Shift - B

Machine & Batch wise PP/

No. of
SL # Buyer Style Type of Wash
Machine
No. Batch

KBI 143 PP/D.W 3

1
1 KBI 143 Re-Wash

2 KBI 532 Re-Wash

2
KBI 143 PP/D.W 5

3 3 KBI 532 PP/D.W 3

5 KBI 143 PP/D.W 5

4
6 KBI 143 Re-Wash

8 KBI 033 En/W 1

9 5 KBI 532 PP/D.W 3

10 KBI 315 Re-Wash

11 KBI 532 Re-Wash

6
12 KBI 532 PP/D.W 2

13 KBI 315 Re-Wash

7
14 KBI 532 PP/D.W 4
 KBI 137 PP/D.W 1
8
15 KBI 532 PP/D.W 2

16 9

19 KBI 145 PP/D.W 1

10
20 KBI 532 PP/D.W 3

21 KBI 143 PP/D.W 1

11
23 KBI 532 PP/D.W 2

24 KBI 143 PP/D.W 1

25 12 KBI 532 Re-Wash

26 KBI 532 PP/D.W 2

27 KBI 137 PP/D.W 1

13 KBI 022 PP/D.W 1

28 KBI 532 PP/D.W 2

29 KBI 137 PP/D.W 1

14
532
31 KBI En/W 3
137

32 KBI 532 PP/D.W 2

15 KBI 022 PP/D.W 1

33 KBI 137 PP/D.W 1

34 KBI 137 PP/D.W 1

16
 16 532
35 KBI 145 En/W 4
122

36 KBI 137 PP/D.W 1

17 KBI 033 Re-Wash

137
37 KBI En/W 3
532

KBI 033 PP/D.W 1

18
532
38 KBI En/W 4
145

532
39 19 KBI En/W 3
145

41 KBI 137 PP/D.W 1

42 20 KBI 532 PP/D.W 1

43 KBI 033 PP/D.W 1

44 KBI 137 PP/D.W 1

21
145
45 KBI En/W 3
523

137
47 22 KBI 145 En/W 4
532

50 KBI 145 En/W 2

51 23 KBI 532 PP/D.W 1

52 KBI 137 PP/D.W 3

53 KBI 137 PP/D.W 2

24
 24
KBI 145 En/W 2

532
KBI
54 25 100 En/W 11
ZARA
500

ZARA 500 Re-Wash

26

55 KBI 532 En/W 2

57 27 ZARA 500 En/W 2

KBI 145
58 28 En/W 3
ZARA 500

ZARA 500 Re-Wash

29
KBI 145
59 En/W 2
ZARA 500

KBI 532
60 30 En/W 5
ZARA 500

KBI 532
61 31 En/W 3
ZARA 500
KBI 532
62 32 En/W 3
ZARA 500

63 KBI 532 Re-Wash

33
64 KBI 532 En/W 5

65 34 KBI 532 En/W 5

TOTAL 130

Created by:
Tarequl Islam
MTO
 SWDL
Machine Wise Production Report as on 05.10.2020

Machine & Batch wise PP/D.W & OVER D/W wash Gmts production status Re-wash from NOT OK Gmts

NOT OK Gmts

As per Recepie/ Actual To be Re-

OK Gmts % Of Not OK No. of Batch
Washing Formula prod. wash/ Re-
Gamts
work

300 300 282 18 6%

0 1

0 1

500 450 419 31 7%

360 360 336 24 7%

500 470 438 32 7%

0 1

360 360 337 23 6%

0 1

0 1

240 240 220 20 8%

0 #DIV/0! 1

480 480 450 30 6%

100 100 91 9 9%

240 240 228 12 5%

77 77 71 6 8% 1

360 360 338 22 6%

100 100 94 6 6% 1

240 240 219 21 9%

100 90 84 6 7%

0 1

240 240 220 20 8%

100 100 92 8 8%

100 90 84 6 7%

240 200 187 13 7%

100 100 93 7 7%

240 240 226 14 6%

100 100 93 7 7%

100 100 91 9 9%

100 100 90 10 10%

 0

100 100 96 4 4%

0 1

120 120 111 9 8%

100 110 103 7 6%

100 100 95 5 5%

100 110 99 11 10%

100 100 92 8 8%

120 100 91 9 9%

300 270 249 21 8%

200 200 184 16 8%

0

0 1

0 1

0 1

0
6517 6347 5903 444 7.00% 13
as on 05.10.2020

Re-wash from NOT OK Gmts

Daily Re-Wash
(Excess/ (short)
Qty %

60

40

37

26

40

40
24

40

40
40
575

100

60
1122 17.68%
 Audit Observation

1) Idle time of machine was 4 hrs

1) Style 143 as per receipe, qty is 100 pcs, but found batch qty 90 pcs

1) Idle time of machine was 6 hrs

1) Idle time of machine was 3 hrs

IDLE MACHINE

SAMPLE BATCH

1) Idle time of machine was 4.5 hrs

1) Idle time of machine was 5 hrs

1) Idle time of machine was 4 hrs

1 BATCH OF 137 STYLE IS PILOT SAMPLE

Style Receipe qty Buyer
030 130 KBI
033 100 KBI
532 120 KBI
535 150 KBI
225 100 KBI
133 100 KBI
226 100 KBI
020 KBI
039 KBI
022 100 KBI
122 100 KBI
315 70 KBI
160 KBI
135 KBI
155 KBI
037 KBI
143 100 KBI
051 KBI
145 KBI
137 100 KBI
052 KBI
221 ZARA
437 KBI
500 ZARA