Page No :

TRUNNION CHECK CALCULATION (ONSITE) CONTRACT NO: C17058

System No :
Doc. No. xxxxx
Project: FPSO Carioca MV30

Client:

Line No.

Node No.

NOTE:The calculation is according to KELLOGG subject 3810 for load evaluation and ASME VIII Division 2 for stress allowables

Pipe / Trunnion Data INCLUDE MILL TOLERANCE YES

Parent pipe NPS= 3

Parent pipe O/D(D)= 88.9 [mm] Pipe Radius (R)= D/2= 44.45 [mm] mill tolerance(%) 12.5 %
12.5
Parent pipe wall thk.(Tp)= - Sch less mill tolerance Tpmin= 13.34 [mm]
= 15.24 [mm]
Enter the thickness = 15.24 [mm]

Trunnion NPS= 3
Trunnion O/D(d)= 88.9 [mm] Trunnion Radius (r)= d/2= 44.45 [mm] mill tolerance(%) 12.5 %

12.5
Trunnion wall thk.(Tt)= STD Sch less mill tolerance Ttmin= 4.80 [mm]
= 5.49 [mm]
33

Corr. allow.(C)= 0 [mm]

Re-pad thk.(Trp)= 10 [mm]

Total wall thk.(Twt)= Tpmin-C+Trp= 23.335 [mm]
Design temp.= 93.3 [deg C]

Line design pressure(P)= 60.6737 [N/mm2]

Note: (Barg / 10 gives N/mm2) 60.6737

Hot Stress Allow. (Sh)= 137.9 [MPa]

Applied Loads
Longitudinal load(FL)= 5198 [N]

Axial Load(FA)= 1604 [N]

Circumferential load(FC)= 1223 [N]

Moment arm (L)= 200 [mm]

Pressure stress:
Long. Bending Mom.(ML) =FL*L= 1.04E+06 [N-mm] Long. Press. Stress [SLP]=P*R/(2*Twt) = 57.79 [MPa]

Circum. Bending Mom. (Mc)=Fc*L= 2.45E+05 [N-mm] Circum. Press. Stress [SCP] = P*R/Twt= 115.58 [MPa]

Trunnion Loading
Longitudunal(FFL)= ML/Pi*r2 167.48 [N/mm] Circumferential (FFC )=Mc/Pi*r2 = 39.41 [N/mm]
Axial(FFA) = FA/2*Pi*r 5.74 [N/mm] Resultant(Fr)= sqrt(FFL2+FFC2)= Use FFC below
fc(Liniar load used to calc. Circmferential Stress)= 167.48

Header Pipe (Local ) Stresses @Trunnions

SL= 1.17 * FFL *(R)0.5 / (TWT)1.5 = 11.59 [MPa] SC = 1.5 *1.17*FX *(R)0.5 / (TWT)1.5 = 17.38 [MPa]

SA = 1.5*1.17* FFA* (R)0.5/(TWT)1.5 0.60 [MPa] where Fx = FFc

Status
SL + SA + SLP = 69.97 Total allowable Stress= 206.83 Stress ratio= 0.34 PASSED

SC + SA + SCP = 133.56 Total allowable Stress= 206.83 Stress ratio= 0.65 PASSED

Stress in trunnion= 42.17 SH = 138 Stress ratio= 0.31 PASSED

REV DATE DESCRIPTION PREARED BY CHECKED BY APPROVED BY

 Page No :
L&T Valdel Engineering Ltd, TRUNNION CHECK CALCULATION CONTRACT NO:
19, PRIMROSE ROAD,
BANGALORE - 560 025 System No :

Doc. No.
Project:
16-HC-1410-
Client: 001-TJ70-H

Line No.

Node No. 1535

NOTE:The calculation is according to KELLOGG subject 3810 for load evaluation and ASME VIII Division 2 for stress allowables

Pipe / Trunnion Data INCLUDE MILL TOLERANCE YES

Parent pipe NPS= 16

Parent pipe O/D(D)= 406.4 [mm] Pipe Radius (R)= D/2= 203.2 [mm] mill tolerance(%) 12.5 %
12.5
Parent pipe wall thk.(Tp)= 160 Sch less mill tolerance Tpmin= 35.43 [mm]
= 40.49 [mm]
28.575

Trunnion NPS= 12
Trunnion O/D(d)= 323.8 [mm] Trunnion Radius (r)= d/2= 161.9 [mm] mill tolerance(%) 12.5 %

12.5
Trunnion wall thk.(Tt)= STD Sch less mill tolerance Ttmin= 8.34 [mm]
= 9.53 [mm]
33

Corr. allow.(C)= 0 [mm]

Re-pad thk.(Trp)= 8 [mm]

Total wall thk.(Twt)= Tpmin-C+Trp= 43.429 [mm]
Design temp.= 25 [deg C]

Line design pressure(P)= 0 [N/mm2]

Note: (Barg / 10 gives N/mm2) 0

Hot Stress Allow. (Sh)= 204 [MPa]

Applied Loads
Longitudinal load(FL)= 60000 [N]

Axial Load(FA)= 0 [N]

Circumferential load(FC)= 0 [N]

Moment arm (L)= 400 [mm]

Pressure stress:
Long. Bending Mom.(ML) =FL*L= 2.40E+07 [N-mm] Long. Press. Stress [SLP]=P*R/(2*Twt) = 0.00 [MPa]

Circum. Bending Mom. (Mc)=Fc*L= 0.00E+00 [N-mm] Circum. Press. Stress [SCP] = P*R/Twt= 0.00 [MPa]

Trunnion Loading
Longitudunal(FFL)= ML/Pi*r2 291.45 [N/mm] Circumferential (FFC )=Mc/Pi*r2 = 0.00 [N/mm]
Axial(FFA) = FA/2*Pi*r 0.00 [N/mm] Resultant(Fr)= sqrt(FFL2+FFC2)= Use fc below
fc(Liniar load used to calc. Circmferential Stress)= use FFc

Header Pipe (Local ) Stresses @Trunnions

SL= 1.17 * FFL *(R)0.5 / (TWT)1.5 = 16.98 [MPa] SC = 1.5 *1.17*FX *(R)0.5 / (TWT)1.5 = 0.00 [MPa]

SA = 1.5*1.17* FFA* (R)0.5/(TWT)1.5 0.00 [MPa] where Fx=FFc

Status
SL + SA + SLP = 16.98 Total allowable Stress= 206.83 Stress ratio= 0.08 PASSED

SC + SA + SCP = 0.00 Total allowable Stress= 206.83 Stress ratio= 0.00 PASSED

Stress in trunnion= 37.77 SH = 204 Stress ratio= 0.19 PASSED

REV DATE DESCRIPTION PREARED BY CHECKED BY APPROVED BY

PIPECALC VER 1.1