Operation bulletting

Date: 6/30/2008
Style; Item; Pant Analysed by:
Buyer; Description: Two welt pkt with flaps,frnt slant pkt Based on: Sketch
BPT: 0.44
No Optn Operation Description Seam M/C GSD SMV Target Manning levels Re- marks
no legnth Sewing Hand Theoriical Actual
Fly M/O HEL M/O HEL
1 sf10 Sew piping fly S/N 0.14 444 0.31 0.00 0 bal.to wb piping

Fly box
2 sf11 Close fly box bottom S/N 0.21 283 0.48 0 1 ext oL mc for fly box
3 sf12 Overlock fly box 3O/L 0.14 444 0.31 0 0.00
4 sf13 Tack fly box bottem S/N 0.10 625 0.22 0 0.00

Front Pocket bag

5 sfp20 Facing attach S/N 0.86 70 1.95 0 2.00
6 sfp21 Close front pocket bag/half 3O/L 0.35 171 0.80 0 1.00
7 sfp22 Turn and topstitch pocket bag S/N 0.48 125 1.09 0 1.00
8 sfp23 washing stitch S/N 0.23 261 0.52 0 0.00 bal to fly bk stch
9 sfp24 Bartack ends BTK 0.18 339 0.40 0 0.00 bal to side seam btk

Front
10 sf30 Overlock centre seam-ol crotch part 3O/L 0.25 239 0.57 0 1.00 pkt open ol
11 sf31 Sew pkt bag to front w/cutmarks. S/N 0.61 99 1.38 0 1.00 tight
12 sf32 Overlock pkt open bf outline 3O/L 0.30 201 0.68 0 0.00 bal. to centre ol
13 sf33 Back stitch pkt open S/N 0.42 143 0.96 0 1.00
14 sf34 Pkt tack at wait and side S/N 0.61 98 1.39 0 1.00 bal. to fly att to fnt
15 sf35 Attach fly to front S/N 0.32 185 0.74 0 1.00 pkt tack
16 sf36 Back stitch fly S/N 0.24 247 0.55 0 1.00 washing stitch
17 sf37 Fly box attach with zipper S/N 0.43 140 0.97 0 1.00
18 sf38 Attach zeper to front S/N 0.32 190 0.72 0 1.00 loos
19 sf39 Join crotch(bf fly j stitch) S/N 0.42 144 0.95 0 1.00
S/N 0.44 136 1.00 0 1.00

Waist band panal

20 sw45 Join wb tunal S/N 0.43 138 0.99 0 1.00
21 sw46 T/S tunal-open 4 seams S/N 0.44 135 1.01 0 1.00
22 sw47 sew piping to wb(3pcs) S/N 0.31 196 0.70 0 1.00 fly piping
23 sw48 Tack 3 labals together s/N 0.17 351 0.39 0 0.00 bal to join wb

Waist band
24 sw48 Join waist band (2 pcs) S/N 0.25 236 0.58 0 1.00 tack 3 labals,ext m/c lbl

loop
25 sl55 Overlock loops 3O/L 0.25 240 0.57 0 1.00 ol btm edge
26 sl56 Stitch loop(5 loops) D/N 0.26 233 0.59 0 0.00 bal to flap sew

Flap
27 sfl60 sew flaps- 2pcs S/N 0.72 83 1.65 0 2.00 stitch loops,ext D/N fr lp
28 sfl61 Button hole BH 0.38 157 0.87 0 1.00
29 sfl62 Overlock btm edge 3O/L 0.21 291 0.47 0 0.00 bal to loop ol

Back
30 sb65 Dart stitch S/N 0.36 166 0.82 0 1.00
31 sb66 Welt attach-2 D/N 1.00 60 2.28 0 2.00
32 sb67 Tack pkt sides S/N 0.81 74 1.84 0 2.00
33 sb68 Attach facing to bag S/N 0.77 78 1.75 0 2.00
34 sb69 Close pkt bag 3O/L 0.81 74 1.84 0 2.00
35 sb70 Bag Topstitich w/turn S/N 0.88 68 2.01 0 2.00
36 sb71 Topstitch pkt open w/flap S/N 0.72 83 1.65 0 2.00 wasing stitch
37 sb72 Tack bag to waist S/N 0.36 167 0.82 0 1.00
38 sb73 Washing stitch S/N 0.30 203 0.67 0 0.00 bal to pkt open topstitch

Assemble
39 sa75 Sew side seam 5O/L 0.79 76 1.80 0 2.00 bal to in seam
40 sa76 Bartack side seam BTK 0.25 236 0.58 0 1.00 pkt bag ends btk
41 sa77 Sew in seam 5O/L 0.69 87 1.58 0 1.00 help fm side sm
42 sa78 Sew front and back rise 5O/l 0.44 138 0.99 0 1.00
43 sa79 Chain stitch tack on bk rise S/N 0.19 314 0.43 0 1.00 s/lbl tk
44 sa80 Tack size labal S/N 0.24 247 0.55 0 0.00 bal to chain stc. Tack
45 sa81 Tack twill tape to waist band S/N 0.23 260 0.53 0 1.00 loos
46 sa82 Loop attach to waist S/N 0.42 142 0.96 0 1.00
47 sa83 Attach waist band S/N 0.77 78 1.75 0 2.00 hlpn to lp tk
48 sa84 Tack loop to Wb top edge S/N 0.54 111 1.23 0 1.00 hlp fm lp tk
49 sa85 Sew main labal to waist band S/N 0.80 75 1.82 0 2.00
50 sa86 Tack top corner S/N 0.41 146 0.94 0 1.00
22.11 0 49.56 0.00 51.00 0.00
51 sa87 Tack btm corner S/N 0.35 170 0.80 0 1.00
52 sa88 close waist band S/N 1.22 49 2.78 0 3.00
53 sa89 Bottom hem S/N 0.99 61 2.25 0 2.00
54 sa90 Button hole BH 0.24 246 0.56 0 1.00 btn att
55 sa91 Bartack(bk pkt,Wb) BTK 0.60 100 1.37 0 1.00 hlp fm side seam btk
56 sa92 Bartack bk pkt BTK 0.30 200 0.68 0 1.00 fly bx and crotch
57 sa93 Bartack fly/fly box and crotch BTK 0.23 256 0.53 0 0.00 bal to pkt btk
58 sa94 Button attach BA 0.30 200 0.68 0 0.00 bal to btn hl
Total 26.347 0 59.21 0.00 60.00 0.00
 Operation bulletting
Date; 12/30/2005
Style; slts Item; Pant Analysed by; slts
Buyer; slts Description; Two welt pkt with flaps,frnt slant pkt Bassed on; Sketch
BPT;
No Optn Operation Description Seam M/C GSD SMV Target Manning levels Re- marks
no legnth Sewing Hand 1.00 Theoriical Actual
Fly M/O HEL M/O HEL
#DIV/0! 0.00 0.00
#DIV/0! 0.00 0
Fly box #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Front Pocket bag #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Front #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Waist band panal #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Waist band #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
loop #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Flap #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Back #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Assemble #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
 #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
0 0.00 0.00 0.00 0.00
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
 #DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
#DIV/0! 0.00 0
Total 0 0 0.00 0.00 0.00 0.00
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
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0.4391 0.4391
0.4391 0.4391
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0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
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0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
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0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
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0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391

0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
0.4391 0.4391
Layout Summery: BPT; 0.4391
SMV & Targets Machine & manning levels W.P Attachments/Equipments
Cadre SMV M/C SMV Man-1 Man-2 Nom/c No
M/O 60 26.347 S/N 18.358 41.6 44.5 46 Piping folder
HEL M/N 0 0 0 0 loop folder
Press O/L 4.217 9.61 8 9 S/Cutter
Target per.hr per 10 hr FOA 0 0 0 0
### B/H 0.383 0.87 0.5 1
90% B/A 0.3 0.68 0.5 1
80% F/L 0 0 0 0
70% BTK 1.565 3.56 3 3
60% WBTN 0.249 0.56 1 1
50% D/N 1.275 2.87 2.5 3
Plane ? ? TTL 26.347 59.75 60 64
Hand tables
Press Irons
G.TTL 26.347 59.75 60 64

BPT : 0.4391
UCL : 0.5269
LCL : 0.3512
Line balance losses: 0.00%
Layout Efficiency :
Layout Summery: BPT; 0.6384
SMV & Targets Machine & manning levels W.P Attachments/Equipments
Cadre SMV M/C SMV Man-1 Man-2 Nom/c No
M/O S/N
HEL M/N
Press O/L
Target per.hr per 10 hrs FOA
100% B/H
90% B/A
80% F/L
70% BTK
60%
50%
Planed ? ? TTL 0 0 0 0
Hand tables
Press Irons
G.TTL 0 0 0 0

BPT :
UCL :
LCL :
Line balance losses:
Layout Efficiency :
 LINE LAYOUT
Style; slts Item; Date ;
Buyer; slts Description; Analysed by;
OUTPUT Bassed on ;
w.p M/c operation 1 smv1 45 3O/L Loop overlock 0.25

TGT

133
no Operation 2, Or Balance place smv2 Flap bottom edge ol 0.2

44 S/N Chain stitch tack on back rise 0.19 43 5O/L sew front and back rise 0.43

140

140
tack size labal 0.24

26 S/N Pkt tack at waist 0.36 42 BTK BTK side seam 0.25

166

143
Btk pkt bag ends 0.177

25 S/N Topstitch pocket open with plap 0.72 41 5O/L Sew side seam 0.79

59

75
washing stitch 0.29

24 S/N Topstitch pocket open with plap 0.72 40 5O/L Sew side seam 0.79

59

60
washing stitch 0.29 Inseam helpto 0.2

23

68
S/N Pocker bag topstitch with turn 0.88 39 S/N Join crotch 0.41

146
22

68
S/N Pocker bag topstitch with turn 0.88 38 S/N Attach ziper to front 0.31

193
21 3O/L Close pocket bag 0.8 75 37 S/N Fly box attach with zipper 0.42

142
20 3O/L Close pocket bag 0.8 36 S/N Back stitch fly 0.24
75

128
washing stitch 0.23

19 S/N Attach pkt facings with bag 0.76 35 S/N Attach fly to front 0.32
66

128
Help to Pkt tack @ waist& side 0.15

18 S/N Attach pkt facings with bag 0.76 34 S/N Pocket tack at waist & side -0.15 0.61
69

130
Help to sew pkt bag to front 0.15

17 S/N Tack pocket sides 0.8 33 S/N Back stitch pocket open 0.42
75

142
16 S/N Tack pocket sides 0.8 32 S/N Sew pkt bag to front 0.6
75

133
help from back pkt facing attack -.15

15 D/N Welt attach to back 1 31 3O/L Front centre overlock 0.251

136
60

Overlock pocket open -0.1 0.29

14 D/N Welt attach to back 1 30 S/N tern and topstitch pkt bag 0.48

126
60

13 S/N Back dart sew 0.36 29 3O/L Close front pkt bag 0.35
167

Help to pkt open overlock 0.1 133

12 B/H Button hole on flap 0.38 28 S/N facing attach to pkt bag 0.85
158

71

11 S/N sew flaps 2 0.72 27 S/N facing attach to pkt bag 0.85
83

71

10 S/N sew flaps 2 34mnts 47 9 3O/L ext mc for fly ol

83

Loop make130/hr=26mnts

7 S/N Sew Piping to fly 0.135 8 S/N Close fly box btm 0.212
136

136

Sew piping to waist band 0.3 Overlock fly box and tack 0.23

6 S/N Attach labal to waist band 0.8 4 S/N Ext m/c for labal making
75

5 S/N Attach labal to waist band 0.8 3 S/N Join waist band two pcs 0.25
143
75

Tack 3 labals together 0.17

1 S/N Join waist band tunnel 0.43 2 S/N Tunal topstitch 0.44
140

136
 LINE LAYOUT
Style; slts Item; Polo Date ;
Buyer; slts Description; Analysed by;
OUTPUT Bassed on ;
w.p M/c operation 1 smv1

TGT
no Operation 2, Or Balance place smv2

64 BTK BTK Back pkt.3 0.3

113

BTk fly/flybox and crotch 0.234

63 BTK Btk waist band 0.6 62 BA Ext mc for btn attach

100

60 S/N Bottom hem 0.99 61 BH Button hole 0.24

111
61

Button attach with 1 ext btn ..3

59 S/N Bottom hem 0.99 58 S/N ext mc for btm hem

61

56 S/N Close wais band 1.22 57 S/N Close wais band 1.22
49

49

Help to btm hem 0.15

55 S/N Close wais band 1.22 54 S/N Tack bottom corner 0.35
171
49

52 S/N Tack loops to wb top edge 0.54 53 S/N Tack top corner 0.41
111

146

-0.1

51
69

78

S/N Attack waist band 0.77 50 S/N Attack waist band 0.77
Help to loop tack to top edge 0.1

48 S/N Tack twill tape to waist bant 0.23 49 S/N Loop tack to waist 0.42
143

47 D/N Ext mc for loop make 46 D/N Ext mc for loop make