TPY RTY AND NORMY TEMPLATE TO CALCULATE THE BASE LINE PERFORMANCE.

1.TPY or "Throughput Yield " is defined as the probability, that a product is free of defects with respect to all the oppo
(CTQ's - Critical To Quality Charcteristics). The throughput is calculated for each process step. The TPY Represents Firs
Quality at That Step Only.
2. RTY or "Rolled Throughput Yield" is Applied to the Entire Process. Rolled Throughput Yield Represents, the First Tim
Quality for the Entire Process. Rolled Throughput Yield is Computed by Multiplying the Throughput Yield for Each Pro
Mathematically Rolled Throughput Yield for a "m" Stage Process is Computed as Follows: Yrt =  Ytpi Whereas Ytpi is
Throughput Yield of the ith Process Step. Unlike Traditional Yield, Rolled Throughput Yield has Statistically Significant
To Quality, Cycle Time and Cost.
RTY = Exponential(-DPU) Where DPU = Defects Per Unit
3. NORMY or "Normalized Yield" - Normalized Yield is a Representative Yield for the Entire Process.
Normalized Yield = YNorm =m Yrt = mth Root of Rolled Throughput Yield For a m Stage Process
Where Yrt = Exponential (-DPU) Or DPU = - Loge(Yrt).
4. The Template Here is Designed for a 15 Step or 15 Stage Process.
5. The Template is Designed to Calculate the Base Line Performance i.e. The DPMO's and Process Sigma of the 15 Stag
Mandatorily During the Measure Stage of the DMAIC Roadmap.
6. In the Template the Input Value is Entered Below the Cell Marked "INPUT".
7. The Reject Rate or Scrap % or The Process CTP value is Entered for Each of the Process Step Below the Cell Marked
All Fifteen Values for Each Step is Entered. The Input for a Certain Step is the CTP or KPIV for that Step. The Output Fo
Step is the CTQ or KPOV for that Particular Step.
8. The Values for TPY/RTY/NORMY/DPU are Automatically Computed and Displayed.
9. Using the Process Sigma and DPMO Chart The Corresponding value for DPMO; Cp;Cpk and Process Sigma can be K
10. The Worksheets are Password Protected. To Unprotect use the Passcode 9872076
h respect to all the opportunities
The TPY Represents First Time Right
Represents, the First Time Right
ghput Yield for Each Process Step.
=  Ytpi Whereas Ytpi is the
s Statistically Significant Correlation

ocess.
ess

ess Sigma of the 15 Stage Process

Below the Cell Marked "Data Set".

hat Step. The Output For the Same

Process Sigma can be Known.

 CALCULATING BASELINE
PERFORMANCE
INPUT
DATA SET 2000
50 PROCESS STEP 1
35 TPY
45 1950 97.50%
30
25
35 1950
65 PROCESS STEP 2
52
53
55 1915 98.21%
60
47
45
42 1915
56 PROCESS STEP 3

1870 97.65%
RTY
NORM Y
DPU
1870 DPMO
PROCESS STEP 4 PROCESS SIGMA

1840 98.40%

1840
PROCESS STEP 5

98.64%
1815

1815
PROCESS STEP 6
98.07%
1780
1780
PROCESS STEP 7
96.35%
1715

1715
PROCESS STEP 8

96.97%
1663

1663

PROCESS STEP 9
96.81%
1610

1610
PROCESS STEP 10

96.58%
1555

1555
PROCESS STEP 11

96.14%
 1495

1495

PROCESS STEP 12

96.86%
1448

1448

PROCESS STEP 13
96.89%
1403

1403
PROCESS STEP 14

97.01%
1361

1361
PROCESS STEP 15

95.89%
1305
 TPY
97.50%
98.21%
97.65%
98.40%
98.64%
98.07%
96.35%
96.97%
96.81%
96.58%
96.14%
96.86%
96.89%
97.01%
95.89%
0.65 65.25%
97.19%
0.426944
28716 FROM PROCESS SIGMA DPMO CHART
PROCESS SIGMA 3.40 3.40
Cpk 1.17
Cp 1.13
CALCULATING BASELINE PERFORMANCE

INPUT
DATA SET 5000
25 PROCESS STEP 1
30 TPY
35 4975 99.50%
35
42
45 4975
45 PROCESS STEP 2
47
50
52 4945 99.40%
53
55
56
60 4945
65 PROCESS STEP 3

4910 99.29%
RTY
NORM Y
DPU
4910 DPMO
PROCESS STEP 4 PROCESS SIGMA

4875 99.29%

4875
PROCESS STEP 5

99.14%
4833

4833
PROCESS STEP 6
99.07%
4788
4788
PROCESS STEP 7
99.06%
4743

4743
PROCESS STEP 8

99.01%
4696

4696

PROCESS STEP 9
98.94%
4646

4646
PROCESS STEP 10

98.88%
4594

4594
PROCESS STEP 11

98.85%
 4541

4541

PROCESS STEP 12

98.79%
4486

4486

PROCESS STEP 13
98.75%
4430

4430
PROCESS STEP 14

98.65%
4370

4370
PROCESS STEP 15

98.51%
4305
 TPY
99.50%
99.40%
99.29%
99.29%
99.14%
99.07%
99.06%
99.01%
98.94%
98.88%
98.85%
98.79%
98.75%
98.65%
98.51%
0.86 86.10%
99.01%
0.149661
8198 SEE FROM PROCESS SIGMA DPMO CHART
PROCESS SIGMA 3.9 3.899979
Cpk 1.301
Cp 1.3
CALCULATING BASELINE PERFORMANCE

INPUT
DATA SET 20
1.27 PROCESS STEP 1
1.15 TPY
1.13 18.73 93.65%
1.35
1.07
1.03 18.73
1.22 PROCESS STEP 2
1.17
1.26
1.23 17.58 93.86%
1.05
1.19
1.13
1.1 17.58
1.28 PROCESS STEP 3

16.45 93.57%
RTY
NORM Y
DPU
16.45 DPMO
PROCESS STEP 4 PROCESS SIGMA

15.1 91.79%

15.1
PROCESS STEP 5

92.91%
14.03

14.03
PROCESS STEP 6
92.66%
13
 13
PROCESS STEP 7
90.62%
11.78

11.78
PROCESS STEP 8

90.07%
10.61

10.61

PROCESS STEP 9
88.12%
9.35

9.35
PROCESS STEP 10

86.84%
8.12

8.12
PROCESS STEP 11

87.07%
 7.07

7.07

PROCESS STEP 12

83.17%
5.88

5.88

PROCESS STEP 13
80.78%
4.75

4.75
PROCESS STEP 14

76.84%
3.65

3.65
PROCESS STEP 15

64.93%
2.37
 TPY
93.65%
93.86%
93.57%
91.79%
92.91%
92.66%
90.62%
90.07%
88.12%
86.84%
87.07%
83.17%
80.78%
76.84%
64.93%
0.12 11.85%
86.75%
2.132842
135666 SEE FROM PROCESS SIGMA DPMO CHART
PROCESS SIGMA 2.6 2.6
Cpk 0.87
Cp 0.87
PROCESS SIGMA(S)PROCESS SIGMA (L) Cp DPMO YIELD
6 4.5 2 3 99.99966
5.9 4.4 1.97 5 99.99946
5.8 4.3 1.93 9 99.99915
5.7 4.2 1.9 13 99.9987
5.6 4.1 1.87 21 99.9979
5.5 4 1.83 32 99.9968
5.4 3.9 1.8 48 99.995
5.3 3.8 1.77 72 99.993
5.2 3.7 1.73 108 99.989
5.1 3.6 1.7 159 99.984
5 3.5 1.67 233 99.98
4.9 3.4 1.63 337 99.97
4.8 3.3 1.6 483 99.95
4.7 3.2 1.57 687 99.93
4.6 3.1 1.53 968 99.9
4.5 3 1.5 1350 99.87
4.4 2.9 1.47 1866 99.81
4.3 2.8 1.43 2555 99.74
4.2 2.7 1.4 3467 99.65
4.1 2.6 1.37 4661 99.5
4 2.5 1.33 6210 99.4
3.9 2.4 1.3 8198 99.2
3.8 2.3 1.27 10724 98.9
3.7 2.2 1.23 13903 98.6
3.6 2.1 1.2 17864 98.2
3.5 2 1.17 22750 97.7
3.4 1.9 1.13 28716 97.1
3.3 1.8 1.1 35930 96.4
3.2 1.7 1.07 44565 95.5
3.1 1.6 1.03 54799 94.5
3 1.5 1 66807 93.3
PROCESS SIGMA(S) PROCESS SIGMA (L) Cp DPMO YIELD
2.9 1.4 0.97 80757 91.9
2.8 1.3 0.93 96801 90.3
2.7 1.2 0.9 115070 88.5
2.6 1.1 0.87 135666 86.4
2.5 1 0.83 158655 84.1
2.4 0.9 0.8 184060 81.6
2.3 0.8 0.77 211855 78.8
2.2 0.7 0.73 241964 75.8
2.1 0.6 0.7 274253 72.6
2 0.5 0.67 308538 69.1
1.9 0.4 0.63 344578 65.5
1.8 0.3 0.6 382089 61.8
1.7 0.2 0.57 420740 57.9
1.6 0.1 0.53 460172 54
1.5 0 0.5 500000 50
1.4 0.47 539828 46
1.3 0.43 579260 42.1
1.2 0.4 617911 38.2
1.1 0.37 655422 34.5
1 0.33 691462 30.9
0.9 0.3 725747 27.4
0.8 0.27 758036 24.2
0.7 0.23 788145 21.2
0.6 0.2 815940 18.4
0.5 0.17 841345 15.9
0.4 0.13 864334 13.6
0.3 0.1 884930 11.5
0.2 0.07 903199 9.7
0.1 0.03 919243 8.1
0 0 933193 6.7
Conversion Calculator
Sigma Conversion Table
Sigma
Defects Per Level (With Cpk (Sigma
Level / 3) With
Million 1.5 Sigma 1.5 Sigma
Opportunities Shift)* Shift*
933,200 0.000 0.000
915,450 0.125 0.042
894,400 0.250 0.083
869,700 0.375 0.125
841,300 0.500 0.167
809,200 0.625 0.208
773,400 0.750 0.250
734,050 0.875 0.292
691,500 1.000 0.333
645,650 1.125 0.375
598,700 1.250 0.417
549,750 1.375 0.458
500,000 1.500 0.500
450,250 1.625 0.542
401,300 1.750 0.583
354,350 1.875 0.625
308,500 2.000 0.667
265,950 2.125 0.708
226,600 2.250 0.750
190,800 2.375 0.792
158,700 2.500 0.833
130,300 2.625 0.875
105,600 2.750 0.917
84,550 2.875 0.958
66,800 3.000 1.000
52,100 3.125 1.042
40,100 3.250 1.083
30,400 3.375 1.125
22,700 3.500 1.167
16,800 3.625 1.208
12,200 3.750 1.250
8,800 3.875 1.292
6,200 4.000 1.333
4,350 4.125 1.375
3,000 4.250 1.417
2,050 4.375 1.458
1,300 4.500 1.500
900 4.625 1.542
600 4.750 1.583
400 4.875 1.625
230 5.000 1.667
180 5.125 1.708
130 5.250 1.750
80 5.375 1.792
 30 5.500 1.833
23 5.625 1.875
17 5.750 1.917
10 5.875 1.958
3 6.000 2.000
The table assumes a 1.5 sigma shift because
processes tend to exhibit instability of that magnitude
over time. In other words, although statistical tables
indicate that 3.4 defects / million is achieved when
4.5 process standard deviations (Sigma) are between
the mean and the closest specification limit, the
target is raised to 6.0 standard deviations to
accommodate adverse process shifts over time and
still produce only 3.4 defects per million opportunities.