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    WPS 4-A36 Rudder Blade To Rudder Webs

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    Nuwan Ranaweera
    This document provides a welding procedure specification for flux cored arc welding of a 10mm thick steel plate joint in the 1G+1F position. It specifies parameters like joint design, base material, filler material, welding positions, process details, and required electrical characteristics. The procedure involves multi-pass welding using self-shielded flux cored wire, with gas shielding, back gouging and cleaning between passes to achieve sound welds. It was prepared by Dolphin Marine Lanka and reviewed by a certified welding inspector.

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    WPS 4-A36 Rudder Blade To Rudder Webs

    Uploaded by

    Nuwan Ranaweera
    31 views1 page
    This document provides a welding procedure specification for flux cored arc welding of a 10mm thick steel plate joint in the 1G+1F position. It specifies parameters like joint design, base material, filler material, welding positions, process details, and required electrical characteristics. The procedure involves multi-pass welding using self-shielded flux cored wire, with gas shielding, back gouging and cleaning between passes to achieve sound welds. It was prepared by Dolphin Marine Lanka and reviewed by a certified welding inspector.

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    WPS 4-A36 Rudder Blade to Rudder Webs

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    This document provides a welding procedure specification for flux cored arc welding of a 10mm thick steel plate joint in the 1G+1F position. It specifies parameters like joint design, base material, filler material, welding positions, process details, and required electrical characteristics. The procedure involves multi-pass welding using self-shielded flux cored wire, with gas shielding, back gouging and cleaning between passes to achieve sound welds. It was prepared by Dolphin Marine Lanka and reviewed by a certified welding inspector.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as docx, pdf, or txt
    31 views1 page

    WPS 4-A36 Rudder Blade To Rudder Webs

    Uploaded by

    Nuwan Ranaweera
    This document provides a welding procedure specification for flux cored arc welding of a 10mm thick steel plate joint in the 1G+1F position. It specifies parameters like joint design, base material, filler material, welding positions, process details, and required electrical characteristics. The procedure involves multi-pass welding using self-shielded flux cored wire, with gas shielding, back gouging and cleaning between passes to achieve sound welds. It was prepared by Dolphin Marine Lanka and reviewed by a certified welding inspector.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 1

    DOLPHIN MARINE LANKA (PVT) LIMITED

    WELDING PROCEDURE SPECIFICATION


    Welding Procedure Specification Number: Supporting Procedure Qualification Record Number:
    DML/WPS/RUD/004 To be qualified
    Rev No & Date: Rev No.0 Date: 10.11.2020 Code: AWS D1.1_2015
    Welding Process FCAW Position 1G+1F Type Semi-Automatic
    Joint Details(Sketch):
    *Note:
    1. Condition prior to welding:
    -Groove Thickness : T= 10mm
    -Groove Angle : 300+/-50
    -Root face: f= 1-2 mm
    -Maximum Allowable Root gap: r= 2-3 mm
    2. Weld from side 1, then back gouge to sound metal in side 2
    & complete the filling runs.
    3. Fillet Reinforcement Weld Leg Length should be 4 mm.
    4. Weaving width shall be within 2.5 times of the electrode
    r=2-3mm diameter.

    Base Material Electrical Characteristics


    Material Grade : IRS Grade A Current : DCEP
    Plate Thickness: 10mm Tungsten Electrode ; Size: N/A Type: N/A
    Transfer Mode : Spray Transfer
    Filler Material Technique
    AWS Specification : A.5.20/2007 Stringer or weave bead: Both
    AWS Classification : E71T-1C Multi pass or single pass: Multi-pass
    Brand Name : CHOSUN CSF-71T Inter-pass Cleaning: Brushing & Grinding
    Type : Low Hydrogen No of electrodes(Single/Multi): Single
    Position Gas cup size: N/A
    Back gouging: Yes
    Position of groove: 1G Fillet: 1F
    Backing: No Backing Material: N/A
    Vertical progress(Up/Down): N/A
    Preheat/ Inter-pass temperature Post weld heat treatment
    Preheat temperature: Ambient N/A
    Inter-pass temperature: Max 2000C
    Gas Others
    Shielding Gas: CO2 Composition:100% N/A
    Flow Rate:15-20 l/min
    Pass/ Process Filler metals Current Voltage Speed
    Layer Class Dia.(mm) Type/Polarity Ampere(A) (V) (mm/min)
    Root FCAW E71T-1C 1.2 DCEP 180-220 25-28 150-200
    Filling FCAW E71T-1C 1.2 DCEP 200-240 26-29 200-250
    Capping FCAW E71T-1C 1.2 DCEP 200-240 26-29 200-250
    Back side welding after back gouging up to sound weld metal
    Filling FCAW E71T-1C 1.2 DCEP 200-240 26-29 200-250
    Capping FCAW E71T-1C 1.2 DCEP 200-240 26-29 200-250

    Prepared By: Reviewed /Approved By:

    Dolphin Marine Lanka (Pvt) Ltd M.P.N.C. Ranaweera (Welding Inspector CSWIP 3.1)

    182/8, Industrial Estate, Watareka, Panaluwa (Padukka) Sri Lanka (BR: PV 60041)
    Tel: + 94-11-2830831 Fax: +94-11-2830832 Email: dolphinmlanka@gmail.com

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