spectrographically expose on the center
8.1.4 Bond Strength — As an alternative to the line of the cladding without contamination, 50% of the
shear strength test provided in 8.1.3 and when required cladding shall be removed and the sample exposed on
by the purchaser, three bend tests shall be made with this surface.
the alloy cladding in compression to determine the
quality of the bond. These bend tests shall be made 9.3 The results of the product analysis shall conform
in accordance with the specifications for the cladding to the requirements of Section 7 of Specification A
metal. At least two of the three tests shall show not 480/A 480M.
more than 50% separation on both edges of the bent
portion. Greater separation shall be cause for rejection. 9.4 Methods and practices relating the chemical
analysis required by this specification shall be in accord-
8.2 Sheet and Strip: ance with Test Methods, Practices, and Definitions
8.2.1 The bend test specimens of sheet and strip A 751.
shall stand being bent cold through an angle of 180°
without cracking on the outside of the bent portion.
The bend test specimens shall be bent around a pin
10. Dimensions, Mass, and Permissible
the diameter of which is equal to the thickness of the
Variations
material. The axis of the bend shall be transverse to
the direction of rolling. 10.1 Composite plates, sheets, and strips shall con-
form to the dimensional and weight requirements pre-
8.2.2 The bond between the alloy cladding and
scribed in Tables 1, 2, 3, 4, and 5.
the base metal shall be ascertained by observation of
the behavior of the composite sheet or strip when
sheared with the alloy side down.
11. Thickness of Cladding Metal
8.3 Methods and practices relating to mechanical
testing required by this specification shall be in accord- 11.1 The minimum thickness and tolerances on the
ance with Test Methods and Definitions A 370. thickness of the alloy-cladding metal shall be agreed
upon between the purchaser and the manufacturer.
9. Product Analysis
9.1 Product analysis may be required on finished 12. Workmanship, Finish, and Appearance
product. Chemical analysis may be accomplished by wet 12.1 The material shall be free of injurious defects,
chemical or instrumental procedures. If wet chemical shall have a workmanlike appearance, and shall conform
procedures are used, millings may be taken only when to the designated finish.
the composite plate thickness is sufficient to permit
obtaining millings without danger of contamination 12.2 Plate alloy surfaces shall be sand-blasted, pick-
from the adjacent layer. If spectrometric procedures led, or blast-cleaned and pickled.
are used, the sample shall be exposed on the center
12.3 The finish for the alloy surfaces of sheets and
line of the cladding when where there is sufficient
strips shall be as specified in Specification A 240/A
cladding thickness available so that there is no contami-
240 M.
nation from the adjacent base metal.
9.2 If product analysis is specified by the purchaser,
it shall be made on a sample taken from the finished
13. Repair of Cladding by Welding
product or a broken test specimen. For wet chemical
analysis, in order to avoid contamination by the base 13.1 The material manufacturer may repair defects
plate metal, millings of cladding samples shall be taken in cladding by welding provided the following require-
from the test coupon by removal and discard of all ments are met:
424
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
PART A — FERROUS MATERIAL SPECIFICATIONS SA-264
13.1.1 Prior approval shall be obtained from the indicated by scribe scratches marked on the specimen
purchaser if the repaired area exceeds 3% of the cladding before testing, a retest shall be allowed.
surface.
14.2 Sheet and Strip:
13.1.2 The welding procedure and the welders or 14.2.1 In the case of single-clad sheet or strip
welding operators shall be qualified in accordance with produced in coil form, two bend tests shall be made
Section IX of the ASME Code. from each end of the coil. On double-clad sheet or
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
13.1.3 The defective area shall be removed and strip produced in coil form, one bend test shall be
the area prepared for repair shall be examined by a made from each end of the coil.
magnetic particle method or a liquid penetrant method 14.2.2 In the case of single-clad sheet or strip
to ensure that all of the defective area has been removed. produced in discrete cut lengths, four bend tests shall
Method of test and acceptance standard shall be as be made on each 100 or less pieces of the same heat
agreed upon between the purchaser and the manufac- and nominal thickness, provided the 100 pieces weigh
turer. not less than 1000 lbs. In the event that 100 pieces
13.1.4 The repair weld shall be deposited in accord- weigh less than 1000 lbs, four bend tests shall be made
ance with a welding procedure and welding materials from each 1000 lbs or less of the same heat and
suitable for the cladding material. The surface condition nominal thickness. On double-clad sheet or strip, two
of the repaired area shall be restored to a condition bend tests shall be made on each lot as defined in the
similar to the rest of the cladding. two preceding sentences.
13.1.5 The repaired area shall be examined by a 14.2.3 On double-clad materials, the bend tests
liquid penetrant method in accordance with 13.1.3. shall be made so that one specimen will represent the
alloy-cladding metal in tension on one side while the
13.1.6 The location and extent of the weld repairs other specimen will represent the alloy-cladding metal
together with the repair procedure and examination in tension on the opposite side.
results shall be transmitted as a part of the certification.
13.2 At the request of the purchaser or his inspector,
plates shall be reheat treated following repair by 15. Test Specimens
welding.
15.1 Plate:
15.1.1 The tension test specimens from plate shall
conform to the requirements prescribed in the specifica-
14. Number of Test and Retests tions for the base metal.
14.1 Plate:
15.1.2 Bend test specimens, shall be taken from
14.1.1 One or more tension tests, as required by the middle of the top of the plate as rolled, at right
the specifications for the base metal, one face bend angles to its longitudinal axis.
test (alloy cladding in tension), one reverse bend test
(alloy cladding in compression), and, when specified, 15.1.3 When required by the purchaser, the shear
one shear test or three bond bend tests shall be made test specimen shall be taken from a top or bottom corner
representing each plate as rolled. Each specimen shall of the plate as rolled, parallel to its longitudinal axis.
be in the final condition of heat treatment required for
15.1.4 All tests shall be made on specimens in
the plate.
the same condition of heat treatment to which the
14.1.2 If any test specimen shows defective ma- composite plate is furnished.
chining or develops flaws, it may be discarded and
another specimen substituted. 15.1.5 When specified in the purchase order, addi-
tional test specimens representing the as-furnished com-
14.1.3 If the percentage of elongation of any posite plate shall be thermally treated to simulate a
tension test specimen is less than that specified in 8.1.1 post-weld heat treatment. The temperature range, time,
and any part of the fracture is more than 3⁄4 in. (19.1 and cooling rates shall be specified in the purchase
mm) from the center of the gage length of a 2 in. order. Mechanical properties in the simulated post-
(50.9 mm) specimen or is outside the middle third of weld heat-treated condition shall meet the minimum
the gage length of an 8 in. (203.2 mm) specimen, as requirements of the as-furnished composite plate.
425
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
SA-264 2001 SECTION II
15.1.6 For plates 11⁄2 in. (38.1 mm) and under in be so conducted as not to interfere unnecessarily with
thickness, tension test specimens shall be the full thick- the operation of the works.
ness of the material, except as specified in 8.1.1.1 and
8.1.1.2, and the bend test specimen shall be full thickness
of the material and shall be machined to the form and
dimension shown in Fig. 2, or may be machined with
both edges parallel. 17. Rejection and Rehearing
1
15.1.7 For plates over 1 ⁄2 in. (38.1 mm) in thick- 17.1 Unless otherwise specified, any rejection based
ness, tension tests shall be of the form shown in Fig. on tests made in accordance with Section 9 shall be
3 and shall be of all base steel conforming to the reported to the manufacturer within five working days
requirements of the specification from the base steel. from the receipt of samples by the purchaser.
15.1.8 For plates over 11⁄2 in. (38.1 mm) in thick-
17.2 Material that shows injurious defects subsequent
ness, the bend test specimens need not be greater in
to its acceptance at the manufacturer’s work will be
thickness than 11⁄2 in. but shall not be less than 11⁄2
rejected, and the manufacturer shall be notified.
in. Specimens shall be of the form and dimensions
shown in Fig. 2. In reducing the thickness of the
specimen, both the alloy cladding and the base steel 17.3 Samples tested in accordance with Section 9
shall be machined so as to maintain the same ratio of that represent rejected material shall be preserved for
clad metal to base steel as is maintained in the plate, 3 weeks from the date of the test report. In case
except that the thickness of the clad metal need not of dissatisfaction with the results of the tests, the
be reduced below 1⁄8 in. (3.17). manufacturer may make claim for rehearing within
that time.
15.1.9 The side of the bend test specimen may
have the corners rounded to a radius not over 1⁄16 in.
(1.58 mm) for plates, 2 in. (50.8 mm) and under in
thickness, and not over 1⁄8 in. (3.17 mm) for plates
over 2 in. in thickness. 18. Certification
15.2 Sheet and Strip: 18.1 The chemical analysis of the base metal shall
15.2.1 Bend test specimens from sheet and strip be certified to the purchaser by the manufacturer.
shall be of the full thickness of the material and shall
have a width equal to six times the thickness but not 18.2 The results of the tests in Section 8 shall be
less than 1 in. (25.4 mm). The length shall be equal reported to the purchaser or his representative.
to the width of the sheet or strip but in no case longer
than 12 in. (304.8 mm). The edges of the test specimen
may be rounded to a radius equal to one half the
thickness.
19. Product Marking
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
426
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
PART A — FERROUS MATERIAL SPECIFICATIONS SA-264
FIG. 1 TEST SPECIMEN AND METHOD OF FIG. 2 STANDARD RECTANGULAR TENSION TEST
MAKING SHEAR TEST OF CLAD PLATE SPECIMEN WITH 8-IN. GAGE LENGTH
427
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
SA-264 2001 SECTION II
TABLE 1
PERMISSIBLE VARIATIONS IN THICKNESS OF COLD-ROLLED STRIP
NOTE — Permissible variations in thickness are based on measurements taken 3⁄8 in. (9.53 mm) in from the edge on cold-rolled strip 1 in. (25.4 mm)
or over in width, and at any place on the strip on material less than 1 in. (25.4 mm) in width.
Over 20 to
3
Specified ⁄16 to 1⁄2 1⁄2 to 1 1 to 11⁄2 11⁄2 to 3 3 to 6 Over 6 to 9 Over 9 to Over 12 to Over 16 to 2315⁄16
Thickness, (4.76 to (12.7 to (25.4 to (38.1 to (76.2 to (152.4 to 12 (228.6 16 (304.8 20 (406.4 (508.0 to
in. (mm) 12.7) 25.4) 38.1) 76.2) 152.4) 228.6) to 304.8) to 406.4) to 508.0) 608.1)
0.249 to 0.161 (6.632 to 0.002 0.002 0.003 0.003 0.004 0.004 0.004 0.005 0.006 0.006
4.09) incl (0.0508) (0.0508) (0.0762) (0.0762) (0.1016) (0.1016) (0.1016) (0.1270) (0.1524) (0.1524)
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
0.160 to 0.100 (4.08 to 0.002 0.002 0.002 0.002 0.003 0.004 0.004 0.004 0.005 0.005
2.54), incl (0.0508) (0.0508) (0.0508) (0.0508) (0.0762) (0.1016) (0.1016) (0.1016) (0.1270) (0.1270)
0.099 to 0.069 (2.53 to 0.002 0.002 0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.004
1.75), incl (0.0508) (0.0508) (0.0508) (0.0508) (0.0762) (0.0762) (0.0762) (0.1016) (0.1016) (0.1016)
0.068 to 0.050 (1.74 to 0.002 0.002 0.002 0.002 0.003 0.003 0.003 0.003 0.004 0.004
1.27), incl (0.0508) (0.0508) (0.0508) (0.0508) (0.0762) (0.0762) (0.0762) (0.0762) (0.1016) (0.1016)
0.049 to 0.040 (1.26 to 0.002 0.002 0.002 0.002 0.0025 0.003 0.003 0.003 0.004 0.004
1.02), incl (0.0508) (0.0508) (0.0508) (0.0508) (0.0635) (0.0762) (0.0762) (0.0762) (0.1016) (0.1016)
0.039 to 0.035 (1.01 to 0.002 0.002 0.002 0.002 0.0025 0.003 0.003 0.003 0.003 0.003
0.88), incl (0.0508) (0.0508) (0.0508) (0.0508) (0.0635) (0.0762) (0.0762) (0.0762) (0.0762) (0.0762)
0.034 to 0.032 (0.87 to 0.0015 0.0015 0.0015 0.0015 0.002 0.0025 0.0025 0.0025 0.003 0.003
0.81) incl (0.038) (0.038) (0.038) (0.038) (0.051) (0.064) (0.064) (0.064) (0.0762) (0.0762)
0.031 to 0.029 (0.80 to 0.0015 0.0015 0.0015 0.0015 0.002 0.0025 0.0025 0.0025 0.003 0.003
0.74), incl (0.038) (0.038) (0.038) (0.038) (0.051) (0.064) (0.064) (0.064) (0.0762) (0.0762)
0.028 to 0.026 (0.73 to 0.001 0.001 0.0015 0.0015 0.0015 0.002 0.002 0.002 0.0025 0.003
0.66), incl (0.025) (0.025) (0.038) (0.038) (0.038) (0.051) (0.051) (0.051) (0.064) (0.0762)
0.025 to 0.023 (0.65 to 0.001 0.001 0.001 0.001 0.0015 0.002 0.002 0.002 0.0025 0.0025
0.58), incl (0.025) (0.025) (0.025) (0.025) (0.038) (0.051) (0.051) (0.051) (0.064) (0.064)
0.022 to 0.020 (0.57 to 0.001 0.001 0.001 0.001 0.0015 0.002 0.002 0.002 0.0025 0.0025
0.51), incl (0.025) (0.025) (0.025) (0.025) (0.038) (0.051) (0.051) (0.051) (0.064) (0.064)
0.019 to 0.017 (0.50 to 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015 0.002 0.002 0.002
0.43), incl (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038) (0.051) (0.051) (0.051)
0.016 to 0.015 (0.42 to 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015 0.0015 0.002 0.002
0.38), incl (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038) (0.038) (0.051) (0.051)
0.014 to 0.013 (0.37 to 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015 0.0015 0.002 0.002
0.33), incl (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038) (0.038) (0.051) (0.051)
0.012 (0.30) 0.001 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015 0.0015 0.0015
(0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038) (0.038) (0.038)
0.011 (0.28) 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015 0.0015
(0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038) (0.038)
0.010 (0.25) 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.0015 0.0015
(0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.025) (0.038) (0.038)
428
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
PART A — FERROUS MATERIAL SPECIFICATIONS SA-264
TABLE 2
PERMISSIBLE VARIATIONS IN DIMENSIONS AND WEIGHT OF STANDARD SHEET (NO. 1 AND NO. 2 FINISHES)
Specified Thickness, in. (mm) Permissible Variations in Thickness, ±, in. (mm)
0.005 (0.127) 0.001 (0.025)
0.006 to 0.007 (0.152 to 0.178) 0.0015 (0.038)
0.008 to 0.016 (0.203 to 0.406) 0.002 (0.051)
0.0161 to 0.026 (0.409 to 0.660) 0.003 (0.076)
0.027 to 0.040 (0.686 to 1.016) 0.004 (0.102)
0.041 to 0.058 (1.041 to 1.473) 0.005 (0.127)
0.059 to 0.072 (1.499 to 1.829) 0.006 (0.152)
0.073 to 0.083 (1.854 to 2.108) 0.007 (0.178)
0.084 to 0.098 (2.133 to 2.489) 0.008 (0.203)
0.099 to 0.114 (2.515 to 2.896) 0.009 (0.229)
0.115 to 0.130 (2.921 to 3.302) 0.010 (0.254)
0.131 to 0.145 (3.327 to 3.683) 0.012 (0.305)
0.146 to 0.176 (3.708 to 4.470) 0.014 (0.356)
429
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
SA-264 2001 SECTION II
TABLE 3
PERMISSIBLE VARIATIONS IN DIMENSIONS OF COLD-ROLLED STRIP
Permissible Variations
Edge Description Specified Width, in. (mm) Specified Thickness, in.(mm) in Width, ±, in. (mm) A
9 1
No. 1 Round or square edge, rolled ⁄32 (7.14) or under ⁄16 (1.59) or under 0.005 (0.125)
9 3 3
Over ⁄32 to ⁄4 (7.14 to 19.05), incl ⁄32 (2.39) or under 0.005 (0.125)
Over 3⁄4 to 5 (19.05 to 127.0), incl 1
⁄8 (3.18) or under 0.005 (0.125)
No. 5 Square rolled or filed, after slitting 9⁄32 (7.14) or under 1
⁄16 (1.59) or under 0.005 (0.125)
Over 9⁄32 to 3⁄4 (7.14 to 19.05), incl 3
⁄32 (2.39) or under 0.005 (0.125)
Over 3⁄4 to 5 (19.05 to 127.0), incl 1
⁄8 (3.18) or under 0.005 (0.125)
1
Over 5 to 9 (127.0 to 228.6), incl ⁄8 to 0.008 (3.18 to 0.203), incl 0.010 (0.254)
Over 9 to 20 (228.6 to 508.0), incl 0.105 to 0.015 (2.667 to 0.381) 0.010 (0.254)
Over 20 to 2315⁄16 (508.0 to 608.0), incl 0.080 to 0.023 (2.03 to 0.584) 0.015 (0.381)
1 3
No. 6 Square edge, rolled ⁄2 (12.71) or under ⁄16 (4.76) or under 0.010 (0.254)
Over 1⁄2 to 15⁄16 (12.7 to 23.81), incl 3
⁄16 to 0.025 (4.76 to 0.635), incl 1
⁄64 (0.396)
Over 15⁄16 to 2 (23.81 to 50.8), incl 1
⁄4 to 0.025 (6.35 to 0.635), incl 1
⁄32 (0.794)
1 5
Over 2 to 6 (50.8 to 152.4), incl ⁄4 to 0.225 (6.35 to 5.72), incl ⁄64 (1.648)
430
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
PART A — FERROUS MATERIAL SPECIFICATIONS SA-264
TABLE 4
PERMISSIBLE VARIATIONS IN DIMENSIONS OF HOT-ROLLED STRIP
Permissible Variations in Thickness, ±, in. (mm) A
Up to 3 in. (76.2 mm) in Over 3 to 6 in. (76.2 to Over 6 in. (152.4 mm) in
Width 152.4 mm) in Width Width
431
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.
SA-264 2001 SECTION II
TABLE 5
PERMISSIBLE VARIATIONS IN THICKNESS AND OVERWEIGHTS OF PLATES
Thickness A
All plates shall be ordered to thickness and not to weight per square foot. No plates shall vary more than 0.01 in. (0.254 mm) under the
thickness ordered, and the overweight of each lot B in each shipment shall not exceed the amount given in the table below.
Weight C
Permissible Excess in Average Weight per Square Foot Plates for Widths Given in Inches (mm).
Expressed in Percentage of Nominal Weight
432
--``,,,,,`````,,,``,,`,,,,,,,,`-`-`,,`,,`,`,,`---
Copyright ASME International Document provided by IHS Licensee=Fluor Corp no FPPPV per administrator /use
Provided by IHS under license with ASME new u/2110503106, 08/09/2004 07:50:03 MDT Questions or comments about this
message: please call the Document Policy Group at 303-397-2295.