Multimec MF 100 100110375 #GE182

Engine assembly

Assembly:2 Page:2
 Multimec MF 100 100110375 #GE182
Engine assembly

Item Part No. Description Standard designation Qty Units

100074236_1 Engine installation, Page 1/2
100074236_2 Engine installation, Page 2/2
100100623 Transmission cooling fittings
100098045 Fuel stop valve fittings
100057674 Fuel piping
100046193 Fuel pre-filter / water separator installation
100052877 Fuel pre-filter / water separator fittings
100074102 Air cleaner assembly
100030135 Exhaust pipe assembly
100047428 Exhaust silencer assembly
100074035 Expansion tank assembly
54825730 Engine Deutz TCD 2013 L4

Assembly:2 Page:2
 Multimec MF 100 100110375 #GE182
Engine installation, Page 1/2

29

27
15

34
40 41 42
7 28 9
14
8
1 37
6

47 48 44 42 40 41

39
2 45 46
43 31 33 56 42 57 58
43 39
13 3 26 64
49 51 52 62 24
52 51 50
54 11
68 61 23
67 63

66

65
39 43
21 31

71 70 41 39 44
44 39 43 30 55
25 51 52 53 43 44 39

Assembly:100074236_1 Page:2_1
 Multimec MF 100 100110375 #GE182
Engine installation, Page 1/2

Item Part No. Description Standard designation Qty Units

1 54825730 DIESEL ENGINE 1
2 100039246 POWERSHIFT TRANSMISSION 1
3 46081520 BRACKET 1
4 46081510 BRACKET 1
6 41950908 BRACKET 2
7 46117450 BRACKET 1
8 46117440 BRACKET 2
9 46117530 BRACKET PLATE 2
11 100028838 SHELTER 1
13 46118740 CHARGED AIR PIPE 1
14 46190680 FASTENING FLAT BAR 2
15 46190660 SIDE RUBBER 2
21 45952340 TOP HOLDER 2
23 46157380 INLET PIPE 1
24 46157400 FUEL PIPE 1
25 100002342 TRANSMISSION DIPSTICK ASSEMBLY 1
26 46157420 BRACKET 1
27 46154970 SUPPORT FLAT BAR 1
28 100046189 SUPPORT 1
29 46157100 BRACKET 1
30 46157110 SUPPORT 1
31 54923321 VIBRATION DAMPER 4
33 46081530 BRACKET 1
34 46190670 FASTENER 2
37 46190700 RUBBER PLATE 1
39 52110046 HEX NUT ST8.8ZN, M10, DIN934 20
40 52060175 HEX SCREW ST8.8ZN, M8X25MM, DIN933 16
41 52114311 LOCK WASHER M8X13MM, DIN25201 18
42 52110038 HEX NUT ST8ZN, M8, DIN934 24
43 52200045 WASHER STZN, M10, DIN125 22
44 52060233 HEX SCREW ST8.8ZN, M10X30MM, DIN933 14
45 52214285 LOCK WASHER M16X25MM, DIN25201 4
46 52062106 HEX SCREW ST8.8ZN, M16X30MM, DIN933 4
47 52064078 HEX SCREW ST8.8ZN, UNC 3/4"X50 8
48 52214020 LOCK WASHER M20X30MM, DIN25201 8
49 52062031 HEX SCREW ST8.8ZN, M12X40MM, DIN933 4
50 52062041 HEX SCREW ST8.8ZN, M12X50MM, DIN933 4
51 52117124 LOCK NUT ST8.8ZN, M12, DIN985 14
52 52200052 WASHER M12, DIN125 24
53 52062551 HEX SCREW ST8.8ZN, M12X130MM, DIN931 6
54 100058541 HOSE CLAMP AISI304, 70-90MM 2
55 100058542 HOSE CLAMP AISI304, 95-117MM 2
56 52060183 HEX SCREW ST8.8ZN, M8X30MM, DIN933 8
57 52200060 WASHER M14, DIN125 8
58 52200037 WASHER M8, DIN125 8
61 52450301 STRAIGHT THREAD CONNECTOR 8M16F82EDMXS 1
62 52450897 STRAIGHT THREAD CONNECTOR 8M14F8OMXS 1
63 52450566 STRAIGHT COUPLING 8HMTXS 2
64 54916556 HOSE FASTENER 2
65 56605272 HOSE COUPLING 1
66 52450483 STRAIGHT THREAD CONNECTOR 6-8F42EDMXS 1
67 56605249 HOSE COUPLING 1
68 52450350 STRAIGHT THREAD CONNECTOR 16-12F42EDMXS 1

FOLLOWING ITEMS NOT INCLUDED WITH

ASSEMBLY 100074236
70 100007089 RUBBER SUPPORT 6
71 100006228 ADAPTER RING 6

Assembly:100074236_1 Page:2_1
 Multimec MF 100 100110375 #GE182
Engine installation, Page 2/2

14 36 34

40 42 41 55
15
3 17 54

38

59 60

12

5.3 5.2 5.1 5

32 38
18
20 35 16 10
19 22 9

Assembly:100074236_2 Page:2_2
 Multimec MF 100 100110375 #GE182
Engine installation, Page 2/2

Item Part No. Description Standard designation Qty Units

3 46081520 BRACKET 1
5 54825770 COOLER COMPLETE 1
5.1 100111485 OIL CELL 1
5.2 100111484 AIR CELL 1
5.3 100111483 WATER CELL 1
6 41950908 BRACKET 2
9 46117530 BRACKET PLATE 2
10 46117430 BRACKET 1
12 46118700 WATER HOSE 1
14 46190680 FASTENING FLAT BAR 2
15 46190660 SIDE RUBBER 2
16 46118710 TOP WATER HOSE 1
17 46118730 CHARGED AIR PIPE 1
18 46118720 TOP WATER HOSE 1
19 52080819 PLUG R1/2" 1
20 46118520 INTERMEDIATE TUBE 1
22 52390200 USIT SEAL RING 21.5X28.7X2.5MM 1
32 46081540 BRACKET 1
34 46190670 FASTENER 2
35 46182070 FIXING PLATE 1
36 46190690 TOP RUBBER 1
38 54952030 HOSE CLAMP AISI430, 60-63MM 6
40 52060175 HEX SCREW ST8.8ZN, M8X25MM, DIN933 16
41 52114311 LOCK WASHER M8X13MM, DIN25201 18
42 52110038 HEX NUT ST8ZN, M8, DIN934 24
54 100058541 HOSE CLAMP AISI304, 70-90MM 2
55 100058542 HOSE CLAMP AISI304, 95-117MM 2
59 52060241 HEX SCREW ST8.8ZN, M10X35MM, DIN933 12
60 52214251 LOCK WASHER M10X16MM, DIN25201 16

Assembly:100074236_2 Page:2_2
 Multimec MF 100 100110375 #GE182
Transmission cooling fittings

18 16

21 20 19
2
13

14

15
4
5 7 1
10 8
6 9

16 17
11
7 5
12
3
12
Assembly:100100623 Page:2_3
 Multimec MF 100 100110375 #GE182
Transmission cooling fittings

Item Part No. Description Standard designation Qty Units

1 100083240 PRESSURE SWITCH ASSEMBLY 1
2 45980780 CONNECTOR FITTINGS 1
3 45980790 CONNECTOR FITTINGS 1
4 46080810 FASTENER 1
5 52455094 ANGLE COUPLING 16V6MXS 2
6 52450418 STRAIGHT THREAD CONNECTOR 4-6F5OMXS 1
7 52450350 STRAIGHT THREAD CONNECTOR 16-12F42EDMXS 2
8 52450178 STRAIGHT THREAD CONNECTOR 16-12F5OMXS 1
9 52451432 ANGLE COUPLING 4C6MXS 1
10 52451457 ANGLE COUPLING 16C6MXS 2
11 52450376 STRAIGHT THREAD CONNECTOR 8M18F82EDMXS 1
12 52451234 ANGLE COUPLING 8C6MXS 2
13 52455140 ANGLE COUPLING 12C5OMXS 2
14 52450459 STRAIGHT THREAD CONNECTOR 12F5OMXS 1
15 52451440 ANGLE COUPLING 12C6MXS 1
16 52114311 LOCK WASHER M8X13MM, DIN25201 4
17 52060167 HEX SCREW ST8.8ZN, M8X60MM, DIN933 2
18 52060118 HEX SCREW ST8.8ZN, M8X16MM, DIN933 2
19 52453321 STRAIGHT COUPLING 12F640MXS 1
20 52453057 STRAIGHT COUPLING 12G4MXS 1
21 52301280 O-RING NBR70, OD30X3MM 1

Assembly:100100623 Page:2_3
 Multimec MF 100 100110375 #GE182
Fuel stop valve fittings

1.1

Assembly:100098045 Page:2_4
 Multimec MF 100 100110375 #GE182
Fuel stop valve fittings

Item Part No. Description Standard designation Qty Units

1 100078946 MAGNETIC VALVE 1
1.1 100103929 SOLENOID COIL 1
2 100103920 STRAIGHT THREAD CONNECTOR 1
3 100098046 STRAIGHT THREAD CONNECTOR 1

Assembly:100098045 Page:2_4
 Multimec MF 100 100110375 #GE182
Fuel piping

1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

F U E L F I LT E R 3 u

F 1/2 -4
F 1/ 2 - 6

.
HS2

.
HS3

.
-H S 2
.
-H S 3

C C

OUT IN

FEED PUM P F U E L IN J E C T I O N P U M P
P R O J E C T I D : 1 00 11 0 88 3
R E L AT E T O :

D TA D
O P T IO N A L EL E C T R IC B L E E D I N G P U M P
INJE CTO R N O ZZL E S

-H S 8 F 3 / 8 -1 4
F 1 / 2 -4

. .
.

HS5
.
-H S 5

OUT
-P 1 7 a
-P 1 7 b
M
F 3 /8 - 4

E IN E
.

HS9
F 3 / 8 -4
.

.
-H S 9

HS10
.

F 1 /2-1 8
-H S 1 0

.
-H S 7 .
F 3 / 8 -1 2
.
HS6

.
-H S 6
-Z 8 1 3
-V 3 1 2
1 2
F F

4
R e p r od u c t io n , u s e o r d is c l o s u re t o t hi rd p a r t ie s w it h o u t e x p re s s a u t h o rit y i s st ric t l y f o r b id d e n .

J1
F 1 /2 - 2 0
W e r es e r v e a l l ri gh ts i n th is d oc u m e n t a n d i n th e info r m a tio n c o n ta in e d th e r e in .

-H S 1 P 7 .5

HS4
.

HS1
.
-H S 4
.

G G

-V 22 7
E M P T Y IN G

- VA 1
-V 3 1 3
-Y6 8

H H

2 H S 11 R E M O V E D . 2 8 . 1 2 .2 0 1 6 ETTEJKO D AT E 4 .3 . 2 0 1 3 M U LT I M E C M F 1 0 0 , G E 1 8 2 - G E 1 8 5
D E S IG N . HJu
100057674
FUEL SCHE M E
A P P. =S 02 SHEET 1
VER . CH AN G E D AT E NAM E S TA N D . D E U T Z 2 0 1 3 , M - S E R IE S 11 S h .
1 2 3 4 5 6 7 8 9 10 11 12

Assembly:100057674 Page:2_9
 Multimec MF 100 100110375 #GE182
Fuel piping

Item Part No. Description Standard designation Qty Units

HS1 54946357 FUEL HOSE L=1M
HS2 56039160 FUEL HOSE MSHA R1 S 1/2 S L=0,6M JIC 1
HS3 56039160 FUEL HOSE MSHA R1 S 1/2 S L=0,6M JIC 1
HS4 56039230 FUEL HOSE MSHA R1 S 1/2 S L=2,0M JIC 1
HS5 56039150 FUEL HOSE MSHA R1 S 1/2 S L=0,4M JIC 1
HS6 56039220 FUEL HOSE MSHA R1 S 1/2 S L=1,8M JIC 1
HS9 56039030 FUEL HOSE MSHA R1 S 3/8 S L=0,8M JIC 1
HS10 56039020 FUEL HOSE MSHA R1 S 3/8 S L=0,6M JIC 1
J1 54917430 HOSE CLAMP 1

Assembly:100057674 Page:2_9
 Multimec MF 100 100110375 #GE182
Fuel pre-filter / water separator installation

8
9
6 14 15 10

2 6

7 12 13 11

4 5

10 15 14 7

Assembly:100046193 Page:2_11
 Multimec MF 100 100110375 #GE182
Fuel pre-filter / water separator installation

Item Part No. Description Standard designation Qty Units

1 100052877 FUEL PRE-FILTER / WATER SEPARATOR FITTINGS 1
2 52450897 STRAIGHT THREAD CONNECTOR 8M14F80MXS 2
3 100043606 HAND PUMP 1
4 100044698 STRAIGHT THREAD CONNECTOR 8M14F80MXS AISI 2
5 52455200 ANGLE COUPLING 8C6MXSS AISI 1
6 52451234 ANGLE COUPLING 8C6MXS 2
7 100054846 STRAIGHT THREAD CONNECTOR 2
8 100056741 CONNECTOR 1
9 52453073 STRAIGHT COUPLING 8-8G4MXS 1
10 52117108 LOCK NUT M10 DIN985 8.8ZN 5
11 52117066 LOCK NUT M6 DIN985 A4-80 2
12 52060043 HEX SCREW M6X25 DIN933 A4-80 2
13 52200029 WASHER M6 DIN125 A4-80 2
14 52060258 HEX SCREW M10X40 DIN933 8.8ZN 5
15 52200045 WASHER M10 DIN125 ZN 10

Assembly:100046193 Page:2_11
 Multimec MF 100 100110375 #GE182
Fuel pre-filter / water separator fittings

1 3 2

4 5 6
6

10

3
4 5

9
7

1.1

11

Assembly:100052877 Page:2_12
 Multimec MF 100 100110375 #GE182
Fuel pre-filter / water separator fittings

Item Part No. Description Standard designation Qty Units

1 100042526 FUEL PRE-FILTER / WATER SEPARATOR 1
1.1 100045808 FUEL PRE-FILTER / WATER SEPARATOR ELEMENT 1
2 52450780 STRAIGHT THREAD CONNECTOR 8F50MXS 1
3 52451234 ANGLE COUPLING 8C6MXS 3
4 52453438 FITTING NUT 8BMTXS 2
5 52453727 REDUCTION COUPLING 8-6TRTXS 2
6 100014295 STRAIGHT THREAD CONNECTOR 8-10F5OMXS 2
7 52454220 STRAIGHT COUPLING 8-8F642EDMXS 1
8 56077280 NON-RETURN VALVE R1/2 0,025BAR 1
9 100029536 STRAIGHT THREAD CONNECTOR 1
10 52452315 L-FITTING 8R6MXS 1
11 57411910 SENSOR 1

Assembly:100052877 Page:2_12
 Multimec MF 100 100110375 #GE182
Air cleaner assembly

13 17

6 17 16 14 3

8
1.3
12 11 10 9 4

1.4
2
1
1.1 18

1.2 14
15
16

8 5

Assembly:100074102 Page:2_13
 Multimec MF 100 100110375 #GE182
Air cleaner assembly

Item Part No. Description Standard designation Qty Units

1 56052558 AIR CLEANER COMPLETE INCLUDE ITEMS 1.1-1.4 1
1.1 56052657 AIR CLEANER ELEMENT, OUTER 1
1.2 56052665 AIR CLEANER ELEMENT, INNER 1
1.3 100043672 END COVER 1
1.4 56052111 RUBBER VALVE 1
2 56052541 FASTENING CLAMP 1
3 56052566 RAIN COVER 1
4 46119200 INLET HOSE 1
5 45959090 INTERMEDIATE TUBE 1
6 46119210 BRACKET 1
7 54916690 PIPE HOLDER 1
8 54917299 HOSE CLAMP 3
9 45566220 FITTING 1
10 52200045 WASHER M10, DIN125 1
11 100018034 HEX NUT M10X1MM, DIN934 1
12 100061458 PRESSURE SWITCH 1
13 52114311 LOCK WASHER M8X13MM, DIN25201 1
14 52200037 WASHER M8, DIN125 4
15 52200235 FLAT WASHER ST5.8ZN, M8X24MM, DIN9021 2
16 52110038 HEX NUT ST8ZN, M8, DIN934 3
17 52060175 HEX SCREW ST8.8ZN, M8X25MM, DIN933 2
18 52060134 HEX SCREW ST8.8ZN, M8X40MM, DIN933 2

Assembly:100074102 Page:2_13
 Multimec MF 100 100110375 #GE182
Exhaust pipe assembly

IN3 3 15

IN IN1 1 4

5
IN4

3.1 3.2

8 7
12 13

16 IN5

IN2 2

IN6
11
10
14 9
6
IN7

Assembly:100030135 Page:2_14
 Multimec MF 100 100110375 #GE182
Exhaust pipe assembly

Item Part No. Description Standard designation Qty Units

1 46157450 EXHAUST PIPE 1
2 46157460 EXHAUST PIPE 1
3 54927116 EXHAUST PURIFIER 1
3.1 57828480 CLAMP 2
3.2 57984197 SEAL 1
4 100010904 HOSE CLAMP 4
5 45555580 OUTLET PART 1
6 35551560 FLANGE 1
7 52090404 HEX SCREW ST10.9, M8X30MM, DIN933 4
8 100017298 LOCK WASHER M8X16MM, DIN25201 4
9 52060241 HEX SCREW ST8.8ZN, M10X35MM, DIN933 4
10 52110046 HEX NUT ST8.8ZN, M10, DIN934 4
11 100017303 LOCK WASHER M10X21MM, DIN25201 8
12 52063989 HEX SCREW ST10.9ZN, M12X40X1.25MM, DIN961 1
13 100017302 LOCK WASHER M12X25MM, DIN25201 1
14 45713980 GRAPHITE SEAL 1

FOLLOWING ITEMS NOT

INCLUDED WITH
ASSEMBLY 100030135
15 100030135 EXHAUST PIPE INCLUDE ITEMS 1 - 14 1
16 100047168 EXHAUST SILENCER 1
IN 100030134 HEAT INSULATOR SET INCLUDE ITEMS IN1, IN2, IN3, IN5, IN6 AND IN7 1
IN1 51834650 HEAT INSULATOR 1
IN2 51834660 HEAT INSULATOR 1
IN3 51834310 HEAT INSULATOR 1
IN4 51834370 HEAT INSULATOR 1
IN5 100019371 HEAT INSULATOR 1
IN6 54612031 EXTENSION SPRING L=30 20
IN7 54612049 EXTENSION SPRING L=50 40

Assembly:100030135 Page:2_14
 Multimec MF 100 100110375 #GE182
Exhaust silencer assembly

7 10

7 8 9

1 11 12

4 6 9 8 7

9 8 7

Assembly:100047428 Page:2_15
 Multimec MF 100 100110375 #GE182
Exhaust silencer assembly

Item Part No. Description Standard designationQty Units

1 100047168 EXHAUST SILENCER 1
2 100040427 MOUNTING PLATE 2
3 100040428 BRACKET PLATE 1
4 100047346 EXHAUST PIPE 1
5 100047297 EXHAUST GUIDE 1
6 54916650 PIPE CLAMP M8 D106MM 1
7 52062023 HEX SCREW M12X30MM, DIN933 11
8 52200052 WASHER M12, DIN125 12
9 52117124 LOCK NUT M12, DIN985 7
10 52214269 LOCK WASHER M12X19MM, DIN25201 4
11 52060514 HEX SCREW M10X20MM, DIN933 2
12 52214251 LOCK WASHER M10X16MM, DIN25201 2

Assembly:100047428 Page:2_15
 Multimec MF 100 100110375 #GE182
Expansion tank assembly

17 16 1

4
1.1

15 11

1.2

9
12
10

14
18 19 20
7

3 2

13 21
6 5

Assembly:100074035 Page:2_16
 Multimec MF 100 100110375 #GE182
Expansion tank assembly

Item Part No. Description Standard designation Qty Units

1 54848710 EXPANSION TANK 1
1.1 100018578 CAP 1
1.2 100016550 CILICONE HOSE 1
2 54916680 PIPE HOLDER 2
3 46191540 RUBBER SEALING 4
4 100022194 SHELTER PLATE 1
5 55153490 LEVEL SENSOR 1
6 52390366 COPPER SEAL 1
7 46154670 FASTENER 1
8 56010762 EXPANSION TANK 1
9 46157500 RUBBER HOSE 1
10 54921860 HOSE L=0.8M
11 54921850 COOLER HOSE L=0.7M
12 54946357 FUEL HOSE L=1.0M
13 54917760 HOSE CLAMP D13-20MM 4
14 54917752 HOSE CLAMP D8-14MM 2
15 54917695 HOSE CLAMP D26-38MM 2
16 52060514 HEX SCREW ST8.8ZN, M10X20MM, DIN933 2
17 52214251 LOCK WASHER M10X16MM, DIN25201 2
18 52060233 HEX SCREW ST8.8ZN, M10X30MM, DIN933 6
19 52110046 HEX NUT ST8.8ZN, M10, DIN934 6
20 52200045 WASHER M10, DIN125 6
21 100039101 PROTECTION SLEEVE L=1.0M

Assembly:100074035 Page:2_16