DOLPHIN MARINE LANKA (PVT) LIMITED

WELDING PROCEDURE SPECIFICATION

Welding Procedure Specification Number: Supporting Procedure Qualification Record
DML/WPS/RUD/001 Number: To be qualified
Rev No & Date: Rev No.01 Date: 10.12.2020 Code: AWS D1.1_2015
Welding Process SMAW Position 1G+1F Type Manual
Joint Details(Sketch):
*Note:
1. Condition prior to welding:
-Groove Thickness : T= 30 mm
-Groove Angle : 450+/-50
-Root face: f= 2-3mm
-Maximum Allowable Root gap: r= 3-4 mm
2. Weld from side 1, then back gouge to sound metal in side 2
120mm Dia. & complete the filling runs.
SS 304 Rod 3. Weaving width shall be within 2.5 times of the electrode
diameter.
4. Fillet Reinforcement Weld Leg Length should be 14mm.
5. Keep the arc short as possible and choose the welding
current as low as possible.
6. When the electrodes have absorbed moisture, dry them at
250~300℃ for 60~90 minutes before use.

Base Material Electrical Characteristics

Material Grade : 304 ASTM A240 Current : AC / DCEP
Plate Thickness: 30mm Tungsten Electrode ; Size: N/A Type: N/A
Shaft Diameter: 120mm Transfer Mode: N/A
Filler Material Technique
AWS Specification : A.5.4 Stringer or weave bead: Both
AWS Classification : AWS A5.4 E308-16 Multi pass or single pass: Multi-pass
Brand Name : CHOSUN NC-308 Inter-pass Cleaning: Brushing & Grinding
Type : Lime-Titania No of electrodes(Single/Multi): Multi
Position Gas cup size: N/A
Position of groove: 1G Fillet: 1F Back gouging: Yes
Vertical progress(Up/Down): N/A Backing: No Backing Material: N/A
Preheat/ Inter-pass temperature Post weld heat treatment
Preheat temperature: N/A N/A
Inter-pass temperature: Max 1500C
Gas Others
Shielding Gas: N/A Composition: N/A
Flow Rate: N/A
Pass/ Process Filler metals Current Voltage Speed
Layer Class Dia.(mm) Type/Polarity Ampere(A) (V) (mm/min)
Root SMAW E308-16 2.6 AC/DCEP 50-80 24-28 100-180
Filling SMAW E308-16 3.2 AC/DCEP 70-115 26-30 130-180
Cap SMAW E308-16 3.2 AC/DCEP 70-115 26-30 130-180
Back side welding after back gouging up to sound weld metal
Filling SMAW E308-16 3.2 AC/DCEP 70-115 26-30 130-180
Capping SMAW E308-16 3.2 AC/DCEP 70-115 26-30 130-180

Prepared By: Reviewed / Approved By:

Dolphine Marine Lanka (Pvt) Ltd M.P.N.C. Ranaweera (Welding Inspector CSWIP 3.1)

182/8, Industrial Estate, Watareka, Panaluwa (Padukka) Sri Lanka (BR: PV 60041)
Tel: + 94-11-2830831 Fax: +94-11-2830832 Email: dolphinmlanka@gmail.com
DOLPHIN MARINE LANKA (PVT) LIMITED

182/8, Industrial Estate, Watareka, Panaluwa (Padukka) Sri Lanka (BR: PV 60041)
Tel: + 94-11-2830831 Fax: +94-11-2830832 Email: dolphinmlanka@gmail.com