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The Journal of Engineering

The 14th IET International Conference on AC and DC Power


Transmission (ACDC 2018)

Simulation of the magnetic coupling eISSN 2051-3305


Received on 28th August 2018
Accepted on 19th September 2018
phenomena in electric vehicle wireless E-First on 17th December 2018
doi: 10.1049/joe.2018.8667
charging www.ietdl.org

Zhong Zheng1, Ruya Song1 , Xiaohua Huang2, Jinxing Xu2, Chao Gao2
1BeijingKey Laboratory of High Voltage and EMC, North China Electrical Power University, Beijing, 102206, People's Republic of China
2ChinaElectric Power Research Institute, Beijing, 100085, People's Republic of China
E-mail: 17778027330@163.com

Abstract: In recent years, wireless charging technology for electric vehicles has aroused widespread concern in the industry.
The technology has the advantages of flexibility and convenience, safe operation and low maintenance cost, and is one of the
development trends of charging and discharging technology for electric vehicles in the future. The author summarises the
current research status from the most crucial aspects of the magnetic coupling structure of wireless charging systems of electric
vehicles, which are the transmission coil structure and the resonance compensation network. Finally, the author put forward the
urgent problem to be solved at present is the interoperation problem of the magnetic coupling mechanism in different technical
routes. Finally, a magnetic field analysis model based on finite element calculation is established, which provides a tool for the
interoperability research of magnetic coupling mechanism.

1 Introduction coupling structure of the wireless charging system of the electric


vehicle [7] is mainly reviewed from two aspects of the coil
Nikola Tesla, the earliest proponent of wireless power transmission structure and the compensation network structure.
in the world, has been called the father of wireless power The article puts forward that the urgent problem to be solved in
transmission. [1] Brown of Raytheon Company in the 1960s made the wireless charging system of stationary electric vehicle is the
a great deal of wireless power transmission research, which laid the interoperation problem of the magnetic coupling mechanism in
experimental foundation for wireless power transmission. In the different technical routes. This paper uses comsol simulation
1990s, Professor John Boys of the University of Auckland in New software to establish a magnetic field analysis model based on
Zealand conducted a great deal of research on electromagnetic finite element calculation, which provides a tool for the
coupling-induced wireless power transmission system, which interoperability research of magnetic coupling mechanism.
started the craze of wireless power transmission technology. In
June 2007, MIT successfully illuminated 60 W light bulbs about 2 
m away from the power source using electromagnetic resonance, a 2 Principle of magnetic-coupled resonant
technique known as WiTricity. [2] wireless power transmission technology
According to the different transmission mechanism, wireless In 2007, MIT's Professor Marin Soljacic team found that the
power transmission technology is mainly divided into two types of transmission distance can be further increased by adding a tuning
magnetic field coupling and electromagnetic radiation, the network at the transmitting end and the receiving end of a
magnetic field coupling mainly includes magnetic induction traditional magnetic-inductively coupled transmission manner.
coupling and magnetic coupling resonance, the electromagnetic When the excitation frequency in the circuit is equal to the natural
radiation mainly includes microwave radiation and laser [3]. The frequency of the circuit, the amplitude of the electromagnetic
magnetically coupled resonant wireless power transmission oscillation in the circuit will peak. [8] (see Fig. 1)
technology utilises the resonance principle of the coil so that the Electric vehicle wireless charging system works: Power
power can obtain larger power and higher efficiency when frequency AC through the rectifier circuit into DC, and then turned
transmitted at a medium distance, and the power transmission is into 85 kHz AC, through the primary compensation network [9] so
not affected by space non-magnetic obstacles [4]. Suitable for that the coil loop resonance. The high-frequency alternating current
electric vehicle wireless charging system [5], air gap, high in the transmitting coil generates an alternating magnetic field in
efficiency and high-power technical requirements [6]. It is widely the space, correspondingly, the AC voltage is induced in the
used in electric vehicle wireless charging system. receiving coil [10]. Through the secondary compensation network,
The car's motion status is mainly divided into two categories: the receive coil loop resonates [11]. At this point, the system has
static wireless charging system and dynamic wireless charging the maximum transmission power and efficiency. Finally, high-
system. The magnetic coupling structure of the static electric frequency AC through the rectifier circuit into direct current to
vehicle wireless charging system mainly includes the coil structure charge the battery [12].
and the compensation network structure. Here, the magnetic
3 Wireless charging system transmission coil
structure types
The transmission coil is a key component of the magnetic coupling
structure of a wireless charging system of an electric vehicle. The
performance of the transmission coil will determine the key
technical indicators such as transmission distance, power and
efficiency of the system. In the study of the type of coil structure,
Fig. 1  Magnetic coupling resonant wireless power transmission many research institutes at home and abroad have achieved
technology schematic remarkable results.

J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179 2174


This is an open access article published by the IET under the Creative Commons Attribution-NonCommercial-NoDerivs License
(http://creativecommons.org/licenses/by-nc-nd/3.0/)
Fig. 5  DDQ type coil structure
Fig. 2  American Oak Grove National Laboratory developed the disc-
shaped coil

Fig. 6  BP coil

Fig. 3  Disc-shaped coil structure

Fig. 4  DD type coil structure

The American Oak Forest National Laboratory [13] started the Fig. 7  Moon proposed by the Korea Institute of Science and Technology of
research and development of a wireless charging system for the three-coil coupling mechanism
electric vehicles from 2009. Using a disk-shaped coil structure as
Fig. 2, they developed an electric vehicle wireless charging system Further, the research team proposed a coil [15] of Bipolar Pad
with an output of 6 kW. Over 97% of the coil efficiency is achieved (BP) structure as shown in Fig. 6. The two coils in the BP coil are
at a transmission distance of 15 cm. The system is simple in decoupled from each other and can be controlled independently.
structure and stable in performance, but there is a problem that the The BP coil as the receiving end can increase the anti-offset ability
amount of magnetic core is large. of the system to obtain better lateral offset tolerance than the
In 2011, the Wireless Charging Technology Research Team of original circular coil coupling mechanism and greatly increase the
Auckland University of New Zealand conducted an optimised range of the effective charging area of the wireless charging
design of disk-shaped coil shape, coil width, disk size, core size system. When used as a transmitter, different control modes can be
and configuration. Finally, a disk-shaped coil mechanism as shown used for different load coil structures [16].
in Fig. 3 is designed. Magnetic flux distribution in all directions, On the basis of the disk-shaped coil, Moon [17] at the Korea
anti-migration ability. Academy of Science and Technology introduced a small repeater
In 2013, the research team combined the advantages of a flux coil placed coaxially to the transmitting coil into the system. On
tube with a disk-shaped coil structure and proposed a two-coil, the one hand, the transmission distance of energy is improved; on
side-by-side magnetic induction coupling mechanism [14]. Arrange the other hand, the coupling coefficient is increased and the
the two coils in series side by side so that the currents in the two transmission efficiency is correspondingly improved. The system
coils are in the opposite direction. Known as the DD-type coil, this achieves more than 95% DC–DC efficiency under the transmission
single-sided flux-type coupling mechanism greatly improves the distance of 20 cm. However, there is no in-depth design and
coupling coefficient. Its structure is shown in Fig. 4. optimisation of the anti-offset ability of the system (see Fig. 7).
Although the disk-shaped coil and the DD coil can achieve Takanashi, Saitama University, Japan [7] adopted a coil
efficient transmission under ideal conditions, there is actually a structure different from a disk-shaped or DD-type coil. He
misalignment of the transmitting and receiving coil due to the proposed a flux tube coil based on an H-shaped core as shown in
parking position offset. To solve this problem, the University of Fig. 8 and developed an electric vehicle wireless charging system
Auckland proposed DDQ coil structure. Add a Q coil to the DD with 3.3 kW output power. Since the main magnetic flux of the
coil. DD coil and Q coil orthogonal, respectively, the magnetic flux tube coil is horizontal, the biggest advantage of the system is
field generated by each other. Two coils are output, the output after that it has a strong anti-offset ability in the horizontal direction and
rectification and then in parallel (see Fig. 5).

J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179 2175


This is an open access article published by the IET under the Creative Commons Attribution-NonCommercial-NoDerivs License
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Fig. 11  S-S

Fig. 12  S-P


Fig. 8  Japan Saitama University developed H-type coupling mechanism

Fig. 13  P-S

Fig. 14  P-P


Fig. 9  DLDD winding method and coil structure

Fig. 15  Juan L. Villa et al proposed (SP)/(S) compensation topology

Fig. 10  The expansion arm core structure and winding hybrid structure
(a) Expansion arm core structure, (b) Winding hybrid structure

a compact structure. System efficiency up to 90% at 20 cm


transmission distance. Fig. 16  LCL-LCL resonance compensation structure proposed by the Boys
Chongqing University will be four D-coil series, known as the team
DLDD structure. The structure of the coil is shown in Fig. 9. The
structure has a good anti-offset capability, when the coil size of 60  structure of wireless charging system, the output power of 30 kW,
cm × 60 cm, horizontal offset 20 cm, the transmission efficiency is air gap 10 cm, the maximum efficiency of 92% of the system.
still 82.3%. In addition to the above four basic compensation networks,
Nanjing University of Aeronautics and Astronautics and ZTE researchers also improved and optimised the compensation
new energy vehicles cooperation has put forward with the network according to actual needs, and designed other types of
expansion arm core structure and winding hybrid structure, compensation networks [19]. Juan L. Villa et al., University of
respectively, as shown in (a) and (b) below. Fig. 10a uses two Zaragoza, Spain, designed a series/parallel (SP)/series (S)
large-area magnetic core as a pole, reducing reluctance. Fig. 10b is compensation topology for the problem that the degree of coil
added in the middle of Fig. 10a a solenoid winding. Increase the alignment affects the transmission performance of the WPT
coil coupling coefficient. The structure of Fig. 10b is applied to system. Its structure is shown in Fig. 15. The structure combines
ZTE new energy vehicles, charging efficiency over 90%. the characteristics of S/S and P/S two structures. Suitable for
wireless mobile charging system that may appear serious
4 Wireless charging system compensates misalignment. However, under the conditions of maximum power
transmission, the transmission efficiency of the WPT system is low
network topology when the primary side adopts the series compensation topology.
Compensation network is also a key part of wireless charging University of Auckland Boys team [16] proposed a unit power
system for electric vehicles [18]. According to the resonant factor receiver, the use of LCL-LCL resonant compensation
capacitor and the coil, connection can be divided into four basic structure of the WPT system so that the transmitter coil current
compensation circuit, namely Series-Series (S/S), Series-Parallel remains constant and always in the maximum excitation state, very
(S/P), Parallel-Series (P/S) and Parallel-Parallel (P-P)(see Figs. 11– suitable for one to many, a number of vice Edge of the power
14). supply occasions. The LCL resonant compensation structure at the
Research institutes at home and abroad have done a great deal receiver enables constant current output and unity power factor,
of research on the resonance compensation network. and the transmitter inverter only needs to provide the active power
Korea Institute of Science and Technology designed wireless required by the load. At the same time, the resonant frequency is
charging system using (S/S) structure, the output power of 27 kW, constant. Has nothing to do with the coupling coefficient, nor with
air gap 20 cm, the system maximum efficiency of 74%. At the the load. The structure shown in Fig. 16.
same time, Juan L. Villa, University of Zaragoza, also used this Tongji University believes that only the charge current of the
compensation topology to design a wireless charging system with LCCL-LCCL topology does not change with the load. This feature
an output of 2 kW and an air gap of 15 cm with a maximum system of LCCL-LCCL facilitates optimal charge strategy control (such as
efficiency of 82%. Japan's Waseda University designed using (S/P) constant current charging, constant power control, etc.) for power
batteries in different charging stages. The resonant compensation

2176 J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179


This is an open access article published by the IET under the Creative Commons Attribution-NonCommercial-NoDerivs License
(http://creativecommons.org/licenses/by-nc-nd/3.0/)
Table 1 Transmission coil 3D space model parameter table
Primary Secondary
structure structure
wire cross-sectional area, 1 × 10−6 1 × 10−6
m2
Fig. 17  LCCL-LCCL resonance compensation structure of Tongji number of turns of the coil 8 10
University conductivity, S/m 6 × 10−7 6 × 10−7
Frequency, Hz 85,000 85,000
input current, A 20 /
coil centre point 0, 0, −4.9 0, 0, 4.9
coordinates (xyz), cm

Fig. 19  Resonance compensation network circuit

circuit-based modelling. Analyse and calculate the magnetic field


Fig. 18  Three-dimensional model of a magnetically coupled structure of the magnetic coupling structure.
The three-dimensional model of the magnetic coupling structure
inductance of the topology on the primary side and the secondary is established in the magnetic field interface (as shown in Fig. 18).
side can provide two degrees of freedom for designing the For the parameter settings, see Table 1.
electromagnetic coupling mechanism for system design. Therefore, From the bottom up are the primary shielding aluminium plate,
the LCCL-LCCL resonance compensation structure of this primary ferrite core, primary coil, secondary coil, secondary ferrite
resonant topology as a wireless charging system of electric vehicles core and secondary shield aluminium plate.
electromagnetic coupling mechanism of the main topology (see In the circuit interface to build resonant compensation network
Fig. 17). topology, the circuit is shown in Fig. 19 and the parameters are
Domestic and foreign research institutes have conducted a shown in Table 2
certain degree of researches on the influence of various The use of magnetic field and circuit interface to the
compensation network electrical parameters on the output transmission coil structure model and resonance compensation
characteristics of the system. The compensation topology for network linked to calculate the distribution of the magnetic field
wireless charging of electric vehicles has advantages and (Figs. 20–26) and its coil parameters as shown in Table 3.
disadvantages, and adaptability to different charging needs. At In order to clearly see the distribution of the magnetic field, the
present, the influence of the primary and secondary sides adopting curves of the middle line of the model along the XYZ direction are,
different resonance compensation network topologies on the output respectively, made as shown in Figs. 27–29. Then the three curves
performance of the system has not yet been studied in depth. As a in the same coordinate system are drawn, the relationship between
result, research institutes have also failed to agree on the choice of the numbers of relations is shown in Fig. 30.
compensation network. Through this model, we can intuitively see: the magnetic field
distribution on the ferrite core is denser, indicating that the ferrite
5 Issues that need resolving has a good magnetic focusing effect, which is conducive to the
coupling of the transmission coil at both ends. As can be seen from
For the magnetic coupling structure of the wireless charging the four graphs, due to the effect of the ferrite and the aluminium
system of electric vehicles, there is no research on compatibility of plate, the magnetic flux density in the region other than the
the magnetic coupling structure of different technology routes at transmission coil is small. It can be concluded that the transmission
home and abroad. Therefore, the interoperability problem of the coil leakage of magnetic field to the outside world less, ferrite core
magnetic coupling mechanism with different technical routes is a and aluminium plate played a very good magnetic field shielding
problem to be solved urgently in the wireless charging system of effect. It can be seen from the curve along the XY direction that the
the electric vehicle. To solve this problem, we must start from two magnetic flux density in the place where the coil is distributed is
aspects. First, to solve the problem of compatibility of the coils of much higher than that in the place where no coil is distributed. It
different technical routes; second, to solve the compatibility can be seen that the coil distribution has a decisive effect on the
problem of the resonant compensation network topologies with magnetic field distribution. From the curve along the Z direction, it
different technical routes. This article provides a way to solve the can be seen that the magnetic flux density near the secondary coil
problem. is higher than the magnetic flux density near the primary coil
because the area of the secondary coil is much smaller than that of
6 Magnetic field analysis model based on finite the primary coil. From the comparison chart of the three curves in
element calculation the same coordinate system, it can be seen that the magnetic flux
density along the Z direction in the model line is far less than that
COMSOL Multiphysics is a multiphysics engineering simulation in the XY direction. This is due to the fact that the coil is a toroidal
platform integrating electromagnetic, structural mechanics, coil with no coil distribution at the centre. In addition, detailed
acoustics, fluid, heat transfer and chemical engineering. One of the electrical parameters of the coil can be obtained with this model.
‘AC/DC modules’ can be used to understand and predict the Can form a contrast with the experimental data complement each
magnetic field distribution of the magnetic coupling structure and other to ensure the reliability of the data.
power loss. All modelling equations in the platform are based on By adjusting the model parameters, we can calculate the
the Maxwell's equations or their subsets and combined with many magnetic field distribution and the output parameters of the
material laws. The model built has set two predefined physics magnetic coupling structure of various technical routes. Reference
interfaces for magnetic and electrical circuits, combining fully to these parameters can be more targeted for magnetic coupling
distributed electromagnetic field modelling with a simplified structure interoperability test platform to build, on the contrary, you
J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179 2177
This is an open access article published by the IET under the Creative Commons Attribution-NonCommercial-NoDerivs License
(http://creativecommons.org/licenses/by-nc-nd/3.0/)
Table 2 Resonance compensation network circuit parameters
C1, pF L1, uH R1, Ω C2, pF L2, uH R2, Ω
81,645 42.941 0.368 150,721 23.261 0.5

Fig. 20  Overall magnetic field distribution

Fig. 21  Primary magnetic field distribution Fig. 24  Secondary coil magnetic field distribution

Fig. 22  Primary ferrite core magnetic field distribution Fig. 25  Magnetic field distribution diagram of secondary ferrite core

Fig. 23  Primary shielding aluminium magnetic field distribution Fig. 26  Secondary shield magnetic field distribution

can also use the experimental test data to correct the model, the Electromagnetic vehicle wireless charging system magnetic
model closer to the actual situation. Therefore, this model provides coupling structure is a complex non-linear system. Further
a train of thought for the study of the interoperability of magnetic performance improvement requires further exploration and analysis
coupling structures. on the issues of essential science and common technology systems.
We can conclude a more universal technical solution. This paper
7 Conclusion summarises the current status of the magnetic coupling structure of
the static electric vehicle wireless charging system. The current
research progress is summarised and summarised from two aspects

2178 J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179


This is an open access article published by the IET under the Creative Commons Attribution-NonCommercial-NoDerivs License
(http://creativecommons.org/licenses/by-nc-nd/3.0/)
Table 3 Output parameter table system, the compatibility of the magnetic coupling structure of
Primary coil Secondary coil different technical routes will become the main focus of future
inductance, uH 42.941 23.261 research.
coil power, W 73.650 28.689
reactance, Ω 22.933 12.423 8 Acknowledgment
admittance value 699.9 – 43593i −3234.4 – 43593i Supported by the National Key R&D Program of China
Φ, Wb 7.72 × 10−5 5.95 × 10−5 (2016YFB0101900) Project supported by State Grid corporation of
China Science and Technology Project (DG71-16-003)

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Fig. 29  Model line along the Z direction

Fig. 30  Comparison of three curves in the same coordinate system

of the transmission coil structure and the topology of the resonant


compensation network. For static electric vehicle wireless charging

J. Eng., 2019, Vol. 2019 Iss. 16, pp. 2174-2179 2179


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