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Not Designed for Engineering Practice Local Stress Ca

Please see Notes


Pipe Geometry
Pipe Size (D, mm) 609.6
Thickness (T, mm) 9.525
RUN PIPE

Mill-Tolerance (MT, %) 12.5


Corrosion Allowance (C, mm) 1.6
Pipe Material
Material
Cold Allowable Stress (Sc, Mpa) 137.9
Cold Allowable Stress (Sh, Mpa) 137.9

Pipe Structural A
ATTACHMENT

Trunnion Size (d, mm) 355.6 Web Length (L, mm)

Trunnion Height (H,mm) 700 Web Thickness (tw, mm)

Support Height (H,mm)


Pad Thickness (Tp, mm) 6
Pad Thickness (Tp, mm)
Longitudinal Local Stress (Mpa) 10.94 Longitudinal Local Stress (Mpa)
EXP SUS

Circumferential Local Stress (Mpa) 6.01 Circumferential Local Stress (Mpa)


Longitudinal Local Stress (Mpa) 10.94 Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa) 6.01 Circumferential Local Stress (Mpa)
SADDLE

Saddle Angle (θ, ◦) 120


Saddle Angle (θ, ◦)
SADDL
Saddle Angle (θ, ◦)
Pad Thickness (Tp, mm) 4
Max. Circumferential mem. Stress (Mpa) 0.09 Pad Thickness (Tp, mm)

Max. Circumferential bending Stress (Mpa) 3.44 Circumferential Local Stress (Mpa)

LOCAL STRESS VERSUS ATTA


TRUNNION (Local Stresses Versus Trunnion Diameter)
Max. Trunnion diameter (mm) 400 Trunnion diameter Increment
Local Stress (MPa)

✘ Longitudinal Stress
12 Circumferential

Stress

10

6 SL_Sus
SC_SUS
SL_EXP
4 SC_EXP

0
350 355 360 365 370 375 380 385 390 395 400
Trunnion Diameter (mm)

Structural B (Local Stresses Versus Distance Between Webs)


Max. Distance between Webs (B, mm) 400 Distance between Webs Increment
✘ Longitudinal Stress

60 ✘
Circumferential
Stress

50

40
Local Stress (MPa)

SL_SUS
30 SC_SUS
SL_EXP
SC_EXP
20

10

0
220 240 260 280 300 320 340 360 380 400
Distance between Webs (B, mm)
20

Lo
10

0
220 240 260 280 300 320 340 360 380 400
Distance between Webs (B, mm)
Saddle Zick's Model (Local Stresses Versus Saddle Angle)
Max. Saddle Angle (deg.) 170 Saddle Angle Increment

Circumferential Membrane
4.00 Stress
✘ Circumferential Bending Stress
3.50

3.00
Max. Local Stress (MPa)

2.50

2.00 SC_mem_SUS
SC_Bend_SUS
1.50 SC-mem-EXP
SC-Bend_EXP
1.00

0.50

0.00
110 120 130 140 150 160 170 180
Saddle Angle (deg)

Bare Pipe, Roark's Model (Circumferential Moment Distribution)

400

300
Circumferential Moment (N.m)

200

Circumferential
100 Moment_SUS

0 Circumferential
Moment_EXP
0 20 40 60 80 100 120 140 160 180 200

-100

-200
Angle (deg)

Select Model
General Primary Stress (Pm) Local Primary Stress (PL and Qb_Primary
Definition Definition
SL: Longitudinal primary stress resulting from SLb-Qb_Primary: Longitudinal bending stress
sustained loads excluded pressure
SCb-Qb_Primary: Circumferential bending stress

Shoop: Hoop stress 𝜏_(𝑏−𝑄𝑏_𝑃 : Non-uniform shear stress


𝑟𝑖𝑚𝑎𝑟𝑦)
SLm-PL: Longitudinal membrane stress
SL-Pm: Total longitudinal primary stress

SCm-PL: Circumferential membrane stress

SC-Pm: Circumferential primary stress


𝜏_(𝑚 : Uniform shear stress
−𝑃𝐿)

SL (MPa) 50
SLb-Qb_Primary (MPa) 0.00 SLm-PL (MPa)

Shoop (MPa) 32.00

SCb-Qb_Primary (MPa) 7.05 SCm-PL (MPa)


SL-Pm (MPa) 16.00

SC-Pm (MPa) 32.00 𝜏_(𝑏−𝑄𝑏_𝑃𝑟 (MPa) 0.00 𝜏_(𝑚 (MPa)


𝑖𝑚𝑎𝑟𝑦) −𝑃𝐿)

Total Longitudinal
Stress Category
Stress (MPa)

66.0
𝑃_𝑚≤𝑆

𝑃_𝐿≤1.5𝑆 0.0

𝑃_𝑚+𝑄≤3𝑆 66.0

𝑃_𝐿+𝑄≤3𝑆 0.0

Note
1. This data calculation sheet is protected by intellectual property law including copyright. You as a user are not allow
2. The formula and methods which are used in this calculation sheet are based on those mentioned in the technical pap
3. The owners of CALCSTRESS.COM cannot guarantee the completeness and accuracy of any information including
formula can change easily. It has been designed for training only. It may not be complete enough for a professional se
ANY DAMAGES, OMISSIONS AND ERRORS ARISING FROM USING THIS CALCULATION SHEET. T
4. This sheet content may change without any prior notice.
5. Users are highly appreciated if they let CALCSTRESS know any problems or mistakes in the this sheet.
6. This sheet excludes trunnion or structural attachment design such as weld calculations. The local stresses which are

7. Longitudinal primary stresses resulting from sustained loads and general secondary stresses may be obtained from
insignificant and can be ignored. Based on engineer’s judgments, they may be applied.
8. In case of any occasional loads such as wind, the method mentioned in ASME BPVC SEC VIII Div 2 should be re
9. Peak stress criteria which cover fatigue failure have not been considered in this calculation sheet. For designing a p
Div 2.
10. The primary circumferential local stress in Roark's model which is mainly based on the circumferential bending m
11. The input values for this sheet are not checked. User’s knowledge about the proper valid range of inputs and the m
12. All local stress calculations are based on effective thickness in which pad thickness is considered. So in calculatio
Issue Date: 4-July-15
cal Stress Calculation Sheet Design Code

Design Condition

Design Temperature (T, ◦)


Design Pressure (P, kPag) 1000
Design External Loads
Sus Exp
Axial Force (FA, KN) 5 5
Longitudinal Force (FL, KN) 2 2

Circumferential Force (Fc, KN) 1 1

al A Structural B Structural C

Web Length (L, mm)


210 Web Length (L, mm) 200
Web Thickness (tw, mm)
Web Thickness (tw, mm) 6 Flange Length (W, mm)
6
Distance between Webs (B, mm) 240 Flange Thickness (tf, mm)
700 Support Height (H,mm) 700 Trunnion Height (H,mm)
5 Pad Thickness (Tp, mm) 7 Pad Thickness (Tp, mm)
2560.81 Longitudinal Local Stress (Mpa) 50.57 Longitudinal Local Stress (Mpa)
1407.35 Circumferential Local Stress (Mpa) 27.79 Circumferential Local Stress (Mpa)
2560.81 Longitudinal Local Stress (Mpa) 50.57 Longitudinal Local Stress (Mpa)
1407.35 Circumferential Local Stress (Mpa) 27.79 Circumferential Local Stress (Mpa)
COMBINED METHOD
ROARK's MODEL
BARE PIPE

BARE PIPE

Angle at point B (ϕ,deg) 30 Pad Thickness (mm)


120
COMBINED ME
ROARK's MO
BARE PI

BARE PI
120
Pad Thickness (mm) 7 Max. Circumferential Bending
7 Circumferential Bending Stress at B(Mpa)-
Stress(Mpa)
Pad is considered
3.32

Circumferential membrane Stress at


B(Mpa)- Pad is considered
0.08 Max. Circumferential Membrane
1.35
Stress(Mpa)
Max. Circumferential Bending Stress(Mpa) 16.39

VERSUS ATTACHEMENT PARAMETERS


SU ●
E
S XP
Structural A(Local Stresses Versus Web Length)
5 Max. Web Length (mm) 360 Web Length Increment
Local Stress (MPa)

Longitudinal Stress
Circumferential 3000
Stress

2500

2000

SL_Sus 1500
SC_SUS
SL_EXP
SC_EXP 1000

500

0
400
200 220 240 260 280 300 320 340 360 380
Web Length (mm)

Structural C(Local Stresses Versus Flange Length)


1 Max. Flange Length (mm) 430 Flange Length Increment
Longitudinal Stress
Local Stress (MPa)

Circumferential
Stress
120

100

80
SL_SUS
SC_SUS 60
SL_EXP
SC_EXP
40

20

0
400 100 150 200 250 300 350 400 450
Flange Length (W, mm)
40

20

0
400 100 150 200 250 300 350 400 450
Flange Length (W, mm)

Saddle Zick's Model (Local Circumferential Bending Stress Distribution)


1 Angle at point B (ϕ,deg) 120 β (deg) 120.00 Circumferential Momentat B(N.m)
erential Membrane
4
erential Bending Stress
Local Circumferential Bending Stress (MPa)

3.5

3
Circumfe
2.5 Stress_SU

SC_mem_SUS
2 Circumfe
SC_Bend_SUS
Stress_EX
SC-mem-EXP 1.5
SC-Bend_EXP
1

0.5

0
0 20 40 60 80 100 120 140
Beta Angle (deg)

Bare Pipe, Roark's Model (Bending and Membrane Circumferential Stresses Distribution)

20

15
Circumferential Stress (MPa)

10
Circumferential
Moment_SUS
5 SC_Bendi
SC_Bend_
Circumferential
Moment_EXP 0
0 20 40 60 80 100 120 140 160 180 200

-5

-10
Angle (deg)

COMBINED STRESS
(BASED ON ASME BPVC SECTION VIII, DIV 2)
(PL and Qb_Primary) General Secondary Stress (QG)
on Definition Definition
SLb-QG: Longitudinal bending stress SLb-QL: Longitudinal bending stress
s
SCb-QG: Circumferential bending stress SCb-QL: Circumferential bending stress
SLm-QG: Longitudinal membrane stress SLm-QL: Longitudinal membrane stress
ress
SCm-QG: Circumferential membrane stress SCm-QL: Circumferential membrane stress
𝜏_(𝑏 : Non-uniform shear stress 𝜏_(𝑏 : Non-uniform shear stress
stress −𝑄𝐺)
𝜏_(𝑚 : Uniform shear stress −𝑄𝐿) : Uniform shear stress
𝜏_(𝑚
−𝑄𝐺) −𝑄𝐿)
SL-QG: Total longitudinal stresses SL-QL: Total longitudinal stresses

ss SC-QG: Total circumferential stresses SC-QL: Total circumferential stresses

: Total shear stresses


𝜏_𝑄𝐺 : Total shear stresses
𝜏_𝑄𝐿

SLb-QG (MPa) 0.00 SLb-QL (MPa)


PL
(MPa) 0.00 SCb-QG (MPa) 0.00 SCb-QL (MPa)
SLm-QG (MPa) 0.00 SLm-QL (MPa)
SCm-QG (MPa) 0.00 Scm-QL (MPa)
-PL
(MPa) 0.13 𝜏_(𝑏 (MPa) 0.00 𝜏_(𝑏 (MPa)
−𝑄𝐺)
𝜏_(𝑚 (MPa) 0.00 −𝑄𝐿)
𝜏_(𝑚
S−𝑄𝐺)
L-QG
(MPa) 0.00 −𝑄𝐿)
S L-QL
(MPa)
(MPa) 0.00 SC-QG (MPa) 0.00 SC-QL (MPa)
(MPa) 0.00 (MPa)
𝜏_𝑄𝐺 𝜏_𝑄𝐿
Total
Von Mises Equivalent S
Circumferential Total Shear Stress (MPa)
Stress (MPa) allowable
Stress (MPa)

32.0 0.0 57.2 137.9

0.1 0.0 0.1 206.9

39.2 0.0 57.5 413.7

14.4 0.0 14.4 413.7

Notes
You as a user are not allowed to copy, republish and distribute this calculation sheet without permission.
ntioned in the technical papers on the WWW.CALCSTRESS.COM website. User must be aware of the applied method's restrictio
f any information including formula and methods applied and used in this datasheet. Moreover some sheets and cells are unlocke
nough for a professional service. So, it must not be used for any professional services. CALCSTRESS IS NOT RESPONSI
LCULATION SHEET. This sheet content may change without any prior notice.

in the this sheet.


The local stresses which are developed in a pipe shell are calculated only. Trunnion or any attachment must be designed separatel

sses may be obtained from finite element software such as CAESAR II and added here. Usually in comparison with support load

EC VIII Div 2 should be referred for combined stress calculations.


on sheet. For designing a piping system, as a real engineering practice, it should be considered as mentioned in ASME BPVC SE

circumferential bending moment has been considered as membrane stress in the combined stresses.
d range of inputs and the methods limitations is important.
onsidered. So in calculation of stress at a place where no pad is used, pad thickness must be considered zero.
Issue Date: 4-July-15
B31.3

Structural C

gth (L, mm) 250


kness (tw, mm) 7
ngth (W, mm) 125
hickness (tf, mm) 4
Height (H,mm) 700
ness (Tp, mm) 6
nal Local Stress (Mpa) 98.61
ential Local Stress (Mpa) 54.19
nal Local Stress (Mpa) 98.61
ential Local Stress (Mpa) 54.19

Pad Thickness (mm) 6


Max. Circumferential Bending 7.05
Stress(Mpa)

Max. Circumferential Membrane 0.13


Stress(Mpa)

sus Web Length)


Web Length Increment 1
✘ Longitudinal Stress

✘ Circumferential Stress

SL_SUS
SC_SUS
SL_EXP
SC_EXP

320 340 360 380

us Flange Length)
Flange Length Increment 5
✘ Longitudinal Stress
✘ Circumferential Stress

SL_SUS
SC_SUS
SL_EXP
SC_EXP

350 400 450


350 400 450

Bending Stress Distribution)


Circumferential Momentat B(N.m) -80.55

Circumferential
Stress_SUS

Circumferential
Stress_EXP

100 120 140

Stresses Distribution)

SC_Bending_SUS
SC_Bend_EXP

140 160 180 200

Local Secondary Stress (QL)


Definition
SLb-QL: Longitudinal bending stress
SCb-QL: Circumferential bending stress
SLm-QL: Longitudinal membrane stress
SCm-QL: Circumferential membrane stress
: Non-uniform shear stress
: Uniform shear stress
SL-QL: Total longitudinal stresses

SC-QL: Total circumferential stresses

: Total shear stresses

SLb-QL (MPa) 0.00


SCb-QL (MPa) 7.05
SLm-QL (MPa) 0.00
Scm-QL (MPa) 0.13
(MPa) 0.00
(MPa) 0.00
SL-QL (MPa) 0.00
SC-QL (MPa) 7.18
(MPa) 0.00

Safty Factor Result

2.4 Pass

1558.0 Pass

7.2 Pass

28.8 Pass

thout permission.
e aware of the applied method's restrictions.
oreover some sheets and cells are unlocked and the
s. CALCSTRESS IS NOT RESPONSIBLE FOR

ny attachment must be designed separately.

Usually in comparison with support loads they are

sidered as mentioned in ASME BPVC SEC VIII

ned stresses.

st be considered zero.

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