Installation, Operation and Maintenance Manual 1OM-100C (Rev. 2) December 2002 VCM Centrifugal Pumps oO ic = Ccix, E ION Clyde Union Canada LimitedForward The information contained inthis manual will enable you to install and operate your CLYDEUNION Pumps properly and safely. ‘Study this manual as well as any supplements provided in the final data package to ensure ‘satisfactory and safe operation of the pump. Read all instructions including cautions and warnings carefully before starting and operating this pump. The following definitions apply to the terms CAUTION and WARNING as used in this manual CAUTION: Provides information necessary (0 prevent damege to equipment or personal ‘airy WARNING: Provides information necessary to prevent serious personal injury or death. Contact CLYDEUNION Pumps if you have questions regarding the installation, operation, maintenance or storage of this pump. Table of Contents Section 4 Installation & Handling 1 Section 2 Piping 1 Section 3 Preparing for Operation 2 Section 4 Starting the Pump 3 Section 5 ‘Operation 3 Section 6 Operational Checks 4 Section 7 Trouble Checklist 4 Section 8 Maintenance & Overhaul 5 Section 9 Spare Parts 7 Section 10 Packed Pumps 8 Figures Figure 1 Piping Diagram 9 Figure 2 VCM Sectional Drawing 10 Pump Description ‘The Union VCM is a vertical in-line, open type impeller centrifugal pump which can be completely serviced without disturbing the pump casing or driver. The VC} designed for a wide range of refinery and petrochemical services and is manufactured in accordance with the requirements of ANSI Standard 873.2M. JoM-1000 Rev2Section 1 - Installation & Handling Inspection Upon receipt, carefully inspect the pump for damage and check against the bill of lading. Report any damage or shortage to the carrier's local representative and send a copy to CLYDEUNION Pumps. When uncrating, be Careful not to discard any small accessories that may be attached tothe crate. Handling Lift the pump assembly using the eyebotts or iting lugs provided on top of the driver. Follow any ‘special handling instructions on the Outline Drawing included in the final data package. Storage - Short Term When itis necessary to store the pump for a short time (ess than 6 months) before it can be installed, place it on a skid in a dry location, Protect it thoroughly from moisture, sand, grit and other contaminants. Do not remove the protective covers on the suction and discharge flanges. Storage - Long Term More thorough precautions are required ifthe pump isto be stored for an extended period of time (i.e. greater than 6 months). Perform the following at 6 month intervals: 1. Coat all unpainted exterior machined surfaces liberally with alight petroleum grease or equivalent rust preventative. 2. Rotate pump shaft 3-1/2 turns (180° from ‘original poston). 3. Remove the protective covers on the suction and discharge flanges. Remove any visible rust on internal surfaces and coat with rust preventative. Replace protective covers on the flanges. NOTE: Accumulation of condensation in the pump ‘must be avoided. Store the equipment away from climatic extremes. Do not store the pump in areas of high ambient vibration, as damage to bearings ‘may occur. Auxiliary equipment such as drivers, mechanical seals and instrumentation may require additional preparation for long term storage. Refer to the manufacturers literature for specific instructions. Location Install the pump as close to the suction source as Practical. Ensure sufficient clearance around the ump to allow for cooling and maintenance accessibility Section 2 - Piping General ‘Support suction and discharge piping independ- cently near the pump so that when flange bolts are tightened strain will not be transmitted to the pump ‘casing. Piping must align with the pump flanges. Never force piping into place at suction or discharge flange: Han expansion joint or non-rigid pipe coupling is Used, installa pipe anchor between the fitting and the pump. Proper installation of the pipe anchor will eliminate any objectionable forces on the pump Itis good practice to increase the size of suction ‘and discharge piping leading to the pump nozzles in order to decrease the head loss due to friction. Arrange piping with as few bends and fittings as possible. Use large radius elbows wherever possible. See Piping Diagram Figure 1. Flush all piping thoroughly to remove any foreign matter before connecting to the pump. ‘Suction Piping 4. The nominal suction pipe diameter must be as large or larger than the nominal suction size. Suction piping should be as short and direct as possible. 2, Ensure that suction lines are sealed to avoid leakage and air pockets. Vent ait)vapor from the suction piping prior to startup. 3. Reducers, if used, must be eccentric and installed with the sloping side down. The reducer must be located at least five pipe diameters from the pump suction flange. 4, Suction strainers, must be used during startup and have a net free area of at least three times the suction pipe area. Pressure gages must be installed in the piping to monitor pressure drop and indicate clogging of the strainer. Remove the strainer after the system becomes free of debris, ‘5. When working under suction head or flooded suction, install a gate valve in the suction line to permit closing the line for pump inspection and maintenance. NOTE: Never throttle pump with suction valve. Discharge Piping 1. Accheck valve and gate valve should be installed in the discharge line. The check valve protects the pump from excessive pressure and prevents pumpage from running back through pump in the event of driver failure NOTE: Close the gate valve before stopping the pump. This is especially important when pump is ‘operated against high static head. FoM-1006 Rew 2Section 3 - Preparing for Operation Driver Lubrication Motor bearings should be serviced and lubricated as outlined in the motor manufacturer's instructions provided in the final data package. Mechanical Seals ‘The VCM pump is fitted with a mechanical seal which agrees with the service requirements outlined on the pump data sheet. The seals are factory installed and no adjustment is required prior to pump operation. Seal installation details are provided in the final data package. NOTE: If your pump has cartridge type seals, rofate the locking plates away from the seal sleeve and secure before operating the pump. if your pump has packing, see Section 10 for installation instructions, Seal Flush Piping Seal flush piping has been installed in accordance with the service requirements outlined in the pump data sheet and the seal manufacturer's recommendations. Refer to the Outline Drawing provided in the final data package for specific seal flush piping details. Ifthe pump is fitted with an auxiliary seal flush reservoir, do the following before operating the pump: 4. Connect a vent line to the flange or union at the top of the reservoir. Fill the reservoir and piping with suitable buffer or barrier fluid to the proper level using the filer hole. 3. Pipe the gage connection if required. NOTE: Be sure that the fiquid level in the reservoir is between the minimum and maximum ‘markings. Never overfil or underfil 2 Page 2 Shaft Alignment ‘The rigid coupling provides proper pump and ‘motor shaft alignment. Check condition of rigid coupling any time it's removed and repair or replace if damaged. Maximum TIR of pump shaft measured below ‘coupling is 0.002 inches, WARNING: Be sure that power to the motor is off and locked out before removing or installing the coupling or coupling guard. Rotation ‘VCM pumps rotate in a clockwise (CW) direction as viewed from the top of the motor. To check rotation, remove the coupling guard and coupling and make momentary contact with the motor starter. Compare direction of rotation with rotation ‘arrow on motor support WARNING: Keep clear of rotating components when checking motor rotation. Be sure that tools and loose hardware are clear before starting motor. High Temperature Operation Pumps handling liquids at temperatures exceeding 300° F (150° C) should be brought up to operating temperature before start-up, This can be accom- plished by circulating hot pumpage through the ump. Control the circulation so that the pump casing temperature rise does not exceed 150° F (65° C) per hour. The pump casing temperature must be within 75° F (25° C) of the pumpage before start-up and operation tom-100¢ Rev2Section 4 - Starting the Pump Start-up Checklist Before starting the pump, check the following: 4. Check rotation of motor (CW viewed from top cf motor) 2. Seal locking plates removed, if seal is a cartridge type 3. Seal flush connected and vented 4. Vent and drain lines installed and checked 5. Motor bearings lubricated 8. Pipe connections and plugs tight 7. Rigid Coupling installed and torqued 8. Pump shaft rotates freely 8. Coupling guard installed 10. Suction valve open and proper suction pressure present 11. Discharge valve closed for start-up 12. Warm up of pump complete (if required) 418. Instrumentation connections made 14, Everyone standing clear Priming NOTE: The pump casing, suction line and seal flush must be filled with liquid BEFORE the pump is started, When the pump is located above the pumpage source, it must be primed to evacuate all air from the pump case. ‘When the pump is located below the pumpage source or when there is positive suction pressure, the mechanical seal chamber must be vented. A ‘connection is provided in the seal flush piping for this purpose. Open this connection during priming Until iquid begins to flow from the vent. Close the ‘connection before starting the pump. CAUTION: Hazardous or toxic liquids must be piped away from the vent connection to a safe containment unit. Starting ‘A centrifugal pump usually requires less power to operate with the discharge valve closed than with the discharge valve open. For this reason, it is an advantage to have this valve closed when starting. NOTE: Open the discharge valve immediately after pressure is indicated on the discharge pressure gage. Start the pump and bring it immediately to operating speed. Open the discharge valve slowly as soon as there is a discharge pressure indication. Continue opening the discharge valve Until rated capacity and discharge pressure are obtained. Ifthe rated conditions cannot be obtain- ‘ed, refer to the Trouble Checklist in Section 7. Section 5 - Operation Operating Capacity Centrifugal pumps should not be operated at less than the minimum flow rate specified by the factory or with a closed discharge valve because the energy from the driver will be converted to heat and the temperature of the liquid will reach its boiling point. If this occurs, the rotating parts are ‘exposed to vapor with no lubrication and damage to internal parts will occur. ‘There are several means to protect the pump from such possible damage: 4, Liquid temperature sensor to shut the pump down ifthe pumpage temperature exceeds a predetermined level 2. Constant open by-pass between the pump discharge and the first valve in the suction source. 3, Suction pressure sensor to shut the pump cdown ifthe suction pressure drops below a predetermined level. 4, Vibration sensor to shut the pump down if the vibration lovel exceeds a predetermined value. NOTE: Never throttle pump on suction side. Freezing During cold weather when the pump is not in ‘operation, the pump should be drained to prevent the liquid inside from freezing WARNING: if the pumpage is toxic, flammable, ‘or corrosive, take proper precautions for handling pumpage before draining the pump. Pumps used for stand-by service must be kept ready for operation. Circulate pumpage through ump and keep driver bearings lubricated. Contact CLYDEUNION Pumps Company for recommendations conceming pumps used in stand-by service. hanging Operating Conditions Before making any changes in the operating ‘conditions of the pump, contact CLYDEUNION Pumps Company and provide complete data on the new operating conditions. Shut-Down To avoid water hammer, its fecommended that the discharge valve be closed just prior to shut- Piping Diagram Figure 1 Pages Yow-1006 Rev 2847- + - 825-2 Ti Ta iO) q | 4 815-4 put 7 be g23—~ ore fr 820 5 sy - 818 802—-~ By] . a 07 828 | 8 i i ——847-1 NS N | —815-3 NY N Nos ' U it NI 800 00 Casing 20 shan 2 Com 23 Mocranicl Seal eS polar cating Sts 07 Sea Gund 2 Lovaing tg S154 Canny Gatat St ComrGue S152 | peter Ong fa? Butiogt S163 Come Ring Geta bart Toe Bushing: cie4 Sau Ghd Geet B70 Maer Support se Rak Coping ‘Mechanica sol poco ‘ot installed on every pump CM Sectional Drawing Standard Pin or Setscrew Drive Mechanical Seal Figure 2 Page 10 10M. 1000 Rev 2Maintenance Record Date Work PerformedTo maintain peak pump performance... Insist on Genuine Cexggynion Parts ‘UMPS Swift Service from Warehouses in Burlington, Ontario, Canada Calgary, Alberta, Canada (Coivgeunion ‘UMPS 4211 Mainway Burington, Ontario L7L SNS Phone: (905) 315 3800 Fax (905) 336-2693 Clyde Union Canada Limited 3525-62nd Avenue S.E. Calgary, Alberta T2C 4P5 Phone: (403) 236-8725 Fax (403) 236-7224