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WOLLO UNIVERSIY

MINIMIZING YARN BREAKAGE IN ROTOR SPINNING


GROUP MEMBERS ID.NO

 ZENEBE ASSEFA................................ITR/1071/03
 BEDASA ABEBE................................ITR/179/03
 DEJENE JOTE.....................................ITR/295/03

DURATION: FROM MARCH TO JUNE

SUBMITTED TO: TEXTILE ENGINEERING DEPARTMENT


SUBMISSION DATE: OCT0BER 16/2014
ACKNOWLEDGEMENT

Our acknowledgement is first to the Almighty God for his governess internal life to write
the full of this document.
I wish to express our sincere thanks to The Management of Kombolcha Institute of
Technology, Wollo University for providing the necessary infrastructure facilities for
carrying out my project work successfully.
We express our sincere thanks to ETUR Textile Factory for giving permission as we do
our internship in their company.
Also we express great gratitude to the company manager Mr. Galip Yarar, who
assigned us as supervisor starting from the day we enter the company up to the end of our
internship program.
Also we would like to express our gratitude particularly to Ms. Nigat Belete (Industrial
Engineer), Mr. Adisu Negese (HRM), staff and all of the workers in each department.

At the last, but not the least, we express our gratitude to Mr. Getenah, Department of
Textile Engineering for his guidance, encouragement, assistance and suggestions during
our internship training.
ABSTRACT
This project works which focus on minimizing the effect of high end breakage on rotor spinning
machine. The document includes many topics like introduction, back ground, review of related
literature, methodology, result and discussion, conclusion and recommendation. The causes of
high end breakage and the remedial actions which have to be taken are included on this
document. The result of observation before and after remedial action taken is also briefly
discussed on this project work.
TABLE OF CONTENT

Table page
CHAPTER ONE

1.1 Introduction.................................................................................................................
1.2 Back ground.................................................................................................................
1.3 Statement of the problem...........................................................................................
1.4 Objective of the project...............................................................................................

1.4.1 General objective of the project....................................................................

1.4.2 Specific objective of the project....................................................................

1.5 Significance of the project...........................................................................................

1.6 Limitation of the project.............................................................................................

CHAPTER TWO

2 Review of literature.........................................................................................................
2.1 Rotor spinning machine....................................................................................................
2.2 Important points about rotor spinning............................................................................
2.3 Factor affecting the degree of opening of opening roller...............................................
2.4 Advantages of rotor spinning machine...........................................................................
2.5 Causes of yarn breakage in rotor spinning machine........................................................

CHAPTER THREE

3.0 Methodology..........................................................................................................................

3.1 data collection method............................................................................................................

3.2 Materials.................................................................................................................................
3.3 Equipment...............................................................................................................................

3.4 Methods to minimize yarn breakage in rotor spinning machine............................................

3.5 Data analysis

CHAPTER FOUR

4.O Result and discussion............................................................................................

4.1 result..................................................................................................................................

4.2 Discussion...........................................................................................................................

CHAPTER FIVE

5 Conclusion and recommendation..........................................................................................

5.1 Conclusion.............................................................................................................................

5.2 Recommendation..................................................................................................................

6reference..................................................................................................................................
CHAPTER 1

1.1 INTRODUCTION
Many problems found in ETUR PLC which can hinder the company from achieving its goal and
accomplishing its mission. But when we ask the company owners and Turkish workers about
thus problems their answer is we have no any problem, our machine is new. The only problem
found in our company is poor work habit of Ethiopian workers.

But as we examine as textile engineering students there is so many problems which they are not
interested to raise it.

HIGHER YARN BREAKAGE IN ROTOR SPINNING MACHINE

Frequency of yarn breakages per a given lengths is higher, in open end machine during spinning.
Higher breakage rate is lead to reductions in production and less quality of yarn.

There are many problems which causes high yarn breakage in open-end machine. This problem
is the main problem which hinders the company from its mission.

Fire problem
High trash content of raw material
Low yarn uniformity
Higher waste generation
Lack of quality testing instrument
Air conditioning problems
Poor waste system
1.2 BACK GROUND
This project is attentively focuses on how to minimize yarn breakage in rotor spinning machine.
Yarn breakage is the main problem which reduce the efficiency of spinning machine and
deteriorate the quality of yarn that will produced.

Yarn breakage cause yarn unevenness and affect the appearance of the fabric produced from it.
Yarn breakage deteriorates the quality of yarn produced.

Yarn breakage cause yarn unevenness and affect the appearance of the fabric produced from it.
Yarn breakage deteriorates the quality of performance of the next process like warping, sizing,
weaving and knitting. The problem of yarn breakage is caused due to machine problem
(including machine parameters) and material problem.

End breakages have to be reduced to increase machine efficiency, to improve quality of yarn
produced and the fabric which will be produced from it. The quality of yarn cannot be improved
unless yarn quality is improved. The problem of end breakage is deteriorates good appearance of
knitted and woven fabric. This problem is also increase cost of production by reducing machine
efficiency, consuming high energy without work and requiring large number of labors. Hairiness
is increased if there is yarn breakage and may cause uneven shade during dyeing process. Rotor
spinning is a well established high speed yarn manufacturing process but there are problems
which have to be solved to exploit the full potential of this spinning method. For example, rotor
spinning is restricted to coarse and medium yarn count. All foreign materials in fibers assembly
such as neps, bolls, dust, human hair, plastics, etc are deposited and pressed by centrifugal force
collected against surface of the rotor

The density of these impurities is often greater than that of fibers. It happens that they stay on the
collecting surface after the ribbon of the fibers has been withdrawn by open yarn end. The
increased mass of impurities due to centrifugal cannot be overcome by the torque of rotating
yarn end. The continuity of fiber flow is interrupted and so yarn breaks. But if yarn count is
coarser or the size of impurities are small as compared to that of fiber assembly, the yarn torque
overcome the increased mass off impurities and at the same time the impurities may
accommodated inside yarn structure, so the process will continue. In rotor spinning end breakage
can be classified into three broad groups depending on broken ends collected from the yarn
package and also by observing the rotor groove after breakage. Tension yarn breaks, spinning
yarn breaks and breaks due to interference factors outside the spinning box, (yarn breaks in
consequence of sliver breaks) are the three groups of yarn breaks. Tension yarn break is occurs
on already spun yarn, normally between take of nozzle and take up rollers. The yarn ends on the
yarn package have blunt appearance, and short broken yarn ends are In general found in rotor
groove. On the other hand the spinning yarn breaks occurs in the peel-off zone in the rotor
groove when continuous fiber spin is interrupted. The end breakage due to interference factors
outside spinning box can be easily controlled by proper maintenance and good work practice.
End breakage stand from effect of different factors such as residual trash in draw frame sliver,
rotor speed, opening roller speed and the yarn count. In general the problem of end breakage is
caused due to machine and material problem. There is high frequency of end breakage and low
machine stop for long period of time, due to low quality of raw material.

1.3 STATEMENT OF PROBLEM


Rotor spinning machine has high speed which leads it to high productivity. The rotor can rotate
at the rate of 100,000rev/min and above which is very high as compared to ring spinning
machine.

The yarn which is manufactured by rotor spinning has better appearance as compared to ring
spun yarn. Abrasion resistance is also improved by 30% on the average which increases fabric
life proportionately. In addition to the above said improvements rotor spun yarn has better
uniformity as compared to ring spun yarn of the same count and the number of imperfection per
unit length is almost comparable to the combed qualities ring yarn.

The west breakage of rotor spun yarn during continuous weaving on shuttle less loom are lower
than ring spun yarn by about 20% and the warp breakage 40% lower in warping and 50% lower
in weaving.

Another advantage of rotor spinning is processing low grade and less expensive raw materials
which reduce the cost of production. It is possible to produce more bulker yarn than ring spun
yarn.
Although rotor spinning machine has many advantages, but there is some problems which raised
with rotor spinning process such as processing only medium and coarse count and the problem
high yarn breakage.

This high yarn breakage is found in ETUR textile plc factory.

High yarn breakage can alter the rate of productivity of rotor spinning machine. So, we were try
to found the solution which can minimize the problem of end breakage found in this rotor
spinning.

1.4 OBJECTIVE OF PROJECT


1.4.1 GENERAL OBJECTIVES OF THE PROJECT.

The general objective the project is to minimize the percentage of end breakage in rotor spinning
machine which can affect the productivity of the machine and decrease the cost of production by
decreasing the number of faults on the yarn.

1.4.2 SPECIFIC OBJECTIVE OF THE PROJECT


The specific objectives of the project are.

 Increasing productivity.
 Reducing cost of production
 Improving the quality of the yarn
 Reducing number of end breakage per yarn length
 Improving sustain able use of raw –material
 To reduce extra labor requirements

1.5 SIGNIFICANCE OF THE PROJECT


This project is very necessary for anybody who study textile and works in rotor spinning
machine. It contains the cause and remedial taken to minimize high end breakage in rotor
spinning machine which in turn increase productivity and efficiency.

1.6 LIMITATION OF PROJECT


Many problems which have been to be solved are found in our host company. The quality and
quantity of end product of spinning machine is also affected by different factors before spinning
process like opening, cleaning and drawing. High yarn breakage can from different problems like
the problem of immature fiber, but in this document we do not include such problems because of
many limitations exist in our host company. In ETUR Textile PLC company there is no
comfortable situation to fully apply all experiment which help to solve these problems. There
quality testing materials such as fiber strength tester, trash content tester etc. The absence of
those quality testing materials and the source information like library and internet was the
difficulties which we were face to write this document. It is better to determine the quality of
raw-material which enters the spinning machine to find the solution which can reduce yarn
breakage. The shortage of textile professional in the company was also another limitation which
limit us from gaining further knowledge and to know more about processes and machines.
CHAPTER TWO

2. REVIEW OF LITERATURE
2.1 ROTOR SPINNING MACHINE

Rotor spinning is one among open end or break spinning principle.

In rotor spinning a rotor (a cup like machine element) is used to collect the fibers on its wall and
to rotate the open-end yarn by rotation of the rotor. The rotor rotates at the rates of about
100,000rev/min and above. The rotor, air is sucked from the opener roller end towards the rotor
end. The pressure gradient thus obtained increases the acceleration of fibers in the tube. The
rotor assembly needs to hermetically sealed (i.e. there should be no suction of air from unwanted
area).

The accelerated fibers are allowed to fall on the inclined rotor wall. The surface speed of the
rotor wall must be considerably higher than the speed of incoming fibers, so that fibers are laid
on the rotor wall in a longitudinal length wise form. The rotor runs at a very speed and the fibers
are subjected to tremendous centrifugal forces and they are held (attached) strongly to the rotor
inner surface.

The Fiber slides down to the rotor groove under the influence of centrifugal forces. Once the
fibers enter the grooves, they are held (attached) firmly to the groove. If the fibers are fed
continuously, the fiber will form a ring of the fibers in the groove.
Now, a yarn end is introduced into the rotor so that it touches the groove of rotor, the open-end
of the yarn is also subjected to the very high level of centrifugal forces and is firmly attached to
the rotor groove and the free end of the yarn rotates along with the rotor.

The free end of the yarn is withdrawn by a pair of take up roller. As the yarn is wit drawn, newly
arriving fibers get twisted by the brush like open structure of the open-end and continuous
spinning takes place. The withdrawn yarn is wound onto suitable package.

2.2 SOME IMPORTANT POINTS ABOUT ROTOR SPINNING


1, A feed material to rotor spinning machine is a draw frame sliver. Direct feeding of card sliver
is rare. Feeding of single passage draw frame is possible. But double passage draw frame sliver
gives give good results. Additional draw frame passage ensures that micro dust is removed at
maximum extent. There are advantages such as better evenness of feed material due to doubling
etc. ETUR textile plc uses a single passage draw frame sliver.

2, Opener roller has high cleaning potential and accordingly, suction arrangements are provided
to eliminate heavy trash neps/slubs etc however micro dusts escape this action.

3, Micro dust (very small damaged cellulose particles/dust, mineral matter/seed coat, fragments
coat particle etc) tend to be collected in the groove of rotor as sticky material. This prevents
uniform deposition of fibers in the groove of rotor. Non-uniform deposition of fibers tends to
uneven yarn and ultimately to the yarn break. So the sliver feed to the rotor must have a very
minimum amount of micro dust.
4, Sliver is opened to individual fibers states by the opener roller; this could be considered as the
first draft in the spinning machine. The converging tube (the feed tube to rotor) accelerates the
movement of fibers and this is the second draft that is given to the fibers. The rotor wall rotates
at the faster rate than the incoming fibers and fibers are deposited in the wall. This is the third
draft.
5, The mouth of the yarn withdrawal tube is called naval and it has a great influence on the yarn
properties and yarn formation.
6, Each revolution of rotor generates one turn of twist (assuming there is no slip between open-
end and the rotor).
7, A region in which the open end grasps and binds and forms a new yarn is called “binding-in
zone”. The length of binding-in zone is critical factor in obtaining the continuous twist.
8, Rotor spun yarn has a characteristic or distinctive feature called ”wrapper fibers”.

2.3 FACTORS AFFECTING THE DEGREE OF OPENING OF OPENING ROLLER


 The fineness of the sliver the sliver that is feed (sliver with low linear density responds to
better opening).
 The fiber arrangement; fibers arranged in parallel responds to good opening.
 Fiber crimp; fiber without crimp responds to better opening.
 Fiber smoothness; smoother fiber responds to better opening.
 Short clamping distance is better is better for opening.
 Speed of opening roller.

2.5 CAUSES OF YARN BREAKAGE IN ROTOR SPINNING MACHINE


Yarn breakage in rotor spinning is arises from material and machine problem. Some of
the factors causing yarn breakage on rotor spinning machine are;

UNEVEN AND BAD ARRANGED DRAW FRAME SLIVER


Uneven and bad arranged draw frame sliver causes poor opening of sliver and it also in
turn cause yarn breakage.

IMPROPER OPENING ROLLER SPEED


High opening roller speed is better for better opening of the fiber. The number of opening
roller that meets the fiber per unit time is increase as the speed of opening roller is
increase. But to high opening roller speed results higher rotor deposition and deteriorates
fiber orientation in transport tube which in turn lead to high yarn breakage.
IMPROPER ROTOR SPEED
Within increase in rotor speed, the yarn breakage rate increases. A higher rotor speed causes
powerful centrifugal force on the fibers in the rotor groove resulting in poor spinning stability
and increase in yarn tension, which in turn causes high yarn breakage.
POOR DUST REMOVAL IN DRAW FRAME, CARDING AND BLOW ROOM
The amount of dust found in draw frame sliver has an influence on the rate of end breakage. The
dusts in the sliver are accumulated in rotor groove and change the shape of groove. The change
on the shape of rotor grooves causes high yarn breakage.

DAMAGED OPENING ROLLER WEAR


Damaged opening roller wear is another problem which accelerates the rate of yarn breakage.
Damaged wear causes non-uniform opening and damages some fibers. So the rate of yarn
breakage will increase.

FOREIGN MATERIAL EMBEDDED


Materials which are coarser than yarn are causes high yarn breakage. Such materials are non-
fiber materials which added to materials during process or before processes.
DAMAGED MACHINE PART
Damaged machine parts like broken and corroded parts are also accelerated the rate of yarn
breakage.
CHAPTER THREE

3. METHOLOGY

To the causes of high yarn breakage and to find the method which minimize it, we were utilizes
different data collection methods.
We have been used both primary and secondary data collection method.

Although getting data is difficult, but we have been try continuously to get data from different
sources.

Most of data which we have been used for this project work is secondary data. A brief discussion
of data collection methods which we have been used is listed below

3.1 DATA COLLECTION METHODS

INTERVIEW
Although the absence of textile professionals in ETUR textile plc, we have collect the data by
interviewing experienced Ethiopians workers and Turkish by using sign language to overcome
the limitation of communication with them.

In addition to company workers, some experienced individuals we come to the company for
different objectives are helps us by sharing their knowledge for the success of our work.

OBSERVATION
The main data collection method which we used for our work is observation method by relating
it with what we have been learnt in the last sixth semesters.

We can identify the causes of high yarn breakage in ng the rotor spinning machine by observing
the process flows materials used and machine setting in spinning machine starting from blow-
room and recycling machine up to rotor spinning machine.
INTERNET SERVICE
In addition to interview and observation, internet services play a valuable role in assisting us by
providing abroad information about rotor spinning process and machine.

We obtained some data about causes and methods to minimize high end (yarn) breakage in rotor
spinning machine. Internet is the most useful information area to get the exact information about
the process and arrangement of the machine which determine the productivity of the machine.

UNPUBLISHED LITERATURES
Unpublished literatures are also one of the important data collection methods which help us to
accomplish our work.

Lecture notes and other short notes and other short notes from handout which is given in the
class are contributes a great role for this work. Especially lecture notes of Professor Manoharan
about rotor spinning process and other related lecture notes helps us for success of our work.

3.2 MATERIALS
DRAW FRAME SLIVER

To identify the causes of breakage and to minimize it, we have been observed the process by
using different raw-materials.

 Fiber which recycled from a fabric


 Fiber which recycled from spinning department.

Specification
 Yarn count=6-14 Ne
 Temperature; 26+2
 Humidity: 68%
 Rotor: 42,000 rev/min
 Opening roller speed: 8,000rev/min
We have been try to observe the different in end breakages rate by using raw-materials from
different sources and by varying the speed of opening roller , delivery speed and rotor speed.

3.3 EQUIPMENT
Spinning machine

3.4 METHODS TO MINIMIZE YARN BREAKAGE IN ROTOR SPINNING MACHINE


As already discussed in above literature rotor spun yarn has advantages such as good strength,
uniformity, abrasion resistance, fewer defect etc. But in ETUR textile plc has been producing
yarn with poor strength, uniformity and large number of defects by using rotor spinning machine.
In our duration of internship we have been set some methods to minimize problem of high yarn
breakage. Some of those methods are listed below;
REPLACING DAMAGED PARTS WITH NEW ONE
To reduce high breakage in rotor spinning damaged parts such as opening roller wear have to be
replaced by the new one.
The parts which in contact with yarn have to be none- corroded or galvanized.

PROPER SETTING OF MACHINE IN CARDING, BLOW ROOM AND DRAW FRAME

Carding and blow room sections are the most important section in which high impurities are
removed. The degree of cleaning is depending up on machine setting such as machine speed and
gap between parts. So, the speed of machine and gap between parts in carding and Blow room
machine have to be properly set to obtain good quality of yarn. Embedded foreign materials are
also removed by good cleaning. The gap between drafting roller in draw frame machine is also
properly set to obtain even sliver. Properly set machine part is important to obtain even sliver
which fibers are properly arranged.
PROPER OPENING OF FABRIC INTO FIBER
In ETUR Textile plc a piece of fabric is recycled and use as a raw material for rotor
spinning machine. The yarns which are form a fabric have to be properly opened into fiber.
Unopened long yarns are uncomfortable for spinning by rotor machine.
So opening cylinder in opening machine has to be properly set to improve good opening. We
have been trying with Turkish workers and as we test by observation good result was obtained.

PROPERLY SET ROTOR SPEED

Too much rotor speed is the cause for high yarn breakage, because of Increase tension in yarn.
SO proper setting of rotor speed is one of the methods to minimize high yarn breakage.
In ETUR textile plc due to lack of textile professionals on some machine they use unmatched
opening roller speed and rotor speed.

MIXING FIBER RECYCLED FROM SPINNING AND FABFIC


Wastes in spinning which used in ETUR textile plc has poor quality than Fiber recycled from
fabric. By mixing those fibers good result i.e. yarn with medium quality is obtained. This is
reduces the rate of yarn breakage and increase productivity.

3.5 DATA ANALYSIS


Before taking the above remedial we have been attend three rotor spinning machines for days
and obtained the following data.

Rotor No.
Deliver Running Theoretica Actual
M/ N T/ Speed Of Eff.
y Speed Time(Min l Productio
C e M Rev/Mi Roto (%)
M/Min ) Production n
n r
1 10 630 52000 83 220 484 519 288.8 56
2 9 6oo 45000 75 280 481 663 292.6 44
3 9 600 45000 75 280 481 663 288.8 44
total 233 780 1446 1845 870.2 47.16
Table no. 1
From the data we gathered before taking measurements we calculate production loss.

For m/c no.1 Theoretical production=519Kg


Actual production= 288.8 Kg
Eff.(%) = (actual production/theoretical production)X100= 55.6%
For m/c No 2 Theoretical production=663Kg
Actual production. =292.6Kg
Eff.(%)= (292.6/663) x 100=44%
for m/c no.3 theoretical production=663Kg
Actual production=288.8 Kg
Eff.(%)= (288.8/663) x 100 = 44%
It is also possible to calculate total Eff. of the machines.
Total theoretical production=663+663+519 = 1845Kg
Total actual production =288.8+292.6+288.8 = 870.2Kg
Average eff.(%) = (870.2/1845) x 100 = 47%
Production loss=Theoretical-Actual
= 1845-870.2
= 974.8kg
The company losses 974.8 kg per day per rotor spinning machine
When we convert this value to cost loss;
The price of 2.5kg of yarn is ranged from 80 to 110birr.
Let we take the average = (80+110) / 2 = 95birr
Cost loss = (974.8x95)/2.5 = 37042birr. The company losses 37042birr/day/3m/c.

Applying all remedial was difficult for us, because of lack of professionals who may help us and
lack of basic quality improvement facilities. However we try to apply some of the remedial and
we have been obtained the following results per the same machine and the same material after
the remedial has been taken.
No.
Deliver Theoretica Actual
Of Running Rotor
M/C Ne T/M y l Productio Eff.(%)
Roto Time(Min) Speed
M/Min Production n
r
1 10 630 83 220 484 52000 519 296.4 57
2 9 600 75 280 481 45000 663 539.6 81
3 9 600 75 280 481 45000 663 357.2 54
Tota 233 780 1446 1485 1192.4 65
l
Table no. 2
For machine 1
Theoretical production = 519 kg
Actual production = 296.4kg
Eff.(%) = (296.4/519) x 100 = 57%
For machine 2
Theoretical production = 663 kg
Actual production = 539.6 kg
Eff.(%) = (539.6/663) x 100 = 81%
For m/c 3
Theoretical production = 663kg
Actual production = 357.2kg
Eff.(%)= (357.2/663) x 100 = 54%
Now the total efficiency of the machine is calculated as follows.
Total theoretical production = 1845kg
Total actual production =1192.4kg
Production loss = theoretical-actual
= 1845-1192.4
= 652.6kg
Which is less than the previous one (974.8kg)
Cost loss in this case is = (652.6kgx95birr) / 2.5 = 24799 birr is loss.
But when we compare this value with the previous one there is some improvement. We can save
(37042-24799) =12243 birr for the company per day.
CHAPTER FOUR
4.0 RESULT AND DISCUSSION
4.1 Result
 Before taken the measurements
Loses of money= 37042 birr/day/3m/c
 After taken the measurement
Loses of money =24799 birr/day/3m/c
4.2 Discussion
From above result we can calculate the amount of money that we have been saves for the
company per three machines per day.
We know that total loss before taking remedial action is 37042. But it is reduced to 24799 after
remedial action have been taken. Therefore 37042=100%
24799=?
Then loss after is (24799x100)/37042=67%
The percentage of money loss is reduced by 33%. From result we observe that the amount of
money lost is reduced after remedial action is taken. In addition the amount of product is also
increased. That means the company is became more productive due to remedial action is taken.
The company will become more productive if all needed remedial actions are fully applied.
CHAPTER FIVE

5. CONCLUSION AND RECOMMENDATION

5.1 CONCLUSION

As we has been try to discuss at the beginning of this document, there are many problems which
should be solved to eliminate the factors which hinders the company from achieving its goals as
per required.
During our intern ship program we have been try to found the ways to minimize the affect of
high end breakage. High end breakage is the problem which can reduce productivity and the
efficiency of the rotor spinning machine.
Rotor spinning machine has high speed, but in ETUR Textile plc spinning factory the efficiency
of the machine is affected due to lack of some basic requirements of quality improvement.
Efficiency and productivity of rotor spinning machine can be improved by fulfilling the basic
requirements like improving quality of raw materials and by using properly set machine. Even
though eliminating the problem is impossible but minimizing the affect of the problem by taking
some remedial is possible. Generally high end breakage is the main problem that limit the
company from achieving its goal as per required and it can be minimized by taking some
measurements.

5.2 RECOMMENDATION
As we has been try to discuss above yarn breakage is the factor which can reduce the profit and
production capacity of textile factory. ETUT Textile plc is also affecting by this problem due to
lack of proper maintenance, lack of proper air conditioning system, workers carelessness,
machine problem and material problem.
By taking those problems into account and taking some remedial that is possible in our level we
could improving the productivity by some quantity. If taking more remedial actions properly the
company will become more productive and save the cost. So we went to recommend the
company to be work more on this problem by educated professionals and fulfilling the basic
requirements for solving the problem.
ETUR Textile plc has no educated textile professionals and the basic requirements of quality
improvement. The problem of high end breakage is becoming the main factors which can affect
the efficiency of rotor spinning machine and the quality of its product.
We have been try to found the ways to minimize high end breakage. But due to lack of quality
tasting materials and some other needs we are not so much successful. But if there is availability
of required materials and the educated professionals the problem can be fully minimized as per
required. So we went to recommend the company to employ professionals and to fulfill the
required facilities.

References
1 lecture note
2 htt:/rotor spinning.com
3 hand out and short notes

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