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Service Manual For Blood Collection Scale Hemolight Plus PDF
Service Manual For Blood Collection Scale Hemolight Plus PDF
Technical Manual
QL 38/08
Table of Contents
1 IMPORTANT INFORMATION ........................................................................................................4
1.1 About the Technical Manual ...................................................................................................4
1.2 Use of the Technical Manual ..................................................................................................4
1.2.1 Complementary Documentation .............................................................................................4
1.3 Symbols used in this manual and on the equipment..............................................................5
1.4 Addresses...............................................................................................................................5
2 GENERAL EQUIPMENT CHARACTERISTICS ............................................................................6
2.1 Electrical Characteristics ........................................................................................................6
2.2 Primary Battery .......................................................................................................................6
2.3 Dimensions .............................................................................................................................6
2.4 Classification...........................................................................................................................6
2.5 Environmental Operating Conditions......................................................................................6
2.6 Electromagnetic Compatibility ................................................................................................7
2.6.1 Manufacturer’s declaration – electromagnetic emissions.......................................................7
2.6.2 Manufacturer’s declaration – electromagnetic immunity ........................................................7
2.6.3 Recommended separation distances between portable and mobile RF communications
equipment and the HemoLight Plus. ..................................................................................9
3 INITIAL STARTUP........................................................................................................................10
3.1 The Equipment’s Packaging.................................................................................................10
3.2 Attach the Collection Tray.....................................................................................................10
3.3 Powering the Equipment On.................................................................................................11
3.4 Initial Tests............................................................................................................................12
3.5 HemoData NET Start Up ......................................................................................................13
3.5.1 System Requirements ..........................................................................................................13
1 Important Information
1.4 Addresses
Manufactured by:
FRESENIUS HEMOCARE BRASIL LTDA.
Rua Roque Gonzáles, 128.
06855-690 – Jardim Branca Flor
Itapecerica da Serra – SP - Brasil
CNPJ 49.601.107/0001-84
European Representative:
FRESENIUS KABI AG
D-61346 Bad Homburg
LOCAL SERVICE:
2.3 Dimensions
Maximum Values
Height 196 mm
Width 270 mm
Depth 206 mm
Weight (without batteries) 3200g
2.4 Classification
Class I Equipment /
Type of protection against electrical shock Equipment Internally
Powered
Degree of protection against electrical shock TYPE B
Degree of protection against water penetration IPX0 (without protection)
Continuous with an
Mode of Operation
intermittent load
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The
costumer or the user of the HemoLight Plus should assure that it is use ins such an environment
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The
costumer or the user of the HemoLight Plus should assure that it is use ins such an environment
<5% UT <5% UT
(>95% dip in T) (>95% dip in T)
for 0,5 cycle for 0,5 cycle
<5% UT <5% UT
(>95% dip in T) (>95% dip in T)
for 5s for 5s
Power frequency
Power frequency magnetic fields should
(50/60 Hz)
50Hz 3 A/m be at levels characteristic of a typical
magnetic field 3 A/m
for 3m location commercial or hospital
environment.
IEC 61000-4-8
Portable and mobile RF communications
equipment should be used no closer to
any part of HemoLight Plus, including
cables, than the recommended separation
distance calculated from the equation
applicable to the frequency of the
transmitter.
NOTE 1 UT is the a.c. mains voltage prior to application of the test level.
NOTE 3 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
a-
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast cannot be predicted theoretically
with accuracy. To asses the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in
witch the HemoLight Plus is used exceeds the applicable RF compliance level above, the HemoLight
Plus should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the HemoLight Plus
b-
Over the frequency range 150kHz to 80Mhz, field strength should be less than 3V/m
The HemoLight Plus is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The costumer or the user of the HemoLight Plus can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the HemoLight Plus as recommended below, according to
the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
Rated maximum output
(m)
power of transmitter
150kHz to 80Mhz 80Mhz to 800Mhz 800Mhz to 2,5GHz
(W)
d = 1,17√P d = 1,17√P d = 2,34√P
NOTE 1 At 80MHz and 800MHz, the separation distance for the higher frequency range applies
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
3 Initial Startup
Insert the three pole Input Power cable into the machine and
then connect it to a mains power outlet socket.
To power the equipment on, rock the O/I switch.
The green LED will light up, indicating that the equipment is
powered on, an audible alarm will sound and the following initial
animation will be displayed:
FRESENIUS KABI
One may opt to use the primary battery to run the equipment.
In this case, a charged battery must be placed into the available
compartment at the bottom that is for this purpose and marked
with the following label:
The second LED on the panel will indicate the battery’s current
condition that is in the compartment. When green the battery is
being charged, and when red it means that the battery is
discharged.
The keys that are pressed will not be shown on the display.
Press ENTER and then the system will start to alternate the
display between Date and Time.
whenever necessary.
To execute the program, use the icon that was created in the
desktop area or do the following Start/Programs/HemoData
NET/HemoData NET
All mixers used in the making up of the network must have their
network module enabled. Incase a mixer is not enabled; the
following procedure must be adopted:
• Press the RESET key whilst the equipment is powered
on and when the buzzer stops and whilst the initial
animation is still being displayed, sequentially punch in
the following characters 2, 8, 3 and 9.
• The system will request a release code. The correct
code must be punched in to confirm the network
module’s release (the code is furnished by Fresenius
Kabi)
Input a name for the group of mixers and confirm with the OK
button.
Closing Effectiveness.
Install the load cell supporting base into the equipment. Do not
forget to include the star washers when assembling.
If the option
process withisthe
taken to carryopen,
equipment out the
then it
will be necessary to use the auxiliary
display and the equipment must be
checked after it is installed in its housing.
Again place the weight piece onto the tray and check if the
adjustment was effective. Repeat this step as many times as is
necessary to obtain the ideal response.
Through Hole
Drill one 3 mm and1 hole of 1.3 mm in the power
socket. The 1.3 mm hole must be made in such a
manner that it becomes an extension of the hole in the
metallic terminal. It must also be a through hole going
right through the socket.
st
Attach the 1 capacitor according to the illustration.
The legs must be fed through both holes to the
soldered contacts on the socket.
nd st
Bring the 2 capacitor next to the 1 one using a
plastic cable tie as shown here on the side;
Figure 1
Figure 2
These configurations
Scanner model as soldwill
byonly operate with the Auto Sense
HemoCare.
Reset to Defaults
Code 39 Enable
Codabar Enable
Code 39 TEST8052
CodaBar A40156B
Necessary equipment:
• Dual Bag System containing 500 ml of liquid.
Procedure:
• Press ENTER.
• Place the tube in the clamp.
The change
powered on,ofeither
batteries
with must
mainsbepower
done or
with the HemoLight
primary battery, ifPlus
the
equipment is not powered on then the memory’s data and its
configuration are lost.
Power the equipment on. If its power is supplied via the primary
battery, then this must be inserted and if the equipment does
not power on automatically the RESET key must be pressed.
After the opening animation is displayed press the SCALE key.
Indicator Board:
Display Board;
CN3
board– Connector board CPU/ display
CN4 – Connector board display/auxiliary
display board.
CN5 – Audible alarm connector
CN6 – Display.
CN7 – Membrane keypad connector.
CPU Board:
Charge the battery before using it for the first time and then
immediately charge it again after use.
NOTE: The ON / OFF switch does not power the equipment off
when there is a battery connected.
*The HemoLight Plus is considered idle only when the display is alternating between date
and time.
The HemoLight Plus has two serial ports. One of them is used
by the Scanner to obtain the data from reading a barcode.
The other is used to exchange data with a PC (RS485) when
the HemoData NET network module is installed.
The input of the third logic channel is pin 39 of the Tiny Tiger
(U1). This channel monitors the primary battery voltage, please
consult item 6.3.3.
able
V andto- obtain
9 V). a symmetrical power supply for amplification (+ 9
The amplifier’s gain is changed through potentiometer R53.
This potentiometer is used to calibrate the scale and is
accessible to the equipment user.
After amplification the signal passes through a high pass filter.
This filter is made up of an Op Amp LM324 (U18) a capacitor
(C38) and a resistor (R52).
At the input to the filter there is a 5V6 Zener diode. It is used to
limit the output of the amplification stage to this value.
“NOR” 74LS04
mentioned (U4)
on the gate causing the same effect as previously
gate.
Note that on the circuit, that for each condition, the 9Vcc
voltage across the motor is inverted causing the motor to take
up both rotation directions.
6.3.9.1 Electronic Schematics for the Power Supplies, Primary Battery Charger,
Standby and Memory Batteries
6.3.9.3 Electronic Circuit Schematics for the Tray, Clamp and Scale Circuit
6.4.1.1 Keyboard
6.4.1.2 Display
Pin on the
DB9 Function
Connector
3 RX
2 TX
5 GND
1 5Vcc
2 active paths
Transmission Rate 38400 Baud
loosened.
5 9 4 8 3 7 2 6 1 3 2 1
D T R
T
R X X
1
0
1 u C
0 + F
u C /5 5 1 C
F 0 + 0 1
/
5 1 V 0
0 0 n
V F
1 7 1 L U
8 3 4 6 2 V M 1
M U I 7
A R R T T V V 3 8
X 2 1 2 1 0
2 IN IN O O - + 5
3 U U DN G
2 T T
V
O
1 8 +
V
2 7 DNG CCV
51 61
3 6
4 5
R R 1
0 C
2 1 0 4
O O T T C C C C n
U U 2 1 2 2 1 1 F
9 T T IN IN - + - +
1 C
9 1 1 1 5 4 3 1 0
1 2 0 1 0 2
0 n
F
V
C
1 1 + C
0 + 0 +
u C u C
F 1 F 6
/5 1 /5 4 C
0 0 7 3
V V 0
u
F
/
2
5
V
V
NC NC
C
C
2 R
SDA SCL
K 1
G 1 C G L 2
0 R D
N n 1
D F 2 E 1
CL RST E
N
3
VCC 4 3 2 1
m
m
S U 1 C
N T R R R 4 0 7
7 0
5 X / D
E X n
1 F
7 /
6 V
C
5 DNG CCV 8 C
- +
7 6
B V
U C
S C
4
4 R 8 4 R
K 5 K 2
7 8 7
+ - + -
7 6
S U 1
0
C
N - + 5 0 8
7 n
5 F
1
7
4 3 2 1 6 V
C
C DN G CCV
R
J
1 N 5 8 C
1 3
R R R
T / D
E X
X /
4 3 2 1
V
C
+ C
4 R
K 3
4 C 7
7 1
u 3
F
/
2
5
T
D
V R
0
1 7 6 4 3 2 1 1 1
8 7
U
6
1
0
C
9
9 R I
N R R R R R 0
X T A A A A A n
4 3 2 1 0 F
0 V
C
5 SS V DDV 41 C
1 P
IC
1 T C P R P P R
6 X C G B B G A R
V F P M 5 C D 7 A
6 1 6
2
8 8 9 1 1 1 1 1 1
0 1 2 3 6 5
0
1
2 X
3 0
3 R
7 M 1
0 H
R z
V
C
C
4 R B Q 2 R
K 9 C 1 K
7 3 Y L 2 4
3 E D
7 L 2
L
O
W
4 R
K 1 3
7 0 m
m
V
C
C
K
Y
E S
C D
A 4 R
A
C L S
R
D
7 5
B L K
L D
U 3
E
3
m
m
V
C
C
1 R
0
K 6
S
M C
A 1 9 8 7 6 5 4 3 2 1 N
R 0 4
T
C
A
R
D
If the Smart Card Memory is being used, do not close the case
with the card inserted in the HemoLight Plus.
11 Maintenance Checklist
s
i
Component / Evaluated h
t d d
Nº Description l Method e e
Characteristic ni a
u k ir
n c a
m a e p
e h e
It M C R
1 Outside of the Housing
12.1 List of Replacement Parts only for serial numbers up to 01805108 E-code
000.
234988003
RS 485 Network Cable
070188004
T Distributor
070187007 Serial
upgradecrossover
softwarecable to
81043 AKKU-Battery
Clamp Unit
234985086
Only for serial numbers up to
01805108 E-code 000.