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MGE 13.

2 | Profile finishing – Quick & Easy ith MTpro  Profile finishing – Quick & Easy | MGE 13.2
hop or w
u ra ti o n in the eS 
fig
Easy con .com/sho
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o s chrexroth
www.b

Standard profile finishing Quick & Easy profile finishing


Basic mechanic elements
Bosch Rexroth AG

Basic mechanic elements 13.2


Postfach 30 02 07
70442 Stuttgart, Germany
Order syntax for through-holes, blind holes, standard milling
www.boschrexroth.com
Material number / length / slot designation = finishing at profile start / finishing at profile end; ...

Logical structure of the order key


Order syntax for threads
Material number / length / Z = Mx at profile start / Mx at profile end B Profile
Profil
Material number / length / [slot designation = finishing; parameter set] A E C
Groove
Nut
Q& Parameter
Parameter
D Bestellen
Order
Standard profile finishing

Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10 Example: Profile 45x90L with through-hole D17


Find your local contact person here:
in slot B www.boschrexroth.com/contact
Through-hole D5.8 D7.8 D9.8
B
for corner connections with A

p
central bolt
5,8
7,8
C
10 9,8
15
p/2
3 842 993 662 / 393 / B = D17/-
Through-hole D8 D11 D17 F
D
for bolt connectors and Material number Length Standard profile finishing
quick connectors
8
11
17 D17 through-hole in slot B Z E 13.2
10
18
22,5

Blind hole DB8 DB11 DB17

HT
18,5

p
for longitudinal end
22

connectors and quick 17


8 22,5
connectors in closed 11
profiles 10
18 Standard profile finishing Individual profile finishing
p 40 45 50 60
HT 31 34 36 41 ff Through-hole drilling D ff Hole drilling DI
ff Blind hole drilling DB ff Drilling sequence DIS
Thread M6 M8 M12
M6

M8

M12
ff Thread cutting M ff Cross milling MT
in all central holes
for accessories ff Standard milling F1 ff Cross milling sequence MTS
30
55 ff Lengthwise milling MI
40
M16
ff Lengthwise milling sequence MIS
M16

ff Miter cut S1 / S3

115

Standard milling F1 50
for cross connectors 20 You can configure your profile really quickly and easily in the Rexroth eShop or with the
profile configurator in MTpro
18

Minimum profile lengths (mm) for standard profile finishing on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17

www.boschrexroth.com
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11 The data specified above only serves to describe the product.
D17/ 60 90 170 70 80 90
No statements concerning a certain condition or suitability for a certain
Note: In the case of clashes with the values in the order table, the larger DB17 application can be derived from our information.
F1 60 110 170 90 90 80 3 842 540 392 (2017-08) The information given does not release the user from the obligation of own
value applies. © Bosch Rexroth AG 2015 judgment and verification. It must be remembered that our products are
Subject to technical modifications! subject to a natural process of wear and aging.
Bosch Rexroth AG, 3 842 540 392 (2017-08)  Bosch Rexroth AG, 3 842 540 392 (2017-08)
60 35
A A

9,8
F B

22,5
pro
0-2 MGE 13.2 | Explanations – Quick & Easy MGE 13.2 | Profile finishing – Quick & Easy or with MT  Profile finishing – Quick & Easy | MGE 13.2
e eShop
E C

fi g u r a t ion in th 
n
Easy co
D
p
om/sho
rexroth.c
A A

.b o s ch
www F B

Explanations Drilling DI, drilling sequence DIS Lengthwise milling MI, lengthwise milling sequence MIS

12,5
E C

393
50 D
6090
A A
393

9,8
F B

22,5
A A

Material number / length / [slot designation=DI; PS=…; OS=…; DM=…; HT=…]; […] Material number / length / [slot designation=MI; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…]; […] F
E B
C

Presentation Explanation Material number / length / [slot designation=DIS; PS=…; OS=…; DM=…; HT=…; SN=…; SD=…]; […] Material number / length / [slot designation=MIS; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…; SN=…; SD=…]; […]

12,5
D
E C
Product available for delivery as:
40x40 HR L (mm) No. 50
60 35
393
53 D
–– Single component of variable length, e.g. End finishing Parameter Order example for profile
End finishing Parameter Order example for profile 45x90L 393 45x90L
90 A A
1 pcs 50 … 6000 3 842 993 256 / L
Order: 1 x 3 842 993 257 / 785

9,8
Hole DI PS Center point of hole Lengthwise milling MI PS Starting point of milling F B

22,5
393
1 pcs M12 M12 110 … 6000 3 842 993 257 / L Delivery: 1 x 40x40 HR with M12 profile finishing on both sides, 60
393
80 10
PSmin = DM/2 + 3 mm; PSmin = 8 mm

22,5
3 A A 15
20 pcs 6070 3 842 529 381 L = 785 mm E C

HT
A A
PSmax = L - (DM/2 + 3 mm) PSmin = 60 mm on the underside of the profile

9,8
–– Delivery unit ( : here 20 pcs) of fixed length, e.g.
F B

22,5
F D B
OS Offset starting point (optional) (see order tables for guidance)

DM

55
Order: 1 x 3 842 529 381 A A

R5
Select OS so that the hole
E C
OS Offset starting point (optional) E C
Delivery: 20 x 40x40 HR (without profile finishing), L = 6070 mm DM F B
does not cut through any slot edges D
OS(-) D

PS

12,5
M12 M12 Notes on profile finishing, see Section 2.

3
393
DM DM hole diameter DM; see table. 3 842 993 662 / 393 393
60 35
/ DM Milling width 3 842 993 80
662 / 393 /393 10
E C

The product is delivered in packaging units ( : in this case 20 units); [B=DI; PS=60; OS=22.5;
A
DM=9.8]
A 60
1550
50/50 Slot ESD No. OS(-) OS(+)
A
DMmin = 8 mm; [B=MI; PS=15; OS=22.5;AA
DM=55; HT=10; PE=80;
AD
A
i.e. the order quantity must at least equal the specified quantity or a HT Depth of hole (optional) 90

9,8
9,8

RG

9,8
F B
DMmax = profile width/height - 6 mm RG=5]

22,5
F B 393

22,5
Bracket (standard) 10 20 3 842 530 381 FF BB

15 22,5
PS( 8)
ESD

multiple of it; differing quantities will be rounded up Through-holes made if no information

PE
At least 3 mm of profile must remain on both

PS( 8)
A A
Order examples: provided E
E C
C
R4

RG
PE
EE C
C
sides
–– Order: 1 x 3 842 530 381 – delivery: 20 x bracket 50/50 HTmax, see table D
D
F B
85 D
HT Depth of milling. D

12,5
–– Order: 20 x 3 842 530 381 – delivery: 20 x bracket 50/50 Drilling sequence DIS PS, OS, As for DI hole drilling A
393 A DM
393 E C
–– Order: 30 x 3 842 530 381 – delivery: 40 x bracket 50/50
60 35
OS(+) HTmax = 5.5 mm (slot 6 mm)
DM, HT A F A B 3 60
5045
35
A 53 AD
HTmax = 9.0 mm (slot 8 mm) S1
45 S1

9,8
90
SN Number of finishes

12,5

9,8
F B

22,5
393
HTmax = 12.5 mm (slot 10 mm) F B

22,5
E C
For order tables without the column , the following applies: =1 SNmax = INT((L - 3 - PS - DM/2) / SD) + 1 393
Threaded sleeve No. PE End point of milling
S4 S2

SD (DM+3)
50 E D C 80 10

3
Order examples: E C

22,5
SD Distance between adjacent finishes 90
PEmax = L - 8 mm
15
3 842 504 790 393 D A A
–– Order: 1 x 3 842 504 790 – delivery: 1x threaded sleeve incl. SDmin = DM + 3
S3
D

3 842 993 662 / 393 /A A


A A 8 mm ≤ PE - PS ≤ 100 mm F B
fastening material (FS) enclosed with the product for peripheral A A

RG

55
[B=DIS; PS=60; OS=22.5; DM=9.8; SN=4;FF SD=35] Radius of milling geometry

R5
B
mounting B F
E
B
C
RG = 3 mm; 4 mm; 5 mm; 8 mm

12,5
12,5
1. Profile with slot width 6 mm, 8 mm, 10 mm; all modular

12,5
E
E C
C D
E C
6 8 10
dimensions Permissible hole diameters, permissible hole depths (in mm) 50
Lengthwise milling PS, OS, As for lengthwise milling MI 393
D 10
50 53 D 5080
2. Accessories suitable for mounting on profiles with the specified DM 5.8 6.4 7.8 8.0 90
8.4 90 9.8
393 11.0 17.0 sequence MIS DM, HT, 15 90
D

393 A A
393
slot width; all modular dimensions PE, RG
HTmax 40.0 45.0 45.0 45.0 45.0 50.0 60.0 75.0

HT
393
393
A A F B
80 10 A A
60
1. Profile with slot width 10 mm; modular dimensions: 40 mm, SN

22,5
10 10 10 10 10 10 10 10 CAUTION: If HTmax is not sufficient to drill through the profile, you must order two opposite bores!15 A
A F A
A
B Number of finishes R4 FE B
45 mm, 50 mm, 60 mm

12,5 15
C

9,8
SNmax = INT(L - 8 - PE / SD) + 1
Cross milling MT, cross milling sequence MTS

12,5
50 F B

5522,5
40 45 60 F B
2. Accessories suitable for mounting on profiles with the specified E C 85
E
D
C

R5
slot width and modular dimensions 50 393 53 E D C
SD
393
6090
E C Distance between adjacent finishes 3 842 993
50 662
/ 393 / 53 D

SD
490
393 RG 5 45
A A
D S1 S1
SDmin = (PE - PS) + 10

PS( 8)
D [C=MIS; PS=15; DM=15;
393 HT=10; PE=80; RG=4;
Conductive material version in accordance with DIN EN 61340-5-1;

9,8

10
393

PE
393 F B 393

22,5
Material number / length / [slot designation=MT; PS=…; HT=…; PE=…]; […] 80 10 SN=2; SD=85]
suitable for use in ESD-sensitive areas 1560 35 80 10

22,5
A S4 S2

22,5
A 15
A
Material number / length / [slot designation=MTS; PS=…; HT=…; PE=…; SN=…; SD=…]; […]
A A
E C A A

9,8
ESD
F B

15 5522,5
F B S3
D F B

R5
Suitable for use in clean rooms
Miter cut

55

R5
R4 393 E
E
C
C
End finishing Parameter Order example
60 35 for profile
A 45x90L A
D
E C

85 D
Cross milling MT PS Starting point of milling
D

9,8
393
A
F
A
B 393

22,5
80 393 10
PSmin = 8 mm; PSmin = 60 mm on the underside 15 F B
80 10

HT
45 15
Profile finishing required (drilling, thread cutting, milling) of the profile
A
S1
45 E
A
S1
C A A
Material number / length/[FS=side; DG=miter angle]; [BS=side; DG=miter angle]

12,5
EF CB
HT Depth of milling S4
D
S2
F B

50
R4
A A
HTmax = 5.5 mm (slot 6 mm) D
R4

15
90 E C

15
E C
393

PE-PS
The centering tab can be broken off for offset assembly or assembly HTmax = 9.0 mm (slot 8 mm) F B
End finishing Parameter Order example for
85 profile 45x90L
85

100
S3
D
D
HTmax = 12.5 mm (slot 10 mm)

12,5
at an angle to the profile slot. 3 842 993 662 / 393 393
/A A
Miter cut FS Front side

PS( 8)
E C
393
PE End point of milling [D=MT; PS=50;
4 HT=12.5; PE=90] F B

PE
505 S1
45 S1
S1, S3 – profile side on which the miter cut 45
D S1
45 S1
PEmax = L - 8 mm; 8 mm ≤ PE - PS ≤ 100 mm 90

12,5
393 begins
DG BS
E C
Screw with Torx profile S4 S2
Cross milling sequence MTS PS, HT, As for cross milling MT 50 A 53 A
D BS Back side S4 S2
90
PE 393 S1, S3 – profile side on which the miter cut

HT
F S3 B
Weight SN Number of finishes S3 begins
S3

150
393
[kg]

12,5
80 10

L
SNmax = INT((L - 8 - PE) / SD) +1 E C

22,5
15
50
A
53
A DG Miter bracket
D
Permitted loading (N) SD Distance between adjacent finishes 90 F B DG > 0 3 842 993 662 / 393 /
393
SDmin = (PE - PS) + 10 S1 [FS=S3; DG=45]; [BS=S3; DG=45]

SD
The angle is always specified as a positive

55
DG

R5
Fmax

PS( 8)
393
3 842 99380662 / 393 / E 10 C value. Note the maximum permissible miter

PE

10
FS

22,5
15
[D=MTS; PS=50; HT=12.5;
A PE=90; SN=4; SD=53]
A
D
angle (see order tables)
393
80 F 10 B
Bosch Rexroth AG, 3 842 540 392 (2017-08) Bosch Rexroth AG, 3 842 540 392 (2017-08) 15  Bosch Rexroth AG, 3 842 540 392 (2017-08)

55

R5
A A
E C
F B
 Table of contents | MGE 13.2 1-1


Introduction 1

Strut profiles 2

Connection elements 3

Joints 4

Air-supply elements 5

Feet and wheels 6

Fixing of surface elements 7

Doors and fittings 8

Accessories for protective devices 9

Protective barriers and partition walls EcoSafe 10

Uncompromisingly flexible: the assembly system from its Installation elements 11


inventor
Work environments are more efficient the more they Elements for manual movement 12
are customized for their specific purpose. From
Linear guides 13
frames, enclosures, special and series-production
machinery and ESD-conductive systems to
Tools 14
workstations or lines for material supply and linking,
Bosch Rexroth’s ultra-flexible assembly system offers 15
FiFo station
quick, complete solutions for any tasks in any industry.
Components for lateral guides 16
First introduced by Bosch over 30 years ago, today
our modular system encompasses well over 1,500 Components for ESD applications 17
parts. The idea is attractively simple: the system is
based on aluminum profiles with an “endless” Sensors and switch brackets 18

longitudinal slot.
Technical data 19

With systematic enhancements, customer-oriented


Material Number Overview 20
services and comprehensive service support,
including free-of-charge planning software, our 21
Index
modular system offers everything you need for
efficient working environments.

Bosch Rexroth AG, 3 842 540 392 (2017-08)


1-2 MGE 13.2 | Modular system

The Rexroth modular system –


safe, reliable and customized

Use our extensive range of products to save


working time and costs effectively.

ff Short planning timescales


ff Quicker assembly
ff Highly flexible conversion and extension options
ff Ready-to-use, corrosion-protected surfaces
ff Reusable components
ff Worldwide availability

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Our comprehensive range | MGE 13.2 1-3


The versatile comprehensive range 1

3
Over 100 different profile cross-sections with perfectly
adjusted modular dimensions as well as versatile connection 4
elements and accessories enable you to turn any idea into reality.
5

10
Strong profiles – the economical choice for any load
scenario! 11
ff Light profiles
ff Heavy-duty standard profiles 12
ff Profiles with closed slots
ff Round profiles for an attractive design 13
ff Innovative special profiles for special applications
14

15
Sturdy connecting systems – the Rexroth connectors
hold really firmly and securely! 16
ff Bracket
ff Joints 17
ff Cubic connectors
ff Bolt connector 18
ff Quick connector
ff … 19

20
Matching accessories for the profile system – easy to fix
in the profile slot or central hole!
21
ff Hinges, sliders
ff Clamping elements
ff Feet and rollers
ff Installation and air-supply elements
ff Cover and mounting rim profiles
ff …

Bosch Rexroth AG, 3 842 540 392 (2017-08)


1-4 MGE 13.2 | Solutions

Application-oriented solutions
for all sectors

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Solutions | MGE 13.2 1-5


A convincing concept for providing solutions for all sectors, 1


from the automotive industry to safety equipment, logistics,
automation, electronics or exhibition stand construction. 2

10

11

12

13

14

15

16

17

18

19

20

21

Bosch Rexroth AG, 3 842 540 392 (2017-08)


1-6 MGE 13.2 | Planning, network, people to contact

Maximum planning certainty due


to professional, worldwide network

Comprehensive experience, in-depth know-how and reliable


production capacities ensure timely and speedy supply.

Reliable worldwide availability


ff Dealers, systems providers and regional and national
subsidiaries are always near at hand for you – worldwide
ff Highly efficient central warehouse in Stuttgart
ff Local warehouses at Rexroth sites
ff 'Made to measure' production capacities

On-time, speedy supply


ff All components available
ff Pre-assembled modules, complete frames
ff Prompt delivery and excellent adherence to deadlines

Professional point of contact


ff Personalized advice
ff Comprehensive services
ff Local sales partners
ff Highly skilled experts

Find your point of contact within the Rexroth Sales and


Service organization at the click of a mouse:
www.boschrexroth.com/adressen-dcl

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Planning, building, using | MGE 13.2 1-7


Specific planning, efficient building, 1

versatile use 2

3
Bosch Rexroth's high-performance aluminum modular system allows
you to create secure, complete and transparent solutions for improving work productivity. 4

Secure
6
ff Strong profiles which withstand strong forces
ff Well designed connecting systems
ff Anti-torsion elements and positioning aids 7
ff All systems ESD-conductive
ff Guaranteed performance data 8

10
Reliable
ff Standardized components 11
ff Low planning workload
ff Systematically matched elements 12
ff Short assembly times with few tools needed
ff Durable and corrosion-resistant 13

14

15
Customized
ff For all sectors 16
ff Reusable components
ff Scalable/extendable 17
ff For technical and design solutions
ff Can be combined with transfer systems, Varioflow, 18
Manual Production Systems, MGE linear guides, EcoSafe
ff Quick & Easy customized finishing 19

20

21

Bosch Rexroth AG, 3 842 540 392 (2017-08)


1-8 MGE 13.2 | Planning software

MTpro – planning software

Unlimited combination options together with


simple planning and ordering as well as excellent
adherence to deadlines allow you to achieve perfect results.

This especially user-friendly software speeds up and ff Complete product information


simplifies the planning of application-specific frames, ff CAD library
enclosures and workstations. ff Quick & Easy configurator
The entire ordering process can also be done in next to no ff Profile deflection calculation
time. And the data can be transferred to your CAD or VR ff Conversion of profile drawings
(Virtual Reality) environment via a CAD interface. The ff Quick and simple planning in the layout designer
program offers the following functions and full content in
seven languages (en/de/fr/es/it/ja/zh):
Catalog: 3842539057
www.boschrexroth.de/mediadirectory

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Catalogs | MGE 13.2 1-9


Product range – assembly technology 1

3
Many years of experience, robust products and innovative technology are the hallmarks
of Bosch Rexroth's assembly systems. You can find more information on our products in 4
our product catalogs and on our webpages.
5

Catalog: 3842538281 Catalog: R999000402 10


www.boschrexroth.de/ www.boschrexroth.de/
mediadirectory mediadirectory 11

Manual Production Systems (MPS) VarioFlow plus 12


Economic success relies not only on lean, waste-free With VarioFlow plus, Rexroth offers you a high-performance,
processes, but also on ergonomically designed workstations. standardized and versatile conveyor system for use in the 13
With MPS you have a production system that places equal food & packaging and the healthcare fields as well as in
importance on both lean production and ergonomics. automotive & electronic assembly lines and machine linking 14
applications.
15

16

17

18

19

Catalog: R999000396 Catalog: 3842540380 20


www.boschrexroth.de/ www.boschrexroth.de/
mediadirectory mediadirectory 21

TS 2plus TS 5
As well as a range of conveyor media including polyamide The TS 5 transfer system with king shaft transports loads
belts, toothed belts, flat top chains and accumulation roller of up to 400 kg and more. Rexroth offers you a
chains, TS 2plus offers a wealth of specific modular units in comprehensive system of conveyor modules:
the curve, cross conveyor, positioning and drive units field.

Bosch Rexroth AG, 3 842 540 392 (2017-08)


1-10 MGE 13.2 | Introduction

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-1


Strut profiles 1

Strut profiles, 6 mm slot, Strut profiles, 8 mm slot, Strut profiles, 10 mm slot, Strut profiles, 10 mm slot, 9
20 mm modular dimension 30 mm modular dimension 40 mm modular dimension 45 mm modular dimension
(p. 2-11) (p. 2-16) (p. 2-24) (p. 2-36) 10

11

12

13

Strut profiles, 10 mm slot, Strut profiles, 10 mm slot, Rectangular tube (p. 2-55) Frame profile
14
50 mm modular dimension 60 mm modular dimension Clamping profile (p. 2-56) 22.5x30 (p. 2-57)
(p. 2-51) (p. 2-53) 22.5x45 (p. 2-58)
15

16

17

18
Angle profile (p. 2-59) Grooved plate (p. 2-62) Material chute (p. 2-63) Profile rail (p.2-65)
Suspension profile (p. 2-60) 19
Container mount (p. 2-61)
20

21

Profiles for installing Round tube D28 (p. 2-69) EcoShape tubular framing Cover profiles, additional
conveyor media (p. 2-66) Strut profile D28x55 system (p. 2-72) accessories (p. 2-83)
(p. 2-69)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-2 MGE 13.2 | Strut profiles

Strut profiles

With more than 100 strut profiles for all types of loadings, The profiles with 8 mm and 6 mm slots are used in the
Bosch Rexroth AG offers the widest product range for construction of lightweight equipment, partition walls,
different requirements: stands, or showcases.
ff Square and rectangular profiles
ff Light profiles with optimized cross-sections Profile length in profile packaging units ( )
ff Round profiles and profiles with smooth lateral surfaces The stated length of the profile packaging units relates to
the guaranteed usable length.
Connectors with high load-bearing capacities combined During anodizing as part of the manufacturing process bare
with ultra robust slots and large central bores make profile areas which are approx. 30 mm long are left at each end of
connections possible which can handle high static and the profile (= contact areas), so the profiles are generally
dynamic loads. supplied incorporating an excess length of 100 mm.

Bosch Rexroth AG offers you 6 different profile ranges. All Example:


profiles within a profile range have the same slot 45x45L L (mm) No.
dimensions and spacing so as to ensure that everything 20 pcs 6070 3 842 553 611
always fits together perfectly during construction.
As they are very sturdy, the profiles with a 10 mm slot are Note: The length dimension “L” in the table equals the
suitable for building structures ranging from tables to heavy usable length, whereas the actual length is approx.
machine frames. They are available in four profile series 100 mm longer.
with a slot spacing of 40 mm, 45 mm, 50 mm, or 60 mm.

Strut profiles – slot sizes and modular dimensions

20x20 20x40 30x30 30x60 40x40 40x80 45x45 45x90 50x50 50x100 60x60

6 8 10 10 10 10

6 6 8 8 10 10 10 10 10 10 10 10
20 30 40 45 50 60

00111714

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-3


Strut profiles – slot sizes and modular dimensions 1

6 mm slot, 20 mm modular dimension 8 mm slot, 30 mm modular dimension


2
6 8
3

6 6 8 8
4
20 30

10 mm slot, 40 mm modular dimension 10 mm slot, 45 mm modular dimension 8

10 10 9

10 10 10 10 10
40 45
11

12

13

14
10 mm slot, 50 mm modular dimension 10 mm slot, 60 mm modular dimension
15
10 10

16
10 10 10 10
60
50
17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-4 MGE 13.2 | Strut profiles

Technical data – profiles

Profile
Profile Groove Moment of inertia Moment of resistance Torsion index Mass Page
surface
A (cm2) Ix (cm4) Iy (cm4) Wx (cm3) Wy (cm3) lt (cm4) Wt (cm3) m (kg/m)
20x20 6 1.6 0.7 0.7 0.7 0.7 0.08 0.17 0.4 2-12
20x20 1N 6 1.9 0.8 0.8 0.8 0.8 0.60 0.67 0.5 2-12
20x20 2N 6 1.8 0.7 0.8 0.7 0.8 0.31 0.52 0.5 2-12
20x20 2NVS 6 1.8 0.7 0.7 0.7 0.7 0.37 0.52 0.5 2-13
20x20 3N 6 1.7 0.7 0.8 0.7 0.7 0.19 0.34 0.5 2-13
20x20 R 6 1.6 0.6 0.6 0.5 0.5 0.21 0.39 0.4 2-13
20x40 6 2.9 4.6 1.2 2.5 1.4 0.68 0.91 0.8 2-14
20x60 6 3.5 14.2 1.7 4.7 1.7 2.30 2.00 0.9 2-14
20x40x40 6 4.2 6.0 6.0 2.6 2.6 1.50 1.30 1.1 2-14

10x40 6 2.1 3.2 0.2 1.6 0.4 – – 0.6 2-15


30x30 8 3.1 2.8 2.8 1.8 1.8 0.29 0.33 0.9 2-17
30x30 1N 8 3.7 3.1 3.5 2.0 2.3 2.80 1.50 1.0 2-17
30x30 2N 8 3.5 2.8 3.5 2.1 2.7 1.50 1.20 1.0 2-17
30x30 2NVS 8 3.5 3.1 3.1 2.0 2.0 1.70 1.10 1.0 2-18
30x30 3N 8 3.3 3.1 2.8 2.3 2.1 0.86 0.73 0.9 2-18
30x30° 8 3.7 3.5 3.6 2.0 1.9 1.50 2.00 1.0 2-18

30x45° 8 4.0 3.6 5.1 2.1 2.3 2.10 2.40 1.1 2-19

30x60° 8 3.6 3.0 4.1 1.7 1.9 1.50 2.00 1.0 2-19

30x30 R 8 2.9 2.3 2.3 1.4 1.4 0.81 1.20 0.8 2-19
30x60 8 5.5 19.6 5.1 7.0 3.9 2.60 2.10 1.5 2-20
30x60 4N 8 5.8 20.2 5.5 6.7 3.8 4.80 2.40 1.6 2-20
30x60x60 8 8.2 26.2 26.2 7.6 7.6 6.40 3.60 2.2 2-20

30x90 8 7.7 60.7 7.3 13.5 4.9 5.10 3.80 2.1 2-21
30x120 8 9.9 136.3 9.6 22.7 6.4 7.60 5.60 2.7 2-21
30x45 8/10 4.0 8.1 3.9 3.9 2.9 1.30 1.30 1.1 2-22
60x60 8N 8 9.8 39.7 39.7 13.2 13.2 19.30 6.80 2.6 2-22

11x20 8 1.0 0.5 0.1 0.7 0.3 – – 0.3 2-22


15x120 8 9.0 110.4 2.2 18.4 2.7 – – 2.4 2-23
40x40L 10 5.6 9.1 9.1 4.5 4.5 1.30 0.74 1.5 2-26

40x40L 0N 10 6.3 10.4 10.4 5.2 5.2 10.70 4.30 1.7 2-26
40x40L 1N 10 6.1 9.8 10.3 4.7 5.1 6.90 3.70 1.7 2-26
40x40L 2N 10 6.0 9.0 10.3 4.5 5.2 4.00 3.00 1.6 2-27
40x40L 2NVS 10 6.0 9.7 9.7 4.9 4.9 4.50 2.70 1.6 2-27
40x40L 3N 10 5.8 9.7 9.0 4.8 4.5 2.60 1.70 1.6 2-27
40x30° 10 6.2 9.4 11.8 4.7 5.9 3.00 3.10 1.7 2-28

40x45° 10 6.8 9.9 16.6 5.0 8.3 4.20 3.70 1.8 2-28

40x60° 10 6.3 8.7 13.1 4.3 6.5 3.00 3.10 1.7 2-28

40x40L R 10 5.0 7.2 7.2 3.6 3.6 2.50 2.00 1.3 2-29

40x40 HR 10 5.5 8.1 7.6 4.0 3.6 4.60 2.80 1.5 2-29

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-5


Profile 1
Profile Groove surface Moment of inertia Moment of resistance Torsion index Mass Page

A (cm2) Ix (cm4) Iy (cm4) Wx (cm3) Wy (cm3) lt (cm4) Wt (cm3) m (kg/m)


40x80L 10 9.9 63.4 17.3 15.9 8.7 8.02 4.80 2.7 2-30 2
40x80L 2N 10 10.9 66.6 20.8 16.6 10.4 22.40 7.58 2.9 2-30
40x80L 4N 10 10.4 65.2 19.1 16.3 9.9 13.30 4.40 2.8 2-30
3

40x80L 2NVS 10 10.7 67.8 19.0 17.0 9.5 19.24 7.55 2.9 2-31
4
40x80L 3NVS 10 10.6 67.8 19.0 17.0 9.5 15.90 5.20 2.9 2-31
40x80x80L 10 15.4 96.6 96.6 24.2 24.2 19.60 9.80 4.2 2-31
5

40x120L 10 15.5 203.2 27.8 33.9 13.9 17.20 10.00 4.2 2-32
6
40x160L 10 20.5 466.7 37.2 58.3 18.6 25.80 14.60 5.5 2-32

80x80L 10 18.2 132.1 132.1 33.0 33.0 59.80 17.20 4.9 2-33
7

80x80L 4N 10 19.3 142.5 142.5 35.6 35.6 83.90 15.4 5.2 2-33
8

80x80L 4NVS 10 19.3 142.5 142.5 35.6 35.6 92.00 16.80 5.2 2-34
9

80x80L 6N 10 18.8 134.1 140.9 33.5 36.2 72.60 15.00 5.1 2-34
10

40x120x120L 10 24.6 318.0 318.0 42.2 42.2 37.10 19.00 6.7 2-34
11

80x120L 10 25.6 389.2 192.8 64.9 48.2 119.00 29.10 6.9 2-35 12

80x160L 10 32.9 850.7 253.4 106.3 63.4 182.00 41.10 8.9 2-35 13

45x45L 10 6.0 11.7 11.7 5.2 5.2 1.46 0.75 1.6 2-36 14
45x45L 0N 10 6.7 13.5 13.5 6.0 6.0 16.20 6.10 1.8 2-36
15
45x45L 1N 10 6.5 12.6 13.5 5.5 6.0 10.00 5.20 1.8 2-37

45x45L 2N 10 6.4 11.6 13.5 5.2 6.0 5.50 4.30 1.7 2-37
16
45x45L 2NVS 10 6.4 12.6 12.6 5.6 5.6 6.30 3.80 1.7 2-37

45x45L 3N 10 6.2 12.6 11.7 5.4 5.2 3.40 2.40 1.7 2-38 17
45x30° 10 6.9 12.7 15.2 5.0 5.3 6.60 5.70 1.9 2-38
18
45x45° 10 7.6 13.4 21.4 5.2 6.4 9.00 6.80 2.0 2-38

45x60° 10 6.8 11.4 16.9 4.4 5.2 6.80 4.30 1.8 2-39 19

45x45L R 10 4.9 8.6 8.6 5.0 5.0 3.30 2.80 1.3 2-39
20
45x45HR 10 6.6 11.0 10.7 4.4 4.8 7.60 3.40 1.8 2-39

45x45 10 7.5 13.8 13.8 6.1 6.1 2.65 0.96 2.0 2-40 21
45x60 10 11.0 37.2 22.7 12.4 10.1 6.70 4.09 3.0 2-41

45x90SL 10 9.0 73.4 18.1 16.3 8.0 8.57 4.00 2.4 2-41

45x90L 10 11.3 82.0 23.6 18.2 10.5 15.10 4.40 3.0 2-42

45x90L 2N 10 12.0 85.6 26.9 38.1 6.0 31.70 7.70 3.2 2-42

45x90L 2NVS 10 12.0 25.9 90.6 5.7 40.3 23.34 9.65 3.3 2-43

45x90L 3NVS 10 11.8 87.2 25.2 38.8 5.6 25.70 6.60 3.2 2-43

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-6 MGE 13.2 | Strut profiles

Profile
Profile Groove surface Moment of inertia Moment of resistance Torsion index Mass Page

A (cm2) Ix (cm4) Iy (cm4) Wx (cm3) Wy (cm3) lt (cm4) Wt (cm3) m (kg/m)


45x90 10 15.4 124.6 32.8 27.7 14.6 15.40 6.61 4.2 2-44

45x180 10 25.5 766.7 57.3 85.2 25.5 44.40 17.00 6.9 2-44

45x270 10 61.9 3962.0 118.0 300.2 61.6 – – 16.7 2-45

45x90x90L 10 21.2 152.1 152.1 19.1 32.6 34.90 11.60 5.7 2-45

45x90x90L 4N 10 22.1 160.8 160.8 30.6 30.6 65.30 17.20 6.0 2-46

90x90SL 10 14.1 130.2 130.2 28.9 28.9 42.50 13.90 3.8 2-46

90x90L 10 24.1 211.1 211.1 46.9 46.9 82.10 20.10 6.5 2-46

90x90L 4N 10 24.2 227.4 214.7 50.5 47.7 122.00 22.20 6.5 2-47

90x90L 4NVS 10 24.2 220.9 220.9 49.2 49.2 127.00 22.00 6.5 2-47

90x90 10 38.4 299.8 299.8 66.7 66.7 118.60 26.00 10.4 2-47

90x180L 10 42.8 1380.0 401.0 153.3 89.1 257.00 47.10 11.6 2-48

90x180 10 63.6 2138.3 544.3 237.6 121.0 429.00 64.00 17.2 2-48

90x360 10 90.2 14065.0 710.0 781.4 157.7 937.10 117.60 24.4 2-49

15x22.5 10 1.3 0.8 0.3 0.9 0.6 – – 0.3 2-49

15x180 10 11.6 321.7 3.2 35.7 4.2 – – 3.1 2-50

22.5x45 10 4.7 7.1 2.9 3.2 2.6 – – 1.3 2-50

22.5x180 10 21.6 581.0 11.8 66.8 14.7 – – 5.8 2-50

50x50L 10 9.3 21.2 21.2 8.5 8.5 5.37 4.30 2.5 2-51

50x100L 10 17.2 162.8 42.6 32.6 17.0 29.43 10.70 4.6 2-51

50x150L 10 25.8 540.0 64.2 72.0 25.7 52.10 20.50 6.9 2-52

100x100L 10 29.9 318.3 318.3 63.7 63.7 153.53 31.40 8.1 2-52

100x200L 10 54.0 2133.1 602.1 213.3 120.4 421.00 75.70 14.6 2-53

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-7


Profile
Profile Groove Moment of inertia Moment of resistance Torsion index Mass Page 1
surface
A (cm2) Ix (cm4) Iy (cm4) Wx (cm3) Wy (cm3) lt (cm4) Wt (cm3) m (kg/m)
60x60L 10 9.6 32.4 32.4 10.8 10.8 13.20 8.70 2.6 2-53 2

60x60 10 14.4 52.2 52.2 17.4 17.4 15.90 8.80 3.9 2-54 3

60x90 10 25.8 214.2 90.5 47.6 30.2 45.80 18.00 7.0 2-54 4

50x50 10 4.5 15.1 15.1 5.7 5.7 – – 1.2 2-55 5


Rectangular
tube
6
Frame profile 10 3.2 1.7 3.0 1.5 2.0 – – 0.9 2-57
22.5x30
7
Frame profile 10 3.4 6.7 1.7 2.8 1.3 – – 0.9 2-58
22.5x45

Angle profile 10 4.5 8.8 6.9 3.2 2.3 – – 1.2 2-59 8

Suspension 10 2.0 2.0 0.5 2.7 0.3 – – 0.6 2-60 9


profile
30x100 L/R 10 9.7 88.8 9.2 17.8 6.0 – – 2.6 2-62 10
Grooved plate

30x100 M 10 9.7 88.8 9.2 17.8 6.0 – – 2.6 2-62


11
Grooved plate

Profile rail 10 4.4 10.3 5.6 4.2 3.7 – – 1.2 2-65


12
30x45C

U-profile 10 4.4 10.4 8.3 4.6 4.1 – – 1.2 2-66


13

SP 2/R 8 5.2 4.3 11.7 2.4 5.2 – – 1.4 2-66


14
SP 2/B 10 10.4 49.6 25.8 12.1 11.5 – – 2.8 2-67

15
SP 2/B-50 8/10 6.9 16.1 16.9 5.3 7.5 – – 1.9 2-67

16
SP 2/B-100 10 11.9 95.1 30.4 20.0 13.5 – – 3.2 2-67

17
SP 2/BH 10 12.4 53.7 28.6 14.0 13.8 – – 3.3 2-68

18
SP 4/R 10 26.1 222.0 95.5 84.9 16.4 – – 3.5 2-68

19
D28 2.4 1.5 1.5 1.1 1.1 – – 0.7 2-70

D28x55 5.9 3.2 88.3 2.3 32.1 – – 1.6 2-71 20


D28L 1.8 1.3 1.3 1.0 1.0 – – 0.5 2-74

D28L; N10 2.6 1.2 2.0 0.8 1.4 – – 0.7 2-74 21


Section profile 10 6.2 11.8 10.5 5.3 4.7 – – 1.7 12-28
MV45x45

30x30 WG30 8 3.2 2.5 3.0 1.6 1.9 – – 0.9 10-9


30x30 WG40 8 3.2 2.4 2.9 1.5 1.8 – – 0.9 10-9
30x45 WG30 8 4.5 7.3 4.2 3.2 2.7 – – 1.2 10-9

30x45 WG40 8 4.5 6.9 4.1 4.3 1.8 – – 1.2 10-9

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-8 MGE 13.2 | Strut profiles

Profile finishing

Profile finishing is required whenever interlocking


connectors are used. For example, holes must be drilled for
bolt connectors or threads must be cut in the central hole.
This requires finishes with standard dimensions.
However, individual customer requirements can only be
fulfilled by providing customized profile finishing wherever
desired.
Rexroth enables even these complex requirements to be
met as standard. This is because we offer three options for
ordering the right profile finishing:

Example: 40x40L Standard profile finishing with fixed material numbers


For certain profiles, you can receive selected profile
finishing with a fixed material number. This is the easiest
3 842 993 126 / 255 D17 D17V
way to order the appropriate profile finishing for our proven
255
interlocking profile connectors.
22,5 22,5 ø17
The available profile finishing are shown in pictograms in
B A
the order tables.
A C
D
ø17

00133799

Example: 40x40L 2N B Profil


Profile Quick & Easy – standard profile finishing
Nut
Groove All profile finishing with standard dimensions: available for
A
Q&E C Parameter
Parameter
3 842 993 720 / 255 / D Bestellen
Order all profiles thanks to simple configuration with Quick & Easy.
A=D17/-; B=-/D17 For more information on the available profile finishing, see
255
the fold-out section at the end of the catalog.
22,5 22,5 ø17
B A
A C
D
ø17

00133800

Profil
Profile Quick & Easy – individual profile finishing
Example: 20x60 B
Nut
Groove
Get the greatest possible flexibility in defining your profile
A
Q&E C Parameter
Parameter
3 842 993 698 / 255 / D Bestellen
Order finishing. Individual finishing options can be achieved in
[B=DI; PS=58; OS=20;DM=9,8]
virtually any combination and nearly every point along the
255
profile.
58
For more information, see the fold-out section at the end of
ø9,8
20

B C A
the catalog.
A D
F E
00133801

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-9


eShop and MTpro – software tools for 1


designers, planners, and purchasers
2
Quick & Easy is supported by Rexroth’s eShop and the
MTpro profile configurator.
3

We offer:
4
ff Customer-friendly configuration
ff Generation of 3D CAD models for designers
5
ff Drawings at the press of a button
ff Integration of frames/profiles in layouts
6
ff Easy ordering at the click of a mouse

10
Quick & Easy – four steps for simple ordering
11
B
A The type of profile finishing is defined in an order key; all 12
C
finishes for a profile can be summarized in one order key.
13
45x90L F
3 842 993 662 D 1. Select profile cross-section and length 14
Z E 2. Specify slot for finishing:
all profile slots are identified by letters (A; B; C; …) – 15
ascending in clockwise direction (see profile dimension
drawings) 16
3 842 993 662 / 393 / B = D17/- 3. Define the parameters:
–– type of finishing (drilling, milling, miter cutting) 17
Material number Length Standard finishing
–– Distance from profile end face
through-hole D17
4. Place order: 18
in slot B
conventionally by fax or, preferably online in our eShop
19

20
Logical structure of the order key
Material number/length/[slot designation = finishing; parameter set] 21

B Profile
Profil
E C Groove
Nut
A Parameter
Q& Parameter
D Order
Bestellen

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-10 MGE 13.2 | Strut profiles

Profile finishing

Rexroth offers you numerous connection options for putting


strut profiles together.
The wide variety of connector types is due to the differing
demands made of the applications:
ff Right-angled
ff Variable-angle
ff Internal
ff Torsion-resistant
ff Vibration-resistant
ff With or without profile finishing

If you require a finished profile, it can be provided for you


in an installation-ready form.
When you select the corresponding material number the
profile is provided in cut, burr-free form, or alternatively
fully finished with drilled holes or threads.
This eliminates risk for you and reduces your production
workload.

If you wish to undertake the finishing yourself, here are


a few tips:

Saw and saw blade


Segmental metal circular saw blade, carbide-tipped
Number of teeth: 92 or 96
Rotational speed: at least 2500 rpm

Finishing of central holes


As a rule, the threads can be directly formed and cut, but
countersinks facilitate their production. The central holes
of the strut profiles are designed for the following thread
manufacturing processes.

Threads Finish Note


M6 Thread forming –
M8 Thread forming –
M12 Thread cutting –
M16 Thread forming pre-drilling in some
cases

Drilling jigs
In the tools section you will find useful drilling jigs for the
Rexroth standard finishes (p. 14-2).

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-11


Strut profiles with 6 mm slot 1

Strut profiles with 6 mm slot for light structures, such as The 20x40 and 20x60 profiles are especially suitable for
3
supports and lab fixtures. reinforcing; the 20x40x40 profile is suitable for constructing
showcases, flow racks, and enclosures.
4

Slot, modular dimensions, central bore


7
6 6 6 6
20 20
5
1,

8
R

20
9
12
6

10

10
ø5,5
1,5

5,5
10 11
00110716 00110717

Profile finishing 12
D5,8 D8/D8V DB8 M6
13

M6
14
18,5

30 15
ø5,8 ø8 ø8
10 10 10
16
00133836 00133837 00133816 00133806

17
Minimum profile lengths (mm) for Quick & Easy standard
profile finishing on one or both sides 18
– M6 D5.8 D8/DB8
– 50 50 50 50 19
M6 50 70 50 70
D5.8 50 50 50 50 20
D8/DB8 50 70 50 50

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-12 MGE 13.2 | Strut profiles

20x20 20x20 L (mm) No.


y
A = 1,6 cm2 1 pcs 50 … 3000 3 842 992 888 / L
lx = 0,7 cm4 B
ly = 0,7 cm4 1 pcs M6 50 … 3000 3 842 993 230 / L
x
Wx = 0,7 cm3 A C 1 pcs M6 M6 70 … 3000 3 842 993 231 / L

20
Wy = 0,7 cm3
m = 0,4 kg/m 1 pcs M6 D8 70 … 3000 3 842 993 494 / L
D 1 pcs D8 50 … 3000 3 842 993 493 / L
20 1 pcs D8 D8 50 … 3000 3 842 993 495 / L
6 6
1 pcs D8 D8V 50 … 3000 3 842 993 496 / L
20

19168 20 pcs 3000 3 842 517 179

Cover cap Color ESD No. Quick & Easy (p. 2-8, see fold-out section)
20x20 (1x) Signal gray 100 3 842 548 742 20x20 3 842 993 694 / …
20x20 (1x) Black ESD
20 3 842 548 743 Length L (mm) 50 … 3000
Material: PP Standard profile finishing M6 / D5.8 / D8 / DB8
(note minimum length, p. 2-11)

Customized profile finishing DI / DIS / MT / MTS / MI /


(Lmax = 2300 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm

20x20 1N 20x20 1N L (mm) No.


x
A = 1,9 cm2 1 pcs 50 … 3000 3 842 993 421 / L
lx = 0,8 cm4 B
ly = 0,8 cm4 20 pcs 3000 3 842 536 475
y
Wx = 0,8 cm3 A C
20

Wy = 0,8 cm3
m = 0,5 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 20x20 1N 3 842 993 690 / …
20 Length L (mm) 50 … 3000
6 6
Standard profile finishing M6 / D5.8 / D8 / DB8
20
(note minimum length, p. 2-11)
19169

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: See 20x20 (Lmax = 2300 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm

20x20 2N 20x20 2N L (mm) No.


x
A = 1,8 cm2 1 pcs 50 … 3000 3 842 993 422 / L
lx = 0,7 cm4 B
ly = 0,8 cm4 20 pcs 3000 3 842 536 478
y
Wx = 0,7 cm3 A C
20

Wy = 0,8 cm3
m = 0,5 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 20x20 2N 3 842 993 691 / …
20 Length L (mm) 50 … 3000
6 6
Standard profile finishing M6 / D5.8 / D8 / DB8
20
(note minimum length, p. 2-11)
19170

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 20x20 (Lmax = 2300 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-13


20x20 2NVS 20x20 2NVS L (mm) No. 1


y
A = 1,8 cm2 1 pcs 50 … 3000 3 842 992 924 / L
lx = 0,7 cm4 B
ly = 0,7 cm4 20 pcs 3000 3 842 519 658 2
x
Wx = 0,7 cm3 A C

20
Wy = 0,7 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 0,5 kg/m 3
D 20x20 2NVS 3 842 993 692 / ….
20 Length L (mm) 50 … 3000
4
6 6
Standard profile finishing M6 / D5.8 / D8 / DB8
20
(note minimum length, p. 2-11)
5
19171

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 20x20 (Lmax = 2300 mm) MIS / DG1)
6
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm

7
20x20 3N 20x20 3N L (mm) No.
y
A = 1,7 cm2 1 pcs 50 … 3000 3 842 992 889 / L
lx = 0,7 cm4 B 8
ly = 0,8 cm4 20 pcs 3000 3 842 517 180
x
Wx = 0,7 cm3 A C
20

Wy = 0,7 cm3 9
m = 0,5 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 20x20 3N 3 842 993 693 / …
10
20 Length L (mm) 50 … 3000
6 6
Standard profile finishing M6 / D5.8 / D8 / DB8
20
(note minimum length, p. 2-11) 11
19172

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 20x20 (Lmax = 2300 mm) MIS / DG1) 12
1) DGmax = 45°; Lmin1 / Lmin2 = 335 / 370 mm
13
20x20 R 20x20 R L (mm) No.
y
A = 1,6 cm2 1 pcs 50 … 3000 3 842 992 890 / L 14
7
R1

lx = 0,6 cm4
ly = 0,6 cm4 x 20 pcs 3000 3 842 517 183
A
20

Wx = 0,5 cm3 15
3

Wy = 0,5 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 0,4 kg/m B
20x20 R 3 842 993 695 / …. 16
3 Length L (mm) 50 … 3000
20
6
20
6
Standard profile finishing M6 17
(note minimum length, p. 2-11)
19173

Customized profile finishing — 18


Cover cap Color ESD No. (Lmax = 2300 mm)

20x20 R (1x) Signal gray 20 3 842 548 826 19


20x20 R (1x) Black ESD
20 3 842 548 827
Material: PP 20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-14 MGE 13.2 | Strut profiles

20x40 20x40 L (mm) No.


A = 2,9 cm2 1 pcs 50 … 3000 3 842 992 891 / L
lx = 4,6 cm4 B x C
ly = 1,2 cm4 1 pcs D8 50 … 3000 3 842 993 497 / L
y
Wx = 2,5 cm3 A D 1 pcs D8 D8 50 … 3000 3 842 993 499 / L

20
Wy = 1,4 cm3
m = 0,8 kg/m 1 pcs D8 D8V 50 … 3000 3 842 993 500 / L
F E 1 pcs D8V 50 … 3000 3 842 993 498 / L
40 1 pcs D8V D8V 50 … 3000 3 842 993 501 / L
6 6
20
24 pcs 3000 3 842 537 816
19174 Profile finishing: D8: in slots B/F, C/E
D8V: in slots A/D

Cover cap Color ESD No.


20x20 (2x) Signal gray 100 3 842 548 742 Quick & Easy (p. 2-8, see fold-out section)
20x20 (2x) Black ESD
20 3 842 548 743 20x40 3 842 993 696 / …
Material: PP Length L (mm) 50 … 3000
Standard profile finishing M6 / D5.8 / D8 / DB8
(note minimum length, p. 2-11)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 2300 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm

20x60 20x60 L (mm) No.


A = 3,5 cm2 1 pcs 50 … 3000 3 842 992 992 / L
B x C
lx = 14,2 cm4
ly = 1,7 cm4 16 pcs 3000 3 842 537 819
y
Wx = 4,7 cm3 A D
20

Wy = 1,7 cm3
m = 0,9 kg/m Quick & Easy (p. 2-8, see fold-out section)
F E 20x60 3 842 993 698 / …
40 Length L (mm) 50 … 3000
6 6
60 Standard profile finishing M6 / D5,8 (B,C,E,F)1) /
20
(note minimum length, p. 2-11) D8 (B,C,E,F)1) / DB8
19175

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap Color ESD No. (Lmax = 2300 mm) MIS / DG2)

20x60 (1x) Signal gray 20 3 842 548 828 1) For the specified slots
20x60 (1x) Black 20 3 842 548 829
2) DGmax = 45°; Lmin1 / Lmin2 = 404 /508 mm
ESD

Material: PP

20x40x40 C y 20x40x40 L (mm) No.


A = 4,2 cm2 1 pcs 50 … 3000 3 842 992 991 / L
lx = 6,0 cm4 B D
ly = 6,0 cm4 16 pcs 3000 3 842 537 818
E x
Wx = 2,6 cm3
Wy = 2,6 cm3
m = 1,1 kg/m Quick & Easy (p. 2-8, see fold-out section)
A F
20

20x40x40 3 842 993 697 / …


H G Length L (mm) 50 … 3000
6 6
Standard profile finishing M6 / D5.8 / D8 / DB8
20 40
(note minimum length, p. 2-11)
19176

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap Color ESD No. (Lmax = 2300 mm) MIS / DG1)

20x20 (3x) Signal gray 100 3 842 548 742 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm
20x20 (3x) Black ESD
20 3 842 548 743
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-15


10x40 y 10x40 L (mm) No. 1


A = 2,1 cm2 1 pcs 50 … 3000 3 842 993 077 / L
lx = 3,2 cm4
ly = 0,2 cm4 B 10 pcs 3000 3 842 526 817 2
Wx = 1,6 cm3 x

33,5
C

40
20
Wy = 0,4 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 0,6 kg/m 3
A 10x40 3 842 993 683 / …
Length L (mm) 50 … 3000
4
3,3
ø3,7

6 6
Standard profile finishing D5.8/D8
20
10 (note minimum length, p. 2-11)
5
19177

Customized profile finishing —


Cover cap Color ESD No.
6
10x40 (1x) Signal gray 20 3 842 548 766
10x40 (1x) Black 20 3 842 548 767
7
ESD

Material: PP

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-16 MGE 13.2 | Strut profiles

Strut profiles with 8 mm slot

Strut profiles with a 8 mm slot are suitable for medium Profile 30x60x60 is suitable for constructing showcases
loads, such as material shuttles, light fixtures, frames and and flow racks.
partition walls. Attractive covers and hoods can be designed with radius
profiles.

Slot, modular dimensions, central bore


8 8 8 8
R2

30 30
16,5
8

15

ø7,3 15 30
2,2

9
00110719_NEU 00110720

Profile finishing
D7,8 D11 DB11 M8
M8
22

ø7,8 ø11 ø11 40


15 18 18

00133840 00133841 00133839 00110836

Minimum profile lengths (mm) for Quick & Easy standard


profile finishing on one or both sides
– M8 D7.8 D11/DB11
– 50 50 50 50
M8 50 80 62 70
D7.8 50 62 60 50
D11/DB11 50 70 50 60

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-17


30x30 30x30 L (mm) No. 1


A = 3,1 cm2 y 1 pcs 50 … 5600 3 842 990 720 / L
lx = 2,8 cm4 B
ly = 2,8 cm4 1 pcs M8 50 … 5600 3 842 990 721 / L 2
Wx = 1,8 cm3 x 1 pcs M8 M8 80 … 5600 3 842 990 723 / L
A C

30
Wy = 1,8 cm3
m = 0,9 kg/m 1 pcs M8 D11 70 … 5600 3 842 990 724 / L 3
D 1 pcs D7,8 D7,8 60 … 5600 3 842 992 965 / L
1 pcs D11 50 … 5600 3 842 990 722 / L
30 4
8 8
30
1 pcs D11 D11 60 … 5600 3 842 990 725 / L
1 pcs D11 D11V 60 … 5600 3 842 990 726 / L
5
19178

20 pcs 5600 3 842 509 178


Cover cap Color ESD No.
6
30x30 (1x) Signal gray 100 3 842 548 744 Quick & Easy (p. 2-8, see fold-out section)
30x30 (1x) Black 20 3 842 548 745 30x30 3 842 993 703 / …
7
ESD

Material: PP Length L (mm) 50 … 5600


Standard profile finishing M8 / D7.8 / D11 / DB11
(note minimum length, p. 2-16) 8
Cover cap with hole Color ESD No.
30x30 (1x) Signal gray 20 3 842 548 774 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS / DG1) 9
30x30 (1x) Black ESD
20 3 842 548 775
Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm
10

30x30 1N 30x30 1N L (mm) No.


A = 3,7 cm2 x 1 pcs 50 … 5600 3 842 992 397 / L
11
lx = 3,1 cm4 B
ly = 3,5 cm4 20 pcs 5600 3 842 506 948
Wx = 2,0 cm3 y 12
A C
30

Wy = 2,3 cm3
m = 1,0 kg/m Quick & Easy (p. 2-8, see fold-out section)
30x30 1N 3 842 993 704 / … 13
D
Length L (mm) 50 … 5600
30
8 8
Standard profile finishing M8 / D7.8 / D11 / DB11 14
30
(note minimum length, p. 2-16)
19179

Customized profile finishing DI / DIS / MT / MTS / MI / 15


Cover cap: See 30x30 (Lmax = 4900 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm 16

30x30 2N 30x30 2N L (mm) No. 17


A = 3,5 cm2 x 1 pcs 50 … 5600 3 842 992 399 / L
lx = 2,8 cm4 B
ly = 3,5 cm4 20 pcs 5600 3 842 506 950 18
Wx = 2,1 cm3 y
A C
30

Wy = 2,7 cm3
m = 1,0 kg/m Quick & Easy (p. 2-8, see fold-out section) 19
D 30x30 2N 3 842 993 705 / …
Length L (mm) 50 … 5600 20
8 8
30
Standard profile finishing M8 / D7.8 / D11 / DB11
30
(note minimum length, p. 2-16)
19180
21
Customized profile finishing DI / DIS / MT / MTS / MI /
Cover cap: See 30x30 (Lmax = 4900 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-18 MGE 13.2 | Strut profiles

30x30 2NVS 30x30 2NVS L (mm) No.


A = 3,5 cm2 y 1 pcs 50 … 5600 3 842 992 398 / L
lx = 3,1 cm4 B
ly = 3,1 cm4 20 pcs 5600 3 842 506 949
Wx = 2,0 cm3 x
A C

30
Wy = 2,0 cm3
m = 1,0 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 30x30 2NVS 3 842 993 706 / …
Length L (mm) 50 … 5600
30
8 8
Standard profile finishing M8 / D7.8 / D11 / DB11
30
(note minimum length, p. 2-16)
19181

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 30x30 (Lmax = 4900 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm

30x30 3N 30x30 3N L (mm) No.


A = 3,3 cm2 y 1 pcs 50 … 5600 3 842 992 400 / L
lx = 3,1 cm4 B
ly = 2,8 cm4 20 pcs 5600 3 842 506 951
Wx = 2,3 cm3 x
A C
30

Wy = 2,1 cm3
m = 0,9 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 30x30 3N 3 842 993 707 / …
Length L (mm) 50 … 5600
8 8
30
Standard profile finishing M8 / D7.8 / D11 / DB11
30
(note minimum length, p. 2-16)
19182

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 30x30 (Lmax = 4900 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 352 / 404 mm

30x30 30x30° L (mm) No.


A = 3,7 cm2 x
1 pcs 50 … 5600 3 842 993 010 / L
lx = 3,5 cm4 B
ly = 3,6 cm4 y 20 pcs 5600 3 842 524 031
30°

Wx = 2,0 cm3
Wy = 1,9 cm3 R75
m = 1,0 kg/m
R45 Quick & Easy (p. 2-8, see fold-out section)
A 30x30° 3 842 993 708 / …
Length L (mm) 50 … 5600
30
8 8
Standard profile finishing M8
30
(note minimum length, p. 2-16)
19183

Customized profile finishing —


Cover cap Color ESD No.
30x30° (1x) Signal gray 20 3 842 551 008
30x30° (1x) Black ESD
20 3 842 551 009
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-19


30x45 30x45° L (mm) No. 1


x
A = 4,0 cm2 1 pcs 50 … 5600 3 842 993 011 / L
lx = 3,6 cm4

°
y

B
20 pcs 5600 3 842 524 034

45
ly = 5,1 cm4 2
Wx = 2,1 cm3
R60
Wy = 2,3 cm3 R30 Quick & Easy (p. 2-8, see fold-out section)
m = 1,1 kg/m 3
A 30x45° 3 842 993 711 / …
Length L (mm) 50 … 5600
30 4
8 8
Standard profile finishing M8
30
(note minimum length, p. 2-16)
5
19184

Customized profile finishing —


Cover cap Color ESD No.
6
30x45° (1x) Signal gray 20 3 842 551 010
30x45° (1x) Black 20 3 842 551 011
7
ESD

Material: PP

8
30x60 30x60° L (mm) No.
A = 3,6 cm2 x 1 pcs 50 … 5600 3 842 993 012 / L
lx = 3,0 cm4
y 9
°

20 pcs 5600 3 842 524 037


60

ly = 4,1 cm4
B

Wx = 1,7 cm3
Wy = 1,9 cm3 R45 10
m = 1,0 kg/m R15 Quick & Easy (p. 2-8, see fold-out section)
A 30x60° 3 842 993 714 / …
11
Length L (mm) 50 … 5600
8 8
30
Standard profile finishing M8
30
(note minimum length, p. 2-16) 12
19185

Customized profile finishing —


Cover cap Color ESD No. 13
30x60° (1x) Signal gray 20 3 842 551 012
30x60° (1x) Black ESD
20 3 842 551 013 14
Material: PP
15
30x30 R 30x30 R L (mm) No.
A = 2,9 cm2
y 1 pcs 50 … 5600 3 842 992 896 / L 16
lx = 2,3 cm4 5
ly = 2,3 cm4 R2 20 pcs 5600 3 842 517 198
Wx = 1,4 cm3 x 17
A
30

Wy = 1,4 cm3
m = 0,8 kg/m Quick & Easy (p. 2-8, see fold-out section)
5

B 30x30 R 3 842 993 709 / … 18


Length L (mm) 50 … 5600
8 8
5
Standard profile finishing M8 / DB11 19
30
30 (note minimum length, p. 2-15)
19186

Customized profile finishing — 20


Cover cap Color ESD No.
30x30 R (1x) Signal gray 20 3 842 548 776 21
30x30 R (1x) Black ESD
20 3 842 548 777
Material: PP

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-20 MGE 13.2 | Strut profiles

30x60 30x60 L (mm) No.


A = 5,5 cm2 1 pcs 50 … 5600 3 842 992 457 / L
lx = 19,6 cm4 B x C
ly = 5,1 cm4 1 pcs M8 50 … 5600 3 842 992 458 / L
Wx = 7,0 cm3 y 1 pcs M8 M8 80 … 5600 3 842 992 926 / L
A D

30
Wy = 3,9 cm3
m = 1,5 kg/m 1 pcs D11 50 … 5600 3 842 992 459 / L
F E 1 pcs D11 D11 60 … 5600 3 842 992 460 / L
1 pcs D11 D11V 60 … 5600 3 842 992 463 / L
8 8
60
30
1 pcs D11V D11V 60 … 5600 3 842 992 462 / L
19187 10 pcs 5600 3 842 512 603
Profile finishing: M8: in all core holes
Cover cap Color ESD No. D11: in slots B/F, C/E
D11V: in slots A/D
30x30 (2x) Signal gray 100 3 842 548 744
30x60 (1x) Signal gray 20 3 842 548 780
30x30 (2x) Black ESD
20 3 842 548 745 Quick & Easy (p. 2-8, see fold-out section)
30x60 (1x) Black ESD
20 3 842 548 781 30x60 3 842 993 712 / …
Material: PP Length L (mm) 50 … 5600
Standard profile finishing M8 / D7.8 / D11 / DB11
Cover cap with hole Color ESD No. (note minimum length, p. 2-16)

30x30 (2x) Signal gray 20 3 842 548 774 Customized profile finishing DI / DIS / MT / MTS / MI /
30x30 (2x) Black 20 3 842 548 775 (Lmax = 4900 mm) MIS / DG1)
ESD

Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm

30x60 4N 30x60 4N L (mm) No.


A = 5,8 cm2 1 pcs 50 … 6000 3 842 993 420 / L
lx = 20,2 cm4 B x C
ly = 5,5 cm4 10 pcs 6070 3 842 536 472
Wx = 6,7 cm3 y
A D
30

Wy = 3,8 cm3
m = 1,6 kg/m Quick & Easy (p. 2-8, see fold-out section)

F E 30x60 4N 3 842 993 713 / …


Length L (mm) 50 … 6000
8 8
60
Standard profile finishing M8 / D7.8 / D11 / DB11
30
(note minimum length, p. 2-16)
19188

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap: See 30x60 (Lmax = 5400 mm) MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm

30x60x60 C y 30x60x60 L (mm) No.


A = 8,2 cm2 1 pcs 50 … 5600 3 842 993 016 / L
lx = 26,2 cm4 B D 20 pcs 5600 3 842 524 049
ly = 26,2 cm4
Wx = 7,6 cm3 E x
Wy = 7,6 cm3
m = 2,2 kg/m Quick & Easy (p. 2-8, see fold-out section)
A F
30

30x60x60 3 842 993 715 / …


Length L (mm) 50 … 5600
8 8
H G
Standard profile finishing M8 / D7.8 / D11 / DB11
30
60 (note minimum length, p. 2-16)
19189

Customized profile finishing DI / DIS / MT / MTS / MI /


Cover cap Color ESD No. (Lmax = 4900 mm) MIS / DG1)

30x30 (3x) Signal gray 100 3 842 548 744 1) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm
30x30 (3x) Black ESD
20 3 842 548 745
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-21


30x90 30x90 L (mm) No. 1


A = 7,7 cm2 x 20 pcs 6070 3 842 541 937
lx = 60,7 cm4 B C D
ly = 7,3 cm4 2
Wx = 13,5 cm3 y Quick & Easy (p. 2-8, see fold-out section)
A E

30
Wy = 4,9 cm3 30x90 3 842 993 762 / …
m = 2,1 kg/m 3
Length L (mm) 50 … 6000
H G F
Standard profile finishing M8 / D7,8 (B,C,D,F,G,H)1)/
4
8 8
90 (note minimum length, p. 2-16) D11 (B,C,D,F,G,H)1) /
30 DB11
19190
5
Customized profile finishing DI / DIS / MT / MTS / MI /
Cover cap Color ESD No. (Lmax = 5400 mm) MIS / DG2)
6
30x30 (3x) Signal gray 100 3 842 548 744 1) For the specified slots
30x30 (3x) Black 20 3 842 548 745
2) DGmax = 45°; Lmin1 / Lmin2 = 150 / 150 mm
7
ESD

Material: PP

8
Cover cap with hole Color ESD No.
30x30 (3x) Signal gray 20 3 842 548 774
9
30x30 (3x) Black ESD
20 3 842 548 775
Material: PP
10

30x120 30x120 L (mm) No.


20 pcs 6070 3 842 541 939
11
A = 9,9 cm2
lx =136,3 cm4 B C x D E
ly = 9,6 cm4
Quick & Easy (p. 2-8, see fold-out section) 12
Wx = 22,7 cm3 y
A F
30

Wy = 6,4 cm3 30x120 3 842 993 763 / …


m = 2,7 kg/m
Length L (mm) 50 … 6000 13
J I H G
Standard profile finishing M8 / D7.8 (B,C,D,E,
8 8
120 (note minimum length, p. 2-16) G,H,I,J)1) / D11 (B,C,D,E, 14
30 G,H,I,J)1) / DB11
19191

Customized profile finishing DI / DIS / MT / MTS / 15


Cover cap Color ESD No. (Lmax = 5400 mm) MI / MIS / DG2)

30x30 (4x) Signal gray 100 3 842 548 744 1) For the specified slots 16
30x60 (2x) Signal gray 20 3 842 548 780
2) DGmax = 45°; Lmin1 / Lmin2 = 150 / 150 mm

30x30 (4x) Black ESD


20 3 842 548 745 17
30x60 (2x) Black ESD
20 3 842 548 781
Material: PP 18

Cover cap with hole Color ESD No. 19


30x30 (4x) Signal gray 20 3 842 548 774
30x30 (4x) Black ESD
20 3 842 548 775 20
Material: PP

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-22 MGE 13.2 | Strut profiles

30x45 45 30x45 L (mm) No.


A = 4,0 cm2 1 pcs 50 … 5600 3 842 992 430 / L
lx = 8,1 cm4 20,1
ly = 3,9 cm4 1 pcs M8 50 … 5600 3 842 992 431 / L
Wx = 3,9 cm3 10 18 pcs 5600 3 842 511 704
Wy = 2,9 cm3 x
R2

m = 1,1 kg/m B
Quick & Easy (p. 2-8, see fold-out section)

12,5
6
y
A C 30x45 3 842 993 710 / …

30
8 8

2,5
Length L (mm) 50 … 5600
30

19192
D Standard profile finishing M8 / D7.8 (A,C)1) /
(note minimum length,p. 2-16) D9,8 (B)1)/ D11 (A,C)1) /
DB11 / D17 (B)1)
Cover cap Color ESD No.
30x45 (1x) Signal gray 20 3 842 548 778 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
30x45 (1x) Black ESD
20 3 842 548 779
Material: PP 1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

60x60 8N 60 60x60 8N L (mm) No.


A = 9,8 cm2 30 1 pcs 50 … 6000 3 842 993 033 / L
lx = 39,7 cm4 C y D
ly = 39,7 cm4 20 pcs 6070 3 842 535 176
Wx = 13,2 cm3
Wy = 13,2 cm3 B E
m = 2,6 kg/m Quick & Easy (p. 2-8, see fold-out section)
x
60x60 8N 3 842 993 669 / …
30
60

Length L (mm) 50 … 6000


8 8
A F
Standard profile finishing M8 / D7.8 / D11 / DB11
30
(note minimum length, p. 2-16)
19193 H G
Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
Cover cap Color ESD No.
60x60 8N (1x) Signal gray 20 3 842 551 046 2) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm
60x60 8N (1x) Black ESD
20 3 842 551 047
Material: PP

11x20 11x20 L (mm) No.


A = 1,0 cm2 1 pcs 50 … 2000 3 842 992 476 / L
lx = 0,5 cm4 y
ly = 0,1 cm4 10 pcs 2000 3 842 513 581
x
Wx = 0,7 cm3 A
20
10

Wy = 0,3 cm3
m = 0,3 kg/m Quick & Easy (p. 2-8, see fold-out section)
11x20 3 842 993 688 / …
11
Length L (mm) 50 … 2000
8 8
Standard profile finishing D7.8 / D11
30
(note minimum length, p. 2-16)
19194

Customized profile finishing —


Cover cap Color ESD No.
11x20 (1x) Signal gray 20 3 842 551 044
11x20 (1x) Black ESD
20 3 842 551 045
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-23


15x120 15x120 L (mm) No. 1


15
A = 9,0 cm2 x 1 pcs 50 … 3000 3 842 993 078 / L
lx = 110,4 cm4 B C D E

6
ly = 2,2 cm4 y 10 pcs 3000 3 842 537 821 2
Wx = 18,4 cm3 A F

15
Wy = 2,7 cm3 I H G 1,5 Quick & Easy (p. 2-8, see fold-out section)
m = 2,4 kg/m 3
5 15x120 3 842 993 684 / …
Length L (mm) 80 … 3000
30 4
8 8
120 Standard profile finishing D7,8 (B,C,D,E,G,H,I)1) /
30
(note minimum length, p. 2-16) D11 (B,C,D,E,G,H,I)1)
5
19195

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 2300 mm) MI / MIS
Cover cap Color ESD No.
6
15x120 (1x) Signal gray 20 3 842 548 768 1) For the specified slots
15x120 (1x) Black 20 3 842 548 769
7
ESD

Material: PP

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-24 MGE 13.2 | Strut profiles

Strut profiles with 10 mm slot

The Rexroth modular profile system, with 10 mm slots in 45 mm, and 50 mm, e.g. 50x50L) combine high strengths
the modular dimensions 40 mm, 45 mm, 50 mm, and with minimum use of materials. This gives you a cost-
60 mm, covers all conventional profile dimensions on the effective and stable solution for the construction of tables,
world market. protection devices or frames, for instance.

Thanks to their computer-optimized design, the strut


profiles L with 10 mm slot (modular dimensions 40 mm,

Slot, modular dimensions, central bore


10 10 10 10 Light (L)* Heavy* 10 10
40 45 50
Super light (SL)

R3
R3

R3 R3
20,1

20,1

20,1
10

10

10
20,1
10

ø5,5 ø10 6 ø10 6 ø10 6 ø10 ø10 6


29 ø12,2 14,5 ø16 12,5
35
12,5 ø16
12,5

50
45
40

22,5

25
20

20 22,5 25

19196 19197 19198

*) The following L-profiles have a "heavy" slot geometry:


45x90x90L; 45x90x90L 4N; 90x90L; 90x90L 4N; 90x90L 4NVS; 90x180L

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-25


Minimum profile lengths (mm) for Quick & Easy standard


profile finishing on one or both sides
1
– M12 M16 D9.8 D17/DB17 F1
– 50 60 120 50 60 60 2
M12 60 110 180 90 90 110
M16 120 180 240 150 170 170
3
D9.8 50 90 150 80 70 90
D17/DB17 60 90 170 70 80 90
4
F1 60 110 170 90 90 80

For applications with high loads, we recommend especially Due to its very sturdy design, this slot allows maximum
6
stable profiles with 10 mm slots, e.g. for heavy work tables, strength connections.
fixtures, machine frames, transport shuttles, protective
enclosures, and handling systems. 7

9
Profile finishing
10
D9,8 D17 DB17 M12

11
HT

12

p
p

M12
ø9,8 ø17 ø17 55 13
p/2 22,5 22,5

00133811 00133812 00133843 00110837


14

M16-D22 D28 M16 LF 15

16
ø22H9

M16

M16
90

17
22,5

115 18
15,5
28 ø17
115
33 22,5
00110839 00110850 00110838 00110851 19

LF-S F1 F1/F1V 20

(50)
18

21
20 30
ø17

F2 30 20
18

18

22,5 22,5
20 30
00110852 00133815 00110848

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-26 MGE 13.2 | Strut profiles

40x40L 40x40L L (mm) No.


A = 5,6 cm2 y
1 pcs 50 … 6000 3 842 993 120 / L
lx = 9,1 cm4 B
ly = 9,1 cm4 1 pcs M12 60 … 6000 3 842 993 121 / L
Wx = 4,5 cm3 x
A C 1 pcs M12 M12 110 … 6000 3 842 993 122 / L

40
Wy = 4,5 cm3
m = 1,5 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 123 / L
D 1 pcs D17 50 … 6000 3 842 993 124 / L
40 1 pcs D17 D17 80 … 6000 3 842 993 125 / L
10 10
40
1 pcs D17 D17V 80 … 6000 3 842 993 126 / L
19199 1 pcs D9,8 D9,8 80 … 6000 3 842 993 129 / L
20 pcs 6070 3 842 529 339
Cover cap Color ESD No.
40x40 (1x) Signal gray 100 3 842 548 746 Quick & Easy (p. 2-8, see fold-out section)
40x40 (1x) Black ESD
20 3 842 548 747 40x40L 3 842 993 724 / …
Material: PP Length L (mm) 50 … 6000
Standard profile finishing M12 / D9,8 / D17 /
Cover cap with hole Color ESD No. (note minimum length, p. 2-25) DB17 / F1 (A)1)

40x40 (1x) Signal gray 20 3 842 548 782 Customized profile finishing DI / DIS / MT / MTS /
40x40 (1x) Black 20 3 842 548 783 (Lmax = 5400 mm) MI / MIS / DG2)
ESD

Material: PP 1) For the specified slots


2) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm

40x40L 0N 40x40L 0N L (mm) No.


A = 6,3 cm2 y
20 pcs 6070 3 842 540 954
lx = 10,4 cm4 B
ly = 10,4 cm4
Wx = 5,2 cm3 x Quick & Easy (p. 2-8, see fold-out section)
A C
40

Wy = 5,2 cm3
m = 1,7 kg/m 40x40L 0N 3 842 993 760 / …
D Length L (mm) 50 … 6000
40 Standard profile finishing M12 / D9.8 / D17 / DB17
10 10 (note minimum length, p. 2-25)
40

19200 Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
Cover cap: See 40x40 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm

40x40L 1N 40x40L 1N L (mm) No.


A = 6,1 cm2 x
1 pcs 50 … 6000 3 842 993 185 / L
lx = 9,8 cm4 B M12 110 … 6000 3 842 993 186 / L
ly = 10,3 cm4 1 pcs M12
Wx = 4,7 cm3 y
A C 20 pcs 6070 3 842 529 361
40

Wy = 5,1 cm3
m = 1,7 kg/m
D Quick & Easy (p. 2-8, see fold-out section)

40 40x40L 1N 3 842 993 719 / …


10 10
Length L (mm) 50 … 6000
40

19201
Standard profile finishing M12 / D9.8 / D17 / DB17
(note minimum length, p. 2-25)
Cover cap: See 40x40 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-27


40x40L 2N 40x40L 2N L (mm) No. 1


A = 6,0 cm2 x
1 pcs 50 … 6000 3 842 993 187 / L
lx = 9,0 cm4 B
ly = 10,3 cm4 1 pcs M12 M12 110 … 6000 3 842 993 188 / L 2
Wx = 4,5 cm3 y
A C 20 pcs 6070 3 842 529 363

40
Wy = 5,2 cm3
m = 1,6 kg/m 3
D Quick & Easy (p. 2-8, see fold-out section)
40 40x40L 2N 3 842 993 720 / …
4
10 10
Length L (mm) 50 … 6000
40
Standard profile finishing M12 / D9.8 / D17 / DB17
5
19202

(note minimum length, p. 2-25)


Cover cap: See 40x40 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG1)
6

1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm


7

40x40L 2NVS 40x40L 2NVS L (mm) No.


A = 6,0 cm2 y 8
1 pcs 50 … 6000 3 842 993 189 / L
lx = 9,7 cm4 B
ly = 9,7 cm4 1 pcs M12 M12 110 … 6000 3 842 993 190 / L
Wx = 4,9 cm3 x 9
A C 20 pcs 6070 3 842 529 365
40

Wy = 4,9 cm3
m = 1,6 kg/m
D 10
Quick & Easy (p. 2-8, see fold-out section)
40 40x40L 2NVS 3 842 993 721 / …
10 10
Length L (mm) 50 … 6000 11
40

19203 Standard profile finishing M12 / D9.8 / D17 / DB17


(note minimum length, p. 2-25) 12
Cover cap: See 40x40 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG1) 13
1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm
14
40x40L 3N 40x40L 3N L (mm) No.
y
A = 5,8 cm2 1 pcs 50 … 6000 3 842 993 191 / L 15
lx = 9,7 cm4 B
ly = 9,0 cm4 1 pcs M12 M12 110 … 6000 3 842 993 192 / L
Wx = 4,8 cm3 x 16
A C 20 pcs 6070 3 842 529 367
40

Wy = 4,5 cm3
m = 1,6 kg/m
D Quick & Easy (p. 2-8, see fold-out section) 17
40 40x40L 3N 3 842 993 722 / …
10 10
40
Length L (mm) 50 … 6000 18
19204 Standard profile finishing M12 / D9.8 / D17 / DB17
(note minimum length, p. 2-25)
19
Cover cap: See 40x40 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG1)
20
1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-28 MGE 13.2 | Strut profiles

40x30° 40x30° L (mm) No.


x
A = 6,2 cm2 1 pcs 50 … 6000 3 842 993 195 / L
lx = 9,4 cm4 B
y 12 pcs 6070 3 842 529 371

30°
ly = 11,8 cm4
Wx = 4,7 cm3 R 100
Wy = 5,9 cm3 R 60
m = 1,7 kg/m Quick & Easy (p. 2-8, see fold-out section)
A 40x30° 3 842 993 718 / …
40 Length L (mm) 50 … 6000
10 10
Standard profile finishing (note minimum M12
40
length, p. 2-25)
19205

Customized profile finishing —


Cover cap Color ESD No.
40x30° (1x) Signal gray 20 3 842 551 014
40x30° (1x) Black ESD
20 3 842 551 015
Material: PP

40x45° 40x45° L (mm) No.


x
A = 6,8 cm2 1 pcs 50 … 6000 3 842 993 197 / L
lx = 9,9 cm4 y
B
12 pcs 6070 3 842 529 373
45°

ly = 16,6 cm4
Wx = 5,0 cm3 R 80
Wy = 8,3 cm3 R 40
m = 1,8 kg/m Quick & Easy (p. 2-8, see fold-out section)
A 40x45° 3 842 993 726 / …
40 Length L (mm) 50 … 6000
10 10
Standard profile finishing (note minimum M12
40
length, p. 2-25)
19206

Customized profile finishing —


Cover cap Color ESD No.
40x45° (1x) Signal gray 20 3 842 551 016
40x45° (1x) Black ESD
20 3 842 551 017
Material: PP

40x60° 40x60° L (mm) No.


A = 6,3 cm2 x 1 pcs 50 … 6000 3 842 993 198 / L
lx = 8,7 cm4 y
12 pcs 6070 3 842 529 375
°

ly = 13,1 cm4
60

Wx = 4,3 cm3 R 60
Wy = 6,5 cm3
m = 1,7 kg/m R 20 Quick & Easy (p. 2-8, see fold-out section)
A 40x60° 3 842 993 727 / …
40 Length L (mm) 50 … 6000
10 10
Standard profile finishing M12
40
(note minimum length, p. 2-25)
19207

Customized profile finishing —


Cover cap Color ESD No.
40x60° (1x) Signal gray 20 3 842 551 018
40x60° (1x) Black ESD
20 3 842 551 019
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-29


40x40L R 40x40L R L (mm) No. 1


A = 5,0 cm2 y 3
33, 1 pcs 50 … 6000 3 842 993 184 / L
lx = 7,2 cm4 R
ly = 7,2 cm4 20 pcs 6070 3 842 529 359 2
x

6,7
Wx = 3,6 cm3 40 A
Wy = 3,6 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 1,3 kg/m B 3
40x40L R 3 842 993 725 / …
6,7 Length L (mm) 50 … 6000
4
10 10
40 Standard profile finishing M12 / DB17 (A,B)1)
40
(note minimum length, p. 2-25)
5
19208

Customized profile finishing —


Cover cap Color ESD No. 1) For the specified slots
6
40x40 R (1x) Signal gray 20 3 842 548 784
40x40 R (1x) Black 20 3 842 548 785
7
ESD

Material: PP

8
40x40 HR 40x40 HR L (mm) No.
A = 5,5 cm2 y 1 pcs 50 … 6000 3 842 993 256 / L
lx = 8,1 cm4 9
ly = 7,6 cm4 1 pcs M12 M12 110 … 6000 3 842 993 257 / L
20 19,5

Wx = 4,0 cm3 x 20 pcs 6070 3 842 529 381


Wy = 3,6 cm3 10
5

m = 1,5 kg/m
A Quick & Easy (p. 2-8, see fold-out section)
1,5
12,5

40x40 HR 3 842 993 723 / … 11


3
10 10
40 Length L (mm) 50 … 6000
40

19209 Standard profile finishing M12 / DB17 12


(note minimum length, p. 2-25)

Cover cap Color ESD No. Customized profile finishing DI / DIS / MT / MTS / 13
40x40 HR (1x) Signal gray 20 3 842 548 786 (Lmax = 5400 mm) MI / MIS / DG1)

40x40 HR (1x) Black ESD


20 3 842 548 787 1) DGmax = 45°; Lmin1 / Lmin2 = 370 / 440 mm 14
Material: PP
15
Cap with hole1) Color ESD No.
40x40 HR (1x) Signal gray 20 3 842 548 786 16
40x40 HR (1x) Black ESD
20 3 842 548 787
Material: PP 17
1)The cover cap is also suitable for use with a hole, which can be
broken out 18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-30 MGE 13.2 | Strut profiles

40x80L 40x80L L (mm) No.


A = 9,9 cm2 1 pcs 50 … 6000 3 842 993 130 / L
lx = 63,4 cm4 B x C
ly = 17,3 cm4 1 pcs M12 60 … 6000 3 842 993 131 / L
Wx = 15,9 cm3 y
A D 1 pcs M12 M12 110… 6000 3 842 993 132 / L

40
Wy = 8,7 cm3
m = 2,7 kg/m 1 pcs D17 D17 80 … 6000 3 842 993 135 / L
F E 1 pcs D17 D17V 80 … 6000 3 842 993 136 / L
80 1 pcs D17V 60 … 6000 3 842 993 137 / L
10 10
40
1 pcs D17V D17V 80 … 6000 3 842 993 138 / L
19210 12 pcs 6070 3 842 529 341
Profile finishing: M12: in all core holes
Cover cap Color ESD No. D17: in slots B/F, C/E
D17V: in slots A/D
40x80 (1x) Signal gray 20 3 842 548 748
40x80 (1x) Black ESD
20 3 842 548 749
Material: PP Quick & Easy (p. 2-8, see fold-out section)
40x80L 3 842 993 728 / …
Cover cap with hole Color ESD No. Length L (mm) 50 … 6000
40x80 (1x) Signal gray 20 3 842 548 788 Standard profile finishing M12 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)
40x80 (1x) Black ESD
20 3 842 548 789
Material: PP Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

40x80L 2N 40x80L 2N L (mm) No.


A = 10,9 cm2 x
12 pcs 6070 3 842 555 650
lx = 66,6 cm4 B C
ly = 20,8 cm4 y
Wx = 16,6 cm3 A D Quick & Easy (p. 2-8; see fold-out section)
40

Wy = 10,4 cm3
m = 2,9 kg/m 40x80L 2N 3 842 993 768 / …
F E
Length L (mm) 50 … 6000
80
Standard profile finishing M12 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)
10 10
40
Customized profile finishing DI / DIS / MT / MTS /
33094
(Lmax = 5400 mm) MI / MIS / DG2)
Cover cap: See 40x80
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

40x80L 4N 40x80L 4N L (mm) No.


A = 10,4 cm2 1 pcs 50 … 6000 3 842 993 424 / L
lx = 65,2 cm4 B x C
ly = 19,1 cm4 12 pcs 6070 3 842 536 484
Wx = 16,3 cm3 y
A D
40

Wy = 9,9 cm3
m = 2,8 kg/m Quick & Easy (p. 2-8, see fold-out section)
F E 40x80L 4N 3 842 993 729 / …
80 Length L (mm) 50 … 6000
10 10
Standard profile finishing M12 / D9.8 / D17 /
40
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)
19211

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: See 40x80 (Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-31


40x80L 2NVS 40x80L 2NVS L (mm) No. 1


A = 10,7 cm2 12 pcs 6070 3 842 555 649
lx = 67,8 cm4 x
ly = 19,0 cm4 B C 2
Wx = 17,0 cm3 Quick & Easy (p. 2-8; see fold-out section)
y
Wy = 9,5 cm3 A D

40
m = 2,9 kg/m 40x80 L 2NVS 3 842 993 767 / …
3
Length L (mm) 50 … 6000
F E
80 Standard profile finishing M12 / D9.8 / D17 / DB17
(note minimum length, p. 2-25) 4
10 10
40
Customized profile finishing DI / DIS / MT / MTS /
33093
(Lmax = 5400 mm) MI / MIS / DG1) 5
Cover cap: See 40x80 1) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm
6

40x80L 3NVS 40x80L 3NVS L (mm) No.


7
A = 10,6 cm2 1 pcs 50 … 6000 3 842 993 654 / L
lx = 67,8 cm4 B x C 12 pcs 6070 3 842 538 330
ly = 19,0 cm4
y
8
Wx = 17,0 cm3
A D
40

Wy = 9,5 cm3 Quick & Easy (p. 2-8, see fold-out section)


m = 2,9 kg/m 9
F E 40x80L 3NVS 3 842 993 753 / …
Length L (mm) 50 … 6000
80
10 10 Standard profile finishing M12 / D9.8 / D17 / DB17
10
40
(note minimum length, p. 2-25)
19212

Customized profile finishing DI / DIS / MT / MTS / 11


Cover cap: See 40x80 (Lmax = 5400 mm) MI / MIS / DG1)

1) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm


12

40x80x80L 40x80x80L L (mm) No. 13


C y
A = 15,4 cm2 1 pcs 50 … 6000 3 842 993 193 / L
lx = 96,6 cm4
B D 8 pcs 6070 3 842 537 827 14
ly = 96,6 cm4
Wx = 24,2 cm3 E x
Wy = 24,2 cm3
Quick & Easy (p. 2-8, see fold-out section) 15
m = 4,2 kg/m A F
40

40x80x80L 3 842 993 730 / …


H G Length L (mm) 50 … 6000 16
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
40 80
(note minimum length, p. 2-25) 17
19213

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
Cover cap Color ESD No. 18
40x80x80 (1x) Signal gray 20 3 842 548 790 1) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm
40x80x80 (1x) Black ESD
20 3 842 548 791 19
Material: PP

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-32 MGE 13.2 | Strut profiles

40x120L 40x120L L (mm) No.


A = 15,5 cm2 x
1 pcs 50 … 6000 3 842 993 139 / L
lx = 203,2 cm4 B C D
ly = 27,8 cm4 1 pcs M12 60 … 6000 3 842 993 140 / L
Wx = 33,9 cm3 y
A E 1 pcs M12 M12 110 … 6000 3 842 993 141 / L

40
Wy = 13,9 cm3
m = 4,2 kg/m 1 pcs D17 D17 80 … 6000 3 842 993 142 / L
H G F 1 pcs D17V D17V 90 … 6000 3 842 993 225 / L
120 8 pcs 6070 3 842 537 824
10 10
Profile finishing: M12: in all core holes
40

19214
D17: in slots B/H, C/G, D/F
D17V: in slots A/E

Cover cap Color ESD No. Quick & Easy (p. 2-8, see fold-out section)
40x40 (1x) Signal gray 100 3 842 548 746 40x120L 3 842 993 716 / …
40x80 (1x) Signal gray 20 3 842 548 748 Length L (mm) 50 … 6000
40x40 (1x) Black ESD
20 3 842 548 747 Standard profile finishing M12 / D9.8 (B,C,D,F,
40x80 (1x) Black 20 3 842 548 749 (note minimum length, p. 2-25) G,H)1) / D17 (B,C,D,F,
G,H)1) / DB17 / F1 (A,E)1)
ESD

Material: PP
Customized profile finishing DI / DIS / MT / MTS /
Note:
(Lmax = 5400 mm) MI / MIS / DG2)
For the 40x120L profile you require the following combination
of cover caps: 1x 40x40 and 1x 40x80 1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

40x160L 40x160L L (mm) No.


A = 20,5 cm2 1 pcs 50 … 6000 3 842 993 143 / L
lx = 466,7 cm4 B C x D E
ly = 37,2 cm4 1 pcs M12 60 … 6000 3 842 993 144 / L
Wx = 58,3 cm3 y 1 pcs M12 M12 110 … 6000 3 842 993 145 / L
A F
40

Wy = 18,6 cm3
m = 5,5 kg/m 1 pcs D17 D17 80 … 6000 3 842 993 146 / L
J I H G 6 pcs 6070 3 842 529 345
160 Profile finishing: M12: in all core holes
10 10 D17: in slots B/J, C/I, D/H, E/G
40

19215

Quick & Easy (p. 2-8, see fold-out section)


Cover cap Color ESD No. 40x160L 3 842 993 717 / …
40x80 (2x) Signal gray 20 3 842 548 748 Length L (mm) 80 … 6000
40x80 (2x) Black ESD
20 3 842 548 749 Standard profile finishing M12 / D9.8 (B,C,D,E,G,H,
Material: PP (note minimum length, p. 2-25) I,J)1) / D17 (B,C,D,E,G,H,
I,J)1) / DB17 / F1 (A,F)1)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-33


80x80L y D 80x80L L (mm) No. 1


C
A = 18,2 cm2 1 pcs 50 … 6000 3 842 993 133 / L
lx = 132,1 cm4
ly = 132,1 cm4 B E 1 pcs M12 60 … 6000 3 842 993 134 / L 2
Wx = 33,0 cm3 x 1 pcs M12 M12 110 … 6000 3 842 993 147 / L

80
Wy = 33,0 cm3
m = 4,9 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 148 / L 3
A F
1 pcs D17 60 … 6000 3 842 993 149 / L
H G 1 pcs D17 D17 80 … 6000 3 842 993 150 / L
4
10 10
40 80 1 pcs D17 D17V 80 … 6000 3 842 993 151 / L
6 pcs 6070 3 842 529 347
5
19216

Profile finishing: M12: in all core holes


Cover cap Color ESD No. D17: in slots A/F, B/E
D17V: in slots C/H, D/G 6
80x80 (1x) Signal gray 20 3 842 548 750
80x80 (1x) Black 20 3 842 548 751
7
ESD

Material: PP Quick & Easy (p. 2-8, see fold-out section)


80x80L 3 842 993 674 / …
8
Length L (mm) 50 … 6000
Standard profile finishing M12 / D9,8 / D17 /
(note minimum length, p. 2-25) DB17 / F1 9

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1) 10
1) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm
11

80x80L 4N 80x80L 4N L (mm) No.


A = 19,3 cm2 y
6 pcs 6070 3 842 555 651
12
lx = 142,5 cm4 C D
ly = 142,5 cm4
Wx = 35,6 cm3 B E Quick & Easy (p. 2-8; see fold-out section) 13
Wy = 35,6 cm3 x
80x80L 4N 3 842 993 769 / …
80

m = 5,2 kg/m
A F Length L (mm) 50 … 6000 14
Standard profile finishing M12 / D9,8 / D17 / DB17
H G
(note minimum length, p. 2-25) F1 (A, B, E, F)1)
10 10
40
80 15
Customized profile finishing DI / DIS / MT / MTS /
33095
(Lmax = 5400 mm) MI / MIS / DG2)
16
1) For the specified slots
Cover cap Color ESD No.
2) DG = 45°; Lmin1 / Lmin2 = 439 / 578 mm
80x80 (1x) Signal gray 20 3 842 548 750
max
17
80x80 (1x) Black ESD
20 3 842 548 751
Material: PP 18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-34 MGE 13.2 | Strut profiles

80x80L 4NVS y D 80x80L 4NVS L (mm) No.


C
A = 19,3 cm2 1 pcs 50 … 6000 3 842 993 658 / L
lx = 142,5 cm4
ly = 142,5 cm4 B E 6 pcs 6070 3 842 538 334
Wx = 35,6 cm3 x

80
Wy = 35,6 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 5,2 kg/m A F
80x80L 4NVS 3 842 993 758 / …
H G Length L (mm) 50 … 6000
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
40 80
(note minimum length, p. 2-25)
19416

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: See 80x80 (Lmax = 5400 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

80x80L 6N C x D 80x80L 6N L (mm) No.


A = 18,8 cm2 1 pcs 50 … 6000 3 842 993 423 / L
lx = 134,1 cm4 B E
ly = 140,9 cm4 y 6 pcs 6070 3 842 536 481
40
80

Wx = 33,5 cm3
Wy = 36,2 cm3
A F Quick & Easy (p. 2-8, see fold-out section)
m = 5,1 kg/m
80x80L 6N 3 842 993 675 / …
H G
Length L (mm) 50 … 6000
10 10 40 Standard profile finishing M12 / D9,8 / D17 /
40
80 (note minimum length, p. 2-25) DB17 / F1 (A,C,F)1)
19417

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: See 80x80 (Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

D y
40x120x120L 40x120x120L L (mm) No.
A = 24,6 cm2 1 pcs 50 … 6000 3 842 993 653 / L
lx = 318,0 cm4 C E
ly = 318,0 cm4 4 pcs 6070 3 842 538 287
Wx = 42,2 cm3
Wy = 42,2 cm3 x
B F Quick & Easy (p. 2-8, see fold-out section)
m = 6,7 kg/m G H
40x120x120L 3 842 993 757 / …
A I Length L (mm) 50 … 6000
40

10 10
Standard profile finishing M12 / D9.8 (B,C,J,K)1) /
40
L 120 K J (note minimum length, p. 2-25) D17 / DB17 (A,B,C,D,I,
19418
J,K,L)1) / F1 (D,I)1)

Cover cap Color ESD No. Customized profile finishing DI / DIS / MT / MTS / MI /
40x40 (5x) Signal gray 100 3 842 548 746 (Lmax = 5400 mm) MIS / DG2)

40x80 (2x) Signal gray 20 3 842 548 748 1) For the specified slots
40x40 (1x) Signal gray 100 3 842 548 746
2) DGmax = 45°; Lmin1 / Lmin2 = 420 / 540 mm

40x40 (5x) Black ESD


20 3 842 548 747
40x80 (2x) Black ESD
20 3 842 548 749
40x40 (1x) Black ESD
20 3 842 548 747
Material: PP
Note:
For the 40x120x120L profile you require the following combination
of cover caps: 5x 40x40 or 2x 40x80 and 1x 40x40

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-35


80x120L x 80x120L L (mm) No. 1


A = 25,6 cm2 C D E 1 pcs 50 … 6000 3 842 993 201 / L
lx = 389,2 cm4
ly = 192,8 cm4 1 pcs M12 60 … 6000 3 842 993 202 / L 2
B F
Wx = 64,9 cm3 y 1 pcs M12 M12 110 … 6000 3 842 993 203 / L

80
Wy = 48,2 cm3
m = 6,9 kg/m 1 pcs D17 D17 80 … 6000 3 842 993 204 / L 3
A G 1 pcs D17V D17V 90 … 6000 3 842 993 229 / L
4 pcs 6070 3 842 537 828
J I H 4
10 10
Profile finishing: M12: in all core holes
40
120 D17: in slots C/J, D/I, E/H
5
19419
D17V: in slots A/G, B/F

Cover cap Color ESD No.


6
80x120 (1x) Signal gray 20 3 842 548 792 Quick & Easy (p. 2-8, see fold-out section)
80x120 (1x) Black 20 3 842 548 793 80x120L 3 842 993 672 / …
7
ESD

Material: PP Length L (mm) 50 … 6000


Standard profile finishing M12 / D9.8 (C,D,E,H,I,
(note minimum length, p. 2-25) J)1) / D17 (C,D,E,H,I,J)1) / 8
DB17 / F1 (A,F)1)

Customized profile finishing DI / DIS / MT / MTS / 9


(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots 10
2) DGmax = 45°; Lmin1 / Lmin2 = 439 / 578 mm

11

80x160L x E
80x160L L (mm) No.
C D F 12
A = 32,9 cm2 1 pcs 50 … 6000 3 842 993 127 / L
lx = 850,7 cm4
ly = 253,4 cm4 B G 1 pcs M12 60 … 6000 3 842 993 128 / L
Wx = 106,3 cm3 y
1 pcs M12 M12 110 … 6000 3 842 993 152 / L 13
80

Wy = 63,4 cm3
m = 8,9 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 153 / L
A H
1 pcs D17 60 … 6000 3 842 993 154 / L 14
L K J I 1 pcs D17 D17 80 … 6000 3 842 993 155 / L
10 10
1 pcs D17V D17V 90 … 6000 3 842 993 226 / L 15
40 160
19420 3 pcs 6070 3 842 529 349
Profile finishing: M12: in all core holes 16
Cover cap Color ESD No. D17: in slots C/L, D/K, E/J, F/I
D17V: in slots A/H, B/G
80x80 (2x) Signal gray 20 3 842 548 750 17
80x80 (2x) Black ESD
20 3 842 548 751
Material: PP Quick & Easy (p. 2-8, see fold-out section) 18
80x160L 3 842 993 673 / …
Length L (mm) 80 … 6000 19
Standard profile finishing M12 / D9.8 (C,D,E,F,I,
(note minimum length, p. 2-25) J,K,L)1) / D17 (C,D,E,F,I,J,
20
K,L)1) / DB17 / F1 (A,G)1)

Customized profile finishing DI / DIS / MT / MTS / 21


(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 460 / 620 mm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-36 MGE 13.2 | Strut profiles

45x45L y
45x45L L (mm) No.
A = 6,0 cm2 1 pcs 50 … 6000 3 842 992 425 / L
lx = 11,7 cm4 B
ly = 11,7 cm4 1 pcs M12 60 … 6000 3 842 992 426 / L
Wx = 5,2 cm3 x
A C 1 pcs M12 M12 110 … 6000 3 842 992 427 / L

45
Wy = 5,2 cm3
m = 1,6 kg/m 1 pcs M12 D17 90 … 6000 3 842 992 960 / L
D 1 pcs D9,8 D9,8 80 … 6000 3 842 992 967 / L
45 1 pcs D17 60 … 6000 3 842 992 953 / L
10 10
45
1 pcs D17 D17 80 … 6000 3 842 992 954 / L
19421 1 pcs D17 D17V 80 … 6000 3 842 992 956 / L
20 pcs 6070 3 842 553 611
Cover cap Color ESD No.
45x45 (1x) Signal gray 100 3 842 548 752 Quick & Easy (p. 2-8, see fold-out section)
45x45 (1x) Black ESD
20 3 842 548 753 45x45L 3 842 993 737 / …
Material: PP Length L (mm) 50 … 6000
Standard profile finishing M12 / D9,8 / D17 /
Cover cap with hole Color ESD No. (note minimum length, p. 2-25) DB17 / F1 (A)1)

45x45 (1x) Signal gray 20 3 842 548 796 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
45x45 (1x) Black ESD 20 3 842 548 797
Material: PP 1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

45x45L 0N y
45x45L 0N L (mm) No.
A = 6,7 cm2 20 pcs 6070 3 842 540 955
lx = 13,5 cm4 B
ly = 13,5 cm4
x
Wx = 6,0 cm3 A C Quick & Easy (p. 2-8, see fold-out section)
45

Wy = 6,0 cm3
m = 1,8 kg/m 45x45L 0N 3 842 993 761 / …
D Length L (mm) 50 … 6000
45 Standard profile finishing M12 / D9.8 / D17 / DB17
10 10 (note minimum length, p. 2-25)
45

19422 Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
Cover cap: see 45x45 1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-37


45x45L 1N x
45x45L 1N L (mm) No. 1
A = 6,5 cm2 1 pcs 50 … 5600 3 842 992 401 / L
lx = 12,6 cm4 B
ly = 13,5 cm4 20 pcs 5600 3 842 506 956 2
y
Wx = 5,5 cm3 A C

45
Wy = 6,0 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 1,8 kg/m 3
D 45x45L 1N 3 842 993 738 / …
45 Length L (mm) 50 … 5600
4
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
(note minimum length, p. 2-25)
5
19423

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 45x45 (Lmax = 4900 mm) MI / MIS / DG1)
6
1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

7
45x45L 2N x
45x45L 2N L (mm) No.
A = 6,4 cm2 1 pcs 50 … 5600 3 842 992 403 / L
lx = 11,6 cm4 B 8
ly = 13,5 cm4 20 pcs 5600 3 842 506 958
y
Wx = 5,2 cm3 A C
45

Wy = 6,0 cm3 9
m = 1,7 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 45x45L 2N 3 842 993 739 / …
10
45 Length L (mm) 50 … 5600
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
(note minimum length, p. 2-25) 11
19424

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 45x45 (Lmax = 4900 mm) MI / MIS / DG1) 12
1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm
13
45x45L 2NVS x
45x45L 2NVS L (mm) No.
A = 6,4 cm2 1 pcs 50 … 5600 3 842 992 402 / L 14
lx = 12,6 cm4 B
ly = 12,6 cm4 20 pcs 5600 3 842 506 957
y
Wx = 5,6 cm3 A C 15
45

Wy = 5,6 cm3
m = 1,7 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 45x45L 2NVS 3 842 993 740 / … 16
45 Length L (mm) 50 … 5600
17
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
(note minimum length, p. 2-25)
19425

Customized profile finishing DI / DIS / MT / MTS / 18


Cover cap: see 45x45 (Lmax = 4900 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-38 MGE 13.2 | Strut profiles

45x45L 3N x
45x45L 3N L (mm) No.
A = 6,2 cm2 1 pcs 50 … 5600 3 842 992 404 / L
lx = 12,6 cm4 B
ly = 11,7 cm4 20 pcs 5600 3 842 506 959
Wx = 5,4 cm3 y
A C

45
Wy = 5,2 cm3
m = 1,7 kg/m Quick & Easy (p. 2-8, see fold-out section)
D 45x45L 3N 3 842 993 741 / …
45 Length L (mm) 50 … 5600
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
(note minimum length, p. 2-25)
19426

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 45x45 (Lmax = 4900 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

45x30° 45x30° L (mm) No.


A = 6,9 cm2 1 pcs 50 … 5600 3 842 993 013 / L
lx = 12,7 cm4 x
ly = 15,2 cm4 20 pcs 5600 3 842 524 040
B
Wx = 5,0 cm3 y
30°

Wy = 5,3 cm3 R 112,5


m = 1,9 kg/m Quick & Easy (p. 2-8, see fold-out section)
R 67,5
45x30° 3 842 993 733  / …
A Length L (mm) 50 … 5600
10 10
Standard profile finishing M12
45 45
(note minimum length, p. 2-25)
19427

Customized profile finishing —


Cover cap Color ESD No.
45x30° (1x) Signal gray 20 3 842 551 020
45x30° (1x) Black ESD
20 3 842 551 021
Material: PP

45x45° 45x45° L (mm) No.


A = 7,6 cm2 1 pcs 50 … 5600 3 842 993 014 / L
lx = 13,4 cm4 x
ly = 21,4 cm4 B 20 pcs 5600 3 842 524 043
y
45°

Wx = 5,2 cm3
Wy = 6,4 cm3 R 90
m = 2,0 kg/m Quick & Easy (p. 2-8, see fold-out section)
R 45
45x45° 3 842 993 735 / …
A Length L (mm) 50 … 5600
10 10
Standard profile finishing M12
45 45
(note minimum length, p. 2-25)
19428

Customized profile finishing —


Cover cap Color ESD No.
45x45° (1x) Signal gray 20 3 842 551 022
45x45° (1x) Black ESD
20 3 842 551 023
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-39


45x60° 45x60° L (mm) No. 1


A = 6,8 cm2 1 pcs 50 … 5600 3 842 993 015 / L
lx = 11,4 cm4 x
ly = 16,9 cm4 20 pcs 5600 3 842 524 046 2
Wx = 4,4 cm3 y

°
60

B
Wy = 5,2 cm3 R 67 Quick & Easy (p. 2-8, see fold-out section)
m = 1,8 kg/m ,5 3
R 22 45x60° 3 842 993 744 / …
,5
A Length L (mm) 50 … 5600
4
10 10
Standard profile finishing M12
45 45
(note minimum length, p. 2-25)
5
19429

Customized profile finishing —


Cover cap Color ESD No.
6
45x60° (1x) Signal gray 20 3 842 551 024
45x60° (1x) Black 20 3 842 551 025
7
ESD

Material: PP

8
45x45L R 45x45L R L (mm) No.
A = 4,9 cm2 y ,5 1 pcs 50 … 5600 3 842 992 897 / L
lx = 8,6 cm4 37 9
R
ly = 8,6 cm4 20 pcs 5600 3 842 517 200
x
Wx = 5,0 cm3 A
7,5
45

Wy = 5,0 cm3 10
m = 1,3 kg/m Quick & Easy (p. 2-8, see fold-out section)
B 45x45L R 3 842 993 742 / …
Length L (mm) 50 … 5600 11
7,5
10 10
45 Standard profile finishing M12 / DB17
45

19430
(note minimum length, p. 2-25) 12
Customized profile finishing —
Cover cap Color ESD No. 13
45x45 R (1x) Signal gray 20 3 842 548 800
45x45 R (1x) Black ESD
20 3 842 548 801 14
Material: PP
15
45x45 HR 45x45 HR L (mm) No.
A = 6,6 cm2 y 1 pcs 50 … 5600 3 842 992 945 / L 16
lx = 11,0 cm4
1 pcs M12 60 … 5600 3 842 993 001 / L
12,75

ly = 10,7 cm4
22,5 22

x
Wx = 4,4 cm3 1 pcs M12 M12 110 … 5600 3 842 992 999 / L 17
Wy = 4,8 cm3
6

m = 1,8 kg/m 20 pcs 5600 3 842 525 505


A
1,5 18
10

3 Quick & Easy (p. 2-8, see fold-out section)


10 10
45 45x45 HR 3 842 993 736 / … 19
45

19431 Length L (mm) 50 … 5600


Standard profile finishing M12 / DB17 20
Cover cap Color ESD No. (note minimum length, p. 2-25)

45x45 HR (1x) Signal gray 20 3 842 548 798 Customized profile finishing DI / DIS / MT / MTS / 21
45x45 HR (1x) Black 20 3 842 548 799 (Lmax = 4900 mm) MI / MIS / DG1)
ESD

Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-40 MGE 13.2 | Strut profiles

45x45 45x45 L (mm) No.


y
A = 7,5 cm2 1 pcs 50 … 6000 3 842 990 520 / L
lx = 13,8 cm4 B
ly = 13,8 cm4 1 pcs M12 60 … 6000 3 842 990 517 / L
x
Wx = 6,1 cm3 A C 1 pcs M12 M12 110 … 6000 3 842 990 518 / L

45
Wy = 6,1 cm3
1 pcs M12 M16 180 … 6000 3 842 990 519 / L
m = 2,0 kg/m
D 1 pcs M12 D17 90 … 6000 3 842 990 640 / L
45 1 pcs M16 120 … 6000 3 842 990 521 / L
10 10
1 pcs M16 D17 170 … 6000 3 842 990 642 / L
45

19432 1 pcs D9,8 D9,8 70 … 6000 3 842 992 969 / L


1 pcs D17 60 … 6000 3 842 990 648 / L
Cover cap Color ESD No. 1 pcs D17 D17 80 … 6000 3 842 990 644 / L
45x45 (1x) Signal gray 100 3 842 548 752 1 pcs D17 D17V 80 … 6000 3 842 990 646 / L
45x45 (1x) Black ESD
20 3 842 548 753 20 pcs 6070 3 842 553 614
Material: PP
Quick & Easy (p. 2-8, see fold-out section)
Cover cap with hole Color ESD No. 45x45 3 842 993 734 / …
45x45 (1x) Signal gray 20 3 842 548 796 Length L (mm) 50 … 6000
45x45 (1x) Black ESD 20 3 842 548 797 Standard profile finishing M12 / M16 / D9.8 / D17 /
Material: PP (note minimum length, p. 2-25) DB17

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-41


45x60 45x60 L (mm) No. 1


x
A = 11,0 cm2 1 pcs 50 … 5600 3 842 990 570 / L
lx = 37,2 cm4 B
ly = 22,7 cm4 1 pcs M12 60 … 5600 3 842 990 571 / L 2
y
Wx = 12,4 cm3 A C 1 pcs M12 M12 110 … 5600 3 842 990 572 / L

45
Wy = 10,1 cm3
m = 3,0 kg/m 1 pcs M12 M16 180 … 5600 3 842 990 575 / L 3
D 1 pcs M16 120 … 5600 3 842 990 573 / L
30 1 pcs D9,8 50 … 5600 3 842 992 376 / L
4
10 10
45 60 1 pcs D17 60 … 5600 3 842 990 688 / L
1 pcs D17 D17 80 … 5600 3 842 990 672 / L
19433
5
1 pcs D17 D17V 80 … 5600 3 842 990 674 / L
Cover cap Color ESD No. 1 pcs D9,8V 50 … 5600 3 842 992 375 / L
6
45x60 (1x) Signal gray 20 3 842 548 754 1 pcs D17V 60 … 5600 3 842 990 690 / L
45x60 (1x) Black 20 3 842 548 755 1 pcs D17V D17V 90 … 5600 3 842 990 670 / L
7
ESD

Material: PP 1 pcs LF LF 80 … 5600 3 842 993 085 / L


1 pcs F1 F1 80 … 5600 3 842 990 584 / L
8
Cover cap with hole Color ESD No. 20 pcs 5600 3 842 509 184
45x60 (1x) Signal gray 20 3 842 548 802 Profile finishing D9.8, D17: in slots B/D
D9.8V, D17V: in slots A/C 9
45x60 (1x) Black 20 3 842 548 803
LF: in slots A/C
ESD

Material: PP
F1: in slot A 10

Quick & Easy (p. 2-8, see fold-out section)


45x60 3 842 993 743 / … 11
Length L (mm) 50 … 5600
Standard profile finishing M12 / M16 / D9.8 / D17 / 12
(note minimum length, p. 2-25) DB17 / F1 (A,C)1)

Customized profile finishing DI / DIS / MT / MTS / 13


(Lmax = 4900 mm) MI / MIS / DG2)
1) For the specified slots 14
2) DGmax = 45°; Lmin1 / Lmin2 = 404 / 508 mm
15
45x90SL 45x90SL L (mm) No.
A = 9,0 cm2 x 1 pcs 50 … 6000 3 842 993 450 / L 16
lx = 73,4 cm4 B C
ly = 18,1 cm4 12 pcs 6070 3 842 537 102
y
Wx = 16,3 cm3 A D 17
45

Wy = 8,0 cm3
m = 2,4 kg/m Quick & Easy (p. 2-8, see fold-out section)
F E 45x90SL 3 842 993 759 / … 18
90 Length L (mm) 50 … 6000
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17 19
45
(note minimum length, p. 2-25)
19434

Customized profile finishing DI / DIS / DG1) 20


Cover cap Color ESD No. (Lmax = 5400 mm)

45x90 (1x) Signal gray 20 3 842 548 756 1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm
21
45x90 (1x) Black ESD
20 3 842 548 757
Material: PP

Cover cap with hole Color ESD No.


45x90 (1x) Signal gray 20 3 842 548 804
45x90 (1x) Black ESD
20 3 842 548 805
Material: PP

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-42 MGE 13.2 | Strut profiles

45x90L 45x90L L (mm) No.


A = 11,3 cm2 x 1 pcs 50 … 6000 3 842 992 432 / L
lx = 82,0 cm4 B C
ly = 23,6 cm4 1 pcs M12 60 … 6000 3 842 992 453 / L
y
Wx = 18,2 cm3 A D 1 pcs M12 M12 110 … 6000 3 842 992 433 / L

45
Wy = 10,5 cm3
m = 3,0 kg/m 1 pcs D17 D17 80 … 6000 3 842 992 437 / L
F E 1 pcs D17 D17V 80 … 6000 3 842 992 436 / L

90 1 pcs D17V 60 … 6000 3 842 992 452 / L


10 10
1 pcs D17V D17V 90 … 6000 3 842 992 435 / L
45

19435 1 pcs LF LF 80 … 6000 3 842 993 084 / L


12 pcs 6070 3 842 553 612
Cover cap Color ESD No. Profile finishing: M12: in all core holes
45x90 (1x) Signal gray 20 3 842 548 756 D17: in slots B/F, C/E
D17V: in slots A/D
45x90 (1x) Black 20 3 842 548 757
ESD

LF: in slots A/D


Material: PP
Quick & Easy (p. 2-8, see fold-out section)
Cover cap with hole Color ESD No. 45x90L 3 842 993 662 / …
45x90 (1x) Signal gray 20 3 842 548 804 Length L (mm) 50 … 6000
45x90 (1x) Black ESD
20 3 842 548 805 Standard profile finishing M12 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)
Material: PP
Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

45x90L 2N 45x90L 2N L (mm) No.


A = 12,0 cm2 x 1 pcs 50 … 6000 3 842 993 644 / L
lx = 85,6 cm4 B C
ly = 26,9 cm4 12 pcs 6070 3 842 538 299
y
Wx = 38,1 cm3 A D
45

Wy = 6,0 cm3
m = 3,2 kg/m Quick & Easy (p. 2-8, see fold-out section)
F E 45x90L 2N 3 842 993 751 / …
90 Length L (mm) 50 … 6000
10 10
Standard profile finishing M12 / D9.8 / D17 /
45
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)
19436

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 45x90 (Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-43


45x90L 2NVS 45x90L 2NVS L (mm) No. 1


A = 12,0 cm2 x 12 pcs 6070 3 842 555 652
lx = 25,9 cm4 B C
ly = 90,6 cm4 2
Wx = 5,7 cm3 y
Wy = 40,3 cm3 A D

45
Quick & Easy (p. 2-8; see fold-out section)
m = 3,3 kg/m 3
F E 45x90L 2NVS 3 842 993 770 / …
90 Length L (mm) 50 … 6000
4
10 10 Standard profile finishing M12 / D9.8 / D17 / DB17
45 (note minimum length, p. 2-25)
33096
Customized profile finishing DI / DIS / MT / MTS /
5

Cover cap: see 45x90 (Lmax = 5400 mm) MI / MIS / DG1)


1) DGmax = 45°; Lmin1 / Lmin2 = 456/ 612 mm 6

7
45x90L 3NVS 45x90L 3NVS L (mm) No.
A = 11,8 cm2 x 1 pcs 50 … 6000 3 842 993 635 / L
lx = 87,2 cm4 B C 8
ly = 25,2 cm4 12 pcs 6070 3 842 538 298
y
Wx = 38,8 cm3 A D
45

Wy = 5,6 cm3 9
m = 3,2 kg/m Quick & Easy (p. 2-8, see fold-out section)
F E 45x90L 3NVS 3 842 993 752 / …
10
90 Length L (mm) 50 … 6000
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
(note minimum length, p. 2-25) 11
19437

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 45x90 (Lmax = 5400 mm) MI / MIS / DG1) 12
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm
13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-44 MGE 13.2 | Strut profiles

45x90 45x90 L (mm) No.


A = 15,4 cm2 x 1 pcs 50 … 6000 3 842 990 300 / L
lx = 124,6 cm4 B C
ly = 32,8 cm4 1 pcs M12 60 … 6000 3 842 990 301 / L
y
Wx = 27,7 cm3 A D 1 pcs M12 M12 110 … 6000 3 842 990 302 / L

45
Wy = 14,6 cm3
m = 4,2 kg/m 1 pcs M12 D17 90 … 6000 3 842 990 323 / L
F E 1 pcs M12 D17V 90 … 6000 3 842 990 305 / L
90 1 pcs M16 120 … 6000 3 842 990 303 / L
10 10
1 pcs M16 M16 240 … 6000 3 842 990 304 / L
45

19438 1 pcs M16 D17 170 … 6000 3 842 990 325 / L


1 pcs M16 D17V 170 … 6000 3 842 990 307 / L
Cover cap Color ESD No. 1 pcs D17 60 … 6000 3 842 990 329 / L
45x90 (1x) Signal gray 20 3 842 548 756 1 pcs D17 D17 80 … 6000 3 842 990 313 / L
45x90 (1x) Black ESD
20 3 842 548 757 1 pcs D17 D17V 90 … 6000 3 842 990 311 / L
Material: PP 1 pcs D17V 60 … 6000 3 842 990 331 / L
1 pcs D17V D17V 90 … 6000 3 842 990 309 / L
Cover cap with hole Color ESD No. 12 pcs 6070 3 842 553 615
45x90 (1x) Signal gray 20 3 842 548 804 Profile finishing: M12, M16: in all core holes
45x90 (1x) Black 20 3 842 548 805 D17: in slots B/F, C/E
D17V: in slots A/D
ESD

Material: PP
Quick & Easy (p. 2-8, see fold-out section)
45x90 3 842 993 661 / …
Length L (mm) 50 … 6000
Standard profile finishing M12 / M16 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 / F1 (A,D)1)

Customized profile finishing DI / DIS / MT / MTS / MI /


(Lmax = 5400 mm) MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

45x180 45x180 L (mm) No.


A = 25,5 cm2 1 pcs 50 … 6000 3 842 990 335 / L
B C x D E
lx = 766,7 cm4
ly = 57,3 cm4 1 pcs M12 60 … 6000 3 842 990 336 / L
y
Wx = 85,2 cm3 A F 1 pcs M12 M12 110 … 6000 3 842 990 339 / L
45

Wy = 25,5 cm3
m = 6,9 kg/m 1 pcs D17 D17 80 … 6000 3 842 990 342 / L
J I H G 1 pcs D17V D17V 90 … 6000 3 842 990 344 / L
13

180 6 pcs 6070 3 842 553 616


10 10
Profile finishing: M12: in all core holes
45

19439
D17: in slots B/J, E/G
D17V: in slots A/F

Cover cap Color ESD No. Quick & Easy (p. 2-8, see fold-out section)
45x180 (1x) Signal gray 20 3 842 548 794 45x180 3 842 993 731 / …
45x180 (1x) Black ESD
20 3 842 548 795 Length L (mm) 80 … 6000
Material: PP Standard profile finishing M12 / M16 /
(note minimum length, p. 2-25) D9.8 (B,C,D,E,G,H,I,J)1) /
D17 (B,C,D,E,G,H,I,J)1) /
DB17 / F1 (A,F)1)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 30°; Lmin1 / Lmin2 = 404 / 508 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-45


45x270 45x270 L (mm) No. 1


A = 61,9 cm2 1 pcs 50 … 5600 3 842 992 927 / L
lx = 3962,0 cm4
ly = 118,0 cm4 1 pcs M12 M12 110 … 5600 3 842 992 928 / L 2
Wx = 300,2 cm3 2 pcs 5600 3 842 520 025
Wy = 61,6 cm3
Profile finishing: M12: in core holes with C, F slots
m = 16,7 kg/m 3
270
45 22,5
Quick & Easy (p. 2-8, see fold-out section)
4
10
45x270 3 842 993 732 / …
Length L (mm) 80 … 5600
21,5

5
13

B C D x E F G Standard profile finishing M12 / D9.8 (B,C,D,E,F,G,


y (note minimum length, p. 2-25) I,J,K,L,M)1) / D17
A H 6

45
(B,C,D,E,F,G,I,J,K,L,M)1) /
DB17 / F1 (A,H)1)
M L K J I H 7
Customized profile finishing DI / DIS / MT / MTS / MI /
ø10 (Lmax = 4900 mm) MIS
10 8
1) For the specified slots
45 45
10 10 9
45

19440
10

Cover cap Color ESD No.


45x90 (3x) Signal gray 20 3 842 548 756 11
45x90 (3x) Black 20 3 842 548 757
12
ESD

Material: PP

45x90x90L C y 45x90x90L L (mm) No. 13


A = 21,2 cm2 1 pcs 50 … 6000 3 842 992 387 / L
lx = 152,1 cm4
B D 1 pcs M12 60 … 6000 3 842 992 388 / L 14
ly = 152,1 cm4
Wx = 19,1 cm3 E x 8 pcs 6070 3 842 537 823
Wy = 32,6 cm3
Profile finishing: M12: in the central bore at the 15
m = 5,7 kg/m A F
45

intersection of slots A and H

H G 16
10 10
Quick & Easy (p. 2-8; see fold-out section)
45
90
19441 45x90x90L 3 842 993 682 / … 17
Length L (mm) 50 … 6000
Cover cap Color ESD No. Standard profile finishing M12 / D9.8 / D17 / 18
45x90x90 (1x) Signal gray 20 3 842 548 806 (note minimum length, p. 2-25) DB17 (A,B,C,F,G,H)1)

45x90x90 (1x) Black ESD


20 3 842 548 807 Customized profile finishing DI / DIS / MT / MTS / 19
Material: PP (Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots 20
Cap with hole1) Color ESD No.
2) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

45x90x90 (1x) Signal gray 20 3 842 548 806 21


45x90x90 (1x) Black ESD
20 3 842 548 807
Material: PP
1)Thecover cap is also suitable for use with a hole, which can be
broken out

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-46 MGE 13.2 | Strut profiles

45x90x90L 4N C y 45x90x90L 4N L (mm) No.


A = 22,1 cm2 8 pcs 6070 3 842 547 827
Ix = 160,8 cm4
Iy = 160,8 cm4
B D
Wx = 30,6 cm3 E x Quick & Easy (p. 2-8, see fold-out section)
Wy = 30,6 cm3
m = 6,0 kg/m 45x90x90L 4N 3 842 993 764
A F

45
Length L (mm) 50 … 6070
Standard profile finishing M12 / D9.8 / D17 /
H G
10 10 (note minimum length, p. 2-25) DB17 (A,B,C,F,G,H)1)
45 90
29432 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
Cover cap: see 45x90x90L 1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

90x90SL C y D 90x90SL L (mm) No.


A = 14,1 cm2 1 pcs 50 … 6000 3 842 993 449 / L
lx = 130,2 cm4
ly = 130,2 cm4 B E 6 pcs 6070 3 842 537 100
Wx = 28,9 cm3 x
90

Wy = 28,9 cm3
m = 3,8 kg/m Quick & Easy (p. 2-8, see fold-out section)
A F
90x90SL 3 842 993 681 / …
Length L (mm) 50 … 6000
H G
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
90 (note minimum length, p. 2-25)
19442

Customized profile finishing DI / DIS / DG1)


Cover cap: see 90x90L (Lmax = 5400 mm)
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

90x90L C y D 90x90L L (mm) No.


A = 24,1 cm2 1 pcs 50 … 6000 3 842 992 415 / L
lx = 211,1 cm4
ly = 211,1 cm4 B E 1 pcs M12 60 … 6000 3 842 992 416 / L
Wx = 46,9 cm3 x 1 pcs M12 M12 110 … 6000 3 842 992 422 / L
90

Wy = 46,9 cm3
m = 6,5 kg/m 1 pcs M12 D17 90 … 6000 3 842 992 423 / L
A F
1 pcs D17 60 … 6000 3 842 992 417 / L
1 pcs D17 D17 80 … 6000 3 842 992 420 / L
H G
10 10
45
1 pcs D17 D17V 80 … 6000 3 842 992 421 / L
90
19443 1 pcs LF LF 80 … 6000 3 842 992 418 / L
1 pcs LF M12 90 … 6000 3 842 992 419 / L
Cover cap Color ESD No. 6 pcs 6070 3 842 553 613
90x90L (1x) Signal gray 20 3 842 548 758 Profile finishing: M12: in all core holes
90x90L (1x) Black 20 3 842 548 759 D17: in slots C/H, D/G
D17V: in slots A/F, B/E
ESD

Material: PP
LF: in slots C/H, D/G

Quick & Easy (p. 2-8, see fold-out section)


90x90L 3 842 993 680 / …
Length L (mm) 50 … 6000
Standard profile finishing M12 / D9.8 / D17 / DB17
(note minimum length, p. 2-25)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-47


90x90L 4N C x D 90x90L 4N L (mm) No. 1


A = 24,2 cm2 1 pcs 50 … 6000 3 842 993 628 / L
lx = 227,4 cm4
ly = 214,7 cm4 B E 6 pcs 6070 3 842 538 297 2
Wx = 50,5 cm3 y

90
Wy = 47,7 cm3
Quick & Easy (p. 2-8, see fold-out section)
m = 6,5 kg/m 3
A F
90x90L 4N 3 842 993 755 / …
Length L (mm) 50 … 5600
H G 4
10 10
Standard profile finishing M12 / D9.8 / D17 / DB17
45
90 (note minimum length, p. 2-25)
5
19444

Customized profile finishing DI / DIS / MT / MTS /


Cover cap: see 90x90L (Lmax = 4900 mm) MI / MIS / DG1)
6
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

7
90x90L 4NVS C y D 90x90L 4NVS L (mm) No.
A = 24,2 cm2 1 pcs 50 … 6000 3 842 993 621 / L
lx = 220,9 cm4 8
ly = 220,9 cm4 B E 6 pcs 6070 3 842 538 296
Wx = 49,2 cm3 x
90

Wy = 49,2 cm3 Quick & Easy (p. 2-8, see fold-out section) 9


m = 6,5 kg/m
A F 90x90L 4NVS 3 842 993 756 / …
Length L (mm) 50 … 5600 10
10 10
H G Standard profile finishing M12 / D9.8 / D17 / DB17
45
90 (note minimum length, p. 2-25) 11
19445
Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS / DG1)
Cover cap: see 90x90L 12
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

13
90x90 90 90x90 L (mm) No.
A = 38,4 cm2 10 11 ø15 13 1 pcs 50 … 5600 3 842 990 500 / L 14
lx = 299,8 cm4 y
ly = 299,8 cm4
C D 1 pcs M16 120 … 5600 3 842 990 501 / L
Wx = 66,7 cm3 1 pcs M16 M16 240 … 5600 3 842 990 502 / L 15
Wy = 66,7 cm3 B E
m = 10,4 kg/m 1 pcs M16 D17 170 … 5600 3 842 992 961 / L
x
1 pcs 60 … 5600 3 842 992 373 / L 16
90

A F 1 pcs 120 … 5600 3 842 993 083 / L


17
10 10
45
1 pcs D17 60 … 5600 3 842 990 092 / L
19446 H G 1 pcs D17 D17 80 … 5600 3 842 990 093 / L
1 pcs D17 D17V 80 … 5600 3 842 990 094 / L 18
Cover cap Color ESD No. 1 pcs LF LF 80 … 5600 3 842 993 082 / L
90x90 (1x) Signal gray 20 3 842 548 760 1 pcs F2 60 … 5600 3 842 990 505 / L 19
90x90 (1x) Black ESD
20 3 842 548 761 1 pcs F2 F2 110 … 5600 3 842 990 507 / L
Material: PP 6 pcs 5600 3 842 509 189 20

Cover cap with hole Color ESD No. Quick & Easy (p. 2-8, see fold-out section) 21
90x90 (1x) Signal gray 20 3 842 548 814 90x90 3 842 993 679 / …
90x90 (1x) Black ESD
20 3 842 548 815 Length L (mm) 50 … 5600
Material: PP Standard profile finishing M16 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 / F1
Note: A quick connector cannot be used Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 456 / 612 mm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-48 MGE 13.2 | Strut profiles

90x180L x 90x180L L (mm) No.


C D E F
A = 42,8 cm2 1 pcs 50 … 5600 3 842 992 857 / L
lx = 1380,0 cm4
ly = 401,0 cm4 B G 1 pcs M12 60 … 5600 3 842 992 858 / L
Wx= 153,3 cm3 y 1 pcs M12 M12 110 … 5600 3 842 992 859 / L

90
Wy= 89,1 cm3
m = 11,6 kg/m 1 pcs M1 LF 90 … 5600 3 842 992 860 / L
A H 1 pcs D17V D17V 90 … 5600 3 842 992 864 / L
1 pcs LF LF 80 … 5600 3 842 992 861 / L
L K J I

12,5
10 10
3 pcs 5600 3 842 516 015
45
180 Profile finishing: M12: in all core holes
19447

D17V: in slots A/H, B/G


LF: in slots A/H, B/G
Cover cap Color ESD No.
90x90L (2x) Signal gray 20 3 842 548 758 Quick & Easy (p. 2-8, see fold-out section)
90x90L (2x) Black ESD
20 3 842 548 759 90x180L 3 842 993 677 / …
Material: PP Length L (mm) 80 … 5600
Standard profile finishing M12 / D9.8 (C,D,E,F,I,
(note minimum length, p. 2-25) J,K,L)1) / D17 (C,D,E,F,I,J,
K,L)1) / DB17 / F1 (A,G)1)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 4900 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 30°; Lmin1 / Lmin2 = 404 / 508 mm

90x180 90x180 L (mm) No.


A = 63,6 cm2 1 pcs 50 … 6000 3 842 990 416 / L
lx = 2138,3 cm4
ly = 544,3 cm4 1 pcs M16 120 … 6000 3 842 990 417 / L
Wx= 237,6 cm3 1 pcs M16 M16 240 … 6000 3 842 990 418 / L
Wy= 121,0 cm3
m = 17,2 kg/m 1 pcs M16 F2 170 … 6000 3 842 990 419 / L
1 pcs D17V D17V 90 … 6000 3 842 992 378 / L
13

C D x E F 1 pcs LF LF 80 … 6000 3 842 992 898 / L


1 pcs LF-S LF-S 80 … 6000 3 842 993 081 / L
B G
1 pcs F2 F2 110 … 6000 3 842 990 421 / L
y
11
90

3 pcs 6070 3 842 553 617


15

Profile finishing: M16: in all core holes


A H
D17V: in slots A/H, B/G
LF: in slots A/H, B/G
10

L K J I
LF-S: in slots D/K, E/J
180
Quick & Easy (p. 2-8, see fold-out section)
90x180 3 842 993 676 / …
Length L (mm) 80 … 6000
10 10
Standard profile finishing M16 / D9.8 (C,D,E,F,I,J,
45
(note minimum length, p. 2-25) K,L)1) / D17 (C,D,E,F,I,J,
19448

K,L)1) / DB17 / F1 (A,G)1)


Cover cap Color ESD No.
Customized profile finishing DI / DIS / MT / MTS /
90x90 (2x) Signal gray 20 3 842 548 760 (Lmax = 5400 mm) MI / MIS / DG2)
90x90 (2x) Black 20 3 842 548 761
ESD
1) For the specified slots
Material: PP 2) DGmax = 30°; Lmin1 / Lmin2 = 404 / 508 mm
Cover cap with hole Color ESD No.
90x90 (2x) Signal gray 20 3 842 548 814 Note: A quick connector cannot be used with profile 90x180
90x90 (2x) Black ESD
20 3 842 548 815
Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-49


90x360 C D x E F 1
A = 90,2 cm2
lx = 14065,0 cm4
B G 2

13
ly = 710,0 cm4
Wx= 781,4 cm3 y

11
90
15
Wy= 157,7 cm3
m = 24,4 kg/m
A 3
H

10
L K
22
J I 4
10 10
45
360
19449
5

Cover cap Color ESD No. 90x360 L (mm) No.


6
90x90 (2x) Signal gray 20 3 842 548 760 50 … 6000 3 842 993 434
90x90 (2x) Black 20 3 842 548 761 M16 M16 240 … 6000 3 842 993 435 / L
7
ESD

Material: PP F2 F2 110 … 6000 3 842 993 436 / L


Profile finishing: M16: in all core holes
8
Cover cap with hole Color ESD No.
90x90 (2x) Signal gray 20 3 842 548 814 Quick & Easy (p. 2-8, see fold-out section)
9
90x90 (2x) Black ESD
20 3 842 548 815 90x360 3 842 993 678 / …
Material: PP Length L (mm) 80 … 6000
Standard profile finishing M16 / D9.8 (C,D,E,F,I,J,
10
Note: A quick connector cannot be used (note minimum length, p. 2-25) K,L)1) / D17 (C,D,E,F,I,J,
K,L)1) / DB17 / F1 (A,G)1) 11
Customized profile finishing DI / DIS / MT / MTS / MI /
(Lmax = 5400 mm) MIS 12
1) For the specified slots
13
15x22,5 15x22.5 L (mm) No.
A = 1,3 cm2 1 pcs 50 … 3000 3 842 992 473 / L 14
y
lx = 0,8 cm4
ly = 0,3 cm4 1 pcs D17 60 … 3000 3 842 992 474 / L
x
22,5
19,5

Wx = 0,9 cm3 A 1 pcs D17 D17 80 … 3000 3 842 992 475 / L 15


Wy = 0,6 cm3
m = 0,3 kg/m 13 10 pcs 2000 3 842 513 576

15 16
Quick & Easy (p. 2-8, see fold-out section)
17
10 10
15x22.5 3 842 993 689 / …
45

19450 Length L (mm) 50 … 2000


Standard profile finishing D9.8 / D17 18
Cover cap Color ESD No. (note minimum length, p. 2-25)

15x22.5 (1x) Signal gray 20 3 842 548 816 Customized profile finishing — 19
15x22.5 (1x) Black ESD
20 3 842 548 817
Material: PP 20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-50 MGE 13.2 | Strut profiles

15x180 162 15x180 L (mm) No.


A = 11,6 cm2 22,5 1 pcs 50 … 5600 3 842 993 079 / L
lx = 321,7 cm4
135 ø3,7 6 pcs 5600 3 842 526 821
ly = 3,2 cm4
Wx = 35,7 cm3 B C x D E
y
Wy = 4,2 cm3 A F
m = 3,1 kg/m
Quick & Easy (p. 2-8, see fold-out section)
I H G

6
1,5

15
15x180 3 842 993 686 / …
5,5 Length L (mm) 80 … 5600
10 10
45 Standard profile finishing D9.8 (B,C,D,E,G,H,I)1) /
45

19451 180 (note minimum length, p. 2-25) D17 (B,C,D,E,G,H,I)1)


Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS
Cover cap Color ESD No.
15x180 (1x) Signal gray 20 3 842 548 772
1) For the specified slots

15x180 (1x) Black ESD


20 3 842 548 773
Material: PP

22,5x45 22.5x45 L (mm) No.


A = 4,7 cm2 x 1 pcs 50 … 6000 3 842 990 292 / L
lx = 7,1 cm4
ly = 2,9 cm4 B 1 pcs M12 60 … 6000 3 842 990 087 / L
y
22,5

Wx = 3,2 cm3
19,5

A C 1 pcs M12 M12 110 … 6000 3 842 990 090 / L


Wy = 2,6 cm3
m = 1,3 kg/m D 1 pcs D17V D17V 80 … 6000 3 842 990 091 / L
24 pcs 6070 3 842 537 812
45

10 10
Quick & Easy (p. 2-8, see fold-out section)
45

19452 22.5x45 3 842 993 700 / …


Length L (mm) 50 … 6000
Cover cap Color ESD No. Standard profile finishing M12 / D9.8 (A,C)1) /
22.5x45 (1x) Signal gray 20 3 842 548 830 (note minimum length, p. 2-25) D17 / DB17 (A,C)1)

22.5x45 (1x) Black ESD


20 3 842 548 831 Customized profile finishing DI / DIS / MT / MTS / MI /
Material: PP (Lmax = 5400 mm) MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 378 / 456 mm

22,5x180 22.5x180 L (mm) No.


A = 21,6 cm2 B C x D E 1 pcs 50 … 5600 3 842 990 345 / L
lx = 581,0 cm4 y
A F 1 pcs D28 60 … 5600 3 842 990 346 / L
ly = 11,8 cm4
Wx = 66,8 cm3 I H G
8,1

1 pcs D28 D28 110 … 5600 3 842 990 347 / L


16

16,5
22,5

2,2
Wy = 14,7 cm3
m = 5,8 kg/m 6 pcs 5600 3 842 509 179
9
Profile finishing: D28: in slots G, I
45
180
10 10
45

19453 Quick & Easy (p. 2-8, see fold-out section)


22.5x180 3 842 993 699 / …
Cover cap Color ESD No. Length L (mm) 80 … 5600
22.5x180 (1x) Signal gray 20 3 842 548 770 Standard profile finishing D9.8 (B,C,D,E,G,H,I)1) /
22.5x180 (1x) Black 20 3 842 548 771 (note minimum length, p. 2-25) D17 (B,C,D,E,G,H,I)1)
ESD

Material: PP Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 4900 mm) MI / MIS
1) For the specified slots

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-51


50x50L y 50x50L L (mm) No. 1


A = 9,3 cm2 B 1 pcs 50 … 6000 3 842 993 156 / L
lx = 21,2 cm4
ly = 21,2 cm4 1 pcs M12 60 … 6000 3 842 993 157 / L 2
x
A C

50
Wx = 8,5 cm3 1 pcs M12 M12 110 … 6000 3 842 993 158 / L
Wy = 8,5 cm3
m = 2,5 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 159 / L 3
D 1 pcs D9,8 D9,8 80 … 6000 3 842 993 164 / L
50 1 pcs D17 60 … 6000 3 842 993 160 / L
4
10 10
50
1 pcs D17 D17 80 … 6000 3 842 993 161 / L
1 pcs D17 D17V 80 … 6000 3 842 993 162 / L
5
19454

20 pcs 6070 3 842 529 351


Cover cap Color ESD No.
6
50x50 (1x) Signal gray 20 3 842 548 820 Quick & Easy (p. 2-8, see fold-out section)
50x50 (1x) Black 20 3 842 548 821 50x50L 3 842 993 665 / …
7
ESD

Material: PP Length L (mm) 50 … 6000


Standard profile finishing M12 / M16 / D9.8 / D17 /
(note minimum length, p. 2-25) DB17 8
Cover cap with hole Color ESD No.
50x50 (1x) Signal gray 20 3 842 548 822 Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG1) 9
50x50 (1x) Black ESD
20 3 842 548 823
Material: PP 1) DGmax = 45°; Lmin1 / Lmin2 = 387 / 474 mm
10

50x100L 50x100L L (mm) No.


A = 17,2 cm2 x 1 pcs 50 … 6000 3 842 993 163 / L
11
B C
lx = 162,8 cm4
ly = 42,6 cm4 1 pcs M12 60 … 6000 3 842 993 165 / L
Wx = 32,6 cm3
y
D 1 pcs M12 M12 110 … 6000 3 842 993 166 / L 12
A
50

Wy = 17,0 cm3
m = 4,6 kg/m 1 pcs D17 D17 90 … 6000 3 842 993 167 / L
F E 1 pcs D17 D17V 80 … 6000 3 842 993 168 / L 13

100 1 pcs D17V 60 … 6000 3 842 993 169 / L


10 10
1 pcs D17V D17V 90 … 6000 3 842 993 170 / L 14
50

19455 10 pcs 6070 3 842 537 825


Profile finishing: M12: in all core holes 15
Cover cap Color ESD No. D17: in slots B/F, C/E
D17V: in slot A/D
50x50 (2x) Signal gray 20 3 842 548 820 16
50x50 (2x) Black ESD
20 3 842 548 821
Material: PP Quick & Easy (p. 2-8, see fold-out section) 17
50x100L 3 842 993 663 / …
Cover cap with hole Color ESD No. Length L (mm) 50 … 6000 18
50x50 (2x) Signal gray 20 3 842 548 822 Standard profile finishing M12 / M16 / D9,8 /
(note minimum length, p. 2-25) D17 / DB17 / F1 (A, D)1)
50x50 (2x) Black ESD
20 3 842 548 823 19
Material: PP Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2)
20
1) For the specified slots
2) DG = 45°; Lmin1 / Lmin2 = 474 / 648 mm
max
21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-52 MGE 13.2 | Strut profiles

50x150L x 50x150L L (mm) No.


A = 25,8 cm2 1 pcs 50 … 6000 3 842 993 196 / L
B C D
lx = 540,0 cm4
ly = 64,2 cm4 1 pcs M12 60 … 6000 3 842 993 194 / L
y
Wx = 72,0 cm3 A E 1 pcs M12 M12 110 … 6000 3 842 993 199 / L

50
Wy = 25,7 cm3
m = 6,9 kg/m 1 pcs D17 D17 80 … 6000 3 842 993 200 / L
H G F 1 pcs D17V D17V 90 … 6000 3 842 993 228 / L

150 4 pcs 6070 3 842 537 826


10 10
Profile finishing: M12: in all core holes
50

19456
D17: in slots B/H, C/G, D/F
D17V: in slots A/E

Cover cap Color ESD No.


50x150 (1x) Signal gray 20 3 842 548 818 Quick & Easy (p. 2-8, see fold-out section)
50x150 (1x) Black ESD
20 3 842 548 819 50x150L 3 842 993 664 / …
Material: PP Length L (mm) 80 … 6000
Standard profile finishing M12 / M16 /
(note minimum length, p. 2-25) D9.8 (B,C,D,F,G,H)1) /
D17 (B,C,D,F,G,H)1) /
DB17 / F1 (A,E)1)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG2)
1) For the specified slots
2) DGmax = 45°; Lmin1 / Lmin2 = 450 / 600 mm

C y D 100x100L L (mm) No.


100x100L
A = 29,9 cm2 1 pcs 50 … 6000 3 842 993 171 / L
lx = 318,3 cm4 B E
ly = 318,3 cm4 1 pcs M12 60 … 6000 3 842 993 172 / L
Wx = 63,7 cm3 x 1 pcs M12 M12 110 … 6000 3 842 993 173 / L
100

Wy = 63,7 cm3
m = 8,1 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 174 / L
A F 1 pcs D17 60 … 6000 3 842 993 175 / L
1 pcs D17 D17 80 … 6000 3 842 993 176 / L
10 10 H G
50
1 pcs D17 D17V 80 … 6000 3 842 993 177 / L
19457 100 6 pcs 6070 3 842 529 355
Profile finishing: M12: in all core holes
Cover cap Color ESD No. D17: in slots C/H, D/G
D17V: in slots A/F, B/E
100x100 (1x) Signal gray 20 3 842 548 824
100x100 (1x) Black ESD
20 3 842 548 825
Material: PP Quick & Easy (p. 2-8, see fold-out section)
100x100L 3 842 993 685 / …
Length L (mm) 50 … 6000
Standard profile finishing M12 / M16 / D9,8 /
(note minimum length, p. 2-25) D17 / DB17 / F1

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 5400 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin1 / Lmin2 = 474 / 648 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-53


100x200L C D x E F 100x200L L (mm) No. 1


A = 54,0 cm2 1 pcs 50 … 6000 3 842 993 178 / L
lx = 2133,1 cm4
ly = 602,1 cm4 B G 1 pcs M12 60 … 6000 3 842 993 179 / L 2
Wx = 213,3 cm3 y 1 pcs M12 M12 110 … 6000 3 842 993 180 / L

100
Wy = 120,4 cm3
m = 14,6 kg/m 1 pcs M12 D17 90 … 6000 3 842 993 181 / L 3
A H 1 pcs D17 60 … 6000 3 842 993 182 / L
1 pcs D17 D17 80 … 6000 3 842 993 183 / L
4
10 10 L K J I 1 pcs D17V D17V 90 … 6000 3 842 993 227 / L
50
200
3 pcs 6070 3 842 529 357
5
19458

Profile finishing: M12: in all core holes


Cover cap Color ESD No. D17: in slots C/L, D/K, E/J, F/I
D17V: in slots A/H, B/G 6
100x100 (2x) Signal gray 20 3 842 548 824
100x100 (2x) Black 20 3 842 548 825
7
ESD

Material: PP Quick & Easy (p. 2-8, see fold-out section)


100x200L 3 842 993 687 / …
8
Length L (mm) 50 … 6000
Standard profile finishing M12 / M16 /
(note minimum length, p. 2-25) D9.8 (C,D,E,F,I,J,K,L)1) / 9
D17 (C,D,E,F,I,J,K,L)1) /
DB17 / F1 (A,G)1) 10
Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 5400 mm) MI / MIS / DG2) 11
1) For the specified slots
2) DGmax = 30°; Lmin = 416 / 532 mm 12

60x60L y 60x60L L (mm) No. 13


A = 9,6 cm2 B 1 pcs 50 … 5600 3 842 992 443 / L
lx = 32,4 cm4
1 pcs M12 60 … 5600 3 842 992 444 / L 14
ly = 32,4 cm4 x
Wx = 10,8 cm3 A C
60

1 pcs M12 M12 110 … 5600 3 842 992 445 / L


Wy = 10,8 cm3
15
30

m = 2,6 kg/m 1 pcs M12 D17 90 … 5600 3 842 992 446 / L


D 1 pcs D17 60 … 5600 3 842 992 449 / L
13
1 pcs D17 D17 80 … 5600 3 842 992 447 / L 16
10 10
30
60
1 pcs D17 D17V 80 … 5600 3 842 992 448 / L
60
19459 20 pcs 5600 3 842 511 872 17

Cover cap Color ESD No. Quick & Easy (p. 2-8, see fold-out section) 18
60x60 (1x) Signal gray 100 3 842 548 808 60x60L 3 842 993 670 / …
60x60 (1x) Black ESD
100 3 842 548 809 Length L (mm) 50 … 5600 19
Material: PP Standard profile finishing M12 / D9.8 / D17 / DB17
(note minimum length, p. 2-25)
20
Cover cap with hole Color ESD No. Customized profile finishing DI / DIS / MT / MTS /
(Lmax = 4900 mm) MI / MIS / DG1)
60x60 (1x) Signal gray 20 3 842 548 810 21
60x60 (1x) Black ESD
20 3 842 548 811 1) DGmax = 45°; Lmin = 404 / 508 mm
Material: PP

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-54 MGE 13.2 | Strut profiles

60x60 y 60x60 L (mm) No.


A = 14,4 cm2 B 1 pcs 50 … 5600 3 842 990 350 / L
lx = 52,2 cm4
ly = 52,2 cm4 1 pcs M12 60 … 5600 3 842 990 351 / L
x
Wx = 17,4 cm3 A C 1 pcs M12 M12 110 … 5600 3 842 990 353 / L

60
Wy = 17,4 cm3

30
m = 3,9 kg/m 1 pcs M12 M16 180 … 5600 3 842 990 354 / L
D 1 pcs M12 D17 90 … 5600 3 842 990 355 / L
13
1 pcs M16 120 … 5600 3 842 990 352 / L
10 10 30
60
1 pcs M16 D17 170 … 5600 3 842 990 373 / L
60
19460 1 pcs D17 50 … 5600 3 842 990 370 / L
1 pcs D17 D17 80 … 5600 3 842 990 357 / L
Cover cap Color ESD No. 1 pcs D17 D17V 80 … 5600 3 842 990 359 / L
60x60 (1x) Signal gray 100 3 842 548 808 20 pcs 5600 3 842 509 185
60x60 (1x) Black ESD
100 3 842 548 809
Material: PP Quick & Easy (p. 2-8, see fold-out section)
60x60 3 842 993 668 / …
Cover cap with hole Color ESD No. Length L (mm) 50 … 5600
60x60 (1x) Signal gray 20 3 842 548 810 Standard profile finishing M12 / M16 / D9,8 /
60x60 (1x) Black 20 3 842 548 811 (note minimum length, p. 2-25) D17 / DB17
ESD

Material: PP Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 4900 mm) MI / MIS / DG1)
1) DGmax = 45°; Lmin = 404 / 508 mm

60x90 45 60x90 L (mm) No.


A = 25,8 cm2 B x C 1 pcs 50 … 5600 3 842 990 450 / …
lx = 214,2 cm4
ly = 90,5 cm4 1 pcs M16 120 … 5600 3 842 990 453 / …
Wx = 47,6 cm3 y M16 240 … 5600 3 842 990 454 / …
A D 1 pcs M16
22

60

Wy = 30,2 cm3
1 pcs M16 D17 170 … 5600 3 842 992 962 / …
30

m = 7,0 kg/m
13

1 pcs M16 D17V 170 … 5600 3 842 992 963 / …


F E
1 pcs M16 F2 170 … 5600 3 842 990 472 / …
10 10 13 ø15 22 1 pcs D17 D17 80 … 5600 3 842 990 097 / …
60

19461
90 1 pcs D17 D17V 80 … 5600 3 842 990 099 / …
1 pcs D17V D17V 90 … 5600 3 842 990 098 / …
Cover cap Color ESD No. 1 pcs F1 F1 110 … 5600 3 842 990 464 / …
60x90 (1x) Signal gray 20 3 842 548 812 1 pcs F1 F1V 110 … 5600 3 842 990 481 / …
60x90 (1x) Black ESD
20 3 842 548 813 1 pcs F2 F2 110 … 5600 3 842 990 478 / …
Material: PP 10 pcs 5600 3 842 509 183
Profile finishing: D17: in slots B/F, C/E
Cover cap with hole Color ESD No. D17V: in slots A/D

60x90 (1x) Signal gray 20 3 842 551 050


60x90 (1x) Black ESD
20 3 842 551 051 Quick & Easy (p. 2-8, see fold-out section)
Material: PP 60x90 3 842 993 671 / …
Length L (mm) 50 … 5600
Note: A quick connector cannot be used Standard profile finishing M16 / D9,8 /
(note minimum length, p. 2-25) D17 / DB17 / F1 (A, D)1)

Customized profile finishing DI / DIS / MT / MTS /


(Lmax = 4900 mm) MI / MIS / DG1)
1) For the specified slots
1) DGmax = 45°; Lmin = 456 / 612 mm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-55


Rectangular tube 1

2
10

ff For constructing manually height-adjustable frames


4
ff Cutouts for holding surface elements
ff Profile finishing: hole for screw
5

Required accessories:
6
Fastening material
ø8,4
7

8
≥20mm

00109310

10

2 Rectangular tube L (mm) No.


A = 4,5 cm2 y
1 pcs 50 … 5600 3 842 992 913 / L
11
lx = 15,1 cm4
ly = 15,1 cm4 6 pcs 5600 3 842 537 817
Wx = 5,7 cm3 12
Wy = 5,7 cm3
3

x
m = 1,2 kg/m
50
46

13

14
00109309
11
15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-56 MGE 13.2 | Strut profiles

1S 2S Clamping profile

t t

8 10

ff For simple fastening of panes, surface elements or


grilles on strut profiles
ff For subsequent installation in closed frame
constructions
ff For surface elements of varying thicknesses
ff Profile finishing: through-hole for mounting screw

Required accessories:
ff Cylinder head bolt DIN EN ISO 4762 – M4x20 (8 mm slot)
ff Cylinder head bolt DIN EN ISO 4762 – M6x30 (10 mm slot)
t (mm)
8
1,5-5 DIN EN ISO 4762 - M4x20
10
1-8 DIN EN ISO 4762 - M6x30
00133333

1S 8 1S 10 Clamping profile 1S Groove L (mm) No.

10,5 13,5 1 pcs 8 50 … 3000 3 842 993 017 / L


10 pcs 8 3000 3 842 524 058
1 pcs 10 50 … 3000 3 842 993 019 / L
19

27,5

10 pcs 10 3000 3 842 524 064


Material: aluminum, anodized
12,5
16

00110793 00111713

2S 8 2S 10 Clamping profile 2S Groove L (mm) No.


13,5
10,5 1 pcs 8 50 … 3000 3 842 993 018 / L
10 pcs 8 3000 3 842 524 061
1 pcs 10 50 … 3000 3 842 993 020 / L
10 pcs 10 3000 3 842 524 067
30

45

Material: aluminum, anodized

12,5
16
00110880 00110881

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-57


Frame profile 22.5x30 1

2
8

ESD 3

ff For inexpensive construction of trays and material shelves


4
ff Surface elements are mounted under tension so that
they do not rattle
5
3
Optional accessories:
6
ff Bracket set M6 (p. 3-29)
ff Swivel fastening (p. 4-10)
L1
L2

ff Lettering clip for 8 mm slot (p. 2-86) 7


ff Plate (p. 2-62)
t (mm) L2 8
5 L1+13
L1
L2
3 L1+21 9
1,5 L1+25
00137640

10

Frame profile 22.5x30 Groove L (mm) No.


A = 3,2 cm2 1 pcs 8 50 … 5600 3 842 992 493 / L
11
x
t = 1,5

lx = 1,7 cm4
t=5

5600 3 842 515 229


t=3

ly = 3,0 cm4 y 20 pcs 8


12
30

Wx = 1,5 cm3 Material: aluminum, anodized


Wy = 2,0 cm3
m = 0,9 kg/m 6,5 11,4 13,4
13
7,5
22,5
14
00133331

15
Cover cap Color ESD No.
22.5x30 Signal gray 20 3 842 551 564 16
22.5x30 Black ESD
20 3 842 551 565

Material: PP 17

60 FS1 FS2 Corner piece for frame profile 22.5x30 18


30 DIN 7991 ff For the right-angled connection of two 22.5x30 frame
M8x16
profiles
8

S8x25
DIN 562 19
M8 ff Profile finishing not required
8 8 20
14,6
15 Corner piece Color ESD No. FS
8,5
22.5x30 Signal gray 20 3 842 554 708 FS1, FS2 21
22.5x30 Black ESD
20 3 842 554 709 FS1, FS2
00109494 Material: PA
Scope of delivery: incl. fastening material (FS)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-58 MGE 13.2 | Strut profiles

Frame profile 22.5x45

10

ff For inexpensive construction of trays and material shelves


ff Surface elements are mounted under tension so that
they do not rattle

Optional accessories:
ff Bracket set (p. 3-31)
ff Swivel fastening (p. 4-10)
L1
L2

ff Lettering clip for 10 mm slot (p. 2-86)


ff Plate (p. 2-62)
A

t (mm) L2
5 L1+13
L1
3 L1+21
L2
1,5 L1+25
00137638

6,5 Frame profile 22.5x45 Groove L (mm) No.


A = 3,4 cm2 Ø4 1 pcs 10 50 … 5600 3 842 992 411 / L
lx = 6,7 cm4 y
ly = 1,7 cm4 20 pcs 10 5600 3 842 508 102
Wx = 2,8 cm3 Material: aluminum, anodized
Wy = 1,3 cm3 x
t = 1,5
27

t=5
45

m = 0,9 kg/m
t=3

7,5 11,5 15,5

00133329
22,5

FS1 Corner bracket for frame profile 22.5x45


ff For the right-angled connection of two 22.5x45 frame
4,5x30
profiles
27

45

ff Profile finishing not required

16
9

Corner bracket ESD No. FS


22,5

22.5x45 ESD
20 3 842 535 637 4xFS1
Material: diecast zinc
00109492
22,5 Scope of delivery: incl. fastening material (FS)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-59


Angle profile 1

2
8 10

ESD 3

ff For supporting containers, plates, or workpiece pallets


4
in flow racks, material shuttles, or hopper stackers

5
Accessories:
Bracket R40x43 (p. 3-30)
6

19497

10
6,5 Angle profile L (mm) No.
A = 4,5 cm2 1 pcs 50 … 5600 3 842 992 412 / L
11
Ø4
lx = 8,8 cm4 y
ly = 6,9 cm4 11,25 20 pcs 5600 3 842 508 104
Wx = 3,2 cm3 8 Material: aluminum, anodized 12
Wy = 2,3 cm3 x
11

27
45

m = 1,2 kg/m
13
Ø7,3
8 10 26 14
00125101
45
15
FS1 Stopper and cover cap
ff The stopper prevents containers from shifting on the 16
DIN7991
M6x16 angle profile
45

8 ff Cover cap to prevent injuries at open profile ends 17


45 4 ff Attractive design
18
21

21 8 Stopper, Color ESD No. FS 19


cover cap
00125100

Set Signal gray 20 3 842 554 490 2xFS1


20
Set Black ESD
20 3 842 554 491 2xFS1
Material: PA
21
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-60 MGE 13.2 | Strut profiles

Suspension profile

ESD

ff For the fast, secure suspension of grab containers,


M8 x 12 ø8,4 grab ledges, grab trays, and tool holders
ISO 7380
ff Profile finishing:
through-hole for screwdriver
ff Matching grab containers in the Manual Production
3

Systems catalog (3 842 538 280)

Required accessories:
ff Screw
ff T-nut (p. 3-4)

00121461

4,5 Suspension profile L (mm) ESD No.


A = 2,0 cm2 ø4 1 pcs 50 … 3000 3 842 993 411 / L
lx = 2,0 cm4 y
ly = 0,5 cm4 10 pcs 3000 3 842 537 679
Wx = 2,7 cm3 1 pcs 50 … 3000 3 842 993 063 / L
x
Wy = 0,3 cm3
ESD
22
30

m = 0,6 kg/m 10 pcs 3000 ESD


3 842 554 157
Material: Suspension profile: aluminum, anodized
2,5 ESD suspension profile: aluminum; natural
8 7,6

00109298
15

Cover cap Color ESD No.


15x30 Signal gray 20 3 842 551 582
15x30 Black ESD
20 3 842 551 583

Material: PP

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-61


Container mount 1

ff Container mount for mounting tool holders, 2


grab containers, grab trays, and grab ledges
ff Suitable for 8 mm and 10 mm slots
3

10
19504

Container mount ESD No.


11
10 10 3 842 544 797
,2
ESD

Material: PA 66; black


30 Fastening material: steel; galvanized 12
Scope of delivery: incl. fastening material (FS)

13

,5
35
14

21422
15

10,2 16
6

3 17

18
90°
5,4

19
21431

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-62 MGE 13.2 | Strut profiles

Slotted plate 30x100

30x100 M
ff Modular plate profiles with multiple slots for
4
4

experimental constructions of any dimensions


ff Slot spacing 25 mm
30x100 M ff Slot size 8.9 mm
ff 8 mm slot connectors can be used

Optional accessories:
ff Profile 30x30 (p. 2-17)
ff Sliding block

30x100 L/R
Ø

50
8

3 842 527 174

00109314

30x100 L/R ff Slotted plate 30x100 L/R with lateral 8 mm slot as outer
100
A = 9,7 cm2 stop
25 25 25 25
lx = 88,8 cm4
ly = 9,2 cm4 x
Wx = 17,8 cm3 Grooved plate 30x100 L/R Groove L (mm) No.
Wy = 6,0 cm3 y 1 pcs 8 100 … 5600 3 842 993 337 / L
2,7
30

m = 2,6 kg/m
8

18 pcs 8 5600 3 842 542 696


Material: aluminum, anodized
2,2 7,3 8,7
25 25 12,5
00109311

30x100 M ff Slotted plate 30x100 M for constructing slotted plates


1 00
A = 9,7 cm2 of any width
lx = 88,8 cm4 25 25 25 25
ly = 9,2 cm4 x
Wx = 17,8 cm3 Grooved plate 30x100 M Groove L (mm) No.
Wy = 6,0 cm3 y
m = 2,6 kg/m 1 pcs 8 100 … 5600 3 842 993 336 / L
30

2,7

18 pcs 8 5600 3 842 542 698


Material: aluminum, anodized
7,3 8,7
25 25 12,5
00109312

Sliding block
ff For connecting the 30x100 grooved plates
ff Recommendation: use 3 sliding blocks per meter
of profile length
4
4

Sliding block No.


100 3 842 520 922
Material: PA

19498

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-63


Material chute 1
refill end-piece, grab ledge, grab container base
2
ff Small parts within easy reach at the workstation
b ff Components for the customized construction of stable
3
Vario grab containers
L
ff Customizable holding capacity
4

7
h

00138999
10

90x45 81,5 12 Material chute 90x45 L (mm) No.


A = 7,0 cm2 1 pcs 50 … 3000 3 842 993 071 / L
11
45 6
lx = 20,7 cm4
ly = 54,3 cm4 3 pcs 3000 3 842 526 671
5,5
1,5

m = 1,8 kg/m y Material: aluminum, anodized 12


x
38,5

13

45 1,8
14
19908

15
90x90 81,5 12 Material chute 90x90 L (mm) No.
A = 9,6 cm2 45 6 1 pcs 50 … 3000 3 842 993 072 / L 16
lx = 118,8 cm4
ly = 88,1 cm4 y 3 pcs 3000 3 842 526 672
5,5
1,5

m = 2,5 kg/m Material: aluminum, anodized 17


x
83

18
2,2
19
45
19599

20
180x90 171,5 12 Material chute 180x90 L (mm) No.
A = 15,5 cm2 45 6 1 pcs 50 … 3000 3 842 993 073 / L
lx = 208,2 cm4
21
y 3 pcs 3000 3 842 526 673
5,5

ly = 597,5 cm4
1,5

m = 4,2 kg/m Material: aluminum, anodized

x
83

2,2

135
19909

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-64 MGE 13.2 | Strut profiles

90x45 90x45 ff Refill end-piece with large opening for easy filling
ff Ergonomically designed grab ledge for easy, safe grabbing
ff Slider for closing the grab container

Grab ledge and refill end-piece No. FS


44,5

44,5
43,2

2,5
2,5

90 x 45 3 842 526 626 8xFS1,


FS2
10 10
108,5 65 Material: plastic ABS, light gray RAL 7035
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

FS1 FS2
87,5
87,5

DIN 7984
DIN 7981 M5x6
ST4,2x19 6
M5

19925 19926

90x90 90x90 Grab ledge and refill end-piece No. FS

180x90 180x90 90 x 90 3 842 526 627 8xFS1,


FS2

180 x 90 3 842 526 628 8xFS1,


FS2
89

89
79

2,5
2,5

Material: plastic ABS, light gray RAL 7035


Fastening material: steel; galvanized
10 10
Scope of delivery: incl. fastening material (FS)
139 75

FS1 FS2
DIN 7984
DIN 7981 M5x6
ST4,2x19 6
M5
a
a

90x90 180x90 90x90 180x90


a 87,5 172,5 a 87,5 172,5

19600 19601

ff Grab container base for an ergonomically optimized


l arrangement of the grab containers

50 kg Grab container base w x h x l (mm) No.


SG 90 90 x 149 x 315 3 842 526 660
SG 180 180 x 149 x 315 3 842 526 665
Material: sheet steel, light gray powder coating (RAL 7035)
6
344
00139000

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-65


Profile rail, trolley 1

2
ff Profile rail and trolley for movable mounting of parts,
e.g. for use as a screwdriver hanger at work tables or for
3
EcoSafe sliding doors (p. 10-14)
Accessories:
4
See page 12-4

5
19603

10 Profile rail 30x45C L (mm) No.


6
A = 4,4 cm2 1 pcs 50 … 5600 3 842 992 946 / L
lx = 10,3 cm4 y
6

ly = 5,6 cm4 20 pcs 5600 3 842 523 598


7
Wx = 4,2 cm3 Material: aluminum, anodized
Wy = 3,7 cm3 x
45

24

m = 1,2 kg/m
12,5

8
6

30 9

30348
10
FS1 ff Profile rail end piece for use for trolley as a cover cap
with stop 11
M8x20 ff With screw protection
M8 12
45

End piece Color ESD No. FS


30x45C 13
4 30
Signal gray 20 3 842 554 710 FS1
21
Black 20 3 842 554 711 FS1
ESD

14
Material: End piece: PA
Fastening material: steel; galvanized
00110936

Scope of delivery: incl. fastening material (FS)


15

ff Trolley with ring, e.g. for suspending a spring hook 16


102
7
17
Trolley for profile rail 30x45C No.
68

3 842 521 510 18


30

ø7
11

Material: injection molded plastic


Fmax 200 N
12

6 19
30
00119910

20

FS2 ff Trolley with dust-proof ball bearings for smooth sliding


21
ISO4762 motion
38 M5x30
2 ff For fastening profiles with a 8 mm slot
ø2 S5
8
35

Trolley No. FS
3 842 524 153 2xFS2
6

50
Material: PA, black / steel, galvanized
Fmax 150 N
Fastening material: steel; galvanized
00110937
Scope of delivery: incl. fastening material (FS)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-66 MGE 13.2 | Strut profiles

Profiles for installing conveyor media

8 10

ff Profiles which are normally used to construct TS 2plus


and TS 4 transfer systems and lean conveyor tracks are
also suitable for the construction of manual conveyor
sections. Detailed information can be found in chapter 12
“Elements for manual movement” and in the respective
special catalogs

19602

U-profile 40,3
10 U-profile Groove L (mm) ESD No.
A = 4,4 cm2 1 pcs 10 50 … 6000 3 842 993 316 / L
lx = 10,4 cm4 25
ly = 8,3 cm4 y 20 pcs 10 6070 3 842 535 115
Wx = 4,6 cm3 1 pcs 10 50 … 6000 3 842 995 027 / L
Wy = 4,1 cm3
ESD

x 20 pcs 10 6070 3 842 541 814


m = 1,2 kg/m ESD

Material: U-profile: aluminum, anodized


45
5,45

30
U-profile ESD: aluminum, untreated
26

19902

SP 2/R Section profile SP 2/R L (mm) No.


A = 5,2 cm2 50 … 6000 3 842 992 676
lx = 4,3 cm4
ly = 11,7 cm4 Material: aluminum, natural-colored, anodized
Wx = 2,4 cm3
Wy = 5,2 cm3
m = 1,4 kg/m
45
38
25
6,5

y
8
12

x
30
16,5

23,5
3
8,1

19893

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-67


SP 2/B 10 Section profile SP 2/B Groove L (mm) No. 1


A = 10,4 cm2 1 pcs 10 200 … 6000 3 842 992 884 / L
45
lx = 49,6 cm4
ly = 25,8 cm4 39 16 pcs 10 6070 3 842 532 695 2
Wx = 12,1 cm3 Material: aluminum, natural-colored, anodized
Wy = 11,5 cm3 25
y
m = 2,8 kg/m 3

ø5,5
4

35
x
5

10
20

75
28

7
18

8
10
20
9

19903

10

SP 2/B-50 45 8 10 Section profile SP 2/B-50 Groove L (mm) No.


A = 6,9 cm2 39 1 pcs 8 / 10 200…6000 3 842 992 903 / L
11
lx = 16,1 cm4
25 20 pcs 8 / 10 6070 3 842 532 697
ly = 16,9 cm4
y 12
Wx = 5,3 cm3 Material: aluminum, natural-colored, anodized
Wy = 7,5 cm3
29

10

m = 1,9 kg/m
35

13
50

x
20

8 14
19904
16,5
15
SP 2/B-100 45 10 Section profile SP 2/B-100 Groove L (mm) No.
A = 11,9 cm2
39 1 pcs 10 200…6000 3 842 993 259 / L 16
lx = 95,1 cm4
ly = 30,4 cm4 25 16 pcs 10 6070 3 842 532 608
Wx = 20,0 cm3 y Material: aluminum, natural-colored, anodized 17
Wy = 13,5 cm3
m = 3,2 kg/m
18
29
35

19
x
10

28

20
95

21

10
20
19905

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-68 MGE 13.2 | Strut profiles

SP 2/BH 10 Section profile SP 2/BH Groove L (mm) No.


A = 12,4 cm2 1 pcs 10 200 … 6000 3 842 990 409 / L
lx = 53,7 cm4
45 16 pcs 10 6070 3 842 532 696
ly = 28,6 cm4
Wx = 14,0 cm3 36 Material: aluminum, natural-colored, anodized
Wy = 13,8 cm3
25
m = 3,3 kg/m y

35
x
22

75
10

10
22

19906

SP 4/R 10 Section profile SP 4/R Groove L (mm) No.


A = 26,1 cm2 10 pcs 10 6000 3 842 532 505
lx = 222,0 cm4
ly = 95,5 cm4 Material: aluminum, natural-colored, anodized
Wx = 84,9 cm3
Wy = 16,4 cm3 y
m = 3,5 kg/m

x
117

103

7,45
78

67,5
22,5

60

19907

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-69


Round tube D28, strut profile D28x55 bracket, 1


T-connector
D28 2

ESD 3

ff For constructing cross-ties in flow racks or workstations


4
ff Suitable for heavy loads
ff Use of fastening brackets makes for easy assembly
5
ff Elongated hole in the mounting bracket for length
adjustment
D28 6
ff Central holes can be used for self-tapping screws S8x25
(p. 3-40)
ff For suitable components for constructing conveyor 7
tracks, see chapter 12 “Elements for manual movement”
8

19593

10

11

12

13
D28x55

14

15

16

17

18

19
19597

20

B B
21
L = LTR – 21 mm
L-68mm

L LTR
19591 19592

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-70 MGE 13.2 | Strut profiles

D28 y
Round tube D28 L (mm) No.
A = 2,4 cm2 1 pcs 50 … 6000 3 842 993 317 / L
lx = 1,5 cm4
ly = 1,5 cm4 x 20 pcs 6070 3 842 535 118
Wx = 1,1 cm3 Material aluminum, anodized
Wy = 1,1 cm3 Optional
m = 0,7 kg/m 7,3 accessories: lettering clip (p. 2-86)
11
28

19505

Cover cap D28 Color ESD No.


Gray 20 3 842 537 718
Black ESD
20 3 842 535 835

FS1 FS2 Holding bracket for round tube D28


M8 ff For mounting a round tube D28 to a strut profile with
,3
ø8 S8x25 - T40 a 10 mm slot
M8x20
60

35

10 ff Extremely simple mounting thanks to easy adjustment of


the installation height
4 33
41,5 47 Bracket 60x47x4 No. FS
20 3 842 536 002 2xFS1,
FS2
19596

Material: steel; galvanized


Scope of delivery: incl. fastening material (FS)

FS2 FS3 T-connector for round tube D28


ø28 EN1661 ff For fixing a round tube D28 to a strut profile with
M8
ø8,3 S8x25 - T40
M8x20
a 10 mm slot
10 ff Without obtruding parts

T-connector D28 No. FS


20 3 842 532 879 FS2, FS3
34
Material: T-connector: Die-cast aluminum
Cover cap: ABS; black
19594
Scope of delivery: incl. cover cap, fastening material (FS)

Cover cap D28 No.


20 3 842 532 878
Material: ABS; black

33

19595

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-71


D28x55 x Strut profile D28x55 L (mm) No. 1


A = 5,9 cm2 1 pcs 100…6000 3 842 993 489 / L
lx = 3,2 cm4

11
28
ly = 88,3 cm4 20 pcs 6070 3 842 537 477 2
Wx = 2,3 cm3 Material: aluminum, anodized

7,3
Wy = 23,1 cm3 y Optional
m = 1,6 kg/m 3
55
accessories: lettering clip (p. 2-86)

19468
5

Cover cap D28 Color ESD No.


6
(2x) Gray 20 3 842 537 718
(2x) Black 20 3 842 535 835
7
ESD

FS1 FS2 Bracket 85x47x4


11,4
M8 ff For fastening a D28x55 strut profile to a strut profile 8
,3
ø8
18

M8x20
S8x25 - T40 with a 10 mm slot
10 ff Really simple assembly thanks to easy adjustment of the 9
85

55
60

installation height
10
4 33 Bracket 85x47x4 No. FS
41,5 47 20 3 842 536 730 2xFS1, 11
19598
2xFS2

Material: steel; galvanized 12


Scope of delivery: incl. fastening material (FS)
13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-72 MGE 13.2 | Strut profiles

EcoShape tubular framing system

ESD

ff All connectors can be combined with the EcoShape ff All connectors are suitable for setting up ESD-
round tubes D28L and D28L, N10, and the D28 round conductive systems.
tube
Material: diecast zinc
ff Integrated poka-yoke system for easy and secure
Scope of delivery: Incl. fastening material
connector installation
–– Anti-torsion element for secure joints
–– Positive interlocking connection

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-73


31 components – a myriad 1
of options 4 4 4
The EcoShape system is 2 3
26 8 2
characterized by its consistent 8 1
simplicity and efficiency: using 13
1 27
just a few components, you can 1 8 3
28 13
build complete assembly lines 1
as well as simple transport 10
shuttles. 6
20
4
19
32

00139145
5

6
1 D28L round 9 Parallel 17 Swivel 25 Hinge
tube connector bearing D28L/-
7
D28L
24878 24886 24894 24902
8

2 D28L, N10 10 45° 18 N8, N10 26 Variofix


9
round tube connector adapter block PA

10
24879 24887 24895 24903

3 Slide rail 11 Strut D28L, 19 N10/45 27 Variofix 11


45° adapter Block Zn
12

24880 24888 24896 24904


13
4 Cover cap 12 Cross 20 N10/30 28 Impact
D28L connector adapter protection 14
device

24881 24889 24897 24905


15

5 Cover cap 13 0°-90° 21 Adapter fix 29 Ring D50


16
D28L, N10 Connector D28L

17
24882 24890 24898 24906

18
6 Threaded 14 0°-90° D28 22 XLean 30 Rubber foot
sleeve connector adapter D28
D28L, PA 19

20
24883 24891 24899 24907

7 Threaded 15 Corner 23 Tube clamp 31 Stopper


sleeve piece D28 D28L, N10 D28L, N10 21
D28L, Zn

24884 24892 24900 24908

8 90° 16 Retaining 24 Hinge 32 Profile


connector ring D28L D28L/D28L 45x45L

24885 24893 24901 24909

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-74 MGE 13.2 | Strut profiles

ff Round tube D28L with 4 interfaces for attaching


1
A = 1,8 cm2 EcoShape connectors
lx = 1,3 cm4
ly = 1,3 cm4 28
Wx = 1,0 cm3 Round tube D28L L (mm) No.
Wy = 1,0 cm3 y
m = 0,5 kg/m 1 pcs 50 … 5600 3 842 996 191/L

L 50 pcs 5600 3 842 541 211

x Material: aluminum, anodized

00134985

ff Round tube D28L, N10 with 10 mm slot for mounting


2
A = 2,6 cm2 accessories from the modular aluminum framing system
lx = 1,2 cm4 ff 3 interfaces for attaching EcoShape connectors
ly = 2,0 cm4 Ø2
8
Wx = 0,8 cm3
Wy = 1,4 cm3 y
m = 0,7 kg/m
Round tube D28L, N10 L (mm) No.
L

x 1 pcs 50 … 5600 3 842 996 192/L


10
20 pcs 5600 3 842 541 213
00134986 Material: aluminum, anodized

ff Slide rail for creating a simple conveyor track or manual


3 16
,3 slide section by clipping the slide rail onto the round
tube D28L or D28L, N10
17,5

Slide rail L (mm) ESD No.


2000 10 3 842 541 196
2000 ESD
10 3 842 548 117
Material: PVC; gray
00134987
ESD: PVC (conductive); black

ff Cover cap for D28L and D28L round tube, N10


4 5

Cover cap ESD No.


4 D28L ESD
20 3 842 548 129
5 D28L, N10 ESD
20 3 842 548 130
Material: PA66 (conductive); black
3

24132 24133

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-75


ff Threaded sleeve for incorporating a leveling foot or


6 1
caster. For further information (see p. 6-7)

M
1
2
Threaded sleeve D28L; PA ESD No.
20 3 842 541 185
ESD

3
Material: PA66 (conductive); black
Hexagon nut: aluminum
4

25597
5

7 Threaded sleeve D28L, Zn ESD No.


6
ESD
20 3 842 548 119
Material: diecast zinc
Hexagon nut: aluminum 7
M
1
2
39

9
6

25598 24134
10

8 90° connector ESD No. FS


16-0,5

20 3 842 541 173 FS1


11
8,7 Nm ESD

Material: diecast zinc


12
54,5

Scope of delivery: incl. fastening material (FS)

A-A
FS1 13
ISO 4762
M6x25
A A
DIN EN 14
34 ISO 10511
00134978 00134968 M6
15
9 Parallel connector ESD No. FS
20 3 842 541 183 FS1 16
34

8,7 Nm
ESD

Material: diecast zinc


A-A
Scope of delivery: incl. fastening material (FS) 17
34

FS1 18
A A ISO 4762
M6x25
56
DIN EN 19
ISO 10511
00134979 00134969 M6

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-76 MGE 13.2 | Strut profiles

10 45° connector ESD No. FS

16-0,5
20 3 842 541 175 FS1
8,7 Nm

45
ESD

,7
Material: diecast zinc
Scope of delivery: incl. fastening material (FS)

A-A

57
,1
FS1
A A ISO 4762
M6x25
34 DIN EN
ISO 10511
00134980 00134970 M6

11 84,5 Strut D28L, 45° ESD No. FS


ESD
20 3 842 548 118 2xFS1
Material: diecast zinc
Scope of delivery: incl. fastening material (FS)
98,5

FS1
8,7 Nm
ISO 4762
M6x25
DIN EN
ISO 10511
24135 24002 M6

12 Cross connector ESD No. FS


8,7 Nm 20 3 842 541 181 FS1
34

ESD

Material: diecast zinc


A-A Scope of delivery: incl. fastening material (FS)

FS1
34

A A ISO 4762
M6x25
45 DIN EN
ISO 10511
00134981 00134971 M6

13 90° 90° 0°-90° connector ESD No. FS


ESD
20 3 842 541 178 2xFS1
Material: diecast zinc
8,7 Nm
Scope of delivery: incl. fastening material (FS)
180°

FS1
ISO 4762
M6x25
DIN EN
ISO 10511
00135001 M6

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-77


14 0°-90° D28 connector ESD No. FS 1


ESD
20 3 842 543 480 2xFS1
Material: diecast zinc 2
Scope of delivery: incl. fastening material (FS)
8,7 Nm
3
FS1
ISO 4762
M6x25 4
DIN EN
ISO 10511
00139141 M6 5

15 ff Corner bracket D28 for easy adjustment within a 15° range


8,7 Nm
ff Swivel range: 90°-270° 6

Corner piece D28 ESD No. FS 7


20 3 842 548 123 3xFS1
8
ESD

Material: diecast zinc


Scope of delivery: incl. fastening material (FS)
9
FS1
ISO 4762
M6x25
24136

10
DIN EN
ISO 10511
M6
11

16
X Retaining ring D28L ESD No. FS
20 3 842 548 122 FS2 12
ESD

Material: aluminum
Scope of delivery: incl. fastening material (FS) 13
2 Nm
,6

14
8

FS2
2

ISO 4026
15
0

M6x6
4

10
24138

16
17 ff For axial shifting along the D28L or D28L, N10 round tube;
the retaining ring defines the end position. 17
63,5
ff Construction of swiveling applications
30,5

18
Swivel bearing D28L No.
41

20 3 842 548 121


19
46 Material: aluminum,
Socket: POM; black
20
24137 24004

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-78 MGE 13.2 | Strut profiles

18 ff N8, N10 adapter for connecting an MGE strut profile


8,7 Nm 8 10 (8 mm, 10 mm slots)
10

51
34 N8, N10 adapter ESD No. FS

28
ESD
20 3 842 543 272 FS4,
FS5

Material: diecast zinc


Scope of delivery: incl. fastening material (FS)
00139140
26
00139148

FS4 FS5
ISO4762
M6x10
8
M6

19 10
ff N10/45 adapter for connecting D28L or D28L, N10
round tubes to profiles with a 10 mm slot
52,5
32,5

45 A-A N10/45 adapter ESD No. FS

5 Nm 20 3 842 541 187 2xFS3


A
ESD

Material: Adapter: Diecast zinc


Cap: PE
Scope of delivery: incl. cover cap, fastening material (FS)

00139094 00134973
A 3 842 541 298
FS3
ISO 4762
M5x40
DIN 934
M5

20 45 10
ff N10/30 adapter for fastening light accessories such as a
bottle holder to the D28L round tube
52,5
32,5

5 Nm A-A 30 N10/30 adapter ESD No. FS


ESD
20 3 842 541 190 FS6
Material: diecast zinc
A A Scope of delivery: incl. fastening material (FS)

00139093 00134974

FS6
ISO 4762
M5x30
DIN 934
M5

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-79


21 ff For attaching cable ties


1

2,5
13

Adapter fix D28L No. FS

31,5
2

5,5
A+B 20 3 842 548 120 FS7
Material: PA66 (conductive); black
Scope of delivery: incl. fastening material (FS)
3

4
FS7
30
5
24005
ISO 10642
M5x10

ff For attaching containers using the container mount


7
Container mount ESD No. FS
C 10 3 842 544 797 FS7 8
ESD

Material: PA66 (conductive); black


Scope of delivery: incl. fastening material (FS) 9

FS7
10
ISO 10642
M5x10
11

ff XLean adapter for combination with XLean. 12


22
The XLean adapter connects the D28L round tube with
the XLean rail holder (p. 12-26) 13
17,2
26,5

XLean adapter ESD No. 14


20 3 842 541 296
,5
59
ESD

Material: PA66 (conductive); black 15


3
6

00139092 00134993 16

23 10 ff D28L, N10 tube clamp for fastening material shelves 17


30,5

with a 10 mm slot to the D28L round tube; oblique


positioning up to 30 degrees is possible 18
30°

Tube clamp D28L, N10 ESD No. FS 19


30°

20 3 842 541 193 2xFS8


65

ESD

Material: steel; galvanized 20


Scope of delivery: incl. fastening material (FS)
95
21
00139095
00135006

FS8
M8
M8x20
10

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-80 MGE 13.2 | Strut profiles

24 110 ff Opening angle: 180°


ff For mounting D28L round tube

Hinge D28L/D28L ESD No. FS


2 3 842 548 126 4xFS9,

40
ESD

FS10

2 Material: aluminum
Scope of delivery: incl. fastening material (FS)

37
8,7 Nm 8,7 Nm

24139 24007
32,5 FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4

25 88,5 ff Opening angle: 180°


ff For mounting surface elements

Hinge D28L/- ESD No. FS


2 3 842 548 127 2xFS9,
40

ESD

FS10

Material: aluminum
2
9

Scope of delivery: incl. fastening material (FS)


37

24008
32,5 FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4

26 ff Plastic Variofix block for fastening surface elements with


A
snap-in clips or a screw
ma
x8
B ff Variofix remover for releasing the snap-in clip (p. 14-7)

8,7 Nm
Variofix block PA No. FS
A+B 20 3 842 543 311 FS11,
FS12

00139150 Material: PA66 (conductive); black


Scope of incl. fastening material (FS)
delivery:

FS11 FS12
ISO 4762
M6x16
DIN 557
M6

Snap-in clip No.


C 10 3 842 184 738
Material: PA6; transparent

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-81


27 1 ff diecast zinc Variofix block for fastening surface elements


1
8,7 Nm A 1 2 C ff Three arrangements possible (“A”, “B”, “C”)
2
2

Variofix Block Zn ESD No. FS 3


B 2 1
ESD
20 3 842 543 494 FS13
Material: diecast zinc
4
Scope of delivery incl. fastening material (FS)

00139151
00139144
5
FS13
ISO 4762
M6x22
ISO 4762 6
M6x30
2x DIN 557
M6 7

28 ff Impact protection device for round tube D28 and D28L


28 8

Impact protection device L (mm) No.


9
2000 10 3 842 544 637
Material: PE-LD; gray
10
L

46 11
00139152
00139143

12
29 ff For designing simple tool holders
13
Ring D50 No.
20 3 842 548 131 14
Material: steel; nickel-plated

15
50

Spring hook No.


1 0 842 901 309 16
24143 Material: galvanized steel
17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-82 MGE 13.2 | Strut profiles

30 ff Non-slip design of flow racks and stands

Rubber foot D28 ESD No. FS


20 3 842 548 128 FS14
2,5

ESD

Material: NR/SBR (conductive); black

35
FS14
19
30

ISO 7089-
24144 14-200HV-
CM

31 ff To stop material shuttles ergonomically at just one point


(min 130)
ff All-purpose option for attachment to different round
112
tubes and profile cross-sections
D28L ff Stopper tension path: 34 mm

Stopper D28L, N10 No. FS


240

3 842 548 132 4xFS15,


2xFS16
80 Material: Stopper: stainless steel .EPDM
24009
Attachment plate: aluminum
Scope of delivery: incl. fastening material (FS)

FS15 FS16
ISO 7380
ISO 7380 M6x35
M6x14
DIN9021 M8
M6 6,4
10
M8x20

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-83


Cover cap 1
Cover cap with hole
2
6 8 10

t
ff To prevent injuries at open profile ends
t

4
ff Attractive design

d
ff Cover cap with hole for use with leveling feet and rollers
5
ff Cap material: PA or PP
6 t = 2 mm

6
8 t = 3 mm 8 t = 3 mm Order information for the caps can be found together with
d = 8,4 mm
the profiles 7
10 t = 4 mm 10 t = 4 mm
d = 12,5/19 mm
8

00109315
10

10 Bearing ring
11
ff For cover caps with hole in the sizes 40x40, 45x45,
,1
8

50x50 and 60x60


1

,6

12
2
1

ff For M12 threads


ff To protect the caps when tightening accessories
13
4

Bearing ring No. 14


21454 100 3 842 555 653
Material: diecast zinc 15

Diecast zinc cover cap 16

ff Shock-resistant 17
ff Resistant to aggressive media
ff Fastened with countersunk screw; profile finishing not 18
required
19
Cover cap L1xL2 ESD No. FS
t

30x30-ZN 30x30 ESD


3 842 518 204 FS1 20
40x40-ZN 40x40 ESD
3 842 541 807 FS2

45x45-ZN 45x45 3 842 518 205 FS2 21


ESD

Material: diecast zinc


8 t = 3 mm

FS1 FS2
10 t = 4 mm

DIN 7991
DIN 7991 M6x16
00111457
M4x16

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-84 MGE 13.2 | Strut profiles

Cover profiles

6 8 10

ff For fixing cables in position


ff To prevent dirt from entering the profile slot
ff Attractive design
ff Soft PVC cover profile for 6 mm slot is provided as a roller
ff Flush with profile
ff An ESD-conductive connection between the cover profile
and the strut profile must ensured through a design
solution, e.g. screw

00111460

Cover profile, 6 mm slot Color Material ESD L (mm) No.


Colorless, natural aluminum, anodized ESD
2000 10 3 842 523 254
00109365

Light gray (RAL 7035) Soft PVC 10000 1 3 842 542 435


00117777

Cover profile, 8 mm slot Color Material ESD L (mm) No.


Colorless, natural aluminum, anodized ESD
2000 10 3 842 523 256
00109366

Signal gray (RAL 7004) PP 2000 10 3 842 548 878


00109367
Black (RAL 9005) PP ESD
2000 10 3 842 548 879
Light gray (RAL 7035) Hard PVC 2000 10 3 842 518 375
Red (RAL 3020) Hard PVC 2000 10 3 842 518 376
Yellow (RAL 1023) Hard PVC 2000 10 3 842 518 377
Yellow (RAL 6032) Hard PVC 2000 10 3 842 549 882
Blue (RAL 5010) Hard PVC 2000 10 3 842 538 956
Orange (RAL 2004) Hard PVC 2000 10 3 842 538 958
Colorless, transparent Hard PVC 2000 10 3 842 503 073
Cover profile, 10 mm slot Color Material ESD L (mm) No.
Colorless, natural aluminum, anodized ESD
2000 10 3 842 523 258
00109368

Signal gray (RAL 7004) Hard PVC 2000 10 3 842 548 876
19502
Black (RAL 9005) Hard PVC ESD
2000 10 3 842 548 877
Light gray (RAL 7035) Hard PVC 2000 10 3 842 518 367
Red (RAL 3020) Hard PVC 2000 10 3 842 518 368
Yellow (RAL 1023) Hard PVC 2000 10 3 842 518 369
Yellow (RAL 6032) Hard PVC 2000 10 3 842 549 888
Blue (RAL 5010) Hard PVC 2000 10 3 842 538 955
Orange (RAL 2004) Hard PVC 2000 10 3 842 538 957
Colorless, transparent Hard PVC 2000 10 3 842 191 182

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-85


Radial compensation 1

2
8 10

ff To avoid gaps and sharp edges on T-connections between


4
two profiles using a central bolt or quick connector (note
spacing of hole from the face of the profile)
5
ff The slot segments can be broken out in order to fix
surface elements in the slot
6
ff Important note: the load carrying capacity of the profile
connection is reduced when using radial compensation
(see “Technical data”, page 19-10)! 7

00109355
10

30x30 8 Radial compensation Groove No.


30x30 8 10 3 842 551 026
11
R2

Material: PA; signal gray RAL 7004


12
30

13
8,3 3

30 14
00109353

15
40x40 10 Radial compensation Groove No.
16
R3

40x40 10 10 3 842 551 028


Material: PA; signal gray RAL 7004
17
40

18
12,3 3

40 19
00116439

20
45x45 10 Radial compensation Groove No.
R3

45x45 10 10 3 842 551 030 21


Material: PA; signal gray RAL 7004
45

12 3
45
00109354

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-86 MGE 13.2 | Strut profiles

Lettering clips

ff For the labeling of profiles and tubular cross ties

19499

ff Lettering clip for strut profiles with 8 mm and 10 mm


slot
26

L L
41
23

38

Lettering clip Groove L (mm) No.


8 2000 20 3 842 537 113
8 102 20 3 842 537 650
10 2000 20 3 842 537 116
10 102 20 3 842 537 651
8 10

00137639 00137637
Material: hard PVC, light gray (RAL 7035), transparent

ff Self-adhesive
ff Lettering clip with rounded text surface for strut profiles
D28; D28L; D28L, N10, and D28x55
ff Label height 38 mm
L

Lettering clip L (mm) No.


For tubular cross ties 2000 20 3 842 535 136
102 20 3 842 538 093
19500 Material: hard PVC, colorless, transparent

ff Self-adhesive
ff Lettering clip with flat text surface for strut profiles D28;
D28L; D28L, N10, and D28x55
L
38

Lettering clip L (mm) No.


For tubular cross ties 2000 20 3 842 537 119
102 20 3 842 537 652
Material: hard PVC, light gray (RAL 7035), transparent

19501

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Strut profiles | MGE 13.2 2-87


Rubber profile 1
Cloth holder
2
10

ESD 3

Rubber profile
4
ff To avoid hard abutting edges, for instance when setting
down impact-sensitive products
5
P = 40L ff For use as footrest to clip onto the cross strut of the
workstation from the top and front
6
ff Really simple and inexpensive
ff Suitable for the construction of ESD workstations
7

Rubber profile L (mm) ESD No.


8
30 … 2000 ESD
1 3 842 994 979 / L
2000 10 3 842 537 135
P = 45 9
ESD

Material: EPDM; conduction resistance


RA = 1x103 – 1x109 Ω
00124742
10

68 Screwed-on cloth holder


ff For hanging cleaning cloths 11
36

Required accessories:
12
ff T-nut, 10 mm slot, M5 (3 842 530 283) (p. 3-4)
5,5
42

ff Screw DIN 7984 M5x12


13
56
Screwed-on cloth holder No.
1 845 719 000 14
25
4

00138963 20794 Material: PE; black


15
8 Cloth holder with clamp base
R1
R19 ff With injection molded clamp base for direct assembly on 16
25

strut profile with 10 mm slot


38 ff Can also be used as a cable guide 17

Cloth holder with clamp base No. 18


3 842 530 306
60

Material: PA6, black 19


00138962 20796

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


2-88 MGE 13.2 | Strut profiles

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-1


Connection elements 1

T-nut (p. 3-4) Flange nut, Sliding block (p. 3-7) Straddling nut (p. 3-10) 9
Collar screw (p. 3-5) T-bolt (p. 3-6)
10

11

12

13

Parallel connector (p. 3-11) Tensioning Inner bracket (p. 3-13) Miter bracket (p. 3-16)
14
connector (p. 3-12) Inner bracket R (p. 3-14)

15

16

17

18
Bracket (p. 3-17) Bracket R (p. 3-29) Steel bracket (p. 3-31) Metal bracket,
supporting bracket 19
(p. 3-32)
20

21

Foundation bracket (p. 3-33) Holder (p. 3-34) Supporting bracket (p. 3-36) Profile connector (p. 3-38)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-2 MGE 13.2 | Connection elements

Central bolt (p. 3-40) Anti-torsion element (p. 3-41) Cubic connector (p. 3-42) Corner bracket (p. 3-46)

End connector (p. 3-48) T-connector (p. 3-50) 45° connector (p. 3-52) Quick connector (p. 3-53)

Quick connector, Longitudinal end connector Bolt connector (p. 3-59) QV mounting kit (p. 3-62)
bendable (p. 3-56) (p. 3-58)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-3


Connection elements, selection criteria 1

recommended suitable unsuitable 2

3
Bracket Inner Bolt Central Quick T-connector Tensioning
bracket connector bolt connector connector
4
High feed force

6
High moment

High torsional moment 8

10
Minimal finishing work

D17 M12 D17 11


9,8

Minimal assembly 12

13

Low parts costs


5 14
5
5

15

Subsequent mounting in closed


frame 16

17
Adjustment possible
18

19
Fixing of surface elements

20

Internal (concealable) connection


21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-4 MGE 13.2 | Connection elements

T-nut

6 8 10

ESD

ff Standard element for a secure and conductive


connection
ff End stop for correct positioning in the profile slot
ff Stainless steel T-nut, e.g. for outdoor or cleanroom
applications
ff Profile finishing: not required

Technical data (p. 19-5)

Accessories:
insulating cap (p. 3-5)

20978

6 Slot T-nut, 6 mm slot Slot M ESD No.


Fmax
steel; galvanized 6 M4 ESD
100 3 842 523 135
1

Stainless steel 6 M4 100 3 842 536 599


4

ESD

6 1700 N
5,9

00111429

M4
11,5

00109374

8 Slot T-nut, 8 mm slot Slot M ESD No.


Fmax
1,5

steel; galvanized 8 M4 ESD


100 3 842 501 751
M5* 100 3 842 501 752
6

ESD

8 (M6) 4000 N M6* ESD


100 3 842 501 753
Stainless steel 8 M4 ESD
100 3 842 536 600
8

00111429 M5 ESD
100 3 842 536 601
M M6 ESD
100 3 842 536 602
16,5 * Suitable for flat top chains. Caution: T-nuts have driving torque for safe
turning in the base of the slot.
00109375

10 Slot T-nut, 10 mm slot Slot M ESD No.


Fmax
steel; galvanized 10 M4 ESD
100 3 842 530 281
M5* 100 3 842 530 283
8,7
5,7

ESD

6000 … 18000 M6* 100 3 842 530 285


10 (M8)
N1)
ESD

1) Depending on profile (p. 19-5)


M8* ESD
100 3 842 530 287
9,8

Stainless steel 00111429 10 M4 ESD


100 3 842 536 606
M M5 ESD
100 3 842 536 605

19,4 M6 ESD
100 3 842 536 604
M8 ESD
100 3 842 536 603
00109376

* Suitable for flat top chains. Caution: T-nuts have driving torque for safe
turning in the base of the slot.
Bosch Rexroth AG, 3 842 540 392 (2017-08)
 Connection elements | MGE 13.2 3-5


ff Insulating cap for decoupling directly grounded


10 1
components; for use with T-nuts for 8 mm slots
8 in a 10 mm slot
2

19613
5

10 10 10 10 10 10 Insulating cap for T-nut, Slot No.


6
45 50 60
8 mm slot

10 10 3 842 524 012
7
10,8

Material: high-strength PA, black


5,8

8
10

19,6
9

00109384
10
Collar screw
11

12

13
ESD

ff Collar screw with multi-functional head so that


tightening with a ring / open-end wrench (WS 13) or 14
Torx screwdriver (T40) is possible
ff Machine tightening possible 15
ff Preferably to be used for fastening brackets
ff Quick and simple assembly 16
ff Excellent force transmission via the wide flange
ff ESD-capable 17
ff With Polyfleck to secure the T-nut

Tools: 18
Offset screwdriver (p. 14-6)
19
20780
Accessories:
T-nut (p. 3-4) 20

21
8 ø6,75
Collar screw M L (mm) ESD No.
M8

M8x18-SW13-T401) M8 18 ESD
100 3 842 541 246
M8x20-SW13-T402) M8 20 100 3 842 541 409
ø21

ESD

1) For 40/40 and 60/60 brackets


L 2) For all other brackets for 10 mm slot
SW13 T40
Material: steel; galvanized
20781

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-6 MGE 13.2 | Connection elements

Flange nut
T-bolt

8 10

ESD

ff Secure, conductive connection


ff Notch at bolt end as marker for identifying correct
position
ff Profile finishing: not required

Technical data (p. 19-5)

00109373

8 10 Flange nut Slot M ESD No.


8 M6 ESD
100 3 842 523 925
10 M8 100 3 842 345 081
ø21 SW13
ESD

ø14 SW10
Material: steel; galvanized
8
6

00109377 00109379

M 8 10 Slot T-bolt Slot MxL b (mm) l (mm) ESD No.


Fmax

8 M6x16 10 14 ESD
100 3 842 523 920
8 4000 N M6x20 14 18 100 3 842 523 921
b

ESD

10 6000 … 18000 N1) 100 3 842 523 922


l

M6x25 18 23
L

ESD

1) Depending on profile (p. 19-5) 10 M8x20 14 14 ESD


100 3 842 528 715
M8x25 19 19 ESD
100 3 842 528 718
M8x30 24 24 ESD
100 3 842 528 721
00109380 M8x40 22 34 ESD
100 3 842 528 724
M8x50 22 44 ESD
100 3 842 528 727
M8x60 22 54 ESD
100 3 842 528 730
Material: steel; galvanized

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-7


Sliding block, sliding block profile 1

2
6 8 10

ESD 3

ff Sliding block for reliable absorption of high forces


4
ff Sliding block profile for self-assembly of individual
fastening elements
19615
5
ff Profile finishing: not required
ff The spring assists with the assembly and positioning of
6
the sliding block and swivel-in sliding block (p. 3-8)

Technical data (p. 19-5) 7

8
Slot Sliding Slot M h h1 l ESD No.
Fmax block (mm) (mm) (mm)
9
h1

steel; 6 M4 4.0 1.0 12 ESD


100 3 842 542 692
6 (M5) 3 000 N galvanized M5 4.0 1.0 12 100 3 842 542 693
h

10
ESD

8 (M8) 6 000 N 8 M4 6.0 2.0 16 100 3 842 514 928


10 (M8) 8 000 … 24 000 N1) M5 6.0 2.0 16 100 3 842 514 929
M

11
I

1) Depending on profile (p. 19-5) M6 6.0 2.0 16 100 3 842 514 930


M8 6.0 2.0 16 100 3 842 514 931
00110897 10 M5 10.5 5.0 20 100 3 842 528 741 12
M6 10.5 5.0 20 100 3 842 528 738
M8 10.5 5.0 20 100 3 842 528 735 13
steel, 6 M4 4.0 1.0 12 ESD
100 3 842 523 140
stainless M5 4.0 1.0 12 ESD
100 3 842 523 142 14
8 M4 6.0 2.0 16 ESD
100 3 842 547 817
M5 6.0 2.0 16 ESD
100 3 842 547 816 15
M6 6.0 2.0 16 ESD
100 3 842 547 815
M8 6.0 2.0 16 ESD
100 3 842 547 814 16
10 M5 10.5 5.0 20 ESD
100 3 842 547 813
M6 10.5 5.0 20 ESD
100 3 842 547 812 17
M8 10.5 5.0 20 ESD
100 3 842 547 811
Accessories: Spring (p. 3-9) 18

Sliding block 19
Slot h (mm) h1 (mm) l (mm) No.
profile
h1

steel; galvanized 6 4.0 1.0 1000 3 842 542 694


20
h

8 6.0 2.0 1000 3 842 510 078


10 10.5 5.0 1000 3 842 528 744
21
steel, stainless 6 4.0 1.0 1000 3 842 523 438
Accessories: Spring (p. 3-9)
l

00110898

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-8 MGE 13.2 | Connection elements

Sliding block, swivel-in


sliding block profile, swivel-in
spring

6 8 10

ESD

ff Swivel-in sliding block profile for self-assembly of


1 2 3 individual fastening elements
ff The swivel-in sliding block for inserting directly at the
installation position for really easy assembly
ff The swivel-in sliding block with spring can be inserted
directly at the assembly point and fixed in position
thanks to attached springs
ff The swivel-in sliding block with headless setscrews
permits shake-proof fixing in all positions
ff Profile finishing: not required

Technical data (p. 19-5)


19614

Slot Swivel-in sliding Slot h (mm) h1 (mm) l (mm) No.


h1

block profile
h

Fmax

steel; galvanized 8 4.8 1.0 1000 3 842 529 327


8 (M8) 2 200 N 10 5.3 1.5 1000 3 842 529 325
10 (M8) 8 000 … 18 000 N1)
1000 +3

1) Depending on profile (p. 19-5)

00110901

Sliding block, Slot M h h1 l ESD No.


swivel-in (mm) (mm) (mm)
h1

steel; 8 M5 4.8 1.0 16 ESD


100 3 842 529 319
galvanized M6 4.8 1.0 16 100 3 842 529 320
M8 4.8 1.0 16 ESD
100 3 842 529 321
10 M6 5.3 1.5 20 100 3 842 529 323
M
I

M8 5.3 1.5 20 100 3 842 529 324


steel, stainless 6 M3 3.0 0.9 12 ESD
100 3 842 547 826
00110900 M4 3.0 0.9 12 100 3 842 536 669
M5 3.0 0.9 12 ESD
100 3 842 547 825
8 M6 4.8 1.0 16 100 3 842 530 321
10 M8 5.3 1.5 20 100 3 842 530 316
Accessories: spring (p. 3-9)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-9


ff The spring assists with the assembly and positioning of


1
the sliding block and swivel-in sliding block

2
Spring Slot No.
Spring steel, stainless 6 100 3 842 523 145
3
8 100 3 842 516 685
10 100 3 842 516 669
4

5
19864

Slot Swivel-in Slot M h h1 l ESD No.


6
Fmax sliding block (mm) (mm) (mm)
h1

with spring
7
8 (M8) 2 200 N steel; 8 M4 4.8 1.0 16 ESD
100 3 842 529 294
10 (M8) 8 000 … 18 000 N1) galvanized M5 4.8 1.0 16 100 3 842 529 295
8
ESD

1) Depending on profile (p. 19-5) M6 4.8 1.0 16 100 3 842 529 296


M

ESD
I

M8 4.8 1.0 16 100 3 842 529 297


9
ESD

10 M4 5.3 1.5 20 ESD


100 3 842 541 393
00110902 M5 5.3 1.5 20 100 3 842 529 298
10
ESD

M6 5.3 1.5 20 ESD


100 3 842 529 299
M8 5.3 1.5 20 100 3 842 529 300
11
ESD

steel, stainless 8 M4 4.8 1.0 16 ESD


100 3 842 547 824
M5 4.8 1.0 16 100 3 842 547 823
12
ESD

M6 4.8 1.0 16 ESD


100 3 842 547 822
M8 4.8 1.0 16 ESD
100 3 842 547 821
10 M5 5.3 1.5 20 ESD
100 3 842 547 808 13
M6 5.3 1.5 20 ESD
100 3 842 547 807
M8 5.3 1.5 20 ESD
100 3 842 547 806 14
Material: Spring: Spring steel, stainless
15
Sliding block, Slot M b h  h1 l No.
h1

swivel-in, (mm) (mm) (mm) (mm)


h

16
with headless
setscrew
17
steel;
8 M5 12 4.8 1.0 24 100 3 842 536 675
galvanized
18
M

10 M5 14 5.3 1.5 30 100 3 842 536 676


b
I

steel, stainless 6 M4 8 3.0 0.9 15 100 3 842 536 673


M

19
00117784

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-10 MGE 13.2 | Connection elements

Straddling nut

10

ff For attaching light accessories such as cable fasteners


or rings
ff Easy assembly by clipping into the profile groove
ff Profile finishing: not required

Required accessories:
Countersunk screw

00111369

10 Straddling nut Slot M No.


10 M4 100 3 842 111 987
M5 100 3 842 111 988
9

M6 100 3 842 111 989


Material: PA; black
12

M
11,6
00109387

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-11


Parallel connector 1

2
8 10

ff For gap-free connecting of two strut profiles, parallel to


4
the axis or at any angle
ff Parallel connector consisting of two sliding blocks with
5
welded springs for simple assembly
F = 600 N ff Attractive-looking interior connection, e.g. for material
6
10 shelves
D9,8
D7,8 8 ff Connection possible in any position
ff Transferable displacement force per parallel connector: 7
7,3 Nm
600 N
ff Profile finishing: through-hole 8

9
00139146

10

8 10 Fmax = 600 N Parallel connector Slot l (mm) No.


8 16 10 3 842 542 737
11
10 20 10 3 842 542 736
Material: Sliding block: steel; galvanized 12
Spring: Spring steel, stainless
Scope of delivery: sliding block with spring, swivel-in sliding block 13
with spring, countersunk screw M5
l

14
00139156

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-12 MGE 13.2 | Connection elements

8
6 Nm
Tensioning connector
10
15 Nm
8 10

P
ESD

ff Tensioning connector for fast assembly


P ff The connector can be moved within the slot
8 ff Easily accessible screws
6 Nm
10 ff Three slots are left free for mounting surface elements
15 Nm
ff Profile finishing: not required
8
3

Technical data (p. 19-8)


10

5
4
4

00131950

P Fmax Mmax Tensioning connector Slot P ESD No.


Mmax
8 8 30x… ESD
10 3 842 538 489
10L 10 45x…L ESD
10 3 842 538 491
30x… 1000 N 35 Nm 15 Nm 10 10 40x…, 10 3 842 538 490
ESD

45x…L 3500 N 110 Nm 30 Nm 45x…,


50x…,
40x…, 45x…, 50x…, 90x… 3500 N 110 Nm 30 Nm
60x…,
60x… 3500 N 195 Nm 60 Nm 90x…
Material: steel; galvanized

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-13


Inner bracket 1

6 8 10 2
M4 2,5 Nm
ESD

M6 12 Nm
3
M8 15 Nm ff For elegant, easy-to-assemble profile connections
ff Especially suitable for constructing frames for doors,
4
protective grilles, or partition walls
ff The inner bracket, 6 mm slot, can also be used as an
5
inner bracket R, 6 mm slot
ff Profile finishing: not required
6
Technical data (p. 19-8)
7
Mmax Mmax Mmax Mmax
0 10 2 2
Mmax Mmax 8
2 2

20782
10

6 FS1 Inner bracket Slot ESD No. FS


6/6 10 3 842 535 574 2xFS1
11
DIN 915 ESD

6 13 M4x6 Material: sheet steel; galvanized


Mmax Mmax Mmax Mmax
Fastening material: steel; galvanized 12
0 10 Scope of
2 delivery:
2 incl. fastening material (FS)
13

Mmax Mmax
2 2
13
6

14
20979

15
8 Slot Fmax Fmax Mmax MmaxInner bracket Slot ESD No. FS
8/8 ESD
10 3 842 535 578 2xFS2 16
Material: cast steel; galvanized
8 30
8/8 2200 N 50 Nm Fastening material: steel; galvanized 17
Scope of delivery: incl. fastening material (FS)
21

FS2 18
DIN 913
8 M6x8
Fmax Fmax Mmax Mmax 19
0 10
00109397

20
10 Slot Fmax Fmax Mmax MmaxInner bracket Slot ESD No. FS
10 / 10 ESD
10 3 842 535 572 2xFS3 21
10 38
Material: cast steel; galvanized
10 / 10 2800 N 100 Nm Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
32

FS3
DIN 913
10 M8x12
Fmax Fmax Mmax Mmax
0 10
00109399

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10
3-14 MGE 13.2 | Connection elements Mmax Mmax Mmax Mmax
2 2
Mmax Mmax
2 2

Inner bracket R

M5 3 Nm 6 8 10
M6 12 Nm
ESD

M8 15 Nm
Mmax maxf
Mf ForMelegant,
max Mmax easy-to-assemble profile connections
10 2 2
ff Especially suitable for constructing frames for doors,
Mmax Mmax
protective
2 grilles,
2 or partition walls
ff Profile finishing: not required

Technical data (p. 19-8)

Fmax Fmax Mmax Mmax

20783

6 Slot Fmax Fmax Mmax MInner


max bracket R Slot ESD No. FS
10
6/6 ESD
10 3 842 535 575 2xFS1
6 22 Material: cast steel; galvanized
6/6 Fmax600 FNmax 10 NmMmax Mmax Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
22

FS1
DIN 913
6
M5x5

20980

Slot Fmax Fmax Mmax MInner


max bracket R Slot ESD No. FS
10 6 8

6/8 ESD
10 3 842 535 573 2xFS1
6 25
Material: cast steel; galvanized
6/8 600 N 10 Nm Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
25

FS1
00111433 00111433
8 DIN 913
M5x5

00109396

00111433 00111433

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mmax Mmax Mmax Mmax Connection elements | MGE 13.2 3-15
10 10
 2 2
Mmax Mmax
2 2

8 Slot Fmax Fmax Mmax MInner


max bracket R Slot ESD No. FS 1
10 10
8/8 ESD
10 3 842 535 577 2xFS2
8 30 Material: cast steel; galvanized 2
8/8 Fmax2500FN
max
50 NmMmax Mmax Fastening material: steel; galvanized
0
Scope of delivery: incl. fastening material (FS)
3
21

FS2
8 DIN 913 4
M6x8

00109398
5

Slot Fmax Fmax Mmax MInner bracket R Slot ESD No. FS


6
8 10 max
10 10
8 / 10 ESD
10 3 842 535 576 FS2, FS3
8 36
Material: cast steel; galvanized
Fmax2500FN Fastening material: steel; galvanized
7
0 8 / 10 max
50 NmMmax Mmax
Scope of delivery: incl. fastening material (FS)
8
34

FS2 FS3
00111433 00111433
DIN 913 DIN 913
M6x8 M6x12
9
10
00109401

10

10 Slot Fmax Fmax Mmax MInner


max bracket R Slot ESD No. FS
10 10 11
10 / 10 ESD
10 3 842 535 571 2xFS4
10 38 Material: cast steel; galvanized
10 / 10 3000 N 100 Nm Fastening material: steel; galvanized 12
Scope of delivery: incl. fastening material (FS)

13
32

FS4
00111433 00111433
DIN 913
10 M8x12 14
20981

15

16

17

18
00111433 00111433

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-16 MGE 13.2 | Connection elements

D Miter bracket
6
2,5 Nm
8
6 Nm
10
10 Nm 6 8 10

ESD

ff For making right-angled, miter-cut profile connections


ff Profile finishing with open profile slots: not required
a b ff Profile finishing with closed profile slots: through-holes
for screwdriver

a (mm) b (mm) D (mm)


20x20 24,4 20 4,5
30x30 26 20 8,5
45x45 37,5 25 10,5
50x50 40 25 10,5
00139159

6 FS1 Miter bracket Slot ESD No. FS


DIN EN 6 ESD
20 3 842 535 626 4xFS1
ISO 4027 Material: steel, stainless
M4x5
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
46

46 2,5

00109402

8 FS2 Miter bracket Slot ESD No. FS

DIN EN 8 ESD
20 3 842 535 627 4xFS2
ISO 4026 Material: steel; galvanized
M8x8 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
46

46 3,0

00109403

10 10 10 10 FS3 Miter bracket Slot ESD No. FS


45 50
DIN EN 10 ESD
20 3 842 535 625 4xFS3
ISO 4026 Material: steel; galvanized
M10x10
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
60

60 3,0
00109404

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-17


Bracket 1

2
6 8 10

ESD designLINE 3

ff Brackets with centering lugs for rapid, precise assembly


4
with protection against turning
ff Centering lugs can be easily broken off for assembly on
5
plates or at right angles to the slot
ff designLINE version with special silver paint (RAL 9006)
6
for an attractive, high-quality design
ff Intermediate element for positioning brackets in the
next largest slot 7
ff Offset sliding block for off-center positioning of the
45/45 bracket 8
ff Cover cap to protect from dirt, available in signal gray
(RAL 7004) and black ESD (RAL 9005) 9

20784
ff Profile finishing: not required
10
Technical data (p. 19-9)

11
Note: The collar screws enable the brackets to be
assembled really quickly and easily (p. 3-5)
12

13

14

15

16
6 8

17
8 10

18

19
00139157

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-18 MGE 13.2 | Connection elements

20/20 Slot ESD No. FS


20/20 6 8 Set (standard) 6/6 ESD
1 3 842 523 511 2xFS1
designLINE set 6/6 ESD
1 3 842 551 596 2xFS1
Bracket (standard) 6 ESD
100 3 842 523 508
Cover cap, signal gray 100 3 842 548 842
Cover cap, black ESD
20 3 842 548 843
Intermediate element 6/8 100 3 842 523 516
for 8 mm slot
3 4,5
Material: Bracket: Diecast aluminum, vibratory ground
designLINEbracket: painted (RAL 9006)
Adapter: PA; black

7
14,7
18

Cover cap: PP
20

Fastening material: steel; galvanized


20 18 18 Scope of delivery: set incl. fastening material (FS)

00109407

Type Fmax Mmax


Mmax
Mmax FS1
DIN 7984
M4x8
6
20/20 700 N 6 Nm 25 Nm —

20/40 Slot ESD No. FS


20/40 6 8 Set (standard) 6/6 ESD
1 3 842 523 520 4xFS1
designLINE set 6/6 ESD
1 3 842 551 597 4xFS1
Bracket (standard) 6 ESD
20 3 842 523 517
Cover cap, signal gray 20 3 842 548 844
Cover cap, black 20 3 842 548 845
3 4,5 ESD

Adapter for 8 mm slot 6/8 100 3 842 523 516


7

Material: Bracket: Diecast aluminum, vibratory ground


designLINEbracket: painted (RAL 9006)
34,7
38

Adapter: PA; black


14,7
7
40

Cover cap: PP
Fastening material: steel; galvanized
40 38 18 Scope of delivery: set incl. fastening material (FS)

00109411

Type Fmax Mmax


Mmax
Mmax FS1
DIN 7984
M4x8
6
20/40 1400 N 15 Nm 50 Nm 8 Nm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-19


20x28 Slot ESD No. FS 1


20x28 8 Set (standard) 8/8 ESD
1 3 842 502 137 2xFS1
Bracket 2
8 100 3 842 501 587
(standard)
ESD

Material: diecast zinc


Fastening material: steel; galvanized 3
Scope of delivery: set incl. fastening material (FS)
4
4,5 6,3 FS1
DIN 7984 5
M6x12
8

28
6
15

28 20
7

9
00125983

10

30/30 Slot ESD No. FS


30/30 8 10 Set (standard) 8/8 1 3 842 523 528 2xFS2
11
ESD

8 / 10 1 3 842 523 530 1xFS2, 2xFS3,


12
ESD

1xFS4

10 / 10 ESD
1 3 842 523 532 4xFS3, 2xFS4
designLINE set 8/8 ESD
1 3 842 551 598 2xFS2 13
8 / 10 ESD
1 3 842 551 600 1xFS2, 2xFS3,
6 6,4 1xFS4 14
10 / 10 ESD
1 3 842 551 599 4xFS3, 2xFS4
Bracket 15
8 100 3 842 523 525
10
27

(standard)
ESD
20
30

Cover cap, signal gray 100 3 842 548 846


16
Cover cap, black ESD
20 3 842 548 847
30 27 28
Adapter for 8 / 10 100 3 842 523 537
17
10 mm slot

Material: Bracket: Diecast aluminum, vibratory ground


18
designLINEbracket: painted (RAL 9006)
Adapter: PA; black
00109415
Cover cap: PP 19
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
20
Type Fmax Mmax Mmax
Mmax
FS2 FS3 FS4 21
DIN 7984 DIN 7984
30/30 1250 N 25 Nm 75 Nm — M6x14 M6x18
8 8 10
10

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-20 MGE 13.2 | Connection elements

30/60 Slot ESD No. FS


30/60 8 10 Set (standard) 8/8 ESD
1 3 842 523 541 4xFS2
designLINE set 8/8 ESD
1 3 842 551 601 4xFS2
Bracket (standard) 8 ESD
20 3 842 523 538
Cover cap, signal gray 20 3 842 548 848
60
Cover cap, black ESD
20 3 842 548 849
Adapter for 10 mm slot 8 / 10 100 3 842 523 537

60
Material: Bracket: Diecast aluminum, vibratory ground
6 6,4 designLINEbracket: painted (RAL 9006)
Adapter: PA, black
11
Cover cap: PP
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
57

49,3
20
10

57 28
00109421

Type Fmax Mmax


Mmax
Mmax FS2
DIN 7984
M6x14
8
30/60 2500 N 100 Nm 170 Nm 25 Nm

30/120 Slot ESD No. FS


30/120 8 10 designLINE set 8/8 ESD
1 3 842 551 602 2xFS6
6 8,7 Bracket (standard) 8 20 3 842 523 587
ESD

Cover cap, signal gray 20 3 842 548 850


Cover cap, black 20 3 842 548 851
20

ESD

Adapter for 10 mm slot 8 / 10 100 3 842 523 537


20
117

Material: Bracket: Diecast aluminum, vibratory ground


110

designLINEbracket: painted (RAL 9006)


80
20

Adapter: PA, black


50

Cover cap: PP
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
20 15,4 28
45,5
122,7

57

62,7
00109441

Type Fmax Mmax Mmax FS6


M6x16

8
30/120 3750 N 100 Nm 47 Nm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-21


60/60 Slot ESD No. FS 1


60/60 8 10 Set (standard) 8/8 ESD
1 3 842 523 549 8xFS2
8 / 10 ESD
1 3 842 523 551 4xFS2, 2
1xFS5

10 / 10 1 3 842 523 553 2xFS5
ESD

60
designLINE set 8/8 ESD
1 3 842 551 609 8xFS2
8 / 10 1 3 842 551 610 4xFS2,
60
ESD

4
1xFS5

8,7 10 / 10 1 3 842 551 611 2xFS5


ESD

5
6 6,4 Bracket (standard) 8 ESD
20 3 842 523 546
Cover cap, signal gray 20 3 842 548 852

11
6
Cover cap, black 20 3 842 548 853
27,8

ESD

Adapter for 10 mm slot 10 100 3 842 523 537


57

49,3

7
50
20

Material: Bracket: Diecast aluminum, vibratory ground


10

designLINEbracket: painted (RAL 9006) 8


57 58
Adapter: PA; black
Cover cap: PP 9
00109425 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
10
Type Slot Fmax Mmax
Mmax
Mmax FS2 FS5
11
DIN 7984 M8x20
M6x14
60/60 8 5000 N 320 Nm 370 Nm 110 Nm
8
10 12
10 3000 N 125 Nm 150 Nm –
13
40/40 Slot ESD No. FS
40/40 10 Set (standard) 10 / 10 ESD
1 3 842 529 383 2xFS5 14
designLINE set 10 / 10 ESD
1 3 842 551 603 2xFS5
Bracket (standard) 10 ESD
100 3 842 528 967 15
Cover cap, signal gray 100 3 842 548 854
40

Cover cap, black ESD


20 3 842 548 855 16
Material: Bracket: Diecast aluminum, vibratory ground
40
designLINEbracket: painted (RAL 9006) 17
Cover cap: PP
13,2 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS) 18
5,5 8,7

19
20
36

20

21
36 38

00110693

Type Fmax Mmax


Mmax
Mmax FS5

M8x20

10
40/40 3000 N 55 Nm 145 Nm 35 Nm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-22 MGE 13.2 | Connection elements

40/80 Slot ESD No. FS


40/80 10 Set (standard) 10 / 10 ESD
1 3 842 529 386 4xFS7
designLINE set 10 / 10 ESD
1 3 842 551 604 4xFS7
Bracket (standard) 10 ESD
20 3 842 529 005
Cover cap, signal gray 20 3 842 548 856

80
Cover cap, black ESD
20 3 842 548 857
Material: Bracket: Diecast aluminum, vibratory ground
80
designLINEbracket: painted (RAL 9006)
Cover cap: PP
8,5 8,7 Fastening material: steel; galvanized
20 Scope of delivery: set incl. fastening material (FS)
76

68
23
35

76 38

00110695

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

40/80 6000 N 180 Nm 400 Nm 60 Nm 10

40/160 Slot ESD No. FS


40/160 10 designLINE set 10 / 10 ESD 1 3 842 551 605 2xFS7
Bracket (standard) 10 ESD 20 3 842 529 006
Cover cap, signal gray 20 3 842 548 858
9,5 10 Cover cap, black ESD 20 3 842 548 859
Material: Bracket: Diecast aluminum, vibratory ground
designLINEbracket: painted (RAL 9006)
Cover cap: PP
23

Fastening material: steel; galvanized


Scope of delivery: set incl. fastening material (FS)
23
155,5

146
107
23
162,5

68

82,5 23 28 38
64
75,5
00110697

Type Fmax Mmax Mmax FS7


M8x25

10
40/160 9000 N 250 Nm 60 Nm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-23


80/80 Slot ESD No. FS 1


80/80 10 Set (standard) 10 / 10 ESD
1 3 842 530 360 8xFS7
designLINE set 10 / 10 ESD
1 3 842 551 612 8xFS7 2
Bracket (standard) 10 ESD
20 3 842 530 231
Cover cap, signal gray 20 3 842 548 860
3

80
Cover cap, black ESD
20 3 842 548 861
Material: Bracket: Diecast aluminum, vibratory ground
80 4
designLINEbracket: painted (RAL 9006)
Cover cap: PP
8,5 8,7 Fastening material: steel; galvanized 5
Scope of delivery: set incl. fastening material (FS)

6
20

7
76

68
23
35

8
76 78
9
00116446

10
Type Fmax Mmax
Mmax
Mmax FS7
11
M8x25

80/80 14000 N 500 Nm 1000 Nm 400 Nm 10 12

45/45 Slot ESD No. FS 13


45/45 10 Set (standard) 10 / 10 ESD
1 3 842 523 561 2xFS7
18 designLINE set 10 / 10 ESD
1 3 842 551 606 2xFS7 14
9,5 8,7 Bracket (standard) 10 ESD
100 3 842 523 558
15
18,7

Cover cap, signal gray 100 3 842 548 862


Cover cap, black ESD
20 3 842 548 863
Sliding block, offset (A) 10 100 3 842 523 593 16
41

34,5

Material: Bracket: Diecast aluminum, vibratory ground


designLINEbracket: painted (RAL 9006) 17
Sliding block, offset: PA, black
41 43 Cover cap: PP
Fastening material: steel; galvanized 18
Scope of delivery: set incl. fastening material (FS)
45

19
A
45
20

5 21
00109431

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

10
45/45 3000 N 60 Nm 160 Nm —

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-24 MGE 13.2 | Connection elements

45/90 Slot ESD No. FS


45/90 10 Set (standard) 10 / 10 ESD
1 3 842 523 570 4xFS7
designLINE set 10 / 10 ESD
1 3 842 551 607 4xFS7
Bracket (standard) 10 ESD
100 3 842 523 567
Cover cap, signal gray 20 3 842 548 864

90
Cover cap, black ESD
20 3 842 548 865
Material: Bracket: Diecast aluminum, vibratory ground
90
designLINEbracket: painted (RAL 9006)
Cover cap: PP
9,5 8,7
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
22,5
86

22,5
39,5

86 43

00109435

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

45/90 6000 N 180 Nm 400 Nm 60 Nm 10

45/180 Slot ESD No. FS


45/180 9,5 10 10 designLINE set 10 / 10 ESD
1 3 842 551 608 2xFS7
Bracket (standard) 10 ESD
20 3 842 523 583
Cover cap, signal gray 20 3 842 548 866
28,5

Cover cap, black ESD


20 3 842 548 867
Material: Bracket: Diecast aluminum, vibratory ground
designLINEbracket: painted (RAL 9006)
175,5

Cover cap: PP
30

Fastening material: steel; galvanized


Scope of delivery: set incl. fastening material (FS)
120
30
75

183,5

29 30,5 43
74
85,5

93,5
00109445

Type Fmax Mmax Mmax FS7


M8x25

45/180 9000 N 250 Nm 65 Nm 10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-25


90/90 Slot ESD No. FS 1


90/90 10 Set (standard) 10 / 10 ESD
1 3 842 523 578 8xFS7
designLINE set 10 / 10 ESD
1 3 842 551 613 8xFS7 2
Bracket (standard) 10 ESD
20 3 842 523 575
Cover cap, signal gray 20 3 842 548 868

90
3
Cover cap, black ESD
20 3 842 548 869
Material: Bracket: Diecast aluminum, vibratory ground
90 4
designLINEbracket: painted (RAL 9006)
Cover cap: PP
9,5 8,7
Fastening material: steel; galvanized 5
Scope of delivery: set incl. fastening material (FS)

6
22,5

79,5
86

7
22,5
39,5

86 88
9
00109438

10
Type Fmax Mmax
Mmax
Mmax FS7
11
M8x25

90/90 12000 N 370 Nm 800 Nm 200 Nm 10 12

43x42 Slot ESD No. FS 13


43/42 10 Set (standard) 10 / 10 ESD
1 3 842 352 009 2xFS7
Bracket (standard) 10 ESD
100 3 842 348 526 14
Material: Bracket: Die-cast aluminum
Fastening material: steel; galvanized 15
Scope of delivery: set incl. fastening material (FS)

16
10,3
9,5 8,7
17
11

18
42
20

19
42 43

20

21
00109449

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

10
43x42 2000 N – 160 Nm –

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-26 MGE 13.2 | Connection elements

50/50 Slot ESD No. FS


50/50 10 Set (standard) 10 / 10 ESD
1 3 842 530 259 2xFS7
Bracket (standard) 10 ESD
20 3 842 530 381
Cover cap, signal gray 20 3 842 548 870
Cover cap, black 20 3 842 548 871

50
ESD

Material: Bracket: Diecast aluminum, vibratory ground


Cover cap: PP
50 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
18
9,5 8,7

23
38,8
46

46 48

00116448

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

50/50 4000 N 125 Nm 250 Nm 38 Nm 10

50/100 Slot ESD No. FS


50/100 10 Set (standard) 10 / 10 ESD
1 3 842 530 260 4xFS7
Bracket (standard) 10 ESD
20 3 842 530 382
Cover cap, signal gray 20 3 842 548 872
100

Cover cap, black ESD


20 3 842 548 873
Material: Bracket: Diecast aluminum, vibratory ground
Cover cap: PP
100 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
9,5 8,7
27
96

83
27
44

96 48

00116450

Type Fmax Mmax


Mmax
Mmax FS7
M8x25

50/100 7500 N 300 Nm 600 Nm 73 Nm 10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-27


100/100 Slot ESD No. FS 1


100/100 10 Set (standard) 10 / 10 ESD
1 3 842 530 361 8xFS7
Bracket (standard) 10 ESD
20 3 842 530 460 2
Cover cap, signal gray 20 3 842 548 874

100
Cover cap, black ESD
20 3 842 548 875 3
Material: Bracket: Diecast aluminum, vibratory ground
100 Cover cap: PP
Fastening material: steel; galvanized 4
Scope of delivery: set incl. fastening material (FS)
9,5 8,7 5

6
27
7
96

83
27
44

96 98
9
00116452

10
Type Fmax Mmax
Mmax
Mmax FS7
11
M8x25

100/100 15000 N 550 Nm 1100 Nm 480 Nm 10 12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-28 MGE 13.2 | Connection elements

Heavy-duty connector 180x180 dynamic load


10 10
45

10

ESD

ff Heavy-duty connector for reliable absorption of high forces


ff Can be used for both static and dynamic forces
ff Connection possible in any position
ff Profile finishing: not required
ff Calculation program for static and dynamic forces
M8 40 Nm
included in MTpro planning software
ff Focus profile: 90x90, 90x180, 90x360

Required accessories:
Mounting kit

31529

180/180 Slot ESD No.


10 ESD
3 842 555 616
Material: Galvanized cast iron
60
Ø9,5
180

Scope of delivery: Bracket


60
10

10 45
32

180 80
31530

Type Fmax Mmax Mmax


Mmax

180/180 30000 N 5600 Nm 5600 Nm 1400 Nm

Mounting kit
4x ff For connecting a heavy-duty angle to a profile
ff Set consists of 4 sliding blocks and 12 screws with washers

Mounting kit Slot M ESD No.


1

10 8 Set 3 842 548 955
4
0

ESD

32528
Material: Screws: steel; galvanized
Sliding block: steel; galvanized
Scope of delivery: 4 x sliding blocks, 12 x washers,
12 x screws M8 10.9 microencapsulated

Slot
Fmax

10 (M8) 6000 … 18000 N

Bosch Rexroth AG, 3 842 540 392 (2017-08)


00111429
 Connection elements | MGE 13.2 3-29


Bracket R 1

2
8 10

ESD
designLINE 3

ff For connecting profiles at any angle


4
ff No obtruding edges due to rounding of bracket
ff Brackets with centering lugs for rapid, precise assembly
5
with protection against turning
ff Centering lugs can be easily broken off for assembly on
6
plates or at right angles to the slot
ff designLINE version with special silver paint (RAL 9006)
M6 10 Nm for an attractive, high-quality design 7
M8 25 Nm ff Profile finishing: not required
8

00111519
10
R28x38 Slot ESD No. FS
R28x38 8 10 FS1 FS2 Set (standard) 8 / 10 1 3 842 515 547 FS1, FS2,
DIN 7984 11
ESD

8,2 M6x14 DIN 7984 2xFS3


M8x16
3,8

A6,4 10 / 10 1 3 842 521 580 2xFS2, 4xFS3


10
12
ESD

8
6

28

designLINE set 8 / 10 ESD


1 3 842 538 703 FS1, FS2,
2xFS3
14,5
28

FS3 13
10 / 10 1 3 842 538 704 2xFS2, 4xFS3
8,2

ESD

6
Bracket 8, 10 100 3 842 515 473
14
ESD

13,8 14,5 (standard)


8 10

00109452
38 Material: Bracket: diecast zinc
designLINEbracket: painted (RAL 9006)
15
Adapter: PA; black
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS) 16

R35x38 10 FS4 R35x38 Slot ESD No. FS 17


8,4 Set (standard) 10 / 10 1 3 842 532 274 2xFS4
DIN7991 ESD

M8x20 designLINE set 10 / 10 ESD


1 3 842 538 705 2xFS4 18
10
37,5

Bracket 10 ESD
100 3 842 529 020
(standard)
19
20
8,4

Material: Bracket: Die-cast aluminum


35

designLINEbracket: painted (RAL 9006)


8,4

20 Centering bolts: PA6, black 20


37,5 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
00116458
21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-30 MGE 13.2 | Connection elements

R40x43 8,2 10 FS4 R40x43 Slot ESD No. FS


Set (standard) 10 / 10 1 3 842 518 424 2xFS4
DIN7991 ESD

M8x20 designLINE set 10 / 10 1 3 842 538 706 2xFS4

42,5
ESD

10
Bracket (standard) 10 ESD
100 3 842 504 760
Material: Bracket: diecast zinc
22,5
8,4

40

designLINEbracket: painted (RAL 9006)


8,2

8,4 Centering bolts: PA6, black


Fastening material: steel; galvanized
22,5
Scope of delivery: set incl. fastening material (FS)
42,5
00109454

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-31


Steel bracket 1

2
8 10

ESD 3

ff Steel bracket without centering lugs for fastening at any 4


angle
ff Profile finishing: not required 5

00139168

10

8 10 FS1 FS2 Bracket set Slot ESD No. FS


ISO 4762 ISO 4762
8 / 10 4 3 842 537 862 4xFS1, 4xFS2
11
29 42 M6x12 M6x16 ESD

13 Material: steel; galvanized


,5 10 8 Fastening material: steel; galvanized 12
(4x)
Scope of delivery: set incl. fastening material (FS)

13
22

14
00126558

15
10 FS3 Bracket set Slot ESD No. FS
37 42 10 / 10 4 3 842 537 861 8xFS3 16
M8x20
ESD

12 Material: steel; galvanized


10 Fastening material: steel; galvanized 17
(4x) Scope of delivery: set incl. fastening material (FS)

18
28

19
00126587

20
10 FS4 FS5 Bracket set Slot ESD No. FS
10 / 10 20 3 842 536 729 FS4, FS5 21
15

8,6
ESD

M8x20 M8x16 Material: steel; galvanized


10 10 Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS)
50

1
4
3

0
2

00125087

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-32 MGE 13.2 | Connection elements

Metal bracket
Supporting bracket

10

ESD

Metal bracket
ff Metal bracket for right-angled profile connections
ff Surface elements can be screwed into the stiffening fin
hole
ff Profile finishing: not required

Supporting bracket
ff Supporting bracket for fastening surface elements to
profiles, e.g. for shelves
ff Profile finishing: not required

00121460

22,5 10 Metal bracket ESD No.

2,5 30 ESD
20 3 842 146 813
Material: sheet steel; galvanized

Required accessories:
60
30

30

ff T-bolt M8x20, 10 mm slot, 3 842 528 715 (p. 3-6)


9 60 ff Flange nut M8, 3 842 345 081 (p. 3-6)
42
00109456

Supporting Supporting bracket L (mm) ESD No. FS


100
left 255 3 842 536 119 2xFS1
bracket, left 68,5 ESD

335 3 842 536 121 2xFS1


12,5 ESD

415 3 842 536 123 2xFS1


21 21
ESD

495 ESD
3 842 536 125 2xFS1
right 255 3 842 536 120 2xFS1
9

ESD
42
22,5

335 3 842 536 122 2xFS1


4

ESD

415 ESD
3 842 536 124 2xFS1
495 3 842 536 126 2xFS1
18

ESD

Material: sheet steel; powder-coated, RAL 7037


Fastening material: steel; galvanized
10

Scope of delivery: incl. fastening material (FS)


L

FS1

M8x20
10
17

10

22,5
20786

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-33


Foundation bracket 1

2
10

ff Foundation bracket for securing frames to the floor


4
ff The drilled hole for the floor dowel can be made without
removing the foundation bracket
5
ff Profile finishing: not required

6
Required accessories:
ff T-bolt M8x20, 10 mm slot, 3 842 528 715 (p. 3-6) 7
ff Flange nut M8, 3 842 345 081 (p. 3-6)
ff Floor dowel 8

00111378

10

Foundation bracket L (mm) l1 (mm) l2 (mm) No.


160 31 64.5 20 3 842 146 815
11

22,5 210 91 54.5 20 3 842 146 848


12
9,5

Material: sheet steel; galvanized

13
31
l2

14
l1
L

15
4

16
9
42 17

31 18
13
90 19
00109462

20
Floor dowel ø L (mm) l1 (mm) l2 max (mm) No.
8 80 65 15 100 3 842 526 560 21
Ø
Material: steel; galvanized
l2

L
l1

00109463

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-34 MGE 13.2 | Connection elements

D Holder AL

40x80L
10

10

ff For connecting profiles at right-angles to each other and


with defined spacing, e.g. for floor supports made of
80x80L or 60x60 profiles
ff Longitudinal connection possible in all profiles with
10 mm slot
ff Transverse connection possible with 40 mm slot spacing
ff Profile finishing: not required

80x80L
10 10
40

29462

VF65 13 7
FS1 Holder b (mm) A (mm) No. FS
18
VFplus 65 65 2.5 Set 3 842 546 625 8xFS1
9

M8x20
Material: Holder: diecast aluminum; powder-coated
65

2,5 10 (RAL 9006) Fastening material: steel; galvanized


155
212

Scope of delivery: 2 x holder, fastening material (FS)

54
30

24912

VF90 18 13 7 FS1 Holder b (mm) A (mm) No. FS


VFplus 90 90 15 Set 3 842 546 626 8xFS1
9

M8x20
Material: Holder: diecast aluminum; powder-coated
65

15 10 (RAL 9006) Fastening material: steel; galvanized


155
212

Scope of delivery: 2 x holder, fastening material (FS)

54
30

29472

VF120 13 7
FS1 Holder b (mm) A (mm) No. FS
18
VFplus 120 120 30 Set 3 842 546 627 8xFS1
9

M8x20
Material: Holder: diecast aluminum; powder-coated
65

30 10 (RAL 9006) Fastening material: steel; galvanized


155
212

Scope of delivery: 2 x holder, fastening material (FS)

54
30

29473

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-35


VF160 FS1 Holder b (mm) A (mm) No. FS 1


18 13 7
VFplus 160 160 40 Set 3 842 546 628 8xFS1
9

M8x20
Material: Holder: diecast aluminum; powder-coated 2
65

40 10 (RAL 9006) Fastening material: steel; galvanized


155
212

Scope of delivery: 2 x holder, fastening material (FS)


3
40
30

78 4

29474
5

VF240 18 13 7 FS1 Holder b (mm) A (mm) No. FS


6
VFplus 240 240 80 Set 3 842 546 629 8xFS1
9

M8x20
Material: Holder: diecast aluminum; powder-coated
65

80 7
155
212

10 (RAL 9006) Fastening material: steel; galvanized


Scope of delivery: 2 x holder, fastening material (FS)

40
8
30

78
9

29475
10

VF320 FS1 Holder b (mm) A (mm) No. FS


18 13 7
320 120 Set 3 842 546 630 8xFS1
11
VFplus 320
9

M8x20
Material: Holder: diecast aluminum; powder-coated
65

120
12
212
155

10 (RAL 9006)
Fastening material: steel; galvanized
40 Scope of delivery: 2 x holder, fastening material (FS)
13
30

78

14
29476

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-36 MGE 13.2 | Connection elements

Supporting bracket AL

10

24917

ff Supporting bracket for connecting two profiles with


defined spacing (approx. 2-3 m)
ff Profile finishing: not required
ff Centering lugs make centering the supporting brackets
in the slot easy
ff If the centering lugs are removed, the supporting
bracket can also be used for upward and downward
sloping sections (up to approx. 45° depending on the
return chain)
ff Very easy to assemble due to push-in screwed
connection
ff Easy-clean design with self-draining surfaces
24960

Supporting bracket VFplus AL No. FS


Set 3 842 546 632 6xFS1
Material: Holder: diecast aluminum, silver
54,6
Fastening material: steel; galvanized
18 13 Scope of delivery: incl. fastening material (FS)
9
152,2
125

60

28

45
45

24921

FS1

M8x20

10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-37


Supporting bracket AL, lateral 1

2
10

ff Supporting bracket for connecting two profiles with


4
defined spacing (approx. 2-3 m)
ff Profile finishing: not required
5
ff Centering lugs make centering the supporting brackets
in the slot easy
6
ff If the centering lugs are removed, the supporting
bracket can also be used for upward and downward
sloping sections (up to approx. 45° depending on the 7
return chain)
ff Designed for attachment to a vertical 80x80 strut profile 8

24922
10

Supporting bracket VFplus lateral AL No. FS


Set 3 842 547 461 6xFS1
11
83,6 80,5
18 13 Material: Holder: diecast aluminum; powder-coated
(RAL 9006) 12
Fastening material: steel; galvanized
9

Scope of delivery: incl. fastening material (FS)


13
130,5

73

14

40
15

16

17
80,5

18

83,6 19
24923

20
FS1

M8x20 21

10

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-38 MGE 13.2 | Connection elements

Profile connector

8 10

ff Profile connector for the end-face connection of any


profiles
ff For an especially strong connection: one profile
connector per slot
ff Profile finishing: not required

19952

Profile connector (Nm) Slot No. FS


50, 50 VF 8 50 VF 10 8 10 3 842 536 787 2xFS2
50 8.5 8 1 3 842 518 427 2xFS1
Material: galvanized steel, fastening material: steel;
galvanized
Scope of delivery: incl. fastening material (FS)
M6 (2x) 2
7 6 FS1 FS2
M6x8
50 DIN 913 ISO 4762
M6x10
A6,4
00109505

Profile connector (Nm) Slot No. FS


180 8
180 10 8 3 842 521 216 4xFS3
Material: galvanized steel, fastening material: steel;
galvanized
Scope of delivery: incl. fastening material (FS)

M6 (4x) 2 FS3
DIN 4762
8,5 67,5 67,5 8,5 6 M6x10
180 DIN 7349
6,4
00109506

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-39


180 10 Profile connector (Nm) Slot No. FS 1


180 25 10 3 842 528 746 4xFS4
Material: galvanized steel, fastening material: steel; 2
galvanized
Scope of delivery: incl. fastening material (FS)
3
M8 (4x) 5 FS4
11 65 65 11 10,5 ISO 4017
M8x14
4
180 8-Fst
DIN 7394
8,4
00109507
5

Connection kit (Nm) Slot Set No. FS


6
18 10 1 3 842 529 881 4xFS5
2x
Material: galvanized steel, fastening material: steel;
galvanized
7
Scope of delivery: Set (2 pieces) incl. fastening material
11 M8 (2x) 8
FS5
41
M8x12
52 9
34248

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-40 MGE 13.2 | Connection elements

Central bolt,
anti-torsion element, cover cap

6 8 10
S6 10 Nm
S8 25 Nm ESD

S12/M12 35 Nm
Central bolt
ff Lowest-cost connecting element
ff Self-tapping screw, can be mounted without profile
finishing
ff Profile finishing:
–– thread cutting for M12x30 screw
–– Through-hole for screwdriver/offset screwdriver
D…
Tools:
ø… S6x16-T25 D5,8
Offset screwdriver (p. 14-6)
S8x25-T40 D7,8
M12x30-T50 D9,8
S12x30-T50 D9,8
00139160

Fmax Fmax Mmax Mmax


S6x16-T25 6 S8x25-T40 8 Central bolt Slot ESD No.

T40 S6x16-T25 (self-tapping) 6 ESD


100 3 842 528 593
T25
S8x25-T40 (self-tapping) 8 ESD
100 3 842 527 174
Material: steel; galvanized
16

25

S6
S8

Fmax Fmax Mmax Mmax Mmax Mmax


00111386 0011387

M12x30-T50 10 S12x30-T50 10 Central bolt Slot ESD No.


T50 T50 M12x30-T50 10 ESD
100 3 842 530 235
S12x30-T50 (self-tapping) 10 ESD
100 3 842 530 236
Material: steel; galvanized
30
30

M12 S12 (ø10,7)

00111388 00111389

Size Fmax Fmax Mmax Mmax

S6 500 N 8 Nm
S8 800 N 43 Nm
S12 1300 N 80 Nm
M12 3000 N 80 Nm

00111431 00111431

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-41


Anti-torsion element
1
ff Provides torsion resistance for profile connections with
central bolts or quick connectors
2
ff Subsequent installation in the connection possible

19616

10
8 FS1 Anti-torsion element Slot No. FS
8 10 3 842 530 325 FS1
11
4,8
1

DIN 916 Material: steel; galvanized


M5x8 Fastening material: steel; galvanized 12

13
16
12

14
M5

00139161

15
10 FS2 Anti-torsion element Slot No. FS
16
1,5

10 10 3 842 530 326 FS2
5,3

DIN 916
M6x12 Material: steel; galvanized
Fastening material: steel; galvanized 17

18
20
14

19
M6

00139162

20
Cover cap
ff For sealing through-holes in closed profiles
21

Cover cap ø No.


5.8 100 3 842 538 565
7.8 100 3 842 538 566
9.8 100 3 842 538 567
19617 Material: PA, light gray RAL 7035

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-42 MGE 13.2 | Connection elements

Cubic connector
20/2, 30/2, 40/2, 50/2

S6 10 Nm
S8 25 Nm 6 8 10

S12 35 Nm ESD designLINE

ff For torsion-resistant corner connection of profiles with


20/3, 30/3, 40/3, 50/3 equal cross-sections
ff designLINE version with special silver paint (RAL 9006)
for an attractive, high-quality design
ff Cover caps to cover the openings
ff Screw fitting on profile with self-tapping screws
ff Profile finishing: not required

Technical data (p. 19-8)

00109487

20/2 6 Type M max Cubic connector 20/2 Slot ESD No. FS


Set (standard), signal gray 6 * 1 3 842 549 858 2xFS1
20 ESD

Set designLINE, signal gray 6 * 1 3 842 549 859 2xFS1


10 20
ESD

20/2 18 Nm Cubic connector 6 ESD


20 3 842 523 875
Cover cap signal gray (PP) 100 3 842 548 700
20

FS1 D12
10

black (PP) ESD


100 3 842 548 704
Countersunk screw S6x16 6 ESD
100 3 842 517 132
S6x16
Material: Cubic connector: Die-cast aluminum
designLINE cubic connector: painted (RAL 9006)
00109478
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-43


20/3 Type M max Cubic connector 20/3 Slot ESD No. FS


6
2
1
M max Set (standard), signal gray 6 * 1 3 842 549 860 3xFS1
20 20
ESD

2 Set designLINE, signal gray 6 * 1 3 842 549 861 3xFS1


10 10
ESD

2
20/3 23 Nm Cubic connector 6 ESD
20 3 842 523 872
Cover cap signal gray (PP) 100 3 842 548 700 3
20

FS1 D12
10

black (PP) ESD


100 3 842 548 704
Countersunk screw S6x16 6 100 3 842 517 132
S6x16
ESD

4
Material: Cubic connector: Die-cast aluminum
designLINE cubic connector: painted (RAL 9006)
00109479
Fastening material: steel; galvanized 5
Scope of set incl. fastening material (FS), caps
delivery: 6
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.
7
30/2 8 Type M max Cubic connector 30/2 Slot ESD No. FS

30 Set (standard), signal gray 8 * 1 3 842 549 862 2xFS2


8
ESD

Set designLINE, signal gray 8 * 1 3 842 549 863 2xFS2


15 30 ESD

30/2 80 Nm Cubic connector 8 20 3 842 523 876


9
ESD

Cover cap signal gray (PP) 100 3 842 548 701


30

D18
15

FS2 black (PP) 100 3 842 548 705


10
ESD

Countersunk screw S8x25 8 100 3 842 517 543


S8x25 ESD

Material: Cubic connector: Die-cast aluminum


designLINE cubic connector: painted (RAL 9006) 11
00109483
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
12
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible. 13
30/3 8 Type Mmax Mmax
2
Cubic connector 30/3 Slot ESD No. FS

30 30 Mmax Set (standard), signal gray 8 ESD


* 1 3 842 549 864 3xFS2 14
2
Set designLINE, signal gray 8 * 1 3 842 549 865 3xFS2
15 15 ESD

30/3 85 Nm Cubic connector 8 ESD


20 3 842 523 873 15
Cover cap signal gray (PP) 100 3 842 548 701
30

D18
15

FS2 black (PP) ESD


100 3 842 548 705 16
Countersunk screw S8x25 8 100 3 842 517 543
S8x25 ESD

Material: Cubic connector: Die-cast aluminum 17


designLINE cubic connector: painted (RAL 9006)
00109484
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
18
delivery:
Cubic connector creates conductive connection, but the cover caps 19
included in the set are not ESD-compatible.

20

Fmax Mmax 21

Fmax Mmax

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-44 MGE 13.2 | Connection elements

40/2 10 Type M max Cubic connector 40/2 Slot ESD No. FS


40
Set (standard), signal gray 10 ESD
* 1 3 842 549 866 2xFS3
20 40 *
Set designLINE, signal gray 10 ESD
1 3 842 549 867 2xFS3
40/2 60 Nm Cubic connector 10 ESD
20 3 842 529 010
Cover cap signal gray (PP) 100 3 842 548 702
40
20

FS3 D24 black (PP) 100 3 842 548 706


ESD

S12x30 Screw S12x30 10 ESD


100 3 842 530 236
Material: Cubic connector: Die-cast aluminum
designLINE cubic connector: painted (RAL 9006)
00110702
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.

40/3 10 Type M max Cubic connector 40/3 Slot ESD No. FS


2
40 40 M max Set (standard), signal gray 10 ESD
* 1 3 842 549 868 3xFS3
20 20 2 Set designLINE, signal gray 10 * 1 3 842 549 869 3xFS3
ESD

40/3 70 Nm Cubic connector 10 ESD


20 3 842 529 011
Cover cap signal gray (PP) 100 3 842 548 702
40

FS3 D24
20

black (PP) ESD


100 3 842 548 706

S12x30 Screw S12x30 10 ESD


100 3 842 530 236
Material: Cubic connector: Die-cast aluminum
designLINE cubic connector: painted (RAL 9006)
00110703
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.

45/2 10 Type M max Cubic connector 45/2 Slot ESD No. FS


45 Set (standard), signal gray 10 ESD
* 1 3 842 549 870 2xFS3
22,5 45 Set designLINE, signal gray 10 ESD
* 1 3 842 549 871 2xFS3

45/2 45x45L 150 Nm Cubic connector 10 ESD


20 3 842 523 877

45x45 200 Nm Cover cap signal gray (PP) 100 3 842 548 702
45
22,5

D24 black (PP) 100 3 842 548 706


ESD

FS3 Screw S12x30 10 ESD


100 3 842 530 236

S12x30 Material: Cubic connector: Die-cast aluminum


designLINE cubic connector: painted (RAL 9006)
00109488
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-45


45/3 Type M max Cubic connector 45/3 Slot ESD No. FS


10
2
1
45 45 M max Set (standard), signal gray 10 ESD
* 1 3 842 549 872 3xFS3
2 *
22,5 22,5 Set designLINE, signal gray 10 ESD
1 3 842 549 873 3xFS3 2
45/3 45x45L 170 Nm Cubic connector 10 ESD
20 3 842 523 874
45x45 240 Nm Cover cap signal gray (PP) 100 3 842 548 702 3
22,5
45

D24 black (PP) 100 3 842 548 706


ESD

FS3 Screw S12x30 10 ESD


100 3 842 530 236
4
S12x30 Material: Cubic connector: Die-cast aluminum
designLINE cubic connector: painted (RAL 9006)
00109489
Fastening material: steel; galvanized 5
Scope of set incl. fastening material (FS), caps
delivery: 6
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.
7
50/2 50 10 Type M max Cubic connector 50/2 Slot ESD No. FS
Set (standard), signal gray 10 * 1 3 842 549 874 2xFS3
25 50 ESD

8
Cubic connector 10 ESD
20 3 842 529 012

50/2 120 Nm Cover cap signal gray (PP) 100 3 842 548 703
9
50

D30 black (PP) 100 3 842 548 707


25

ESD

FS3 Screw S12x30 10 100 3 842 530 236


10
ESD

Material: Cubic connector: Die-cast aluminum


S12x30
Fastening material: steel; galvanized
Scope of set incl. fastening material (FS), caps 11
00110706
delivery:
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible. 12
50/3 Type M max
10 Cubic connector 50/3 Slot ESD No. FS
2
50 50 *
13
M max Set (standard), signal gray 10 ESD
1 3 842 549 876 3xFS3
25 25 2
Cubic connector 10 20 3 842 529 013
14
ESD

50/3 140 Nm Cover cap signal gray (PP) 100 3 842 548 703
D30 black (PP) 100 3 842 548 707
50

15
ESD
25

FS3 Screw S12x30 10 ESD


100 3 842 530 236
S12x30 Material: Cubic connector: Die-cast aluminum
Fastening material: steel; galvanized 16
Scope of set incl. fastening material (FS), caps
00110707
delivery:
17
Cubic connector creates conductive connection, but the cover caps
included in the set are not ESD-compatible.
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-46 MGE 13.2 | Connection elements

Corner bracket

S6 10 Nm
S8 25 Nm 6 8 10

S12 35 Nm ESD

ff Corner bracket for corner connection of 3 square or


half-round profiles with equal cross-sections
ff Screw fastening on profile with self-tapping screws
ff Spherical or cubic cover caps to provide protection from
injury and to prevent soiling
ff Profile finishing: not required

00111380

R20x20 Type M max R20x20 Slot ESD No. FS


6
2
M max Corner bracket 6 ESD
1 3 842 519 318 3xFS1
2 Cover cap signal gray
10 3 842 548 708
K (ball) (PP)
20/3 23 Nm
18,5

black (PP) 10 3 842 548 712


10

ESD

Cover cap signal gray


10 3 842 548 716
10 FS1 W (cube) (PP)
black (PP) 10 3 842 548 720
18,5 ESD

S6x16 Material: Corner bracket: diecast zinc


Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
00109464

R30x30 8 Type M max R30x30 Slot ESD No. FS


2
M max Corner bracket 8 ESD
1 3 842 519 319 3xFS2
2 Cover cap signal gray
10 3 842 548 709
K (ball) (PP)
30/3 85 Nm
28

black (PP) 10 3 842 548 713


15

ESD

Cover cap signal gray


FS2 10 3 842 548 717
15 W (cube) (PP)
28 black (PP) 10 3 842 548 721
S8x25
ESD

Material: Corner bracket: diecast zinc


00109465
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-47


Type M max
R40x40 10 R40x40 Slot ESD No. FS 1
2
M max Corner bracket 10 ESD
1 3 842 529 404 3xFS3
2 Cover cap signal gray 3 842 548 710
10 2
K (ball) (PP)
40/3 70 Nm
37 black (PP) 10 3 842 548 714
20
ESD

Cover cap signal gray 3 842 548 718 3


10
FS3 W (cube) (PP)
20 black (PP) 10 3 842 548 722
S12x30 4
ESD

37 Material: Corner bracket: diecast zinc


Fastening material: steel; galvanized
00110709
Scope of delivery: incl. fastening material (FS) 5

R45x45 10 Type M max R45x45 Slot ESD No. FS


2 6
M max Corner bracket 10 ESD
1 3 842 519 321 3xFS4
2 Cover cap signal gray 3 842 548 711
10
K (ball) (PP) 7
45/3 45x45L 170 Nm
42

black (PP) 10 3 842 548 715


22,5

ESD

45x45 240 Nm signal gray


Cover cap 10 3 842 548 719 8
W (cube) (PP)
black (PP) 10 3 842 548 723
22,5 FS4 ESD

Material: Corner bracket: diecast zinc 9


42 S12x30 Fastening material: steel; galvanized
00109466
Scope of delivery: incl. fastening material (FS)
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-48 MGE 13.2 | Connection elements

End connector

8 10
M5 5 Nm
M6 10 Nm
ESD designLINE
ff For end-to-end profile connections
15

ff designLINE version with special silver paint (RAL 9006)


for an attractive, high-quality design
ff Profile finishing:
M8 25 Nm –– 30x30: M8 thread cutting in central bores
S12 35 Nm –– 40x40, 45x45, 50x50: not required
15

00109503

30x30 8 Type End connector Slot ESD No. FS


M max
30x30 Set (standard) 8 3 842 526 003 2xFS1,
30

ESD

M8 4xFS2

30x30 81 Nm designLINE set 8 ESD


3 842 538 656 2xFS1,
4xFS2
15

21
FS1 FS2 Material: End connector: Die-cast aluminum
DIN 7984 designLINE end connector: painted (RAL 9006)
DIN7984 M5x25
Fastening material: steel; galvanized
21

M8x30
DIN 934 Scope of delivery: set incl. fastening material (FS)
00111382 M5

40x40 10 Type End connector Slot ESD No. FS


M max
40x40 Set (standard) 10 3 842 532 196 2xFS3,
40

ESD

4xFS4

40x40 170 Nm designLINE set 10 ESD


3 842 538 657 2xFS3,
4xFS4
29,6
15

FS3 FS4 Material: End connector: Die-cast aluminum


DIN 7984 designLINE end connector: painted (RAL 9006)
S12x30 M6x25
Fastening material: steel; galvanized
29,6

DIN 4032 Scope of delivery: set incl. fastening material (FS)


00116462 M6

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-49


45x45 10 Type End connector Slot ESD No. FS 1


M max

45
45x45 Set (standard) 10 ESD
3 842 191 175 2xFS3,
4xFS4
2
45x45 200 Nm designLINE set 10 ESD
3 842 538 658 2xFS3,
4xFS4
34 3
15

FS3 FS4 Material: End connector: diecast zinc


DIN 7984 designLINE end connector: painted (RAL 9006)
S12x30 M6x25
Fastening material: steel; galvanized 4
34

DIN 4032 Scope of delivery: set incl. fastening material (FS)


M6
00111383
5

50x50 10 Type End connector Slot ESD No. FS


M max 6
50

50x50 Set (standard) 10 ESD


3 842 532 199 2xFS3,
4xFS4
7
50x50 180 Nm Material: End connector: diecast zinc
Fastening material: steel; galvanized
39 8
15

Scope of delivery: set incl. fastening material (FS)


FS3 FS4
DIN 7984
S12x30 M6x25
9
39

DIN 4032
00116463 M6
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-50 MGE 13.2 | Connection elements

T-connector

8 10

ESD designLINE

M8 25 Nm
ff For right-angled profile connections
S12 35 Nm ff designLINE version with special silver paint (RAL 9006)
M5 5 Nm for an attractive, high-quality design
M6 10 Nm ff Profile finishing:
1
5

–– 30x30: M8 thread cutting in central bores


–– 40x40, 45x45, 50x50: not required

00109504

30x30 8 Type Fmax M max T-connector Slot ESD No. FS


30x30 Set (standard) 8 3 842 524 476 1xFS1,
M8 21
ESD

2xFS2

30x30 4000 N 80 Nm designLINE set 8 ESD


3 842 538 696 1xFS1,
30

2xFS2
21

FS1 FS2 Material: T-connector: Die-cast aluminum


designLINE T-connector: painted (RAL 9006)
DIN7984 DIN 7984 Fastening material: steel; galvanized
15

M8x30 M5x16
8 Scope of set incl. fastening material (FS)
00139166 delivery:

40x40 10 Type Fmax M max T-connector Slot ESD No. FS


29,6 40x40 Set (standard) 10 ESD
3 842 532 195 1xFS3,
2xFS4

40x40 9000 N 150 Nm designLINE set 10 3 842 538 697 1xFS3,


29,6
40

ESD

2xFS4

FS3 FS4 Material: T-connector: Die-cast aluminum


designLINE T-connector: painted (RAL 9006)
S12x30 DIN 7984
Fastening material: steel; galvanized
M6x20
15

10 Scope of set incl. fastening material (FS)


00139164 delivery:

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-51


45x45 10 Type Fmax Fmax Mmax T-connector


Mmax Slot ESD No. FS 1
34 45x45 Set (standard) 10 ESD
3 842 520 802 1xFS3,
2xFS4
2
45x45 9000 N 200 Nm designLINE set 10 3 842 538 698 1xFS3,
45

34
ESD

2xFS4
3
FS3 FS4 Material: T-connector: diecast zinc
designLINE T-connector: painted (RAL 9006)
S12x30 DIN 7984
Fastening material: steel; galvanized 4
15

M6x20
10
Scope of delivery: set incl. fastening material (FS)
00139165
5
Mmax Mmax

50x50 10 Type Fmax Fmax Mmax T-connector


Mmax Slot ESD No. FS
39 6
50x50 Set (standard) 10 ESD
3 842 532 198 1xFS3,
2xFS4
7
50x50 10 000 N 170 Nm Material: T-connector: diecast zinc
50

39

Fastening material: steel; galvanized


Scope of delivery: set incl. fastening material (FS) 8
FS3 FS4
DIN 7984
S12x30 9
M6x20
15

10
00139163

Mmax Mmax 10

11

12

13

14

15

16

17

18

19

20
00118520 00118520

21

00118520 00118520
 Bosch Rexroth AG, 3 842 540 392 (2017-08)
3-52 MGE 13.2 | Connection elements

Connector 45°
8 30x30 10 40x40, 45x45

25 Nm 35 Nm
8 10

ESD designLINE
ff For connecting profiles at an angle of less than 45°
ff Suitable for reinforcing frames
25 Nm ff Suitable for connections at the end-face or in the profile
10 Nm slot
ff Connectors 45° 40x40 and 45x45 with centering lugs for
easy positioning (centering lugs can simply be broken
off for installation in the profile slot)
ff designLINE version with special silver paint (RAL 9006)
for an attractive, high-quality design
ff Profile finishing: not required

00109497

30x30 8 FS1 FS2 45° connector Slot ESD No. FS


ISO4762 30x30 Set (standard) 8 3 842 518 426 2xFS1, FS2,
S8x25 M6x12 ESD

DIN 125 FS3


T40 A6,4
8
designLINE set 8 3 842 538 700 2xFS1, FS2,
,2
45°
51

ESD

FS3
(46,8)

FS3 Material Connector 45°: diecast zinc


designLINE 45° connector: painted (RAL 9006)
ISO 4762
30 (36,2) Centering element, cap: PA; black
M8x16
10
Fastening material: steel; galvanized
00109495 Scope of delivery: Set incl. fastening material (FS), 6 x centering
piece, cap

40x40 10 FS4 FS5 45° connector Slot ESD No. FS


40x40 Set (standard) 10 3 842 532 205 2xFS4, FS5
S12x30 M8x20
ESD

designLINE set 10 3 842 538 701 2xFS4, FS5


,1

T50
78

ESD
45°

10
Material Connector 45°: cast aluminum
designLINE 45° connector: painted (RAL 9006)
Cover cap: PA; black
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS), cap
40 (57,9)
00116461

45x45 10 FS4 FS5 45° connector Slot ESD No. FS


45x45 Set (standard) 10 3 842 535 428 2xFS4, FS5
S12x30 M8x20
ESD

T50 designLINE set 10 ESD


3 842 538 702 2xFS4, FS5
,3

10
Material Connector 45°: cast aluminum
85
45°

designLINE 45° connector: painted (RAL 9006)


Cover cap: PA; black
Fastening material: steel; galvanized
Scope of delivery: set incl. fastening material (FS), cap

45 (62,8)
20984

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-53


Quick connector, 6 mm slot, 0°, 90° 1


cover cap
2
P1
6

ESD 3

ff For the right-angled connecting of two profiles


P2 DB8 4
D8 ff Very good accessibility for tools during assembly
ff Quick connector for 6 mm slot with square head; can be
5
used as a 0° or 90° connector
ff Profile finishing:
6
blind hole DB8 or through-hole D8

Optional accessories: 7
6
2,5Nm
Drilling jig (p. 14-2)
8

19618

10

6 6
11

12

13

14
19619 19620

15
6 Slot Fmax Fmax Mmax MmaxQuick-clamp connector, P1 / P2 D (mm) ESD No.
0° / 90° 16
10
P1 6/6 8 ESD
10 3 842 537 013
6/6 450 N 18 Nm Material: steel, stainless 17

18

ø8
P2 19
00117788 Fmax Fmax Mmax Mmax Mmax Mmax

20
ff Cover cap for covering the connector sleeve

21
Cover cap D (mm) No.
8 100 3 842 538 562
Material: PE, light gray RAL 7035

19621

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


Fmax Fmax Mmax Mmax
0 10
3-54 MGE 13.2 | Connection elements

Quick connector, 8/10 mm slot, 0°


8 10

8 10

ESD

ff For the right-angled connecting of two profiles


ff Very good accessibility for tools during assembly
ff O-ring for fastening allows overhead assembly
P1
ff Quick connectors can be swiveled into the profile slot at
the point of assembly
P2 D... ff Profile finishing:
DI...
DB... blind hole DI, DB11, DB17 or through hole DI, D11, D17
8
ff Note differing drilling intervals and load-bearing
ø11 12 Nm
10
capacities when using with radial compensation
ø17 25 Nm
10 (“Technical data” p. 19-6)
ø9,8 6 Nm

Optional accessories:
19622
ff Anti-torsion element (p. 3-41)
ff Radial compensation (p. 2-85)
ff Drilling jig (p. 14-2)
ff Cover cap (p. 3-53)

8 ) 8 10 Slot Fmax Fmax Mmax MmaxQuick connector, 0° P1 / P2 D ESD No.


18 (15)*
10 (mm)
22,5 (19,5) *)
steel; galvanized 8/8 11 10 3 842 535 459
P1 ESD

8/8 500 N 40 Nm 8 / 10 11 ESD


10 3 842 535 464
8 / 10 2000 N 70 Nm 10 / 10 17 ESD
10 3 842 535 458
10 / 10 4000 N 140 Nm steel, stainless 8/8 11 ESD
10 3 842 548 934
8 / 10 11 ESD
10 3 842 548 935
8
ø11 10 / 10 17 10 3 842 548 936
P2 10 *) With the use of radial ESD

00130679
ø17 compensation
Fmax Fmax Mmax Mmax Mmax Mmax

10 Slot Fmax Fmax Mmax ff


Mmax Quick connector 9.8 with smaller connector sleeve
) ff The hole for the connector sleeve does not make contact
22,5 (19,5)*
with the slot flanks. This allows a visually attractive
P1
10 / 10 800 N 50 Nm connection; the slot can be completely closed with the
cover profile

Quick connector 0°, P1 / P2 D ESD No.


ø9,8 connector sleeve D = 9.8 (mm)
P2 *) With the use of radial
00134859 compensation
Fmax Fmax Mmax Mmaxsteel; galvanized M10
max / 10
Mmax 9.81) ESD
10 3 842 541 412
1) No standard hole in modular dimensions 40, 50 and 60
Target distance from profile end: 22.5mm
Fmax Fmax Mmax Mmax
10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-55


Quick connector, 8/10 mm slot, 90° 1


8 10 Cover cap
2
8 10

ESD 3

ff Tie rod head rotated at a 90° angle to the connector


4
sleeve
ff Profile finishing:
5
blind hole DI, DB11, DB17 or through hole DI, D11, D17

P1 6
Optional accessories:
P2 ff Anti-torsion element (p. 3-41)
D... ff Radial compensation (p. 2-85) 7
DI...
DB... ff Drilling jig (p. 14-2)
8 ff Cover cap 8
ø11 12 Nm
10
ø17 25 Nm
10
ø9,8 6 Nm
9
19624

10
Slot Fmax Fmax Mmax MmaxQuick connector, 90° P1 / P2 D ESD No.
8 10 (mm) 11
8 18 (15)*)
steel; galvanized 8/8 11 10 3 842 535 465
10
22,5 (19,5)*) P1 12
ESD

8/8 500 N 40 Nm 10 / 10 17 ESD


10 3 842 535 466
10 / 10 4000 N 140 Nm steel, stainless 8/8 11 ESD
10 3 842 548 937
10 / 10 17 ESD
10 3 842 548 938 13

10 8
P2 ø17 ø11 14
00130680 *) With the use of radial
compensation
Fmax Fmax Mmax Mmax Mmax Mmax
15
Slot Fmax Fmax Mmax MmaxQuick connector 90°, P1 / P2 D ESD No.
10 connector sleeve D = 9.8 (mm) 16
22,5 (19,5)*)
P1 steel; galvanized 10 / 10 9.81) 10 3 842 541 410
10 / 10 800 N 50 Nm 17
ESD

1)No standard hole in modular dimensions 40, 50 and 60, target


distance from profile end: 22.5mm
18

P2 ø9,8
00134860 *) With the use of radial 19
compensation
Fmax Fmax Mmax Mmax Mmax Mmax

20
Cover cap D (mm) No.
Fmax Fmax Mmax Mmax 11 100 3 842 538 563 21
0 10
17 100 3 842 538 564
Material: PE, light gray RAL 7035

19621
00111431 00111431

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


Fmax Fmax Mmax Mmax
0 10
3-56 MGE 13.2 | Connection elements

Quick connector, bendable – end-to-end

8 10

ESD

ff For end-to-end connecting of two profiles with equal


cross-sections and at any angle, e.g. for frames
D... ff Profile finishing:
DB...
–– blind hole DB11, DB17 or through-hole D11, D17
–– miter cut

D... Technical data (p. 19-6)


8
12 Nm DB...

10 Accessories:
25 Nm
m
ff Drilling jig (p. 14-2)
90° - 180° ff Cover cap (p. 3-53)

20792

Quick P1 / P2 a (mm) D (mm) ESD No.


M max
connector,
D
bendable

30x30 24 Nm End-to-end 8/8 18 11 ESD


10 3 842 535 630

40x40L 100 Nm 10 / 10 22.5 17 ESD


10 3 842 535 634
Material: Tie rod: steel, stainless
45x45L 110 Nm
Socket: steel; galvanized
a 45x45 145 Nm
a
50x50L 160 Nm
20793

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-57


Quick connector, bendable – end-to-slot 1

2
8 10

ESD 3

D... ff For end-to-slot connecting of two profiles at any angle,


4
DB... e.g. for framework constructions
ff Profile finishing:
5
–– blind hole DB11, DB17 or through-hole D11, D17
–– miter cut
D...
6
DB... 8 Technical data (p. 19-6)
12 Nm
7
10
25 Nm Accessories:
ff Drilling jig (p. 14-2)
8
45° - 135° ff Cover cap (p. 3-53)

20986

10
Quick connector, P1 / P2 a D ESD No.
bendable (mm) (mm) 11
End-to-slot 8/8 18 11 10 3 842 535 629
D

12
ESD

10 / 10 22.5 17 10 3 842 535 635
a

ESD

Material: Tie rod: steel, stainless


Socket: steel; galvanized 13

14
20985

15
M max
Fmax Fmax
M max 16

30x30 1100 N 35 Nm 650 N 40 Nm 17


40x40L 1500 N 110 Nm 1000 N 80 Nm
45x45L 1500 N 120 Nm 1000 N 95 Nm 18
45x45 1500 N 140 Nm 1100 N 180 Nm
50x50L 1500 N 150 Nm 1100 N 180 Nm 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-58 MGE 13.2 | Connection elements

P40x.../P45x... Longitudinal end connector

D17
DB17
10
D17 25 Nm ESD

ff For the end-to-end connecting of two profiles


ff Standard profile finishing:
45
x9 –– through-hole D17 (longitudinal end connector on
0L
both sides)
–– blind hole DB17 or through-hole D17 (longitudinal
P40x... - P100x... end connector on one side)
DB17
Optional accessories:
Cover cap D17 x 44,6; ESD (p. 3-59)

00109526

P40x.../P45x... Longitudinal end connector,


10
L (mm) ESD No.
two-sided
L ø17
Profile 40x… 40 ESD
* 3 842 554 442
Profile 45x… 45 ESD
* 3 842 554 440
Material: Longitudinal end connector: screw steel,
galvanized
Centering pin, caps: PP, signal gray
Scope of delivery: incl. 4 x cover cap
* Longitudinal end connector establishes conductive connection.
Cover caps included in the set are not ESD-compatible.
00109523

P40x... - P100x... 10 Longitudinal end connector, one-sided ESD No.


18,2 ø17 Profile 40x… – 100x… ESD
* 3 842 554 444
Material: Longitudinal end connector: screw steel,
galvanized
Centering pin, caps: PP, signal gray
Scope of delivery: incl. 2 x cover cap
* Longitudinal end connector establishes conductive connection.
Cover caps included in the set are not ESD-compatible.

00109524

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-59


Bolt connector 1

2
P1 8 10

6 Nm (D11) ESD 3

25 Nm (D17) ff For the right-angled connecting of two profiles


4
ff Suitable for heavy loads, including torsional loads
ff Can be mounted in closed frames
5
ff Profile finishing: through-hole D11, D17

Technical data (p. 19-7) 6

P2 Accessories: 7
Drilling jig (p. 14-2)

8
D11, D17 Optional accessories:
Cover cap, ESD
9

00109529

10

8 Cover cap Color ESD No.


9 D11 x 23.5 Signal gray 100 3 842 551 052 11
D11 x 23.5 Black ESD
100 3 842 551 053
Material: PP 12
23,5

13

11
14
33402

15
10 Cover cap Color ESD No.
D17 x 44.6 Signal gray 100 3 842 551 054 16
D17 x 44.6 Black ESD
100 3 842 551 055
44,6

Material: PP 17

18

11
19
17
33403

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-60 MGE 13.2 | Connection elements

D11x30 8 10 Bolt connector P1 / P2 L (mm) l2 (mm) ESD No.


D11x30 8/8 30 18 ESD
* 10 3 842 554 402
L * 10
8 / 10 30 18 ESD
3 842 555 590
l2 ø11
Material: Bolt connector: steel; galvanized
Centering pin, caps: PP, signal gray
* Bolt connector creates conductive
connection, but the cover caps included in the
set are not ESD-compatible.
Scope of delivery: incl. 2 x cover caps
00109518

D17x40 … D17x100 10 Bolt connector P1 / P2 L (mm) l2 (mm) ESD No.


L D17x40 10 / 10 40 23 * 10 3 842 555 594
ESD

l2 ø17 D17x45 10 / 10 45 28 * 10 3 842 555 584


ESD

D17x50 10 / 10 50 33 ESD
* 10 3 842 555 596
D17x60 10 / 10 60 43 ESD
* 10 3 842 555 586
D17x80 10 / 10 80 63 ESD
* 10 3 842 555 598
Fmax
8 10
Fmax Mmax
8 10
Mmax D17x90Fmax Fmax Mmax 90
10 / 10 73 Mmax*
ESD
10 3 842 555 588
D17x100 10 / 10 100 83 ESD
* 10 3 842 555 592
00109519 Material: Bolt connector: steel; galvanized
Centering pin, caps: PP, signal gray
* Bolt connector creates conductive connection,
but the cover caps included in the set are not
ESD-compatible.
Scope of delivery: incl. 2 x cover caps

Size Fmax
8 10
Fmax Mmax
8 10
Mmax Mmax Size M
Fmax
max Fmax Mmax Mmax Mmax

30 2500 N 60 Nm 20 Nm 60 4000 N 200 Nm 80 Nm


40 4000 N 180 Nm 40 Nm 80 5000 N 800 Nm 170 Nm
45 4000 N 180 Nm 60 Nm 90 5000 N 800 Nm 200 Nm
50 4000 N 200 Nm 65 Nm 100 5000 N 1000 Nm 480 Nm

Fmax Fmax Mmax Mmax Fmax Fmax Mmax Mmax


6 8 106 8 10

00111431 00111431 00111431 00

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Connection elements | MGE 13.2 3-61


D11x11 8 Bolt connector P1 / P2 ESD No. 1


D11x11 8/8 ESD
10 3 842 535 617
P2 11 11 Material: steel; galvanized 2

D11 3
P1
4
11
x2
0
19626 00109520
5

D17x15 10 Bolt connector P1 / P2 ESD No.


6
D17x15 10 / 10 10 3 842 535 619
15 ø17
ESD

Material: steel; galvanized


P2 7

D17
8
P1

9
15
x2
2,5
19627 00109521
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


3-62 MGE 13.2 | Connection elements

QV mounting kit

10

ESD

ff For the right-angled connecting of two profiles


ff Very good accessibility for tools during assembly
ff Profile finishing: Standard milling F1
ff Bending moments must be avoided
F1

25Nm

00133335

10 10 Fmax QV mounting kit No.


45
44 10 3 842 146 972
Material: steel; galvanized
1000 N
8

M8x40
00109530

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-1


Movable joints 1

Joint 45x45 lockable Joints (p. 4-3) Swivel bearing (p. 4-7) Supporting arm joint 9
(p. 4-2) (p. 4-8)
10

11

12

13

Bearing pedestal (p. 4-9) Swivel fastening (p. 4-10) Clamping lever, star knob
14
(p. 4-11)

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-2 MGE 13.2 | Joints

Joint 45x45 lockable

10

ESD

5°; 10°; 15°; 20°; 25°; ...


ff For adjustable or rigid profile connections
ff For high loads up to 100 Nm in the swivel direction
ff Positive interlocking thanks to Hirth toothed coupling
ff Swivel range 180°
ff Easy adjustment in the 5° modular dimensions
ff Marking with a 5° graduation for easy detection of the
adjustment angle
ff Clamping and convenient adjustment of joint using
a clamping lever or screw
ff Profile finishing: not required (self-tapping screw for
front end-to-end connections)
ff Compatible with joint 45x45 and joint 45x45 support
22875
(p. 4-4)

10 FS1 FS2 Optional accessories:


180° S12x30 M8x16 Clamping element (p. 4-11)

10

Joint 45x45 lockable Slot ESD No. FS


73

10 3 842 546 564 2xFS1,


36,5

ESD

2xFS2

Material: diecast zinc


45 45
22876
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

M
[Nm]
100
90
80
90° 0° 70
60° 45°30° 60
M
50
40
35
30
20
0° 30° 45° 60° 90° [ ]

Mmax = 100 Nm
22879 22880

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-3


30x30 Joint 30x30 1

2
8

ESD designLINE 3

ff For movable or rigid profile connections at any angle


4
ff Swivel range 182°
ff With marking in 15° increments
5
A

ff Locking by clamping (5 Nm) or fixing with pins (15 Nm)


8
ff designLINE version with special silver paint (RAL 9006)
6
for an attractive, high-quality design
ff Profile finishing:
3 842 555 590 7
Through hole D11 for end face profile connections

30x30 D11
Required accessories: 8
bolt connector D11 for end face connections
9

00139179
10

30x30 8 F3 x L 1000 Joint 30x30 Slot ESD No. FS


(Nm)
Standard 8 3 842 502 683 2xFS1, 11
182° L
100
ESD

F3 4xFS2
f

designLINE 8 3 842 538 683 2xFS1, 12


ø4

50

ESD

4xFS2
25

50
Material: Standard: diecast zinc 13
8 30x30 designLINE: painted, RAL 9006
30 Fastening material: steel; galvanized 14
0 Scope of delivery: incl. fastening material (FS)
00109550 0 5 f (mm)
15
FS1 FS2 F1 (N) F2 (N)
F2
DIN 7984 10 000 600 16
DIN 934
M6x12 F1
M5
8
17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-4 MGE 13.2 | Joints

40x40, 45x45 Joint 40x40, 40x40 support,


45x45, 45x45 support

10
5 Nm
ESD designLINE
ff For movable or rigid profile connections at any angle
ff Swivel range 180°
ff With marking in 15° increments
ff Joint support can be clamped using a clamping lever
(5 Nm) and conveniently adjusted
ff designLINE version with special silver paint (RAL 9006)
for an attractive, high-quality design
40x40
45x45
40x40
45x45
00139178

40x40 10 F1 (N) F2 (N) Joint 40x40 Slot ESD No. FS


F2
15 000 1 000 Standard 10 3 842 543 401 2xFS3,
180°
ESD

F1 2xFS4

designLINE 10 ESD
3 842 538 684 2xFS3,
2xFS4
68

F3 x L 1000 Material: Standard: diecast aluminum


34

(Nm) designLINE: painted, RAL 9006


L
100 Fastening material: steel; galvanized
F3
f

40 Scope of delivery: incl. fastening material (FS)


00116468

50 40x40
FS3 FS4
M8x16
S12x30
10 0
0 5 f (mm)

40x40 support 10 F1 (N) F2 (N) Joint 40x40 support Slot ESD No. FS
F2
180° 15 000 1 000 Standard 10 ESD
3 842 543 402 2xFS3,
F1 2xFS4

designLINE 10 ESD
3 842 538 685 2xFS3,
2xFS4
68

F3 x L 1000 Material: Standard: Die-cast aluminum


34

(Nm) designLINE: painted, RAL 9006


L
100 Fastening material: steel; galvanized
F3
f

40 Scope of delivery: incl. fastening material (FS)


00116469

50 40x40
FS3 FS4 Clamping lever No.
M8x16 for joint 40x40 support 3 842 516 847
S12x30
Material: diecast zinc, black polymer coating
10 0
0 5 f (mm)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-5


45x45 10 F1 (N) F2 (N) Joint 45x45 Slot ESD No. FS 1


F2
180° 15 000 1 000 Standard 10 ESD
3 842 543 403 2xFS3,
F1 2xFS4
2
designLINE 10 ESD
3 842 538 686 2xFS3,
2xFS4
3
73

F3 x L 1000 Material: Standard: diecast aluminum


36,5

(Nm) designLINE: painted, RAL 9006


L 4
100 Fastening material: steel; galvanized
F3

f
45 Scope of delivery: incl. fastening material (FS)
00130487
5
50 45x45
FS3 FS4
6
M8x16
S12x30
10 0 7
0 5 f (mm)

8
45x45 support 10 F1 (N) F2 (N) Joint 45x45 support Slot ESD No. FS
F2
180° 15 000 1 000 Standard 10 3 842 543 404 2xFS3,
9
ESD

F1 2xFS4

designLINE 10 3 842 538 687 2xFS3,


10
ESD

2xFS4
73

F3 x L 1000 Material: Standard: diecast aluminum


36,5

(Nm) designLINE: painted, RAL 9006 11


L
100 Fastening material: steel; galvanized
F3
f

45 Scope of delivery: incl. fastening material (FS)


00130488
12

50 45x45
FS3 FS4 Clamping lever No. 13
M8x16 for joint 45x45 support 3 842 538 607
S12x30
Material: diecast zinc, black polymer coating 14
10 0
0 5 f (mm)
15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-6 MGE 13.2 | Joints

Joint 60x45, 60x60

10

ESD designLINE
ff For movable or rigid profile connections at any angle
ff Swivel range 182°
ff With marking in 15° increments
ff Locking by clamping (5 Nm) or fixing with pins (15 Nm)
ff The joint can be adjusted using a clamping lever
ff designLINE version with special silver paint (RAL 9006)
ff Profile finishing:
Thread cutting (M12) in core for end connection

M12
60x60
60x45

00109548

60x45 10 F1 (N) F2 (N) Joint 60x45 Slot ESD No. FS


182° F2
15 000 1 000 Standard 10 ESD
3 842 502 688 2xFS5,
F1 2xFS6

designLINE 10 ESD
3 842 539 799 2xFS5,
2xFS6
91

F3 x L 1000 Material: Standard: diecast zinc


ø8

45,5

(Nm) designLINE: painted, RAL 9006


L
100 Fastening material: steel; galvanized
F3
f

60 45 Scope of delivery: incl. fastening material (FS)


00109552

50 60x45
FS5 FS6 Clamping lever No.
DIN 7984 DIN 7984 for joint 60x45 3 842 505 144
M12x40 M8x20
Material: diecast zinc, black polymer coating
DIN 125
10 0
A8,4 0 5 f (mm)

60x60 10 F1 (N) F2 (N) Joint 60x60 Slot ESD No. FS


182° F2
20 000 1 100 Standard 10 ESD
3 842 502 687 2xFS5,
F1 2xFS6

designLINE 10 ESD
3 842 539 800 2xFS5,
2xFS6
91

F3 x L 1000 Material: Standard: diecast zinc


ø8

45,5

(Nm) designLINE: painted, RAL 9006


L
Fastening material: steel; galvanized
F3
f

60 60 100 Scope of delivery: incl. fastening material (FS)


19141

60x60
FS5 FS6 50 Clamping lever No.
DIN 7984 DIN 7984 for joint 60x60 3 842 505 144
M12x40 M8x20
Material: diecast zinc, black polymer coating
DIN 125
10 0
A8,4 0 5 f (mm)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-7


Swivel bearing 1
40x40, 40x80
45x45, 45x90
F 2
10 10 10 10

D17 ESD
40 45
designLINE 3

ff Suitable for swiveling right-angled profile connections,


4
e.g. for constructing supporting arms or doors
ff designLINE version with special silver paint (RAL 9006)
5
for an attractive, high-quality design
ff Profile finishing:
6
drilling of through-hole D17

0109560
10

40x40, 40 10 10 Profile F Swivel bearing p (mm) ESD No. FS


40x80 20 40
3 842 532 208
11
20 40x40 Standard 40 ESD
2xFS1
L
designLINE 40 3 842 538 688 2xFS1
12
ESD

Mmax = F x L (Nm) 40x80 Standard 80 ESD


3 842 532 209 2xFS1
19,5 40x40 40 designLINE 80 ESD
3 842 538 689 2xFS1
40x80 130 Material: Standard: diecast aluminum 13
p=80/40

designLINE: painted, RAL 9006


35

Fastening material: steel; galvanized 14


FS1 Cover cap: PA; black
00116471 DIN7991 Scope of delivery: incl. caps, bolt connectors, fastening material (FS)
M8x20 15
10

16
45x45, 45 10 10 Profile F Swivel bearing p (mm) ESD No. FS
45x90 22,5 22,5
45
45x45 Standard 45 ESD
3 842 522 634 2xFS1 17
L
designLINE 45 ESD
3 842 538 690 2xFS1
Mmax = F x L (Nm) 45x90 Standard 90 ESD
3 842 522 633 2xFS1 18
22 45x45 50 designLINE 90 ESD
3 842 538 691 2xFS1
45x90 150 Material: Standard: diecast zinc 19
p=90/45

designLINE: painted, RAL 9006


40

Fastening material: steel; galvanized


FS1 Cover cap: PA; black 20
00109559 DIN7991 Scope of delivery: incl. caps, bolt connectors, fastening material (FS)
M8x20
10 21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-8 MGE 13.2 | Joints

Supporting arm joint


40x40, 40x80
45x45, 45x90

10 10 10 10

ESD
40 45
designLINE
F
ff Suitable for swiveling end connections, e.g. for the
D17
construction of supporting arms
ff designLINE version with special silver paint (RAL 9006)
for an attractive, high-quality design
ff Profile finishing:
drilling of through-hole D17

0126118

Profile F Supporting arm joint p (mm) ESD No. FS


40x40, 27,5 10 10
40x40 Standard 40 3 842 532 206 4xFS1
40x80 19,5
ESD

40
20 L
designLINE 40 ESD
3 842 538 692 4xFS1
12

Mmax = F x L (Nm) 40x80 Standard 80 ESD


3 842 532 207 4xFS1
40x40 40 designLINE 80 ESD
3 842 538 693 4xFS1
p=80/40

45 45 40x80 130 Material: Standard: diecast zinc


designLINE: painted (RAL 9006)
125 Cover cap: PA; black
FS1
39

00116472
Fastening material: steel; galvanized
ISO4762 Scope of delivery: incl. caps, bolt connectors, fastening material (FS)
M6x16
10

Profile F Supporting arm joint p (mm) ESD No. FS


45x45, 27,5 10 10
45x45 Standard 45 3 842 521 263 4xFS1
45x90 22
ESD

45
22,5 L
designLINE 45 ESD
3 842 538 694 4xFS1
12

Mmax = F x L (Nm) 45x90 Standard 90 ESD


3 842 521 262 4xFS1
45x45 50 designLINE 90 ESD
3 842 538 695 4xFS1
45 45 45x90 150 Material: Standard: diecast zinc
P=90/45

designLINE: painted (RAL 9006)


125 Cover cap: PA; black
FS1
39

00109561
Fastening material: steel; galvanized
ISO4762 Scope of delivery: incl. caps, bolt connectors, fastening material (FS)
M6x16
10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-9


Bearing pedestal 1

2
10

designLINE 3

ff Bearing pedestal for heavy constructions which are to


4
be able to swiveled
min. 70

17
F ff designLINE version with special silver paint (RAL 9006)
5
for an attractive, high-quality design

L 7
45x45

9
Mmax = Fmax x L
= 400 Nm
00109558
10

10 Bearing pedestal Slot No. FS


F
Standard 10 3 842 547 868 2xFS1
11
50

L
designLINE 10 3 842 547 869 2xFS1
Mmax= Fmax x L (Nm) Material: Standard: diecast zinc 12
60 400 designLINE: painted (RAL 9006)
Fastening material: steel; galvanized 13
Clamping lever handle: diecast zinc; black plastic
FS1 coated
43

Cover cap: PP, signal gray 14


ISO4762
00109556 M8x16 Scope of delivery: incl. fastening material (FS), 2 x cover cap,
10 2 x bolt, clamping lever (and additional standard 15
parts for clamping the bearing pedestal)

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-10 MGE 13.2 | Joints

Swivel fastening, 180°

8 10
P1 ESD

ff Swivel fastening for shelves, etc. which need to be


positioned at an angle of ± 90°

P2

Mmax = 40 Nm

00109564

8 10 Swivel fastening, 180° P1 / P2 ESD No. FS


8/8 ESD
3 842 538 275 FS1
8 / 10 2xFS3
22,5
2xFS4
7,5 2xFS5
2,5
10 / 8 3 842 538 276 FS2
8,2

ESD
6,3

10 / 10 2xFS3
2xFS4
2xFS5

Material: Pivoting fastener: steel; galvanized


R50 Clamping lever: diecast zinc; black plastic coated
130
100

Scope of delivery: incl. fastening material (FS), clamping lever with


disk and swivel-in sliding block with spring
8,1

65
5
R6

46
42
15

22,5 30
L

M8
ø13,5
00109563

00109569

FS1 FS2 FS3 FS4


ISO4762 ISO4762
M8x16 ISO4762 ISO4762
M8x12 M6x12
M6x16
10 10 8
8

FS5

DIN 125
A6,4

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Joints | MGE 13.2 4-11


Clamping lever, star knob 1

2
8 10

ff Clamping elements for adjustable connections


4

Accessories:
5
ff Screws and sliding blocks; see fastening material (p. 4-10)

Mmax = 40 Nm 9

19142
10
65
45
Clamping lever M6 L (mm) No.
3,5

11
M6x25 25 3 842 528 540
46
42

M6x40 40 3 842 528 539


12
35

Material: Clamping lever: diecast zinc; black plastic coated


L

M8 Screws: steel; galvanized and black chrome-plated


7

ø13,5 13
L

00109569

M6 14
20814
ø10
15
65 Clamping lever M8 L (mm) No.
12 3 842 516 845 16
16 3 842 522 124
46
42

20 3 842 516 846 17


40 3 842 516 847
L

45 3 842 538 607 18


M8
55 3 842 516 848
ø13,5
Material: Clamping lever: diecast zinc; black plastic coated 19
00109569
Steel parts: galvanized, strength class 5.8

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


4-12 MGE 13.2 | Joints

Star knob M6 L (mm) No.

20 15 3 842 516 849


20 3 842 516 850
L

M6 Material: Star knob: PA; black


Steel parts: galvanized, strength class 5.8
ø14

00109570
32

Star knob M8 No.


25

3 842 516 851


Material: Star knob: PA; black
M8
12

Steel parts: galvanized, strength class 5.8


ø18

40
00109571

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Air-supply elements | MGE 13.2 5-1


Air-supply elements 1

Flanged plate (p. 5-3) Connection piece (p. 5-4) Connection screw fitting Longitudinal end connector 9
M12-1/4" (p. 5-4) (p. 5-5)

10

11

12

13

Longitudinal end connector T-connector 45 Pneu


14
45 Pneu (p. 5-6) (p. 5-6)

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


5-2 MGE 13.2 | Air-supply elements

45x90 45x90 Air-supply elements


(p. 2-44)

ff Rexroth strut profiles can be used as compressed-air


7,9 cm2 leads and reservoirs. The hollow chambers or central
holes are used
ff Flanged plate for end closing of profiles (p. 5-3)
ff Compressed-air intake or discharge at the flanged plate,
19584 00109732
connection piece, or connection screw fitting (p. 5-4)
ff Air-tight connecting of profiles with longitudinal end
45x90L 45x90L connectors or T-connectors(p. 5-6, 5-5)
45x90L 2N
45x90L 3NVS ff The use of the heavy-duty profiles is preferable in the
(p. 2-42) case of more demanding leak-tightness requirements
(e.g. for underwater applications)
8,8 cm2

19585 00109731

45x180 45x180
(p. 2-44)

9 cm2

10 cm2

9 cm2

19586 00109733

90x90L 90x90L
90x90L 4N
90x90L 4NVS
(p. 2-46)

33 cm2

19587 00109730

90x180L 90x180L
(p. 2-48)

29 cm2

29 cm2

19588 00109734

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Air-supply elements | MGE 13.2 5-3


Flanged plate 1
90x180L
(2x 90x90)
2
10

ff For sealing the ends of the hollow chambers. This 4


enables the profiles to be used as a compressed-air lead
ff For compressed-air intake or discharge when the screw 5
45x90
plugs are replaced by pneumatic screw fittings
ff Profile finishing: M12 thread cutting in the central holes 6
ff For a maximum pressure (pmax) of 8 bar
7

19924
10

45x90 FS1 Flanged plate No. FS


45x90 3 842 523 097 2xFS1
11
DIN 7984
M12x30 Material: Flanged plate: Die-cast aluminum
,5
2

Seal: NBR 12
15

Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS), screw plug, seals
15 Nm 13

G1 M12
25 Nm /2" 14
00109735

15
45x180 FS2 Flanged plate No. FS
,5
2

45x180 2 3 842 535 721 2xFS2 16


DIN 7984
M12x20 Material: Flanged plate: aluminum
15

Seal: NBR 17
15 Nm Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS), 2 x spacer,
25 Nm 3 x screw plug, seals 18
M12

G1 19
/ 2"
00109737

20
90x90 FS1 Flanged plate No. FS
90x90 3 842 523 098 4xFS1 21
,5

DIN 7984
2

M12x30 Material: Flanged plate: Die-cast aluminum


Seal: NBR
15

Fastening material: steel; galvanized


4x Scope of delivery: incl. fastening material (FS), 4 x spacer,
15 Nm screw plug, seals
25 Nm
G3 M12 Note: Only suitable for light profiles 90x90L and 90x180L.
/4 "

00109736

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


5-4 MGE 13.2 | Air-supply elements

Connection piece
G3/8"
Connection screw fitting M12-1/4"

10

G1/2"

Connection piece
ff For compressed-air intake or discharge at any point on
the profile
ff G3/8" for connection at central hole
ff G1/2" for connection at hollow chamber
ff Suitable for light and standard profiles
ff Profile finishing: blind hole DI9,8; blind hole ø21 mm
(drilling jig 3 842 528 574, p. 14-3)
ff For a maximum pressure (pmax) of 8 bar

20826

FS1 Connection piece No. FS


20

10 Nm
ISO4762 G3/8" 3 842 523 092 2xFS1
9

M6x16
7

Material: Connection piece Die-cast aluminum


5
4

10 Seal: NBR
"
/8

Scope of delivery: incl. fastening material, seals (A, B)


3
G

Accessories: Seals A, B (p. 5-6)


3
4

(A, B)
ø
2
1
ø
9
,8

DI9,8
00109744

” FS1 Connection piece No. FS


1/ 2
G ISO4762 G1/2" 3 842 352 085 2xFS1
20

10 Nm M6x16
Material: Connection piece diecast zinc
10 Seal: NBR
Scope of delivery: incl. fastening material, seal (A)
Accessories: Seal A (p. 5‑-6)
4
5

27
ø
6
5

(A)
ø
9
,8

00109745 DI9,8

Connection screw fitting M12-1/4"


ff For screw fitting in central hole
42
ff Profile finishing: M12
25
G1/4"

ff For a maximum pressure (pmax) of 8 bar


18,5
M12

20 Nm Connection screw fitting No.


17 M12-1/4" 10 3 842 535 719
Material: Connection screw fitting: steel; galvanized
Seal: PVC, hard
00110959 00109746 Scope of delivery: incl. seal

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Air-supply elements | MGE 13.2 5-5


Longitudinal end connection 1


90x90L
2
10

ff Seal for end-to-end connection of profiles carrying 4


compressed air
ff Profile finishing: through-hole D17 (45x90, 45x180); 5
blind hole LF (90x90L)
ff For a maximum pressure (pmax) of 8 bar 6

Required accessories: 7
Longitudinal end connector for profile connection (p. 3-58)
8

20828
10

45x90 Longitudinal end connection No.


45x90 3 842 508 087
11
D17 Material: Seal: PUR
Spacer: PA 12
Scope of delivery: seal, 2 x spacer
90

13

45 2,5
3 842 554 440 14
00109742 00109739

15
45x180 Longitudinal end connection No.
45x180 3 842 508 088 16
D17
Material: Seal: NBR
Spacer: PA 17
180

Scope of delivery: seal, 2 x spacer

18

19
45 2,5
00109743 3 842 554 440 00109740

20
90x90 Longitudinal end connection No.
90x90 3 842 510 145 21
Material: Seal: NBR
LF
Spacer: PA
Scope of delivery: seal, 4 x spacer
90

90 2,5 Note: Only suitable for light profile 90x90L.

3 842 554 444


00109741 00109738

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


5-6 MGE 13.2 | Air-supply elements

Longitudinal end connector 45 Pneu


T-connector 45 Pneu, seal

10

ff Longitudinal end connector 45 Pneu for end face


mechanical and pneumatic connections of two 45x45 or
45x45L profiles for using the central hole as a
compressed-air lead
ff T-connector 45 Pneu for the mechanical and pneumatic
connection of two 45x45 or 45x45L profiles at under
a 90° angle for using the central hole as a compressed-
air lead
ff Profile finishing: M12 in central hole; blind hole DI9,8;
blind hole ø21 mm (drilling jig 3 842 528 574, p. 14-3)
ff For a maximum pressure (pmax) of 8 bar

20827

Longitudinal end connector No. FS


Mmax = 45 Pneu 3 842 523 094 4xFS1,
M12 120 Nm
15

4x 2xFS2
10 Nm
Material: Longitudinal end connector: Die-cast aluminum
Seal: NBR
15

Scope of delivery: incl. fastening material, sealing rings


20 Nm FS1 FS2
ISO4762
M6x18 M12x30
ISO4032
00109748
M12 M6

FS3 T-connector No. FS


Mmax =
ISO4762 45 Pneu 3 842 523 093 2xFS3
10

120 Nm
M12 M6x18
Material: T-connector: Die-cast aluminum
2x 10 Seal: NBR
10 Nm
Scope of delivery: incl. fastening material, seals (A, B) for standard
20 Nm and light profiles

(A, B)
l

DI9,8
ø
2
1
ø
9

00109749
,8

ff Seal for connection piece and T-connector

Seal l (mm) No.


A For standard profiles 4 10 3 842 503 242
B For light profiles 7 10 3 842 523 102

10 l Material: NBR

14

00109747

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-1


Feet and wheels 1

Modular leveling feet Leveling foot, foot, Plate (p. 6-6) Base plate, steel (p. 6-8) 9
(p. 6-2) damping ring (p. 6-4)
10

11

12

13

Base plate (p. 6-10) Base plate (p. 6-11) Foot (p. 6-12) Foot, stainless steel
14
(p. 6-14)

15

16

17

18
Double wheel (p. 6-16) Wheel (p. 6-17) Heavy-duty wheel (p. 6-20) Lifting wheel (p. 6-22)
19

20

21

Roller with mounting flange


(p. 6-24)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-2 MGE 13.2 | Feet and wheels

Modular leveling feet

8 10

ESD

ff Leveling feet for compensating irregularities in the floor


up to 10°
–– Modular system, various combinations possible
–– Spindles and base plates can be combined as desired
–– Base plates with screw hole for simple screw fitting
to the floor
ff The damping plate prevents the transfer of vibrations
and allows a defined conduction of voltages via a set of
grounding components (p. 17-2)
ff Profile finishing: thread M in central hole

Accessories: bearing ring (p. 6-16)


00133339

8 10 Spindle F (N) M L (mm) V (mm) ESD No.


Stainless steel 10000 M8 75 20 ESD
20 3 842 536 811

F 20000 M12 85 30 ESD


20 3 842 536 812

M 20000 M12 145 80 ESD


20 3 842 537 223
20000 M12 200 135 ESD
20 3 842 537 225
30000 M16 85 20 ESD
20 3 842 537 227
30000 M16 145 80 ESD
20 3 842 537 229
30000 M16 200 135 ESD
20 3 842 537 231
steel; galvanized 10000 M8 75 20 20 3 842 537 220
V

ESD

20000 M12 85 30 ESD


20 3 842 537 222
20000 M12 145 80 20 3 842 537 224
L

ESD

20000 M12 200 135 ESD


20 3 842 537 226
35

30000 M16 85 20 ESD


20 3 842 537 228
30000 M16 145 80 ESD
20 3 842 537 230
30000 M16 200 135 ESD
20 3 842 537 232

00117830

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-3


8 10 Base plate F (N) D (mm) ESD No. 1


Stainless steel 20000 29 20 3 842 536 694
F
ESD

30000 39 ESD
20 3 842 536 695 2
30000 44 ESD
20 3 842 536 696
30000 59 ESD
20 3 842 538 673 3
30000 79 20 3 842 537 206
18

ESD

diecast zinc, black powder coating 20000 29 20 3 842 538 674


4
D 30000 39 20 3 842 538 675
30000 44 20 3 842 538 676
00117829
5
30000 59 20 3 842 538 677
30000 79 20 3 842 538 678
6
PA; black 5000 29 20 3 842 538 832
9000 39 20 3 842 538 833
7
9000 44 20 3 842 538 834
9000 59 20 3 842 538 835
8
9000 79 20 3 842 538 836

9
8 10 Base plate with screw hole F (N) D (mm) a (mm) No.
F
ø9
30000 59 21 20 3 842 538 932
18

10
30000 79 31 20 3 842 538 934
Material: diecast zinc, black powder coating
a 11
D
12

00130504
13

F 8 10 Oval base plate with screw hole F (N) D (mm) a (mm) L (mm) No. 14
ø12 30000 59 52 100 20 3 842 538 679
30000 79 65 130 20 3 842 538 680 15
Material: diecast zinc, black powder coating
a
18

16
L

17
D

00130505 18

F 8 10 Damping plate F (N) D (mm) No. 19


1100 29 20 3 842 538 555
1600 39 20 3 842 538 556 20
2000 44 20 3 842 538 557
2500 59 20 3 842 538 558 21
2800 79 20 3 842 538 559
5

Material: PUR, black

D
00130503

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-4 MGE 13.2 | Feet and wheels

Leveling foot, foot, damping ring

6 8 10

ESD

Leveling foot
ff For compensating irregularities in the floor up to 5°
ff Fully assembled spindle and base plate
ff Profile finishing: thread in central hole

Damping ring
ff The electrically insulating damping ring prevents the
transfer of vibrations and allows a defined conduction
of voltages via a set of grounding components (p. 17-2)

Optional accessories:
bearing ring (p. 6-16), for when cover caps with a hole are
used
20971

6 Leveling foot M D (mm) L (mm) No.


M M6 20 41 20 3 842 518 743
Material: steel/plastic
L
6

00109700

F 8 10 Leveling foot F (N) M D (mm) L (mm) V (mm) ESD No.


M
5000 M8 30 65 15 ESD
20 3 842 502 257
8000 M12 30 72 14 20 3 842 529 025
M12: ≥30

ESD
M8: ≥20

Material: steel; galvanized


L
V

D
00109701

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-5


F 10 Leveling foot F (N) M D (mm) L (mm) V (mm) ESD No. 1


M
10000 M12 44 85 30 ESD
20 3 842 352 061
20000 M16 44 145 80 ESD
20 3 842 311 956 2
10000 M12 44 160 80 ESD
20 3 842 536 470
20000 M16 44 200 135 20 3 842 554 149
V

ESD

3
L

10000 M12 58 85 30 20 3 842 511 893


35

ESD

20000 M16 90 85 20 20 3 842 311 950


ESD

4
20000 M16 90 145 80 ESD
20 3 842 311 951
D
20000 M16 90 200 135 20 3 842 527 186
00109702 ESD

5
Material: steel; galvanized

6
10 Damping ring F (N) D (mm) d (mm) No.
F
1600 30 39 20 3 842 529 024
7
2000 44 52 20 3 842 521 817
2500 58 66 20 3 842 522 301
8
3000 90 98 20 3 842 522 303
Material: PUR; natural, hardness: shore A 70-80
D 9
10
4

d
10
00109703

Leveling foot M D (mm) L (mm) V (mm) No.


11
M16 10

M16 80 95 62 1 3 842 533 310


Material: Shaft: Stainless steel 12
Base plate: PA
13
62
L

14
28

D 15
00112111

10 Foot No. 16
100 3 842 514 568
Material: TPE, black 17

ø10,5
M12 18

19
17,5
7,5

ø30
00111141 20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-6 MGE 13.2 | Feet and wheels

Plate

8 10

L1 ESD

M
ff For fastening leveling feet in profiles without a central
hole
ff For use as an end connector or T-connector
L2

M8 : 21 Nm ff Profile finishing: tapping of thread in the central hole


M12: 25 Nm

M8, M12
l1

3
L

00117827

8 10 Plate F (N) M L1 (mm) l1 (mm) L2 (mm) L3 (mm) No. FS


30x60 8000 M12 60 30 30 11 3 842 536 560 2xFS1
40x80 10000 M12 80 40 40 15 3 842 536 562 2xFS2
45x90 20000 M16 90 45 45 15 3 842 536 564 2xFS2
L2

Material: Plate: Die-cast aluminum


M L3 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
l1
L1
00117826

FS1 FS2
DIN 7984 DIN 7984
M8x20 M12x20

10 Plate F (N) M L1 (mm) l1 (mm) L2 (mm) L3 (mm) No. FS


60x60 8N 10000 M12 60 30 60 11 3 842 536 566 4xFS1
80x80L 10000 M12 80 40 80 15 3 842 529 416 4xFS2
L2

90x90L 20000 M16 90 45 90 15 3 842 511 352 4xFS2


100x100L 20000 M16 100 50 100 15 3 842 529 417 4xFS2
M L3 Material: Plate: Die-cast aluminum
Fastening material: steel; galvanized
l1
Scope of delivery: incl. fastening material (FS)
L1
00117828

FS1 FS2

DIN 7984 DIN 7984


M8x20 M12x20

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-7


Threaded sleeve 1

2
ff For fastening leveling feet at an angle to the longitudinal
DB17/D17 profile direction
3
ff Profile finishing:
–– drilling of blind hole DB17
4
–– drilling of through-hole D17

19934
10

10 Threaded sleeve No.


11
3 842 504 790
Material: steel; galvanized
12
30
20

13
M12
2

ø17
14
ø20
00109704

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-8 MGE 13.2 | Feet and wheels

Base plate, steel

10 10 10 10
40 45
ESD

ff For constructing supports for partition walls and


protective walls
ff Profile finishing: not required

Accessories:
ff T-bolt M8x20, 10 mm slot (p. 3-6)
ff Flange nut M8 (p. 3-6)
ff Floor dowel 3 842 526 561 (p. 6-12)
ff Washer (p. 6-13)

19928

40x40 45x45 Base plate, steel ESD No.


10 10 10 10
40x40 3 842 542 667
40
ESD

45
45x45 3 842 536 581
20 22,5
ESD

Material: steel; galvanized


20

20
15

15
75

75
20

20

9
15

15

8,7
4

85 85
32,5
35

4
110

110
85

85
40

50

40 50
ø1
ø1

3
3

35 32,5
110 110

00139153 00117832

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-9


40x80 45x90 Base plate, steel ESD No. 1


10 10
45
10 10 40x80 3 842 542 668
40 40 45
ESD

45x90 3 842 536 207


20 22,5 ESD

2
Material: steel; galvanized

20
20
3

150
150

70
70

20
20

20
8,7
20

6
9
6

130 140
6
32,5

32,5

7
105

110
80
40

85
50

6 80 6 95 8
ø1
ø1

3
3

37,5 37,5
155 165 9
00139154 00117834

10

80x80 90x90 Base plate, steel ESD No.


40 10 10 45 10 10
80x80 3 842 542 669
11
ESD

40 45
20 22,5 90x90 ESD
3 842 536 746
Material: steel; galvanized 12
20

20
150

150
70

70

13
20
20

20
20

9 8,7 14
6
6

15
130 140
37,5
37,5

16
155
130

165
140
80

95

17

6 80 6 95 18
ø1
ø1

3
3

37,5 37,5
155 165
00139155 00117836 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-10 MGE 13.2 | Feet and wheels

135x135 Base plate 135x135, 270x360


270x360

10 10
45
ESD

ff For constructing supports for partition walls and


protective walls
ff Anchoring with floor dowel

Required accessories:
Bracket (p. 3-17)

19628

135x135 10 10 Base plate ESD No.


45
135x135 3 842 516 175
11
15

ESD

22,5 45 30 Material: Die-cast aluminum


12,5

Required accessories:
135
95

ff Floor dowel 3 842 526 560 (p. 6-12)


ff Washer (p. 6-13)
10

20 95
135
00109706

270x360 10 10 Base plate No.


45
270x360 3 842 514 567
Material: gray cast iron, painted black
35

Required accessories:
21

45 45 45 13 ff Floor dowel 3 842 540 668 (p. 6-12)


ff Washer (p. 6-13)
13
225
175

270
45
ø9
M12

315
360

00109707

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-11


120x120 Base plate 120x120, 150x150 1


150x150

2
10 10 10 10
45 60
3

ff For flush mounting of supports. No tripping hazards!


4
ff Markings arranged at the center of the profile for
precise alignment
5
ff Anchoring with floor dowel

6
Required accessories:
ff T-bolt M8x30 3 842 528 721 (p. 3-6)
ff Flange nut M8 3 842 345 081 (p. 3-6) 7
ff Floor dowel 3 842 526 561 (p. 6-12)
ff Washer (p. 6-13) 8

19929
10

120x120 10 10 10 10 150x150 10 10 Base plate ESD No.


22,5
30 45 60 45
120x120 3 842 527 553
11
22,5 45
ESD

22,5 150x150 3 842 524 469


12
ESD

Material: Die-cast aluminum

13
120
110

15
15

14
ø9 ø9
13
15
22,5

13

16
105
150
30

67,5
120

17
22,5

22,5 30 22,5 67,5 18


120 105
150 19
00109708 00109711

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-12 MGE 13.2 | Feet and wheels

Foot
Floor dowel, washer

Foot
ff For constructing supports made of 80x80L and
60x60 profiles
ff Large installation surface for good stability
ff Easy cleaning due to small number of horizontal
surfaces
ff Open on the inside to allow draining of liquids
ff End stop as depth limit for profile (removable)

Required accessories:
ff floor dowel 3 842 540 668
ff washer 3 842 546 717 or 3 842 546 718

19629

FS1 Foot, AL No. FS


M8x20 60x60 1 3 842 544 875 4xFS1
6
0

0
6

Material: aluminum, silver coating (RAL 9006)


10 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS1)
120

180

24911

FS2 Foot No. FS

M8x25 80x80 3 842 540 173 4xFS2


8
0

0
8

Material: aluminum, silver coating (RAL 9006)


ø10 10 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS1)
150

25

ø230

00132931

Floor dowel
ff For anchoring the base plates
ø
l2

Floor dowel ø L l1 l2 max No.


L

(mm) (mm) (mm)


l1

8 80 65 15 100 3 842 526 560


10 90 70 15 100 3 842 526 561
ø 8 95 65 30 100 3 842 540 668
00109714 Material: steel; galvanized

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-13


Washer
30 1
ff For leveling on uneven flooring

t
2
ø 13 Washer t (mm) No.
for round feet 1 100 3 842 546 717 3
15

3 100 3 842 546 718


28

Material: steel, stainless


4

24914
5

13 Washer t (mm) No.


6
for square feet 1 100 3 842 528 189
R2

4 100 3 842 528 191


7
Material: steel, stainless
R7 R5
8
13
13

,5

9
15

15

t
50
50

,5

00109715
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-14 MGE 13.2 | Feet and wheels

Foot, stainless steel

ff Components for constructing feet and frames using the


stainless steel tube D 48.3
ff Tube fastened by clamping
ff Shaft thread M16

Optional accessories:
leveling foot 3 842 533 310 (p. 6-5)

20815

ø48,3 Foot No.


ø48
,3 Tripod 3 842 533 307
Material: Foot: Stainless steel
Fastening material: Stainless steel
85

0
45
145

20816 20817

Foot No.
Bipod 3 842 533 308
3

Material: Foot: Stainless steel


8,
ø4

Fastening material: Stainless steel


0
45
85
145

40

20818 20819

Foot No.
3
8, Bipod with flange 3 842 533 309
ø4
Material: Foot: Stainless steel
Fastening material: Stainless steel

0
45
,3
ø 48
145

40
95

20820 20821

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-15


Tube D 48.3 L (mm) No. 1


1 pcs 200 … 3000 3 842 993 308 / L
6 pcs 3000 3 842 533 901

1,5
2
Material: Stainless steel

48,3
150

20972 00118293
5

Flange No.
ø48,3 6
3 842 533 305
Material: Flange: PA
Fastening material: Stainless steel
7
100

ø66
70

ø10 70 51 8
100 72
76 9

20973 00118288
10

135 Cross connector No.


ø48,3

3 842 533 306


11
Material: PA
67

Fastening material, adjustment screw: Stainless steel 12


38 70
ø48,3

13
85

85

14
135
20974 00112081

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-16 MGE 13.2 | Feet and wheels

D50-D10 D50-M8 Double wheel

F
8 10
F
ESD

ff Attractive-looking double wheel for light applications


ff Made of oil-resistant material
ff Double wheel with lock
ff Double wheel D50-D10 for insertion in the central hole
with a diameter of 10 mm
ff Double wheel D50-M8 for bolting into the profile slot

STOP STOP

00109728

D50-D10 10 Double wheel F (N) ESD No.


F D50-D10 400 4 3 842 515 457
64
1)
400 4 3 842 515 459
20 ø10
ESD

Conduction resistance ≤ 106 Ω


1)

Material: Housing, wheel, lock: PA


Running surface: PU (not with ESD version)
82

Fastening material: steel; galvanized


60

50 51
00109726

D50-M8 8 10 FS1 Double wheel F (N) ESD No. FS


M6
DIN 9021 D50-M8 400 4 3 842 535 669 FS1
M8 A 8,4
1)
F 8 400 ESD
4 3 842 535 670 FS1
SW12 10 1) Conduction resistance ≤ 106 Ω
Material: Housing, wheel, lock: PA
73

63

Running surface: PU (not with ESD version)


Fastening material: steel; galvanized
50 51

00109727

10 10 Bearing ring
ff For cover caps with hole in the sizes 40x40,
45x45,50x50 and 60x60
,1
8
1

,6

ff For M12 threads


2
1

ff To protect the caps when tightening accessories


4

Bearing ring No.


00125989 21454 100 3 842 555 653
Material: diecast zinc

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-17


Wheel 1

2
10

ESD 3

ff Versatile range of uses


4
ff Wheels with excellent running properties
ff Available as a caster wheel with lock, caster, and trestle
5
wheel
Especially gentle on floors
6

Resistant to oil, for use in workshop areas


7

Suitable for use in cleanrooms. 8


Conductive material version in accordance with
DIN EN 61340-5-1; conduction resistance 103 to 9
108 Ω
Rubber running surface made of solid rubber 10
with good deformation elasticity. No permanent
10
flattening of the wheel due to it traveling over 11
edges or not being moved for long periods
Suitable for ESD-sensitive areas. 12
ESD Conductive material version in accordance with
DIN EN 61340-5-1; conduction resistance ≤ 106 Ω 13
M12
35 Nm ff Mounting of all wheel in the profile slot or central hole
14
(accessories required)
M12x40
ff Profile finishing: thread cutting M12 in the case of
(ISO 4762)
assembly in central hole 15

Required accessories: 16
ff Screw M12x40 (ISO 4762) for mounting in central hole
( 35 Nm) 17
ff Bearing ring if cover cap with hole is used (p. 6-16)
18
STOP

19
00109723

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-18 MGE 13.2 | Feet and wheels

Wheel selection guide

Tread Thermoplastic Polyamide 6 Solid rubber Polyurethane


rubber

ESD yes / no No Yes Yes


(either possible)

Tread hardness
85° shore A 70° shore D 80° shore A 94° shore A
Temperature resistance
‒20 °C … +60 °C ‒25 °C … 80 °C ‒20 °C … +60 °C ‒20 °C … +60 °C
Rolling resistance
very good outstanding good very good
Travel noise
good satisfactory very good good
Floor protection
good satisfactory very good good
Deformation elasticity
Tread satisfactory adequate very good good
Tread color gray black black gray
Makes no track marks Yes Yes No Yes

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-19


112 FS1 ff Steerable caster with lock: lock prevents the wheel from
10
1
40 rolling or turning
M12X30
F
DIN 985 2
M12 Caster wheel F (N) D (mm) h (mm) ESD No. FS
with lock
h

3
900 80 108 3 842 541 226 FS1
D 1100 125 158 3 842 541 228 FS1
4
ø13

900 80 108 3 842 541 230 FS1


57

ESD

1100 125 158 3 842 541 232 FS1


00109721 ESD

5
1100 125 158 3 842 515 367 FS1

6
Clean
1000 125 158 ESD
3 842 524 499 FS1
Room

7
600 80 108 ESD
3 842 547 836 FS1
800 125 158 3 842 547 838 FS1
8
ESD

F 10 FS1 Caster wheel F (N) D (mm) h (mm) ESD No. FS


40 9
M12X30 900 80 108 3 842 541 234 FS1
1100 125 158 3 842 541 236 FS1
DIN 985 10
M12 900 80 108 ESD
3 842 541 238 FS1
h

1100 125 158 3 842 541 240 FS1


11
ESD

1100 125 158 3 842 515 366 FS1


D
ø13

1000 125 158 3 842 524 500 FS1 12


57

Clean ESD

Room
00109722

600 80 108 ESD


3 842 547 835 FS1 13
800 125 158 ESD
3 842 547 837 FS1
14
10 FS1 Trestle wheel F (N) D (mm) h (mm) ESD No. FS
F 900 80 108 3 842 541 242 FS1 15
M12X30 ESD

1100 125 158 3 842 541 244 FS1


DIN 985
ESD

16
h

M12 600 80 108 ESD


3 842 547 839 FS1
800 125 158 ESD
3 842 547 840 FS1
D 17
ø13

Material: Thermoplastic rubber


56
48

18
Reinforced PA
00116466

Gray PU; housing: steel, chrome-plated 19


Clean
Room

Solid rubber
20
Conductive, conduction resistance ≤106 Ω
ESD

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-20 MGE 13.2 | Feet and wheels

Heavy-duty wheel

10

ff Heavy-duty wheel with mounting flange


ff Available as a caster wheel with lock, caster, and trestle
wheel
ff Heavy-duty, particularly suited for workshop
F applications
ff Wheels with excellent running properties

Required accessories:
ff screw M10x16 (ISO 4762), washer ISO 7089-10, lock
1
1

1
1

1
0
0

washer 10FSt for fastening to the screw-on plate


2

ff T-bolt, flange nut, central bolt M12 or S12 for fastening


the screw-on plate to the profile frame
00117840

164 Caster wheel with lock F (N) No.


52 3000 3 842 536 736
F Material: Housing: steel, galvanized,
Wheel: TPU
195

160
110
80
75

40

105
140
19948

134 Caster wheel F (N) No.


54 3000 3 842 536 737
F
Material: Housing: steel, galvanized,
Wheel: TPU
195

160
110
80
75

40

105
140
19949

Trestle wheel F (N) No.


F 3000 3 842 536 738
Material: Housing: steel, galvanized,
195

160

Wheel: TPU
112
80
75

40

105
133
19950

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-21


220 ff Screw-on plate for attachment to 40 mm or 45 mm


10 10
1
40
profiles

8
10 10
45
2
200
Screw-on plate No.
198
4 3 842 536 701 3
170
Material: steel; galvanized
120
4
93
65
5
60
42,5
6
20 8,7
ø17,5
7
20
42,5
60
65

21
105,5
120
155

8
183

205
ø13,5
185

M10
21

00117842
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-22 MGE 13.2 | Feet and wheels

Lifting wheel

10

ff Steerable lifting wheel


ff The wheel turns into a stable base simply by engaging
the stop lever
ff Screw-on plate for mounting the lifting wheel
ff With “Ideal-Stop”: locking lever does not swivel with the
steerable caster but remains in the defined position. The
locking lever is fixed in position on the frame by means
of the screw-on plate, and the caster wheel moves freely

Required accessories:
ff screw M8x35 (ISO 4762), washer 8 (DIN EN ISO 7089),
locking washer 8 FSt for attaching to the screw-on plate
20975
ff T-bolt M8x30 (p. 3-6), flange nut M8 (p. 3-6), central
bolt M12 or S12 (p. 3-40) for fastening the screw-on
plate to the profile frame
180 190
130 140
80
20

F F
Lifting wheel F (N) No.
120
118

60
85

2300 3 842 547 890


55

D80 ø40
9 Material: Wheel: PA6, natural white
B = 37 100 Housing: steel; galvanized
Base plate: rubber; gray
00117844

ø20,8 10 10 10 10 Screw-on plate No.


M8 ø24,4 40 45
4 3 842 553 967
Material: Die-cast aluminum
ø13,5
8,2

15

ø13,5
180
160
125
92,5
80
77,5
65
60
42,5
20 21
12,5

12,5
20
42,5
77,5

60
65

87,5
92,5
80
125
160
180

8,7
21

00117847
87,5

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-23


Lifting wheel - rotatable pedal 1

2
10

ff Steerable lifting wheel


4
ff The wheel turns into a stable base simply by engaging
the stop lever
5
ff The locking lever moves with the wheel
ff The locking lever can be moved under the frame if
6
necessary

7
Required accessories:
ff screw M8x20 (ISO4762), washer 8 (DIN EN ISO 7089), 8
locking washer 8 FSt for attaching to the screw-on plate
ff Screw-on plate 3 842 553 967 (p. 6-22)
9
ff T-bolt, flange nut, central bolt M12 or S12 for fastening
34257 the screw-on plate to the profile frame
10

11
155 143
80 Lifting wheel F (N) No.
F F Rotatable pedal 2000 3 842 555 610 12
Material: Wheel: PA6, natural white
120
117

60
85
6

Housing: steel; galvanized 13


9 Base plate: PA; rubber black
ø50
D80 105
B = 41 14
34232

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-24 MGE 13.2 | Feet and wheels

Wheel with mounting flange

10

ff Robust rollers with mounting flange


ff Good running properties, particularly suitable for
workshop areas
ff Available as a caster wheel with lock and as a trestle
wheel
ff Steerable caster with lock: lock prevents the wheel from
rolling or turning

00133341

10 Caster
F (N) D h a b No.
wheel
a (mm) (mm) (mm) (mm)
b 600 100 125 113 36±2 3 842 259 790
F 900 125 150 123 40±2 3 842 259 791
Material: Wheel: Solid rubber
Rims: polypropylene
h

Housing: sheet steel; galvanized


D
9

85
55
60

76
80
100

00109718

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Feet and wheels | MGE 13.2 6-25


Trestle wheel F (N) D (mm) h (mm) No. 1


10 600 100 125 3 842 259 792
900 125 150 3 842 259 793 2
Material: Wheel: Solid rubber
Rims: polypropylene
3
h

Housing: sheet steel; galvanized

4
D

5
9

6
85
55
60

7
76
80 8
100
9
00109719

10

FS1 Mounting kit No. FS


ISO 4762
3 842 259 794 3xFS1
11
M8x16
8-FSt
DIN 125, 8,4
10 12
M8

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


6-26 MGE 13.2 | Feet and wheels

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-1


Mounting of surface elements 1

Mounting rim profile (p. 7-2) Mounting rim profile Clean Protective pane profile, PVC Protective pane profile for 9
(p. 7-3) (p. 7-4) cleanroom (p. 7-5)

10

11

12

13

Variofix block (p. 7-6) Bracket S (p. 7-8) Retainer ring (p. 7-9) Cover strip profile (p. 7-10)
14
Variofix block S (p. 7-7)

15

16

17

18
Potential equalizer Protective grille profile Clamp bushing (p. 7-13)
(p. 7-11) (p. 7-12) 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-2 MGE 13.2 | Mounting of surface elements

Mounting rim profile

6 8 10

ff For the play-free mounting of surface elements in the


profile slot
ff For surface elements up to 6 mm thick
L2
L1

ff Installation during frame assembly


ff Mounting rim profiles PP can also be used as cover
s
profiles

19117

6 8 Mounting rim profile Slot s (mm) L (mm) No.


8

6 1…4 2000 3 842 518 343


6

L2 = L1+14,4

8 2…6 2000 3 842 518 347


L2 = L1+7,7
L1

Material: PP; black


6
1 ... 4
8
2 ... 6

00109674 00109673

10 Mounting rim profile Slot s (mm) L (mm) No.


1)

10 2…6 2000 3 842 518 351


10L
10

Material: PP; black


L2 = L1+21,4
L2 = L1+24,4
L1

2 ... 6

1) 45x45L; 45x90SL;
00109675 19118 45x90L; 90x90SL

10 Mounting rim profile Slot s (mm) L (mm) No.


10 6 2000 3 842 146 906
L2 = L1+17

Material: PE; black


L1

00125962 00125961

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-3


Protective pane profile, cleanroom 1

2
6 8 10

ff For the play-free mounting of surface elements in the


4
profile slot
ff For surface elements with a thickness of 2 … 8 mm
L2

5
L1

ff One or both sides of the mounting rim profile used,


depending on the thickness of the surface element
s 6
ff Installation during profile frame assembly
ff Suitable for use under cleanroom conditions
ff Assessment of highly volatile organic emissions at room 7
temperature, 50 °C and 120 °C, Report No. BO 9903-160
8

19119
10

6 Protective pane profile, Slot s (mm) L (mm) No.


cleanroom 11
L2 = L1+8,5

6 2…4 10000 3 842 523 493


L1

Material: TPE, light gray RAL 7035 12


2 3 ... 4

13

14
00109685 00109686

15
8 Protective pane profile, Slot s (mm) L (mm) No.
cleanroom 16
L2 = L1+16

8 2…6 10000 3 842 523 494


L1

Material: TPE, light gray RAL 7035


2 ... 3 4 ... 6 17

18

19
00109687 00109688

20
10 Protective pane profile, Slot s (mm) L (mm) No.
cleanroom
21
10 3…8 10000 3 842 548 949
10L
10

Material: TPE, light gray RAL 7035


L2 = L1+22
L2 = L1+26
L1

3 ... 5 5 ... 8

00125964 00125963

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-4 MGE 13.2 | Mounting of surface elements

Protective pane profile, PVC

8 10

ff For the play-free mounting of surface elements


ff For surface elements with a thickness of 1.5 … 8 mm
ff For subsequent installation in closed frame
L1

constructions
L2

s ff Installation of surface elements at center of slot


ff The protective pane profile consists of the base
profile (A) and the clip-on strip (B)
ff With sealing lips for sealing the workspace from water
A
spray
B

19120

12x45°

A+B

00109682

8 10 Protective pane Slot s (mm) L (mm) No.


profile, PVC
L2 = L1–12

A Base profile 8, 10 1.5 … 8 2000 10 3 842 519 565


23
1,5 ... 8
L1

B Clip strip 8, 10 1.5 … 8 2000 10 3 842 519 567


Material: PVC; black
12

A
B
4,9

8
10

00109680 00109681

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-5


Protective pane profile Clean 1

2
8 10 10 10 10
40 45
3

ff For the play-free mounting of surface elements


4
ff For surface elements with a thickness of 2 … 8 mm
ff For subsequent installation in closed frame
5
L1

s constructions
L2

ff Installation of surface elements flush with the profile edge


6
ff The protective pane profile consists of the basic profile (A)
and the clip-on strip (B). Both profiles are required to
ensure proper functioning. 7
A ff Suitable for use under cleanroom conditions
B 8
ff Assessment of highly volatile organic emissions at room
temperature, 50 °C and 120 °C, Report No. BO 9903-161
9

19121
10

8 Protective pane Slot s (mm) L (mm) No.


14 profile 11
A Base profile 8 2…6 2000 10 3 842 524 025
L2 = L1-16

2
B Clip strip 8 2…6 2000 10 3 842 524 026 12
L1

2 ... 6 Material: Basic profile: aluminum, anodized


A Clip strip: PP/TPE; light gray RAL 7035
13
15
7

B
14
19123 19129

15
17 10 Protective pane Slot s (mm) L (mm) No.
profile 16
2
L2 = L1-22

2 ... 8
A Base profile 10 2…8 2000 10 3 842 529 761
L1

B Clip strip 10 2…8 2000 10 3 842 529 762 17


Material: Basic profile: aluminum, anodized
A Clip strip: PP/TPE; light gray RAL 7035
18
20
10

B
19
19131 19128

20
2 ... 4 Protective pane Slot s (mm) L (mm) No.
L2 = L1-16

10

profile
L1

20
21
2 A Base profile 10 2…8 2000 10 3 842 524 027
B Clip strip 10 2…8 2000 10 3 842 524 028
Material: Basic profile: aluminum, anodized
A 5 ... 8 Clip strip: PP/TPE; light gray RAL 7035
L2 = L1-16
15

L1
7

19130 19127

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-6 MGE 13.2 | Mounting of surface elements

Variofix block

8 10

ff For surface elements up to 13 mm thick


ff For subsequent installation in closed frame
constructions
ff Asymmetrical form enables surface elements to be
fastened in two different positions
ff Clamping with snap-in clip or screw fitting with square
nut M6 (included in scope of delivery) and screw
ff Retainer ring for connecting the screw to the surface
element (Machinery Directive 2006/42/EC)

Accessories:
ff Variofix remover (p. 14-7)
M6
00109696
ff Screw for fitting with square nut

8 0 ... 13 8 Variofix block Color Slot No.


Signal gray 8 10 3 842 548 832
9,5 11
Material: PP
6,4 2,5 Square nut: steel; galvanized
5

Scope of delivery: incl. square nut


20
10
5

20 24
00109691 00109694

10 10 Variofix block Color Slot No.


Signal gray 10 10 3 842 548 834
6,4 17 0 ... 13
Material: PP
5

Square nut: steel; galvanized


Scope of delivery: incl. square nut M6, retainer ring M6
10
20
5

20 22,5

00109692 00109695

8 10 Snap-in clip No.


10 3 842 184 738
5 Material: PA; colorless
25

20 25

00109693

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-7


s Variofix block S 1

2
6 8 10

ff For virtually gap-free surface element mounting


4
ff For subsequent installation in closed frame
constructions
5
ff The asymmetrical design and cover cap enable the
surface elements to be mounted in different positions:
6
flush with the profile edge or in front of the profile
ff Retainer ring for connecting the screw to the surface
element (Machinery Directive 2006/42/EC) 7

S Required accessories: 8
S20x20 3
Screw for fastening the surface element
S30x30 4
9
S40x40 4
00117822
S45x45 6
10

20x20 6 Variofix block S Color Slot No.


20x20 Signal gray 6 10 3 842 548 836
11

12 2 Material: PP
Square nut: steel; galvanized 12
6,2

Scope of delivery: incl. square nut M4, cap


6

13
4,4 6
8 14
00117808

15
30x30 8 Variofix block S Color Slot No.
30x30 Signal gray 8 10 3 842 548 838 16
16 2 Material: PP
Square nut: steel; galvanized 17
8,2

Scope of delivery: incl. square nut M5, cap, retainer ring


8

18
5,4 9,5
12,5 19
00117816

20
40/45 10 Variofix block S Color Slot No.
40/45 Signal gray 10 10 3 842 548 840 21
20
Material: PP
6,4 d=5 d=2,5
Square nut: steel; galvanized
10,2

Scope of delivery: incl. square nut M5, 2 x cap (d = 2.5 mm;


10

d = 5 mm), retainer ring

13 17,5 13 17,5

00117824

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-8 MGE 13.2 | Mounting of surface elements

Bracket S
s

6 8 10

ff Bracket with thread for virtually gap-free mounting of


surface elements
ff For subsequent installation in closed frame
constructions
ff The surface element can be mounted in different
positions: flush with the profile edge or in front of the
profile (by breaking off the centering lug)

Required accessories:
S Screw for fastening the surface element
S20x20 3
Optional accessories:
S30x30 4
S40x40 4 ff Variofix S block (p. 7-7)
00117800
S45x45 6 ff Retainer ring (p. 7-9)

20x20 6 FS1 Bracket S Slot No. FS


20x20 6 20 3 842 536 489
DIN 7984
M4x8 20x20 set 6 1 3 842 536 670 2xFS1
4 5,7 6
Material: Die-cast aluminum
16,8
4,2

Fastening material: steel; galvanized


M4
6

Scope of delivery: set incl. fastening material (FS)


24

6 6
24 9
00117804

30x30 8 FS2 Bracket S Slot No. FS


30x30 8 20 3 842 536 490
DIN 7984
M6x14 30x30 set 8 1 3 842 536 671 2xFS2
7,5 8,2 8
25,6

Material: Die-cast aluminum


6,2

M5 Fastening material: steel; galvanized


8
32

Scope of delivery: set incl. fastening material (FS)

8 9,5
32 14
00117812

40/45 10 FS3 Bracket S Slot No. FS


15,2 40/45 10 20 3 842 536 491
9,5 8,7 M8x25
40/45 set 10 1 3 842 536 672 2xFS3
18,8
8,2

10
Material: Die-cast aluminum
M5 Fastening material: steel; galvanized
34,3
41

Scope of delivery: set incl. fastening material (FS)


10

10 13
41 19
00117820

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-9


Retainer ring 1

2
ff Secures the fastening screw to the surface element
ff For use with all Variofix blocks, but not for the S bracket
3
ff Retrofitting possible
ff For various thread sizes
4

19879
10

Retainer ring da (mm) di (mm) h (mm) No.


di M4 9.0 3.4 1.0 100 3 842 542 328
11
M5 10.0 4.5 1.0 100 3 842 542 329
M6 12.5 5.5 1.5 100 3 842 542 330 12
h

Material: PA; black


13
da
14
19878

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-10 MGE 13.2 | Mounting of surface elements

Cover strip profile

8 10

ff Cover strip profile for fastening surface elements using


standard sheet metal screws
ff Clipping the cover strip profile into the profile slot
ff Low-cost connecting element

Required accessories:
Sheet metal screws for fastening surface elements

19124

8 Cover strip profile Slot L (mm) No.

ø3,5 - ø6,0 8 2000 3 842 524 069


Material: PVC, light gray RAL 7035
2000+20
7,7

9,3

00109689

10 Cover strip profile Slot L (mm) No.


ø4,2 - ø6,3
10 2000 3 842 524 072

2000+20 Material: PVC, light gray RAL 7035


11,7

11
00109690

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-11


Universal plate 1

1000
ESD

ff For the construction of trays, material shuttles, or


4
privacy shields on tables or frames

5
Accessories:
Frame profile, support of surface elements
6

Universal plate ESD No.


7
PP 3 842 516 837
00 PS 3 842 516 838
12
8
ESD

Material: PP: gray, smooth on one side, grained on the other


PS: black, smooth on both sides
9
5

00109697
10
Potential equalizer
11

12
10

13
ESD

ff To establish a defined electrostatic conduction between


surface elements and strut profiles 14

Potential equalizer ESD No. 15


ESD
10 3 842 536 148
Material: strip steel, non-rusting fastening material: steel; 16
galvanized
Scope of delivery: Incl. fastening material
17

18

19
00125990

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-12 MGE 13.2 | Mounting of surface elements

Protective grille profile

10

ff For constructing frames for woven wire grilles or surface


elements
ff For woven wire grilles with a wire diameter up to 3.1 mm
ff For surface elements up to 6 mm thick
ff Screw fitting of frame to the outside of strut profiles
(subsequent installation)
ff Insertion of frame into the slot of a strut profile or
a sliding door profile Al 45
ff Corner pieces for inner and outer corners

Optional accessories:
ff T-nut M6 (p. 3-4)
ff Screw M6
00109666

Protective grille profile L (mm) No.


30001) 20 3 842 305 766
6 Due to the (anodic oxidation) contact points produced in the
1)

manufacturing process, supplied in profile length of 3100 mm


17,5

Material: aluminum, black anodized


30

9,7 L-64
L-30
L
00109667 00109665

Inner corner piece No.


20 3 842 305 768
Material: PA; black
9,5

32

6,6 9,7
9,5
32
00109668 19125

Outer corner piece No.


20 3 842 305 767
Material: PA; black
32
9,5

6,6 9,7
2

9,5
32
00109669 19126

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Mounting of surface elements | MGE 13.2 7-13


Clamp bushing 1

2
8 10

ff For fastening woven wire grilles in the profile slot


4
ff For woven wire grilles with a wire diameter up to 3.1 mm
ff Suitable for 8 mm and 10 mm slots
5
ff Low-cost connecting element
ff Rattle-free mounting
6

8
8
10

00109671

10

8 10 Clamp bushing Slot No. FS


8, 10 100 3 842 515 244 FS1 11
Material: diecast zinc
11

Fastening material: steel; galvanized 12

13
22,5

FS1
6

14
EN ISO 4027
M6x10
~250

00109670
DIN 562
M6-04 15

16

L1
17
8
:L2=L1+9
10
:L2=L1+12
18

19
00109672

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


7-14 MGE 13.2 | Mounting of surface elements

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-1


Doors and fittings 1

Hinge profile (p. 8-3) Hinge (p. 8-4) Hinge, plastic (p. 8-5) Hinge, aluminum (p. 8-6) 9

10

11

12

13

LIFTOFF hinge (p. 8-7) Hinge, removable (p. 8-8) Hinge, adjustable (p. 8-9) Folding door element
14
(p. 8-10)

15

16

17

18
Door lock for swinging and Door lock (p. 8-12) Door lock for EcoSafe Door lock for swing doors
sliding doors sliding doors (p. 8-13) (p. 8-14, 8-17) 19
(p. 8-11, 8-15)
20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-2 MGE 13.2 | Doors and fittings

Mortise lock for swing Bow-type handle (p. 8-23) Safety handle (p. 8-24) Sealing strip (p. 8-25)
doors (p. 8-21) Sealing profile (p. 8-26)

Slider (p. 8-27) Sliding door profile PVC Sliding door profile Al Clip Sliding door profile Al 45
(p. 8-28) (p. 8-29) (p. 8-30)

Edge protector, door handle


profile (p. 8-32)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-3


Hinge profile 1

2
8 10

ESD 3

ff For self-assembly of hinges or hinge bands


4
ff Can be used as a hinge band for non-transparent
covering of the door crack
5
ff Hinge profiles for slot dimensions 30 and 40/45/50 can
also be combined for maximum flexibility
6
ff For doors with profile frames or doors made of solid
surface elements
ff Fitted on outside or inside 7
ff Assembly as removable and non-removable hinges
ff Opening to the right and left 8
ff Centering slots as a drill guide for mounting bores
ff Required finishing: 9

00139182
–– cut the hinge halves to length
–– drill for fixing 10

Required accessories: 11
ff hinge pins
ff T-nut M6 (p. 3-4) 12
ff screw ISO 10642 M6x12 (8 mm slot)
ff screw ISO 10642 M6x16 (10 mm slot) 13

14

15
Hinge profile L (mm) No.
30 3000 10 3 842 543 371 16
40/45/50 3000 10 3 842 543 372
Material: aluminum, anodized 17

Fmax = 300 N 18

19

20
hinge pins No.
10 3 842 544 661 21
6
Material: Grooved pin: steel; galvanized
Washer, cap: PA
Scope of delivery: incl. grooved pin, 2 x cap, washer
70

35

19415

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-4 MGE 13.2 | Doors and fittings

Hinge

ESD

ff Assembly possible on solid surface elements


ff For small doors and flaps
ff Steel hinge for profiles with 6 mm slot

30336

6
Fmax = 300 N Hinge P1 (mm) P2 (mm) ESD No. FS
20 20 ESD
2 3 842 535 684 4xFS1

40
20 Material: steel, stainless
Fastening material: steel; galvanized
FS1 Scope of delivery: incl. fastening material (FS)
ISO 7380
2
8,2

M4x6
6
4,2
P1 P2

24
4,1
24
40

00109585

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-5


Hinge, plastic 1

2
8 10

ff Plastic hinge for profiles with 8 mm or 10 mm slot


4
ff Assembly possible on solid surface elements
ff Centering bolts for easy assembly and as a anti-torsion
5
element

19881

10

8 10
Fmax = 150 N Hinge, plastic P1 (mm) P2 (mm) No. FS
30 30 2 3 842 554 458 2xFS1 11
30 40/50 2 3 842 554 460 1xFS1,
18

1xFS2 12
8,4

30 45 2 3 842 554 462 1xFS1,


5 FS1 FS2 1xFS2 13

P1 P2 30 60 2 3 842 554 464 1xFS1,


DIN7991 DIN7991
M6x16 M6x18 1xFS2 14
10
A B 8
40/50 40/50 2 3 842 554 466 2xFS2
a b 45 45 2 3 842 554 468 2xFS2 15
45 60 2 3 842 554 470 2xFS2
60 60 2 3 842 554 472 2xFS2 16
40

Material: PA; signal gray


6,6

Hinge axle: steel; galvanized 17


Fastening material: steel; galvanized
P1/P2 A/B a/b Scope of delivery: incl. fastening material (FS)
(mm) (mm) (mm) 18
30 30 17,5
40 39 22,5
45 45 25,0
50 39 27,5 19
00109586
60 60 32,5

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-6 MGE 13.2 | Doors and fittings

Hinge, aluminum

6 8 10

ESD

ff Aluminum hinge for all slot systems


ff Assembly possible on solid surface elements
ff High-quality version
ff Conductive version
ff Suitable for use under clean room conditions thanks to
abrasion-resistant guide bushings

19882

6 8 10
Fmax = 300 N Hinge, aluminum P1 (mm) P2 (mm) ESD No. FS

20 20 ESD
2 3 842 544 525 4xFS1
20 30 2 3 842 544 526 2xFS1,
12
5

ESD

2xFS2

5 FS1 FS2 30 30 ESD


2 3 842 544 527 4xFS2
P1 P2 30 40 2 3 842 544 528 2xFS2,
DIN7991
ESD

DIN7991 2xFS3
A M4x8 M6x12
6 8
A B 30 45 ESD
2 3 842 544 529 2xFS2,
a b 2xFS3
6,6
4,5

FS3 40 40 2 3 842 544 530 4xFS3


10

ESD
6

45 45 2 3 842 544 531 4xFS3


DIN7991
ESD
8

23
45

M6x16 Material: diecast aluminum; nickel-plated


8 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

P1/P2 A/B a/b


(mm) (mm) (mm)
20 20 12,5
30 28 17,5
40 37 22,5
00109633 45 40 25,0

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-7


LIFTOFF hinge 1

P2
2
6 8 10
P1
ESD
designLINE 3

ff Compact, removable hinge for doors which open to the


4
right or left
ff designLINE version with special silver paint (RAL 9006)
5
for an attractive, high-quality design
ff Centering lugs as an assembly aid and anti-torsion
6
element

00139180
10

Fmax = 300 N LIFTOFF P1 (mm) P2 (mm) No. FS


hinge 11
ø4,5 (P=20) right 20 20 2 3 842 543 334 2xFS1, FS4
ø6,5 (P=30, 40, 45) 12
20 30 2 3 842 543 333 FS1, FS2, FS4
12

30 30 2 3 842 543 332 2xFS2, FS4


5

FS1 FS2 30 40 2 3 842 543 331 FS2, FS3, FS4 13


30 45 2 3 842 543 330 FS2, FS3, FS4
DIN7991
DIN7991
M6x12 40 40 2 3 842 543 329 2xFS3, FS4 14
M4x8
6 8
5 45 45 2 3 842 543 328 2xFS3, FS4
left 20 20 2 3 842 543 327 2xFS1, FS4 15
P1 P2
FS3 FS4 20 30 2 3 842 543 326 FS1, FS2, FS4
30 30 2 3 842 543 325 2xFS2, FS4 16
DIN7991 DIN 125
A B M6x16 A6,4 30 40 2 3 842 543 324 FS2, FS3, FS4
10
a b 30 45 2 3 842 543 323 FS2, FS3, FS4 17
40 40 2 3 842 543 322 2xFS3, FS4
45 45 2 3 842 543 321 2xFS3, FS4 18
=
45

Material: Hinge: diecast aluminum, painted


=

Fastening material: steel; galvanized


19
Grooved pin: steel; galvanized
Washer: PA
Scope of delivery: incl. fastening material (FS) 20

P1/P2 A/B a/b 21


(mm) (mm) (mm)
20 20 12,5
30 28 17,5
40 37 22,5
45 40 25,0

00139181

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-8 MGE 13.2 | Doors and fittings

Hinge, removable
F

P1
P2 8 10

ff For constructing large, heavy doors


ff Removable
ff For left and right stop
ff Externally mounted: opening angle approx. 180°
ff Internally mounted: Prevents unauthorized removal,
e.g. for safety devices

00109594

P1 P2 P1 P2

5 5
19

18

11,5
19136 00109591

Fmax = 300 N Hinge, removable P1 (mm) P2 (mm) No. FS

30 30 2 3 842 544 552 2xFS1


106

30 45 2 3 842 544 553 1xFS1,


301) 60 1xFS2

FS1 FS2 45 45 2 3 842 544 554 2xFS2


451) 60
DIN7991 DIN7991 601) 60
32,5/45 M8x16
M6x12
65/77,5/90
1) Not suitable for installing on inner side
8 10
00109590
Material: Hinge: diecast zinc
Cover cap: PA; black
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS), 2 x cap

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-9


Hinge, adjustable 1
F

2
8 10

ff For constructing large, heavy doors


4
ff Adjustable for compensating clearance tolerances
ff Removable
5
ff For left and right stop
ff opening angle approx. 180°
6

Accessories:
T-nut slot 10, M8 (p. 3-4) for fixing a door with 10 mm slot 7

00109596
10

11
6 ... 20 6 ... 20

12
20

20

13

14
19137 00109597

15
Hinge, adjustable No. FS
32,5 2 3 842 544 562 2xFS1, 16
2xFS2

17
Material: diecast aluminum
ø8,1

Fastening material: steel; galvanized


30

33,5 Scope of delivery: incl. fastening material (FS) 18


102

33,5
Fmax = 300 N 19
8,1
30
50

20

14
21
32,5
FS1 FS2
51,5
M8x16
DIN7991
9 M8x12
10

8 10
10

00109595

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-10 MGE 13.2 | Doors and fittings

Folding door element

8 10

ff For a simultaneous swinging and sliding motion for


making folding doors out of 30 mm profiles
F ff Extremely long service life (approx. 50,000 actuations)
ff Suitable for frames made of profiles with 8 mm and
M 10 mm slot
ff Frame and door profile are always flush (guide ring
position depends on the thickness of the frame profile)

P2 (30x30)

P1
00109584

P2 (mm) P1 (mm) L1 (mm) L2 (mm)


P1
30X30 45x45 0.5L - 29.5 0.5L + 14.5
5,5

P2
h = H-71

40x40 0.5L - 28.3 0.5L + 13.3


H

P1
30x30 0.5L - 25.8 0.5L + 10.8
5,5

5 5 5 Hmax = 1200 mm
Lmax = 800 mm
L2 L1
L
00109583

45
40
30
5,5 +0,5
5,5 +0,5
5,5 +0,5

7,5
5

P1

P2
30 30 30

19640

Fmax = 120 N Folding door element No. FS


3,5

F
Mmax = 20 Nm 3 842 516 715 2xFS1
M
Material: Folding door element: diecast zinc
Guide ring: PA; black
Fastening material: steel; galvanized
30

Scope of delivery: incl. fastening material (FS)


FS1
10 10 DIN 7991
71 M5x10
10
19134

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-11


30x30 Door lock for swinging and sliding doors 1


45x45
5
5
2
8 10

ff Opening to the right and left


4
ff Suitable for profiles 45x45 and 30x30

=
= =

ff “Standard locking” variant with random key selection

=
5
(each lock has a different key)
ff “Uniform locking” variant always has the same key
,5 6
17 ff Version with door handle or as two-way lock

Accessories: 7
Adapter plate
8

19135
10

FS1 FS2 Door lock No. FS


Standard locking 30x30, 3 842 525 821 2xFS1, 1xFS2, 11
ISO 4762
DIN 9021
72

M6x30 45x45 3xFS3


A6,6
29

37 25
ISO 4032
M6 Uniform locking 30x30, 3 842 525 822 2xFS1, 1xFS2, 12
45x45 3xFS3

FS3 13
65

Material: Housing: Die-cast aluminum


35

M6 Door handle: PA, black


95 8
mounting material: steel; galvanized 14
152,5 10 Scope of delivery: incl. 3 keys, fastening material (FS)
00109615

15
FS1 FS2 Door lock No. FS
30x30, 3 842 525 823 2xFS1, FS2, 16
36
29

ISO 4762
DIN 9021 45x45 3xFS3
M6x30 A6,6
37 25 ISO 4032
M6 Material: diecast aluminum 17
Fastening material: steel; galvanized
Scope of delivery: incl. 1 x two-way key, fastening material (FS)
FS3 18
35
65

M6
95 8
19
10
00109616

20
3 FS4 FS5 ff Adapter plate for mounting the door lock on an
ø5,5
10

EcoSafe protective frame (p. 10-6)


DIN 7991 DIN 7991 21
M6x10 DIN 9021
M6x30
33

8 A6,6
ISO 4032
ø5,5 M6 Adapter plate No. FS

20 3 842 523 243 2xFS4, 2xFS5

33 Material: steel, galvanized


15

Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS)
35
65

00109619

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-12 MGE 13.2 | Doors and fittings

Door lock

8 10

ff Opening to the right and left


ff For frame profile 30x30 WG (EcoSafe protective fence
system); incl. fastening material
ff “Standard locking” variant with random key selection
(each lock has a different key)
10
ff “Uniform locking” variant always has the same key
8 3 842 530 285
Accessories for mounting on profile with 10 mm slot:
ff 2 x T-nut M6, 3 842 530 285 (p. 3-4)
ff 2 x screw DIN 912-M6x25

19133 DIN 912-M6x25

25
23
3,5
6

00109622 19138

10 Door lock No. FS

25 6,4 Standard locking 3 842 522 479 2xFS1,


1xFS2

Uniform locking 3 842 523 320 2xFS1,


1xFS2

Material: diecast zinc


Fastening material: steel; galvanized
Scope of delivery: incl. 3 keys, fastening material (FS)
15,5

ø21
90
66

FS1 FS2
ISO 4762
M6x22
DIN 914
8
M6x10
22 30 6

10
3
20

30

00109621

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-13


Door lock for EcoSafe sliding doors 1

2
8 10

ff Opening to the right and left


4
ff “Standard locking” variant with random key selection
(each lock has a different key)
5
ff “Uniform locking” variant always has the same key

6
Optional accessories:
Stop kit for cushioned closing of the doors (p. 12-5)
7

19139
10

FS1 FS2 Door lock for sliding doors No. FS


Standard locking 3 842 525 946 2xFS1, 11
DIN 7984 DIN 912
M6x40 M6x12 2xFS2
10 8
Uniform locking 3 842 525 947 2xFS1, 12
110

2xFS2
80

Material: Housing: Die-cast aluminum 13


Door handle: PA, black
2,5 mounting material: steel; galvanized 14
2,5 Scope of delivery: incl. 3 keys, fastening material (FS)

15
65
20 16
5

17
35

42

18
105
19
00110754

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-14 MGE 13.2 | Doors and fittings

Door lock for swing doors

10 10 10 10 10 10
40 45 50
4x

ff Opening to the right and left


ø6,4 ff Self-locking mechanism in the closed position
ff Smooth closing
ff Ergonomically designed folding handle for opening
ff “Standard locking” variant with random key selection
(each lock has a different key)
ff “Uniform locking” variant always has the same key
ff Profile finishing: drilling of hole D6.4

00110922

10 10 10 10 10 10 FS1 FS2 Door lock No. FS


40 45 50
ISO 4762 Standard locking 3 842 530 353 4xFS1, 4xFS2,
ISO 4762
M6x35 M6x40 4xFS3, 4xFS4

Uniform locking 3 842 530 352 4xFS1, 4xFS2,


4xFS3, 4xFS4

FS3 Material: diecast zinc; black powder-coated


75
80
56

FS4
6,6

ISO 4762 Fastening material: steel; galvanized


M6x45 Scope of delivery: incl. 2 keys, fastening material (FS)

4x 1-3
max. 25 max. 25
ø6,4
40
45
50

31
20

35
88

00110926

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-15


Door lock “multi-use” for swing and 1


5 7
sliding doors
2
8 10

ff Opening to the right and left


4
ff For numerous profile combinations
ff “Standard locking” variant with random key selection
5
(each lock has a different key)
ff “Uniform locking” variant always has the same key
6
ff Version with door handle or as two-way lock
P1 P2 P1 P2
ff Covered fastening screws
ff Differing gap measurements for doors < 400 mm with 7
modular dimensions up to 45 mm and < 600" mm for
modular dimensions of 50 mm (see assembly 8
instructions 3 842 554 184)
ff Without profile finishing 9
33069

Optional accessories: 10

P1 P2 P2 P2 P2 P2 Adapter plate for connecting to a WG40 or WG30 woven


wire grille profile (p. 10-9) 11
30 WG30/40 30 – – –
40 WG30/40 30 40 – –
45 WG30/40 30 40 45 –
12
50 WG30/40 30 40 45 50
60 WG30/40 30 40 – – 13

FS1 Door lock “multi-use” for No. FS 14


DIN 7984
M6x35 swing and sliding doors
73

DIN 7984
15
8
M6x30 Standard locking 3 842 548 971 2xFS1, FS2
17 16 10
33

ISO 7089-6 Uniform locking 3 842 548 970 2xFS1, FS2


Material: Housing: diecast zinc 16
55

FS2 Door handle: PA6, black


33

15 ISO 4762
M6x16 Cover: PP; signal gray RAL 7004
85 ISO 4762 17
8 Fastening material: steel; galvanized
M6x12
33071
137,5 10 Scope of delivery: incl. 3 keys, fastening material (FS)
ISO 7089-6
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-16 MGE 13.2 | Doors and fittings

FS1 Door lock “multi-use” for No. FS


DIN 7984
M6x35 swing and sliding doors
DIN 7984 8
M6x30 Two-way lock 3 842 548 965 2xFS1, FS2
10
33

17 16 ISO 7089-6 Material: Housing: diecast zinc


Cover: PP; signal gray RAL 7004 fastening
material: steel; galvanized
55

FS2 ISO 4762


M6x16 Scope of delivery: incl. 1x two-way key, fastening material
30

15
ISO 4762 8
85 M6x12
33072 10
ISO 7089-6

FS3 Adapter plate No. FS


ISO 10642
M6x10 EcoSafe 3 842 548 969 2xFS3
26

DIN 7984 Material: steel; galvanized


8

M6x22
M6

8
ø7,5 Fastening material: steel; galvanized
3

20 Scope of delivery: Incl. fastening material


31
30
46

33073

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-17


Door lock “compact” for swing doors 1


5 6

2
8 10

ff Opening to the right and left


4
ff For numerous profile combinations
ff “Standard locking” variant with random key selection
P1 P2 P1 P2 5
(each lock has a different key)
ff “Uniform locking” variant always has the same key
6
ff Covered fastening screws
ff Installation of an emergency opening mechanism for
unlocking from inside in emergency possible (Gap 7
measurements according to assembly instructions
3 842 554 192) 8
ff Without profile finishing
9

33074
Optional accessories:
ff Adapter plate for connecting to a WG40 or WG30 woven 10

P1 P2 P2 P2 P2 P2 wire grille profile (p. 10-9)


30 WG30/40 30 – – – ff Emergency opening mechanism (p. 8-18) 11
40 WG30/40 30 40 – –
45 WG30/40 30 40 45 – 12
50 WG30/40 30 40 45 50
60 WG30/40 – 40 45 50 13

FS4 ISO 4762 2x Door lock “compact” No. FS 14


8
M6x35 for swing doors
48,5

ISO 4762 2x
40 46,5
M6x12
10
Standard locking 3 842 553 640 2xFS4 15
2x ISO 7089-6 Uniform locking 3 842 553 639 2xFS4
99,5

16
65

Material: Housing: diecast aluminum


Cover: PP; signal gray RAL 7004 fastening
8 18 material: steel; galvanized
71 17
Scope of delivery: incl. 2 keys, fastening material
33080
77
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-18 MGE 13.2 | Doors and fittings

ff For emergency opening of the door lock “compact”


FS5
from the inside in its locked state
ISO 4762
M6x16
51
6

10
ISO 7092-6
18 Emergency unlocking No. FS
Compact 3 842 554 134 FS5
42

Material: steel; galvanized


54 Pushbutton: PA6; red RAL 3020 fastening
56 material: steel; galvanized
33079
Scope of delivery: Incl. fastening material

FS6 Adapter plate No. FS


ISO 10642
M6x10 EcoSafe 3 842 554 136 2xFS6
26
8

ISO 4762
Material: steel; galvanized
M6

ø7,5 M6x25
3

8
Fastening material: steel; galvanized
20
Scope of delivery: Incl. fastening material
31
79
65
60

33078

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-19


Chamber lock for swing and sliding doors 1


6
5
2
8 10

ff Opening to the right and left


4
ff For numerous profile combinations
ff For installation of a standard lock cylinder (not included
5
in the scope of delivery)
ff Version with door handle, can be opened from inside
6
and outside
P1 P2 P1 P2 ff Without profile finishing
ff Covered fastening screws 7

Optional accessories: 8
ff Adapter plate for connecting to a WG40 or WG30 woven
wire grille profile (p. 10-9) 9
33082
ff Lock cylinder (p. 8-20)
10

P1 P2 P2 P2 P2 P2
30 WG30/40 30 – – –
11
40 WG30/40 30 40 – –
45 WG30/40 30 40 45 – 12
50 WG30/40 30 40 45 50
60 WG30/40 30 40 45 50 13

FS7 2x ISO 10642 Chamber lock No. FS 14


51
97

M6x20
182

ISO 10642 Sliding door 3 842 554 151 2xFS7


32

85

M6x16 2x
15
8
2x Swing door 3 842 554 150 2xFS7
190 M6 Alu
2x
10
Material: Housing: PA6 signal gray (RAL7004); door
handle: anodized aluminum; 16
Fastening material: steel; galvanized
260

Washer: aluminum
Scope of delivery: Incl. fastening material 17
45
131
33086 18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-20 MGE 13.2 | Doors and fittings

FS8 2x ISO 10642 Adapter plate No. FS


M6x10
Chamber lock 3 842 554 152 2xFS8
M6x8/10
8
Material: steel; galvanized
Fastening material: steel; galvanized
20
7,5

Scope of delivery: incl. fastening material


3
40
3

ø7,5
41 20
33
252

198
140

33085

ff Conventional lock cylinder 27.5/27.5 is not included


33

in the scope of delivery.


ø17 27,5 27,5

33081

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-21


Mortise lock for swing doors 1


40x40L 2N 40x40L 2N
45x45L 2N 45x45L 2N
2
5
10

ff For installation in 40x40L 2N or 45x45L 2N profiles


4
ff For installation of a standard lock cylinder (not included
in the scope of delivery)
5
ff Robust design
ff Door handle in the variants: Handle/handle, handle/
6
knob
ff Milled/drilled profile finishing
ff Profile finishing can be ordered over Quick&Easy 7

Accessories: 8
ff Handle/handle
ff Handle/knob 9
33089
ff Lock cylinder (p. 8-22)
10

FS9 Mortise lock No. FS


ISO 10642
3 842 553 638 2xFS9 11
24

M5x10
49
20 Material: Steel
10

10
Fastening material: steel; galvanized 12
Scope of delivery: Incl. fastening material

13
240
92

14
10

33092

15
FS10 Handle/handle No. FS
55

3 842 553 631 8x FS10 16


Material: aluminum, anodized
10

ISO 7051
55
5,5 10

4,8x22
Fastening material: steel; galvanized 17
Scope of delivery: Incl. fastening material
67

50
33
167

18
67

5,5
50

30
19
120
33091

20
FS10 Handle/knob No. FS
87,5

10

3 842 553 630 8x FS10 21


ISO 7051 Material: aluminum, anodized
55
5,5 10

4,8x22
73 Fastening material: steel; galvanized
Scope of delivery: Incl. fastening material
50
67
33
167

67

5,5
50

30
120
33090

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-22 MGE 13.2 | Doors and fittings

ff Dimensional drawing of the profile finishing for mortise


(40x40L 2N) lock
A-A
ff Finishing type “LM” (Lock Milling)
(45x45L 2N) 24,5 36
ff Can be ordered over Quick&Easy
20 16,3 3
A Strut profile No. Finishing Parameter
type

40x40L 2N 3 842 993 720 LM PS, L


3x Ø 4x
Ø 3

45x45L 2N 3 842 993 739 LM PS, L


95,35
20

67

Parameter input - example: 3842993739 L=1800; [B=LM;PS=1100]


50

240,7
198
100
25
92
L

16

50
PS

25

33088
A

ff Conventional lock cylinder 30/30 is not included in the


scope of delivery.
33

ø17 30 30
33087

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-23


Bow-type handle 1

2
6 8 10

ESD 3

Bow-type handle
4
ff Robust construction equipped to withstand strong
M6 forces
5
ff Fastening in the profile slot or on a woven wire grille
with the clamping element
6
ff Suitable for use in ESD-protected environments
DIN 9021
A6,4
Optional accessories: 7
ff clamping element for mounting on woven wire grille
(p. 10-19) 8
ff T-nut (p. 3-4)
DIN 912 9
M6x30
00117798
10

6 Bow-type handle No.


10 3 842 518 738
11
Material: PE; black
12
89,9
25,2
2,6

112,5
13

14
18,6
3,2

00109599

15
26x133x50 8 10 26x195x58 8 10 Bow-type handle ESD No.
26x133x50 10 3 842 525 480 16
10 3 842 525 481
50

58
9

ESD

26x195x58 10 3 842 525 766 17


ø6,4 ø6,4
ESD
10 3 842 525 767
Material: PA; black 18
26

26

117 179
116 179
133 195
19
00109600 00109601

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-24 MGE 13.2 | Doors and fittings

Safety handle

10

ff Prevents injuries caused by catching of body parts


when closing sliding doors
ff Suitable for sliding or swing doors
ff The length of the handle can be varied by changing the
tube D28

19885

10 Safety handle No. FS


3 842 536 556 2xFS1
80

Material: Round tube D28: aluminum, anodized


Holder: PA; black
Scope of delivery: incl. fastening material (FS)
ø28

FS1
200
ISO 7380
235 M8x20
00117799
10

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-25


Sealing strip 1

2
8 10

ff For sealing doors (width > 500 mm) with an elastic lip 4
seal
ff Can be clipped into the slot 5
ff Non-transparent elastic lip seal covers the door gap
ff Stop for swing doors (impact force: 500 N/m) 6
ff For flush-closing doors
7

10

Sealing strip L (mm) No.


30/30 3000 10 3 842 543 412
11

6 Material: PVC/TPE, light gray RAL 7035


12
30
5+2

5 17

13
30

14
13

15
Sealing strip L (mm) No.
6 40/30 3000 10 3 842 543 411 16
6
30
5+2

45/30 3000 10 3 842 543 410


30
5+2

17

Material: PVC/TPE, light gray RAL 7035 17


17

18
45
40

19
13 17 13 18

20
Sealing strip L (mm) No.
40/40 3000 10 3 842 543 409 21
6 6
40

45

45/45 3000 10 3 842 543 408


5+2

5+2

Material: PVC/TPE, light gray RAL 7035


6 18

6 18

13
40

45

13

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-26 MGE 13.2 | Doors and fittings

Sealing profile

6 8 10

ff For sliding and swing doors


ff Prevents particles from entering or escaping

00109632

A 6 B 6 ff Suitable for use in cleanroom environments


ff Two-piece seal (B) also performs a stop function.

5±0,5 5±0,5
Sealing profile Slot L (mm) No.
A 6 10000 3 842 524 623
B 6 10000 3 842 524 622
Material: TPE; light gray RAL 7035, hardness: 64° ±5 shore A
00109628 00109629

C 8 D 10 Sealing profile Slot L (mm) No.


C 8 10000 3 842 516 598
D 10 10000 3 842 518 492
5±0,5
Material: NBR; black, hardness 60° shore A
5±0,5

00109630 00109631

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-27


Slider 1

2
10

ff For constructing inexpensive sliding and lifting doors


4
ff Good functional reliability

00109572
10
6,6 10 Slider No.
3 10 3 842 530 303
11
6,6 6 Material: POM; black
12
30
15

13
7,5
2,2

25 ø18 14
40
00109573

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-28 MGE 13.2 | Doors and fittings

Sliding door profile, PVC

8 10

ff Can be clipped into the supporting frame made of strut


profiles
ff Round rod to minimize the displacement force required
ff For surface elements of a thickness of 8 mm
ff Insertion of the surface element into closed frame
h
h-24

8
Optional accessories:
ff Edge protector (p. 8-32)
ff Door handle profile (p. 8-32)
ff Bow-type handle (p. 8-23)

00109291

8 Sliding door profile PVC Slot L (mm) No.


8 2000 10 3 842 526 588
Material: PVC; black
25,5
9,5 9,5
18
21

00109288

10 Sliding door profile PVC Slot L (mm) No.


10 2000 10 3 842 526 591
38 Material: PVC; black
9,5 9,5 9,5
18
21

00109289

Round rod L (mm) No.


2000 10 3 842 516 694
Material: POM; black
ø8

00109290

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-29


Sliding door profile Al Clip 1

2
10

ff Can be clipped into the supporting frame made of strut


4
profiles
ff Sliding door profile, bottom, with half-round floor
5
contour to minimize the displacement force required
h-25
h

ff For surface elements with a thickness of 5 or 6 mm


6
ff Insertion of the surface element into closed frame
6

00117791
10

Sliding door profile, top L (mm) No.


1 pcs 40 … 3000 3 842 993 425 / L
11
10 pcs 3000 3 842 536 531
12
8

Material: aluminum, anodized


23

13
7 7 7
29 14
00117792

15
Sliding door profile, bottom L (mm) No.
29 1 pcs 40 … 3000 3 842 993 426 / L 16
7 7 7 10 pcs 3000 3 842 536 532
Material: aluminum, anodized 17
6
16

18

19
00117793

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-30 MGE 13.2 | Doors and fittings

Sliding door profile Al 45


Cover cap, end piece

10

ESD

Sliding door profile Al 45


ff Aluminum profile as a supporting construction element
ff Installation using inner brackets between two vertical
struts
h
h-69

3 842 535 571 ff Slide profile to edge the upper part of the sliding door
ff Insertion profile acts as a slide surface
8 ff For surface elements of a thickness of 8 mm
ff Insertion of the surface element into closed frame

Accessories:
ff Cover cap (p. 8-31)
ff End piece (p. 8-31)
19140
ff Inner bracket (p. 3-13) Inner bracket R (p. 3-14)

11 Sliding door profile L (mm) No.


1 pcs 100 … 5600 3 842 990 115 / L
1 pcs F1 F1 100 … 5600 3 842 990 116 / L
25

20 pcs 5600 3 842 509 177


45

Material: aluminum, anodized

22
45
00109292

Glide profile L (mm) No.


3000 10 3 842 146 905
Material: hard PVC, black
14

8
10

00109293

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Doors and fittings | MGE 13.2 8-31


Insertion profile L (mm) No. 1


3000 10 3 842 146 902
18,5 Material: PA; black 2

11
4

00109294
5

Cover cap
6
ff As a design element and to prevent injuries

7
Cover cap Color ESD No.
45

Signal gray 20 3 842 551 662


8
Material: PP
45 4
9

00109358
10

FS1 End piece


ff For use as a stop for sliding elements 11
DIN 916 ff Clamping with setscrew in the profile slot
M8x16
12
45

End piece ESD No. FS


ESD
20 3 842 191 194 FS1 13
45 10 Material: Die-cast aluminum
17 Scope of delivery: incl. fastening material (FS) 14
00109362

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


8-32 MGE 13.2 | Doors and fittings

Edge protector
Door handle profile

ff For reinforcing frameless surface elements on sliding


doors
ff Profile for s = 6 mm can also be used for 1/4 inch plates

00117794

s - 0,15 Edge protector s (mm) L (mm) No.


1 pcs 5 40 … 3000 3 842 993 429 / L
10 pcs 5 3000 3 842 536 537
1 pcs 6 40 … 3000 3 842 993 430 / L
18
2,4

10 pcs 6 3000 3 842 536 540


Material: aluminum, anodized
2
s + 0,4
s + 4,2
00117796

s - 0,15 Door handle profile s (mm) L (mm) No.


1 pcs 5 40 … 3000 3 842 993 427 / L
10 pcs 5 3000 3 842 536 533
2 1 pcs 6 40 … 3000 3 842 993 428 / L
19
18

2,4

10 pcs 6 3000 3 842 536 536


Material: aluminum, anodized
s + 0,4
s + 4,2
(26,8)
00117797

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Accessories for protective devices | MGE 13.2 9-1


Accessories for protective devices 1

Counterbalance (p. 9-2) Safety catch (p. 9-4) Bumper (p. 9-5) Handle bar (p. 9-5) 9

10

11

12

13

Magnet catch (p. 9-6) Double ball stop latch (p. 9-7) Ball catch (p. 9-8)
14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


9-2 MGE 13.2 | Accessories for protective devices

Counterbalance

10

ff For lifting doors comprising a deflection pulley and


control cable
ff Counterweight individually adjustable and preferably
guided in a cable duct
ff Length of cable can be adjusted
ff Service life: 50,000 actuations
ff Profile finishing:
–– M12 for fastening the deflection pulley
ff Fit lifting doors with a back-up fall arrestor in
accordance with the Machinery Directive 2006/42/EC

Required accessories:
19149
counterbalance weight (square profile 35x35 mm)

10
Optional accessories:
ff cable duct 45x45 (p. 11-2)
ff slider (p. 12-3/8-27)
ff safety catch (p. 9-4)

45x45L / 45x45

M12
35 x 35
45

3 842 523 014

LG = 10,42 x FG[N]
LG

= 7,8 g/cm3 45

35

00109579

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Accessories for protective devices | MGE 13.2 9-3


Counterbalance control cable No. 1


3 842 518 798
Material: steel, stainless 2

4
FGmax = 250N
95

L = 4000 mm
5

6
43

7
50
40

9,6
19 8
M6

9
FGmax
00109578

10

10 Counterbalance deflection pulley No. FS


3 842 518 797 FS1, FS2 11
Material: Housing: PA; black
Fastening material: steel; galvanized 12
Scope of delivery: incl. fastening material (FS)

13
FS1 FS2
DIN 7984 14
M12x40 DIN 7984
M8x20
DIN 433 10
A8,4 15
97

16

17
5
10
18
45

19
19150

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


9-4 MGE 13.2 | Accessories for protective devices

Safety catch
MD = 7Nm
SW 5
10
M6

ff The safety catch in conjunction with the other


components prevents a lifting door from falling if
ø6,1
a cable breaks
ff If a cable breaks, the revolving part of the safety catch
jams against a counterbearing and is wedged in position
≥ 210 mm

in the guide profile


ff Gap dimension between safety catch body and lateral
guide profile: 6 mm
ff One safety catch is required for each cable.
ff Max. load per safety catch: 250 N
ff Min. load per safety catch: 25 N
ff The counterbearing (e.g. slider 3 842 530 303) should
34255

be mounted under the safety catch and as close as


possible to it
ff It can also be mounted without a frame on surface
6 elements which have adequate transverse rigidity
ff Before installation and use please read the data sheet
containing notes on use which is enclosed with the
product

Optional accessories:
ff Slider (p. 12-3)
ff Fastening material for attaching the safety catch to the
lifting door
ff Counterbalance (p. 9-2)
ff Strut profiles (from p. 2-1)

34254

20824

Safety catch No.


3 842 546 519
Material: Housing: aluminum
Fmax = 250N
Fmin = 25N Rotating disk: steel, rust-free
ca. 94

Bolt: steel, hardened


64

Chain lock: steel, nickel-plated


10

Spacer disk: POM


Scope of delivery: incl. chain lock for securing the cable
7,5 25 25 Condition on delivery: Fully assembled
40 ø6
20822

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Accessories for protective devices | MGE 13.2 9-5


Bump stop 1
Handle bar
10
20x24 2
Bump stop
20x20
ff For damping impact and noise on doors, flaps, and
3
20x15 covers

4
M6
Accessories:
nut, T-nut M6 (p. 3-4)
5

Handle bar
6
ff Can be used, for example, on covers, drawers, or doors
ff Machining: drilled holes for fixing
7
Required accessories:
Fastening material 8

19151
10

20x24 Bump stop No.


20x24 10 3 842 510 165
11
Material: rubber, hardness 55° shore A
M6

12
Ø20

13
24 19

14
00109608

15
20x15, 20x20 Bump stop L (mm) No.
20x15 15 10 3 842 510 464 16
20x20 20 10 3 842 510 462
M6

Material: rubber, hardness 55° shore A 17


Ø20

18
L 10

19
00109606

20
Handle bar L (mm) No.
50…3000 1 3 842 990 111 / L 21
25 3000 10 3 842 500 287
Material: aluminum, anodized
20

00109609

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


9-6 MGE 13.2 | Accessories for protective devices

Magnet catch

6 8 10

ff The magnet catch prevents doors and flaps from


banging or being unintentionally opened
ff Elongated holes to compensate for different surface
element thicknesses

Accessories:
cylinder bolt ISO 4762, washer, T-nut (p. 3-4)

00133343

Magnet catch Slot No. FS


6 6 6 3 842 558 323 2xFS1
Material: PP, white / steel, galvanized
Scope of delivery: incl. counterpiece, bracket,
31
41
45,3
37,4

fastening material (FS)


28

FS1
Ø3,6 1,5
14,8 13 ISO 4762
14 M3x8
34227 34226
DIN FC
ISO 7089-3 = 20N

Ø4,5 3
M3
37,4
30
50

17 8,5
25 15
34228

Magnet catch Slot No.


8 10
14
8 10 8, 10 3 842 516 165
Material: PA; black
ø4 2
steel; galvanized
5,3

Scope of delivery: incl. counterpiece


35
48

31
41

21 9 10,5
28,5
00109611 19148 FC
= 40N

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Accessories for protective devices | MGE 13.2 9-7


Double ball stop latch 1

2
10

ff For arresting doors made of profile frames and for


4
bridging door gaps
ff Suitable for profiles with modular dimensions 40 mm,
5
45 mm, and 50 mm
ff Locking also possible with varying profile spacing
6

00110923
10

10 Double ball stop latch Slot No. FS


10 3 842 530 241 4xFS1
11

11,5 2,5 Material: aluminum, black anodized


Scope of delivery: incl. fastening material (FS) 12

FS1 13
50
70

50

59
4,5

FC
DIN7991 = 50N 14
4,5 M4x16
10

12
15

30 - 55 18 2
16

17
40
45
50

50

60
18

18
5

80 4,5

19
00110927

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


9-8 MGE 13.2 | Accessories for protective devices

Ball catch

6 8 10

ESD

ff Ball catch for doors and flaps


ff For sliding and swing doors
ff For doors with or without frames
ff Elongated hole to adjust for differing spacing
ff Can be used under cleanroom conditions

Accessories:
Cap screw ISO 4762, washer,
T-nut (p. 3-4)

00109596

6 6 8 8 10 10 10 10 Ball catch ESD No.


20 30 40 45
10 3 842 524 986
18
ESD

Material: PA; black, conductive


19 19
5,5
57
74

2
8
76
7
15
22

00109612

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-1


Protective devices and partition walls 1

EcoSafe
2

EcoSafe protective frame Protective grille profile Suspension bracket, EcoSafe system door kit
9
(p. 10-6) (p. 10-8) attachment kit (p. 10-10) (p. 10-12)
Tilt lever (p. 10-11)
10

11

12

13

EcoSafe sliding door with/ EcoSafe double door kit Lock mechanism for double Ground terminal (p. 10-18)
14
without superstructure (p. 10-16) door (p. 10-17)
(p. 10-14)
15

16

17

18
Clamping element (p. 10-19) Attachment kit for safety Spring clamping element Suspension piece for frame
switch (p. 10-20) (p. 10-21) (p. 10-22) 19

20
Eliminate safety risks in manufacturing and production by additional attachments can be created using the tried and
using the components for Rexroth protective devices. The tested basic mechanical elements. These two systems are
21
EcoSafe protective fence components can be used flexibly mutually compatible. Rexroth therefore offers a
and enable the current standards and guidelines to be comprehensive, overall solution for all requirements.
complied with.
Pre-assembled protective frames, door kits, and a well
thought-out overall product range ensure fast planning as
well as economical and practical implementation.
Individual protective devices such as enclosures and

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-2 MGE 13.2 | Protective devices

Compliance with standards

DIN EN ISO 12100 – Safety of machinery and plant Machinery Directive 2006/42/EC
–– The safety fence must be designed so that it can only Excerpt from the requirements that apply to protective
be opened with the aid of,, or by destroying, the devices:
fastenings. –– must be solidly built
–– The actual design requires a risk assessment to be –– must be securely held in position
carried out according to DIN EN ISO 12100-1 in every –– must not cause any additional hazards
case –– must not be able to be easily circumvented or
rendered ineffective
DIN EN 953 – General design and construction require- –– fastenings must only be able to be undone or
ments removed with the aid of tools
–– Rigidity, impact resistance, strength & durability of –– once the protective devices have been removed,
connection points etc. fastenings must be remain attached or fastened to
the protective devices or the machine
DIN EN ISO 13857
–– Safety distances to prevent hazard zones being
reached by upper and lower limbs

DIN EN ISO 14120
–– Safety of machinery – Guards – General requirements
for the design and construction of fixed and movable
guards
–– Rexroth protective frame tested according to
pendulum test Appendix C and passed

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-3


Safety distances 1
2600 2600 2600

2400 2400 2400 2


2200 2200 2200

2000 2000 2000


3

1800 1800 1800

4
1600 1600 1600

1400 1400 1400


5
1200 1200 1200

6
1000 1000 1000

800 800
800

600 600
600
7
400 400
400

200 200
200 8
0 0
0
0 200 400 600 800 1000 0 200 400 600 800 1000
9
0 200 400 600 800 1000
EcS-0205.eps
EcS-0203.eps EcS-0203.eps

H = 1600 mm H = 2000 mm H = 1400 mm


10
The safety distances depend on the height of the protective distance. The graphics show a profile with the safety
device and the openings in the protective grille. If woven distances for 2 different system heights (DIN EN 13857). 11
wire grilles with a mesh width of 40x40 are used, only a Protective fences of under 1400 mm in height do not
safety distance of 200 mm from the hazard area is required. provide adequate protection for personnel. 12
The standard fence height of 2000 mm provides adequate
protection in conjunction with a relatively small safety 13

14
Safety distances where there is 200 mm ground clearance

15
2600 2600

2400 2400

2200 2200
16
2000 2000

1800 1800 17
1600 1600

1400 1400
18
1200 1200

19
1000 1000

800 800
20
600 600

21
400 400

200 200

0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
EcS-0204a.eps EcS-0204b.eps

The standard distance between the protective frame and are larger than 180 mm allow the whole body to fit through.
the ground is 200 mm. This gives a distance from the hazard Depending on the customer's requirements, the distance
area of 665 mm. According to the standard, openings that from the ground may have to be reduced to < 180 mm.

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-4 MGE 13.2 | Protective devices

EcoSafe components for building protective fences

(p. 10-6) (p. 10-10)

(p. 10-6) (p. 10-10)

2x
2x

(p. 10-12) (p. 8-23) (p. 8-11/8-12)

2x

1x
5x 1x 2x

4x

2x 1x

1x

(p. 10-15) (p. 8-11)
19654

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-5


EcoSafe components for building protective fences 1

(p. 10-20) (p. 8-12) (p. 10-10) (p. 8-13) (p. 8-23) (p. 10-10)


(p. 10-19) 6

(p. 10-12) (p. 10-6) (p. 10-14) 7

(p. 10-6)
8

10

11

HR
H
12
10
00
10 13

200
0 00
0 500
15
75
0 14
10
00 00
20
50
0 15

16

17

18

19

(p. 8-11) (p. 10-10) (p. 6-11) (p. 6-11) 20


00109634

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-6 MGE 13.2 | Protective devices

EcoSafe protective frame

ff Protective frame made of protective grille profile 30x30


WG40 (p. 10‑7) with woven wire grille 40x40x4
ff Suitable kits enable the construction of doors (system
doors, sliding doors, double doors)
ff Fully assembled on delivery
ff Simple mounting on the supports using the suspension
brackets. Single fitter is sufficient
ff Standard widths or customized dimensions
ff Horizontally or vertically divided protective frames
provide additional stability for large surfaces
HR

ff Color-coated woven wire grilles improve visual contrast


in the protected area and facilitate recognition of access
B routes and emergency exit routes
ff Modular dimension “B” relates to 45x45 supports

19655
Technical data (p. 19-11)

45 45 Protective frame HR (mm) B (mm) No.


A X
X 1800 500 3 842 554 282
750 3 842 554 283
HR

A 1000 3 842 554 284


1500 3 842 554 285
A–A 250…2300 250…1500 3 842 994 742 / HR, B, FA
Material: Frame: aluminum, anodized
Woven wire grille: steel, hot-galvanized
Color of woven FA = 0: hot-galvanized
HR

wire grille: FA = 1: black; RAL 9005 (e.g. for fence)


FA = 2: yellow; RAL 1023 (e.g. for doors)
(200)

(B - 80)
B
00109640

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-7


45 45 Protective frame, HR (mm) B (mm) No. 1


X A X in horizontal
sections
1800 1000 3 842 554 281
2
A

HR
500…2300 250…2500 3 842 994 745 / HR, B, FA
Material: Frame: aluminum, anodized 3
(=)

A–A Woven wire grille: steel, hot-galvanized


Color of woven FA = 0: hot-galvanized 4
wire grille: FA = 1: black; RAL 9005 (e.g. for fence)

HR
FA = 2: yellow; RAL 1023 (e.g. for doors)
5

6
(=)

7
(200)

(B - 80)
9
B
00109642
10

45 45 Protective fence, HR (mm) B (mm) No.


A vertical sections 11
X X
1800 2000 3 842 554 280
250…2300 500…3000 3 842 994 744 / HR, B, FA 12
A
HR

Material: Frame: aluminum, anodized


Woven wire grille: steel, hot-galvanized 13
A–A Color of woven FA = 0: hot-galvanized
wire grille: FA = 1: black; RAL 9005 (e.g. for fence)
FA = 2: yellow; RAL 1023 (e.g. for doors) 14
HR

(=) (=)

15

16

17
(200)

18
(B - 80)
B 19
00109641

20
2 Individually construct the supports using MGE components
Component No. Qty. Page 21
1 Profile 45x45L 3 842 992 425 / L 1 2-36
L = HR + 190

1 2 Cover cap 3 842 548 753 1 2-36


3 Base plate, 120x120 3 842 527 553 1 6-11
4 4 T-bolt M8x30 3 842 528 721 2 3-6
5 Flange nut M8 3 842 345 081 2 3-6
5
3 6 Central bolt S12x30-T50 3 842 530 236 1 3-40
19656
6

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-8 MGE 13.2 | Protective devices

Protective grille profiles

ff For the low-cost construction of protective barriers with


woven wire grilles WG30 and WG40
ff Fastening of woven wire grilles: directly in the special
profile slot
30x30 WG30
30x30 WG40
ff Fastening of surface elements: in the special profile slot
using spring clamping elements (accessories)
ff The profiles are connected using a central bolt (profile
finishing required)
ff Modular dimension "B" relates to 45x45 supports
30x45 WG30
30x45 WG40 Required accessories:
ff Central bolt (p. 3-40)

19658
ff Woven wire grille (p. 10-6)
ff Spring clamping elements (p. 10-21)

45 45 45 45 45 45
X A X Y X

-5
HR - 6
HR - 6

HR
(=)

2
HR

(=) (=)
HR

HR

B-86 B-86
B B B -45
2
(=)
(200)

(200)

(200)

(B - 80) (B - 80) (B - 80)


B B B

A-A ø7,8
X B-B Y
ø7,8

HR

M8 7,8 V

= =
19657

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-9


Protective grille profile L (mm) No. 1


30x30 WG30 8 M8/7,8 V M8/7,8 V
30x30 WG30
A = 3,2 cm2

M8

M8
ø7,3
lx = 2,5 cm4 1 pcs 100 … 5600 3 842 992 970 / L
ly = 3,0 cm4
ø3 2
1 pcs M8/7,8V M8/7,8V 100 … 5600 3 842 992 977 / L
27,8

30
Wx = 1,6 cm3
ø7,8 ø7,8
Wy = 1,9 cm3 20 pcs 5600 3 842 522 462
m = 0,9 kg/m 15 15
3
Material: aluminum, anodized
5,6 40
y
L 4
8 x 30

00109305
5

Protective grille profile L (mm) No.


30x30 WG40 8 M8/7,8 V M8/7,8 V 6
30x30 WG40
A = 3,2 cm2
M8

M8
ø7,3

lx = 2,4 cm4 1 pcs 100 … 5600 3 842 992 972 / L


7
ø4

ly = 2,9 cm4
1 pcs M8/7,8V M8/7,8V 100 … 5600 3 842 992 978 / L
27,8

30

Wx = 1,5 cm3
Wy = 1,8 cm3 ø7,8 ø7,8
20 pcs 5600 3 842 522 464
m = 0,9 kg/m 15 15 8
Material: aluminum, anodized
y 7,5 40

30 L 9
8 x

00109303
10

30x45 WG30 8 Protective grille profile L (mm) No.


A = 4,5 cm2 30x45 WG30 11
ø3

lx = 7,3 cm4
ø7,3

ly = 4,2 cm4 1 pcs 100 … 5600 3 842 992 971 / L


Wx = 3,2 cm3 20 pcs 5600 3 842 522 463 12
45

Wy = 2,7 cm3
Material: aluminum, anodized
21,6

m = 1,2 kg/m
13
y

8
x 5,8 14
00109306
30
15
30x45 WG40 8 Protective grille profile L (mm) No.
A = 4,5 cm2 30x45 WG40 16
ø4

lx = 6,9 cm4
ø7,3

ly = 4,1 cm4 1 pcs 100 … 5600 3 842 992 973 / L


Wx = 4,3 cm3 20 pcs 5600 3 842 522 465 17
45

Wy = 1,8 cm3
Material: aluminum, anodized
21,6

m = 1,2 kg/m
18
y

7,6
x 19
8

00109304
30

20
ff Cover cap for a more attractive appearance and to
prevent injuries
21
Cover cap Color No.
30

30x30 Signal gray 20 3 842 555 134

9 3 30x30 Black 100 3 842 522 345

10 Material: PP, signal gray


PA; black
30

00109360

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-10 MGE 13.2 | Protective devices

Suspension bracketSafety Strip safety kit

10

Suspension bracket
ff For mounting the EcoSafe protective frame on the
support at various angles
ff Suspension bracket with centering lugs as anti-torsion
element

Safety Strip safety kit


ff Safe and inexpensive
ff Easy assembly; can be retrofitted
ff Patented
ff Meets the requirements of Machinery
Directive 2006/42/EC Screw remains connected
19659
to the suspension bracket after loosening

Suspension bracket No. FS


55±2,5 x
Set 3 842 522 481 4xFS1,
2xFS2,
55

2xFS3
y

Material: diecast zinc


)
1 10 Fastening material: steel; galvanized
( B- 0)
-8 Scope of delivery: In a set with four brackets, incl. fastening
(B material (FS)
17,5±2,5 B
55

B= (x-55)2 + (y-55)2 + 110


6 FS1 FS2

M8x20
60

120° D8,6
35
ø9

10

47,5
6

30 4
FS3
20
9,8

M8x16
25° 13

00109645 00109646
38,5

20 Safety strip safety kit No. FS


0,3

10 3 842 542 146 FS1


Material: PP granulate
Scope of delivery: incl. fastening material (FS)
7 15,5
112,5

ø1
1 FS1
16
28

M8x20-
7
25

10,9VZ
M8 KS N.
19886 19887 11 DIN 125

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-11


Tilt lever 1

2
ff For compliance with the requirement in Machinery
Directive 2006/42/EC relating to the detaching of
3
B protective frames
–– The long-arm spring is designed so that it tilts the
4
protective frame outwards, making it clear that the
105

protective frame is detached

105
5
–– The protective frame cannot fall out
ff Easily removable EcoSafe protective frames
6
ff Can be retrofitted
ff Installation on both sides recommended for EcoSafe
protective frames of width B > 1500 mm 7

10
21407

Possible installation situation:


ff not suitable for installing the protective frame across 11
a corner
12

13

14

21432

15
Tilt lever No. FS
3 842 546 560 FS1, FS2 16
Material: Fixing plate: Stainless steel
Spacer: aluminum 17
Long-arm spring: spring steel
Scope of delivery: holding plate, spacer, long-arm spring,
fastening material (FS) 18

19

20
21 12
1,5 21
HR

HR
139

HR - 105

HR - 105

~3,5° ~3,5°
21409 21410

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-12 MGE 13.2 | Protective devices

EcoSafe system door kit

ff For constructing an EcoSafe system door in the modular


dimension system
ff Use of finished protective frame as a door
ff For doors that open to the left or right
ff Required components:
–– assembly kit for system door
–– protective frame (p. 10-6)

Optional accessories:
ff door lock (p. 8-12)
ff Attachment kit for safety switch (p. 10-20)

19662

Assembly kit for system door HR (mm) B (mm) No.


1800 1000 3 842 523 166
1800 750 3 842 523 165
Scope of delivery: 2 x hinge, 2 x stop rail, profile as door lintel, bow-
800

shaped handle, incl. fastening material


HR
200
800

B
00109649

1x Selection of suitable protective frames

Protective frame HR (mm) B (mm) No.


Protective frame, in horizontal
1800 1000 3 842 554 281
1x sections
2x
Protective frame 1800 750 3 842 554 283
2x Material: aluminum, anodized; woven wire grille and
fastening material: steel; galvanized
Scope of delivery: fully assembled
19661 19660

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-13


ff System door stop rail for self-assembly


1

3 800
Stop rail No. 2
3 842 523 170
90°

3
35
9,5

5
11

35 250 250 25 4

30337
5

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-14 MGE 13.2 | Protective devices

EcoSafe assembly kit for sliding door with


superstructure

ff Assembly kit for constructing an EcoSafe sliding door


with superstructure in the modular dimension system
ff Use of finished protective frame as a door
ff Easy subsequent installation in a protective fence
ff Rollers with ball bearings for smooth running
ff For doors that open to the left or right
ff Required components:
–– assembly kit for sliding door with superstructure
–– protective frame (p. 10-6)

Optional accessories:
door lock (p. 8-11/8-13)

00109650

Assembly kit for sliding door HR (mm) B (mm) No.


with superstructure

1800 1000 3 842 524 163


1800 1500 3 842 524 164
Scope of delivery: 2 x bump stop, 2 x slider, 2 x trolley, profile for
door superstructure, 7 x mounting bracket, stop
kit, 2 x profile for sliding door
HR

B - 45
(200)

B B + 226
35
85

00109651

Selection of suitable protective frames


1x
1x
5x 2x Protective frame HR (mm) B (mm) No.
1x 1800 1000 3 842 554 284
2x 1800 1500 3 842 554 285
Material: aluminum, anodized; woven wire grille and
2x
fastening material: steel; galvanized
Scope of delivery: fully assembled
1x
1x
19663 19660

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-15


EcoSafe sliding door without superstructure 1

2
ff Assembly kit for constructing an EcoSafe sliding door
without superstructure in the modular dimension system
3
ff Use of finished protective frame as a door
ff Rollers with ball bearings for smooth running
4
ff For doors that open to the left or right
ff Required components:
5
–– assembly kit for sliding door without superstructure
–– protective frame (p. 10-6)
6
ff Also available with leg sets with 45x90L profiles for
more stability
7
Optional accessories:
door lock (p. 8-11/8-13) 8

00109652
10

Assembly kit for sliding door HR (mm) B (mm) No.


without superstructure 11
1800 1500 3 842 524 165
1800 2000 3 842 524 166 12
Scope of delivery: 2 x bumper, 3 x slider, trolley, profile for door
superstructure, 8 x mounting bracket, 2 x stop kit, 13
2 x profile for sliding door, incl. fastening material
HR

14

B - 45 15
(200)

16
B B 500 (B=1500)
750 (B=2000)
17

18
35
85

19
00109653

20
Selection of suitable protective frames
2x
21
1x Protective frame HR (mm) B (mm) No.
8x 1x 2x
Protective frame 1800 1500 3 842 554 285
3x Protective fence,
1800 2000 3 842 554 280
vertical sections
2x
1x Material: aluminum, anodized; woven wire grille and
1x fastening material: steel; galvanized
Scope of delivery: fully assembled
19664 19660

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-16 MGE 13.2 | Protective devices

EcoSafe double door kit

ff Assembly kit for constructing an EcoSafe double door in


the modular dimension system
ff Use of finished protective frame as a door
ff Easy subsequent installation in a protective fence
ff Optional installation of a standard lock cylinder in the
lock mechanism for the double door
ff Required components:
–– double door assembly kit
–– two protective frames (p. 10-6)

Optional accessories:
ff door lock (p. 8-11/8-12)
ff Attachment kit for safety switch (p. 10-20)
ff Conventional lock cylinder 35/35 is not included in the
3 842 525 821 3 842 522 479 scope of delivery.
3 842 525 822 3 842 523 320
00110747

Double door assembly kit HR (mm) B (mm) No.


1800 1500 3 842 525 781
1800 2000 3 842 525 782
Scope of delivery: lock mechanism for double door, profile for door
superstructure, profile for door stop, 4 x hinge,
base plate, bow-shaped handle, 2 x stop bracket
800

for door bolts, 2 x stop bracket for door stop,


fastening material
200

HR
800

00110748

Selection of suitable protective frames

2x
2x Protective frame HR (mm) B (mm) No.
Protective frame 1800 750 3 842 554 283
Protective frame, in horizontal 1800 1000 3 842 554 281
sections
2x Material: aluminum, anodized; woven wire grille and
fastening material: steel; galvanized
Condition on delivery: fully assembled
19665 19660

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-17


Lock mechanism for double door 1

2
B 10
B
3

ff Components for constructing a lock mechanism for


A 4
A double doors
HT

ff Optional installation of a standard lock cylinder in the

HT
5
lock mechanism for the double door
ff Locking mechanism assembly kit (A) for individually
C B 6
designed double doors with HTmax = 2000 mm
ff Lock bracket (B) for mounting the lock bolt bar
ff Base plate (C) for mounting the lock bolt bar; fastened 7
to the floor with supplied dowels. For doors which can
H T -20

H T -20

be driven through 8
HT

HT

HTmin = 600 mm
HTmax = 2000 mm Optional accessories: 9

00110743
Conventional lock cylinder 35/35 is not included in the
scope of delivery. 10

A Lock mechanism assembly kit No. FS


A 3 842 525 780 2xFS1, 11
B B 10 2xFS2, 4xFS3
,5 12
23 Material: Housing: aluminum
Door handle: PA; black
Lock bolt: steel; galvanized 13
M6x16 Lock bolt guide bracket: diecast zinc
DIN 7991 Scope of delivery: lock mechanism for double door, incl. fastening
material (FS) 14

Lock bracket No. FS 15


B 3 842 526 786 2xFS4
Material: aluminum, anodized 16
C Scope of delivery: incl. fastening material (FS)
M8x60
17
DIN 7991
Base plate No. FS
C 3 842 526 787 2xFS5 18
23
,5 Material: Floor plate: steel; stainless
Floor dowels: steel; galvanized
C 19
Scope of delivery: incl. fastening material (FS)
00110740 00110741

20
FS1 FS2 FS3 FS4
DIN 7991 DIN 7984 DIN 7991 21
M6x20 M6x16 DIN 7380 M6x16
10 10 M6x8 10
M6 M6

FS5
DIN 7991
M8x60

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-18 MGE 13.2 | Protective devices

Ground terminal

ff For creating an electrically conductive connection


between the woven wire grille and protective frame
ff Connect the protective conductor via the ESD-
conductive connection elements (e.g. T-nut)
ff Guarantees safe conduction of short-circuit currents up
to a rated current of 63 A

00110737

Earthing terminal No. FS


3 842 525 833 FS1, FS2
Material: Earthing terminal: steel; stainless
Clamping element: PA; black
Fastening material: steel; galvanized
M8x25 Scope of delivery: incl. fastening material (FS)
DIN 7380
A8
DIN 128
A8,4
DIN 9021 FS1 M6x10
DIN912
FS2 M8x25
DIN7380
A6,4 A8
DIN6798 DIN128
A6,4 A8,4
DIN9021 DIN9021
8
M8 M6x10 M8
DIN 912

A6,4
DIN 6798

A6,4
DIN 9021

00110738

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-19


Clamping element 1

2
ff For attaching handles, information boards or warning
signs to woven wire grilles 40x40x4 and 30x30x3
3
M6 ff Clamping with opposing pairs of clamping elements

4
Required accessories:
SW 10 fastening material; see drawing
10 Nm 5

DIN 9021
6
SW 6 - A6,4
10 Nm
7

8
DIN 912 - M6x30

00109664

10

Clamping element No.


6
20 3 842 523 308 11
Material: PA66; black
12
16,5

30
40
53

13

8,5 4 3 14
00109663
53
15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-20 MGE 13.2 | Protective devices

Attachment kit for safety switch

8 10

ff For installing standard commercially available safety


switches on EcoSafe system doors

00109660

FS1 FS2 Attachment kit for safety switch No. FS


DIN 7991 ISO 4762
M5x12 M6x16
For safety switch For activator
8 DIN 125 Euchner NZ 1 VZ… 024298; 024299 3 842 522 475 2xFS1,
A6,4
10
Euchner NZ 2 VZ… 024298; 024299 2xFS2

Euchner NZ 1 VS… 024298; 024299


Euchner NZ 2 VS… 024298; 024299
Schmersal AZ15,… AZ15/16-B2-1747
Schmersal AZ16,… AZ15/16-B2-1747
Schneider Electric
XCS-Z03
XCS - A…

Schneider Electric
XCS-Z03
XCS - C…

Schneider Electric
XCS-Z13
XCS - PA…

Schneider Electric
XCS-Z13
XCS - TE…
Euchner TZ… 024298; 024299 3 842 522 476 2xFS1,
2xFS2
Schneider Electric
XCS-Z03
XCS - LE/ LF…

Schneider Electric
XCS-Z13
XCS - TE…

Schneider Electric
XCS-Z13
XCS - PA…
Schmersal AZM161… AZM161-B1
Schmersal AZM161… AZM161-B1E 3 842 522 477 2xFS1,
2xFS2

Material: steel; galvanized


Scope of delivery: incl. adapter plate, bracket, incl. fastening
material (FS)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Protective devices | MGE 13.2 10-21


Spring clamping element 1


50
.2
ca
25
0 2
ca
. ff For clamping surface elements in EcoSafe protective
fence profiles 30x30 WG30 and 30x30 WG40
3
ff Play-free clamping

ca. 250 ca. 250 ca. 250


ff Individual sections of the protective frames can be filled
4
as you wish
ca. 250 ca. 250 ca. 250

8
0
. 25
ca
50
.2 9
ca
00109657

10

Spring clamping element No.


100 3 842 525 014
11
4…5 2…4
30x30 WG40 30x30 WG30 Material: spring steel, stainless
12

13
~5

~5

14
00109655 00109656

15
H R - 10

16
(=)

H R - 10
HR

HR

17
(=)

B - 90
B - 90
18
(B - 80)
(200)

(B - 80)
(200)

B B
19
00109658 00109659

20

21
20-0,5

45

00109654

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


10-22 MGE 13.2 | Protective devices

Suspension piece for frames

8 10
35

35

ff Very quick fitting and removal of pre-assembled frames


in prepared supporting structures
ff Protection against unintentional lifting out due to both
parts of the suspension piece being screwed in
ff Notes on compliance with the Machinery Directive
P1 P2
2006/42/EC: Please note that fastening parts may work
loose during disassembly

00126474

P1 P2

00126474

5 FS1 FS2 Suspension piece P1 P2 No. FS


Set 45 30 3 842 515 531 4xFS1,
DIN7991 DIN7991
M6x12 M8x16 4xFS2,
8 10 4xFS3

Set 45 45 3 842 515 863 8xFS2,


4xFS3
99

FS3
DIN 7984 Material: diecast zinc
M8x12
DIN 4032 Scope of delivery: Four suspension pieces, incl. fastening material
M8 (FS)
10
00126476
65
49

26
67,5
49

26

00126475

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Installation elements | MGE 13.2 11-1


Installation elements 1

Cable duct PA (p. 11-2) Cable duct AL (p. 11-3) Cable bracket (p. 11-9) Quick-lock (p. 11-10) 9

10
Electrical leads must be neatly laid, because only if they Cable ducts and cable brackets are therefore important
have been installed in an orderly way can electrical faults elements in terms of maintenance-friendly electrical 11
be easily located and eliminated. installation on all kinds of constructions made of basic
mechanical elements. 12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


11-2 MGE 13.2 | Installation elements

Cable duct
DIN 7981
13,9x9,5

10

ff Cable duct for routing electrical lines


ff Captive cover
ff Really easy to access
ff Large usable volume
ff Simple, fast assembly – just clips into the 10 mm slot
ff Cover cap for sealing the cable duct with pre-punched
holes for running cables through

Required accessories:
Screw DIN 7981 3.9 x 9.5 for fastening the cover cap on the
cable duct

00109812

40x40 10 40x40 10 L (mm) No.


Cable duct 40x40 2000 1 3 842 532 363
Cover cap 40x40 10 3 842 535 921
Material: Cable duct: PVC, black
35,8
Cover cap: PA; black
40
40
35,4

40 3,5

40 19,5
00116473 19153

45x45 10 45x45 10 L (mm) No.


Cable duct 45x45 2000 1 3 842 523 014
Cover cap 45x45 10 3 842 535 676

40,6 Material: Cable duct: PVC, black


44,5

Cover cap: PA; black


41,2

45

45 3,5
23
45
00109813 19152

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Installation elements | MGE 13.2 11-3


Aluminum cable duct 1

2
10

ff Can be either clipped or screwed onto the support profile


4
ff Sizes 40x40, 40x80, 80x40, 80x80
ff Drilling aids for easy machining
5
ff Dovetail attachment option
ff Suitable for installing on profiles with modular
6
dimensions of 40 and 45 mm
ff Interior can be divided for routing different cable types
(size 80x40 and 80x80) 7
ff ESD-conductive
ff High-quality, attractive external finish thanks to anodized 8
duct surface and cover plate
ff Edge protector for protecting the cables/lines from 9

29470
being damaged on rough edges
ff PG screw fastenings possible in the side wall and cover 10
plate (mechanical finishing)
ff Fitting of sockets, switches etc. possible (mechanical 11
finishing)
ff Screw holes for secure fastening of the cover plate 12
ff Cable duct cover can be screwed to the bearing/support
structure 13
ff VDE certified
ff Compliant with DIN EN 50085-1 and 50085-2-1 standards 14

15

16

17

18

19
29478

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


11-4 MGE 13.2 | Installation elements

40x40 40x80 Aluminum cable duct


ff Cable duct pre-assembled (cover and bearing/support
structure)
ff Usable length 3000 mm (delivered in 3100 mm lengths)

66,2
80
26,2

ff Cover can be secured with a self-tapping screw


40

3,

Optional accessories: self-tapping screw 3 842 552 267


5


30
5

3,
5
40 30 Cable duct with AL cover ESD L (mm) No.

5
40 plate
29434 29435
1 pcs 40x40 ESD
100 … 3000 3 842 996 356/L
12 pcs 40x40 3000 3 842 552 268
80x40 80x80
ESD

1 pcs 40x80 100 … 3000 3 842 996 357/L



3,

ESD
5

12 pcs 40x80 ESD


3000 3 842 552 270
1 pcs 80x40 ESD
100 … 3000 3 842 996 358/L
66,2 12 pcs 80x40 3000 3 842 552 273
26,2
40

80
ESD

1 pcs 80x80 ESD


100 … 3000 3 842 996 359/L

70 6 pcs 80x80 3000 3 842 552 275


ESD
5

3,

80 Material: aluminum, anodized


5

70
5

80
29436 29438

Self-tapping screw
ff For securing the cover plate on the cable duct
ff Produces conductive connection between the cover
plate and cable duct

Self-tapping screw ESD No.


Ze. Pi. 3.5x9.5 ESD
10 3 842 552 267
Material: steel; galvanized

29471

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Installation elements | MGE 13.2 11-5


40x40 40x80 Cover plate


1,5 1
ff Seals the end face of the cable duct
1,5 ff Fastened securely with screws
2
ff Openings for PG screw fastenings can be provided
through mechanical finishing
40

80
3

40 Cover plate ESD No.


4
40 40x40 ESD
10 3 842 552 249
40x80 10 3 842 552 250
29439 30100 ESD

5
80x40 ESD
10 3 842 552 251
80x40 80x80 80x80 10 3 842 552 252
1,5 6
ESD

Material: Cover plate: aluminum, anodized


Pressed edges: aluminum, plain
1,5 Screw: steel; galvanized 7
Scope of delivery: cover plate incl. fastening screws
80

8
40

80 9
80
30101 30099
10

40x40 Edge protector


40x80 11
4 ff Used to protect the cables if there is an end-face cable 11
11 outlet
22 4
ff Can be pushed and also screwed into position 12
64

ff Can be used to protect the cable at lateral outlets


13
24

22
Edge protector No.
40x40 10 3 842 552 253 14
29442 29464 40x80 10 3 842 552 254
80x40 10 3 842 552 255 15
80x40 80x80 11 80x80 10 3 842 552 256
4 Material: PP; signal gray RAL 7004 16
11
4
17
62
62
24

18
64

19
29444 29443

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


11-6 MGE 13.2 | Installation elements

Mounting base
ff For machining-free mounting of the cable duct on the
support profile
ff Insulates the cable duct from the support profile

Symmetrical mounting base


ff “Symmetrical” design for central mounting of the cable
duct on profiles with just one slot on the mounting side,
and on multi-slot profiles with 40 mm modular
20 23,5
dimension
2,1

Mounting base No.


Symmetrical 10 3 842 552 247

29437
Material: PA; signal gray RAL 7004

Symmetrical mounting base


ff “Symmetrical” design for central mounting on profiles
with multiple slots on the mounting side and 45 mm
modular dimension
23,5
20 2,5
2,1

Mounting base No.


Asymmetrical 10 3 842 552 248
Material: PA; signal gray RAL 7004

29440

Mounting kit
ff For screwing the cable duct to the support profile
ff Secure force transmission without deformation of the
mounting surface
16
ff Cable duct has to be drilled (diameter: 6.4 mm)
3

ff Recommendation: insert every 500 mm


7

29463
Mounting kit ESD No.
10 ESD
10 3 842 548 997
Material: steel; galvanized
Scope of delivery: insert sheet; T-nut M6, 10 mm slot; screw M6x16

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Installation elements | MGE 13.2 11-7


HOR40x40 HOR40x80 Curve


1
VER40x40 VER80x40 ff 90° curve in horizontal and vertical direction
40 80 ff Modular design
2
ff Cable ducts connected together with push-in connecting
40 elements

40
3
60

60
ff Cable ducts can be made conductive by using supplied
potential equalizing cable
60 60 4

Curve ESD*) No.


29447 29449
5
HOR40x40; VER40x40 ESD
1 3 842 552 257
HOR80x40 HOR80x80 HOR40x80; VER80x40 1 3 842 552 258
6
ESD

VER40x80 40 VER80x80 HOR80x40; VER40x80 1 3 842 552 259


80 ESD

HOR80x80; VER80x80 1 3 842 552 260


7
ESD

Material: PP; signal grey RAL 7004


80

80
100
100

Scope of delivery: Curve, connecting elements, potential equalizing


cable 8
*) ESD: Plastic has no conductivity. Using a potential
100 equalizer, 2 cable ducts can be connected in a 9
100
conductive way (s. p. 11-8).
29448 29458
10

H40 H80 3,5 Dividing strip


ff Divides the cable duct into 2 chambers for carrying 11
3,5
different electric cables, e.g. electricity and data cables
ff Push-in installation 12
ff Bendable, so it can also be used on curves
33

73

13
2
Dividing strip No. 14
2 H40 L=3000 mm 10 3 842 552 245
29450 30102

H80 L=3000 mm 10 3 842 552 246 15


Material: PVC; signal gray RAL 7004
16
Connecting element
17 3
ff Extension of ends of cable ducts 17
ff For connecting cable duct with curve
ff ESD-conductivity of both cable ducts can be established 18
by using an overlapping cover and self-tapping screw
40

(p. 11-4) 19

Connecting element No. 20


29453
10 3 842 552 240
Material: PA; signal gray RAL 7004
21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


11-8 MGE 13.2 | Installation elements

40 80 Cable hole

5
ff For passing cables through within the cover
5 80
40
R1 R1 Cable hole No.
0 0

20
40 10 3 842 553 973
20

60 80 10 3 842 553 974


Material: PP; signal gray RAL 7004

29454 30103

Potential equalizer
ff DIN VDE 0100-410 compliant:
ff For connecting the cable duct to an earthed protective
conductor

Potential equalizer No.


10 10 3 842 552 263
Material: steel; galvanized

29456
Scope of delivery: Grounding wire not available

40 80 Cable holder
71 ff For fixing the cable in the cable duct in the case of
31
overhead mounting
15

ff Recommendation: insert every 200 mm


15
7,4

Cable holder No.


7,4

40 10 3 842 552 265


80 10 3 842 552 266

29455 30104
Material: PA6; signal gray RAL 7004

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Installation elements | MGE 13.2 11-9


Cable bracket 1

2
8 10

ff Cable bracket for fastening individual cables with cable


4
fasteners
ff For use behind panels or screens
5
ff Dimensioned to match the Variofix block for slot 10 mm

6
Required accessories:
Cable ties
7

9
00111390

10

Cable bracket Groove No.


8 10 8 100 3 842 526 565
11
10 100 3 842 526 564
12
17

Material: PA; black


15
9

2,5 9
13
7 17
12,5
14
00111392

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


11-10 MGE 13.2 | Installation elements

Quick-lock

10

ff Quick-lock for fastening standard commercially available


cable ducts

3m
m

00109816

10 Quick-lock No.
100 3 842 146 920
Material: PA; black
5
3

ø15

00109817

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-1


Elements for manual movement 1

Slide hangers, spring hooks Sliders for surface element Components for sliding EcoSlide (p. 12-6) 9
(p. 12-2) (p. 12-3) door (p. 12-4)
10

11

12

13

Sliders for profiles (p. 12-13) Support wheels (p. 12-17) Rack, pinion (p. 12-18) Conveyor track Lean
14
(p. 12-20)

15

16

17

18
Conveyor track XLean EcoFlow conveyor track Profiles for installing
(p. 12-25) (p. 12-28) conveyor media (p. 12-34) 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-2 MGE 13.2 | Elements for manual movement

Slide hanger
Spring hook

10

Slide hanger
ff Slide hanger as an inexpensive solution for sliding tool
hangers
ff Max. load: 150 N
ff Guide in the 10 mm profile slot
ff Sliding block can be used as a stopper

Accessories: Sliding block as a stopper (see p. 3-7)

Spring hook
ff Spring hook for fastening tools to the slide hanger:
–– Quick and easy to change
00133345

Slide hanger No.


60 3 842 218 953
Material: POM; natural
23,5
37

8
Fmax=150 N
8,5

00126442

7 Spring hook No.


0 842 901 309
Material: steel; galvanized
60
6

16
00109751

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-3


Slider for surface elements 1

2
10

ff For the construction of sliding and lifting doors


4
ff Good functional reliability
ff For any thickness of the surface element or aluminum
5
profile frame

6
Required accessories:
screws and nuts/sliding blocks for fastening the surface
elements 7

Optional accessories: 8
counterbalance in the case of lifting doors (see p. 9-2)
9

00109572
10

11

12

13

14

15

16

17

18

19
00109574

20
6,6 10 Slider No.
3 10 3 842 530 303 21
6,6 6 Material: POM; black
30
15
7,5
2,2

25 ø18
40
00109573

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-4 MGE 13.2 | Elements for manual movement

Components for sliding door


B
A
C
10

ff Components for constructing sliding doors of different


F
dimensions
E

00110934

A 10
ff Profile rail and trolley for movable mounting of parts,
A = 4,4 cm2 e.g. for use as a screwdriver hanger at work tables or
lx = 10,3 cm4 y for EcoSafe sliding doors (p. 10-14)
6

ly = 5,6 cm4
Wx = 4,2 cm3
Wy = 3,7 cm3 x
45

24

m = 1,2 kg/m
12,5

Profile rail 30x45C L (mm) No.


1 pcs 50 … 5600 3 842 992 946 / L
6

30
20 pcs 5600 3 842 523 598

30348
Material: aluminum, anodized

B FS1 ff Profile rail end piece for use for trolley as a cover cap
with stop
M8x20 ff With screw protection
M8
45

End piece 30x45C Color ESD No. FS

4 30 Signal gray 20 3 842 554 710 FS1

21 Black ESD
20 3 842 554 711 FS1
Material: End piece: PA
00110936
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-5


C FS2 ff Trolley with dust-proof ball bearings for smooth sliding


1
ISO4762 motion
38 M5x30
2 ff For fastening profiles with a 8 mm slot
ø2 S5 2
8

35
Trolley No. FS 3
3 842 524 153 2xFS2
6

50
Material: PA, black / steel, galvanized
Fmax 150 N 4
Fastening material: steel; galvanized
00110937
Scope of delivery: incl. fastening material (FS)
5

D FS3 FS4 ff Stop kit for damped closing of the sliding door
DIN 4762
6
DIN 4762
M6x20 M6x25
35

Stop kit No. FS


S6 S6
10
7
8
3 842 524 490 FS3,
5

FS4
20

8
42

Material: PA; black


39 45 Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS) 9
65
00110938
10

E ff Bumper for a damped stop


11
Bump stop No.
12
M6

10 3 842 510 462


Ø20

Material: rubber, hardness 55° shore A


Accessories: bracket set R28x38 for fastening to strut profiles 13
L 10 with 10 mm slot

14
00109606

15
F 10 FS5 FS6 ff Bracket for fastening the profile rail to strut profiles with
8,2
10 mm slot 16
DIN 7984
3,8

M8x16 8 10
17
6

10
Bracket Slot ESD No. FS
28

R28x38 10 / 10 3 842 521 580 2xFS5,


14,5
28

ESD

set (standard) 4xFS6 18


8,2

6 Material: diecast zinc


13,8 14,5 Fastening material: steel; galvanized
19
38 Scope of delivery: incl. fastening material (FS)
30347

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-6 MGE 13.2 | Elements for manual movement

EcoSlide

8 10

ff Economical linear sliding carriage for horizontal


applications
ff Runs on sliders for maximal load capacity
ff Slider with low moisture absorption, suitable for rough
usage conditions
ff Available for profile widths of 30/45/60/90
ff Clamping lever (optional) for arresting in any position
ff Easy to assemble
ff Spacer washer for tolerance adjustment (carriage/profile)

26784

2 Nm

Ø8,7 Ø8

Ø5
3

2 Nm 2 Nm

26124

80 Machining tip
To install the clamping lever, the corresponding 9 mm hole
must be drilled in the trolley.

Ø9
160

Ø9
26125

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-7


8 EcoSlide 30x30x80 1

ff For use with profile width 30 mm


2
ff Maximum sliding speed: 12 m/min

9
,5
5 Trolley 30x30x80 No.
1

9
4
1 8 981 535 476
0

7
8

5
5
2

Material: aluminum, anodized


5
2
40,3
5
1

5
9,5

Accessories
No. Page
7
8, 6
Ø

6,4
Qty. Qty.
40 6,4 7
,4 Slider, slot 8 mm flat 10 3 842 523 212 3 2 12-13
7,1

Slider, slot 8 mm flat 3 842 552 423 —


1 1 12-11 8
lockable
Spacer washer 4 8 981 535 891 X1) X1) 12-11
Slot 8 mm 9
Screw 3 842 552 421
10 9 8 12-12
26132 W1451 - 3.5x14 - 10.9
10
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 514 931
100 — 1 3-7 11
Fmax Slot 8 mm; M8
1) If required
750 N 325 N 10 Nm 150 Nm 12

8 EcoSlide 30x30x160 13

ff For use with profile width 30 mm 14


ff Maximum sliding speed: 12 m/min
9
,5

15
5
1

9
4

Trolley 30x30x160 No.


7
5
5
2
0

1 8 981 535 477


5

16
6

2
1

0
3

Material: aluminum, anodized


5
2
5
2

17
40,3
5

Accessories
1
9,5

No. Page
18
7
8,
Ø

6,4 Qty. Qty. 19


Slider, slot 8 mm flat 10 3 842 523 212 6 5 12-13
40 6,4
,4
7,1

Slider, slot 8 mm flat 3 842 552 423 —


1 1 12-11 20
lockable
Compensation washer 4 8 981 535 891 X1) X1) 12-11
Slot 8 mm 21
Screw 3 842 552 421
10 18 17 12-12
26135 W1451 - 3.5x14 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 514 931
100 — 1 3-7
Fmax Slot 8 mm; M8
1) If required

1500 N 750 N 20 Nm 200 Nm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-8 MGE 13.2 | Elements for manual movement

10 EcoSlide 45x45x80

ff For use with profile width 45 mm


ff Maximum sliding speed: 12 m/min

9 Trolley 45x45x80 No.


,5
5
1

1 8 981 535 323

1
0
9
0
8

9
2

Material: aluminum, anodized

0
5
2
5
54,3
1

Accessories
9,5

No. Page
7
8,
Ø

Qty. Qty.
6,4 Slider, slot 10 mm flat 10 3 842 530 329 3 2 12-13
7,1

55 6,4 Slider, slot 10 mm flat 3 842 552 424 —


,4 1 1 12-11
lockable
Compensation washer 4 8 981 535 890 X1) X1) 12-12
Slot 10 mm
Screw 3 842 552 422
10 9 8 12-12
26137 W1452 - 4x18 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 528 735
100 — 1 3-7
Fmax Slot 10 mm; M8
1) If required

1250 N 625 N 40 Nm 150 Nm

10 EcoSlide 45x45x160

ff For use with profile width 45 mm


ff Maximum sliding speed: 12 m/min
9
,5
5
1

1
0

Trolley 45x45x160 No.


9
5

9
2

0
0

1 8 981 535 324


5
6

2
1

0
3

Material: aluminum, anodized


5
2
5
2

Accessories
5
54,3
1
9,5

No. Page
7
8,
Ø

Qty. Qty.
Slider, slot 10 mm flat 10 3 842 530 329 6 5 12-13
6,4
Slider, slot 10 mm flat 3 842 552 424 —
1 1 12-11
7,1

55 6,4 lockable
,4
Compensation washer 4 8 981 535 890 X1) X1) 12-12
Slot 10 mm
Screw 3 842 552 422
10 18 17 12-12
26139
W1452 - 4x18 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Sliding block 3 842 528 735
Fmax Mmax Mmax 100 — 1 3-7
Slot 10 mm; M8
Fmax
1) If required

2500 N 1250 N 80 Nm 200 Nm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-9


10 EcoSlide 45x60x80 1

ff For use with profile width 60 mm


2
ff Maximum sliding speed: 12 m/min

9 3
,5 Trolley 45x60x80 No.
5
1

1
1 8 981 535 478

2
0

4
8

1
2

0
5
Material: aluminum, anodized
5
2
5
54,3
1

5
9,5

Accessories
No. Page
7 6
8,
Ø

6,4 Qty. Qty.


7
Slider, slot 10 mm flat 10 3 842 530 329 3 2 12-13
7,1

70
,4 6,4 Slider, slot 10 mm flat 3 842 552 424 —
lockable
1 1 12-11 8
Compensation washer 4 8 981 535 890 X1) X1) 12-12
Slot 10 mm 9
Screw 3 842 552 422
10 9 8 12-12
26141
W1452 - 4x18 - 10.9
10
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 528 735
Fmax
100 — 1 3-7 11
Slot 10 mm; M8
1) If required
1250 N 625 N 40 Nm 150 Nm 12

10 EcoSlide 45x60x160 13

ff For use with profile width 60 mm 14


ff Maximum sliding speed: 12 m/min
9
,5

15
5
1

1
2

Trolley 45x60x160 No.


4
5

1
2

0
5
0

5
6

1 8 981 535 479 16


2
1

0
3

Material: aluminum, anodized


5
2
5
2

17
5
54,3
1

Accessories
9,5

No. Page 18
7
8,
Ø

Qty. Qty. 19
6,4 Slider, slot 10 mm flat 10 3 842 530 329 6 5 12-13
Slider, slot 10 mm flat 3 842 552 424 — 20
70 1 1 12-11
7,1

,4 6,4 lockable
Compensation washer 4 8 981 535 890 X1) X1) 12-12
21
Slot 10 mm
Screw 3 842 552 422
10 18 17 12-12
26144
W1452 - 4x18 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 528 735
100 — 1 3-7
Fmax Slot 10 mm; M8
1) If required
2500 N 1250 N 80 Nm 200 Nm

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-10 MGE 13.2 | Elements for manual movement

10 EcoSlide 45x90x80

ff For use with profile width 90 mm


ff Maximum sliding speed: 12 m/min
9
,5
Trolley 45x90x80 No.
5
1

1 8 981 535 325

1
0

5
8

4
2

1
3
Material: aluminum, anodized
5

5
2
5
54,3
1

Accessories
9,5

No. Page
7
8,
Ø

6,4 Qty. Qty.


Slider, slot 10 mm flat 10 3 842 530 329 4 3 12-13
10 Slider, slot 10 mm flat 3 842 552 424 —
1 1 12-11
7,1

0 6,4 lockable
Compensation washer 4 8 981 535 890 X1) X1) 12-12
Slot 10 mm
Screw 3 842 552 422
10 12 11 12-12
26146
W1452 - 4x18 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 528 735
100 — 1 3-7
Fmax Slot 10 mm; M8
1) If required
2500 N 1250 N 50 Nm 150 Nm

10 EcoSlide 45x90x160

ff For use with profile width 90 mm


ff Maximum sliding speed: 12 m/min
9
,5
5
1

Trolley 45x90x160 No.


1
5
5

4
2

1
3

1 8 981 535 326


0

5
6

2
1

Material: aluminum, anodized


3
5
2
5
2
5

Accessories
54,3
1
9,5

No. Page
7
8,
Ø

Qty. Qty.
6,4 Slider, slot 10 mm flat 10 3 842 530 329 8 7 12-13
Slider, slot 10 mm flat 3 842 552 424 —
1 1 12-11
10 lockable
7,1

0 6,4 Compensation washer 4 8 981 535 890 X1) X1) 12-12


Slot 10 mm
Screw 3 842 552 422
10 24 23 12-12
26148
W1452 - 4x18 - 10.9
Clamping lever, 20 mm 1 3 842 516 846 — 1 4-11
Fmax Mmax Mmax Sliding block 3 842 528 735
100 — 1 3-7
Fmax Slot 10 mm; M8
1) If required
5000 N 2500 N 100 Nm 200 Nm

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-11


Slider, flat lockable 1

2
8 10

ff Suitable for clamping using a sliding block and a


4
clamping lever
ff For constructing low-wear guides
5

Accessories:
6
ff Sliding blocks (p. 3-7)
ff Clamping element (p. 4-11)
7

8
8
3 842 514 931 M8
10 9
3 842 528 735 M8
29465
10

8 Slider, flat lockable Slot No.


11
8 1 3 842 552 423
,5
0

9
8

15 Material: POM; natural


80 12
25
,5

Accessories: Sliding block, T-nut, slot 8 (M8), 3 842 514 931, p.


9
2

25 3-7
Ø
9

Ø9
13
2
6

,8
14
11,5

Ø2
5

26782 26783

15
8 Spacer washer Slot No.
77x23 8 4 8 981 535 891 16
Material: steel, plain
2
7

17
3
7

0
1

18
7

0,1

19
26781 26133

20
10 Slider, flat lockable Slot No.
10 1 3 842 552 424 21
,5

15
0

9
8

80 Material: POM; natural


25
25
,5

Accessories: Sliding block, T-nut, slot 10 (M8), 3 842 528 735,


9
2

p. 3-7
Ø
9

Ø9
3
9

,5
Ø3
5
16,3

26779 26780

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-12 MGE 13.2 | Elements for manual movement

10 Spacer washer Slot No.


77x36 10 4 8 981 535 890
Material: steel, plain

3
7

6
0
1
7

0,1
26777 26142

Plastic self-tapping screw Slot No.


W1451 - 3.5x14 - 10.9 8 10 3 842 552 421
W1452 - 4x18 - 10.9 10 10 3 842 552 422
Material: steel; galvanized

W1451 W1452

26776

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-13


Slider for profiles 1

2
6 8 10

Slider
4
ff For the construction of low-wear guides, e.g. for manual
sliding and sliding and lifting doors, as well as drawer
5
slides

6
Optional accessories:
Sheet metal screws for fastening the slider in a profile slot
7

19713
10

6 Slider, flat No.


10 3 842 523 213
11

15 17 Material: POM; natural


80 12
25 2,1
25
13
5
9,8

2,1
14
00110966 00109762

15
8 Slider, flat No.
10 3 842 523 212 16
26
15 Material: POM; natural
80 2,8
25 17
25
11,5

18

2,8
19
00110968 00109760

20
10 Slider, flat No.
10 3 842 530 329 21
15 39 Material: POM; natural
80
25 3,5
25
5
16,3

3,5

00110970 00109755

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-14 MGE 13.2 | Elements for manual movement

22863

8 Slider, center No.


10 3 842 523 210
26
15 Material: POM; natural
80 2,8
25
25
18
5

2,8

00110972 00109758

10 Slider, center No.


10 3 842 523 206
15 39
80 Material: POM; natural
25 3,5
25
27,6
5

3,5

00110974 00109753

8 Slider, center No.


10 3 842 523 209
15
80 26 Material: POM; natural
25
25 2,8

2,8
18
5

00110976 00109757

10 Slider, center No.


10 3 842 523 205
15 39
80 Material: POM; natural
25 3,5
25
27,6
5

3,5

00110978 00109752

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-15


Offset sliders
1
ff For constructing multiple sliding doors

19666
5

8 Slider, offset No.


6
10 3 842 523 211
15 26
Material: POM; natural
80 1,5 7
25
25

8
18
5

12

2,8
2,8 9

00110961 00109759
10

10 Slider, offset No.


10 3 842 523 207
11
39
15
80 1,5 Material: POM; natural
25 12
25

13
27,6
5

16

3,5
3,5
14
00110963 00109754

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-16 MGE 13.2 | Elements for manual movement

Multi-sliders

8 10

ff Multi-slider for constructing low-wear guides


ff Suitable for all profiles with 8 mm and 10 mm slot widths
ff Combination of profiles with different slot widths possible

Accessories:
grub screws (ISO 4027) and sliding blocks (p. 3-7) for
fastening the slider in the profile slot
10
8 8

8
M8 x 12 3 842 514 931
10 8
M8 x 20 3 842 528 735 10 10

* ISO 4027
00117850

Multi-slider 8/10 No.


22,5 10 3 842 513 517
Material: POM; natural
2
19,6

,3
ø8 60

00117851 19167

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-17


Support wheels 1

2
10

ESD 3

ff Support wheel for constructing trolleys or roller sections


4
ff Mounted on profiles with 10 mm slot
ff Good running characteristics thanks to deep-groove ball
5
bearing with large diameter
ff Support wheel with rim can be guided in 10 mm slot
6
ff ESD-conductive

20976
10

FS1 Fmax=150 N Support wheel ESD No. FS


DIN 7984 Fmax= 10 3 842 218 942 FS1
11
M8x40-8.8 ESD

100 N
DIN 7349 Material: Vestamid; black
8,4
10 Fastening material: steel; galvanized 12
ø48

Scope of delivery: incl. fastening material (FS)

13

3,5±0,5 30
14
00109764

15
FS1 Fmax=150 N Support wheels with center rim ESD No. FS
DIN 7984 Fmax= 10 3 842 218 940 FS1 16
M8x40-8.8
100 N
ESD

DIN 7349 Material: Vestamid; black


8,4
Fastening material: steel; galvanized 17
ø48
ø58

10

Scope of delivery: incl. fastening material (FS)

18
3,5±0,5 30

00109765
9,8 19

20
FS1 Fmax=150 N Support wheels with side rim ESD No. FS
DIN 7984 Fmax= 10 3 842 218 941 FS1
M8x40-8.8 ESD
21
100 N
DIN 7349 Material: Vestamid; black
8,4
ø48
ø58

10 Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS)

3,5±0,5 30

00109766
9,8

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-18 MGE 13.2 | Elements for manual movement

Rack
pinion

10H9 10
ISO

ff For constructing synchronous shafts to prevent tilting in


max. 20 Nm
the case of large guide widths

Required accessories:
ff standard commercially available hexagonal shaft 10H9
ff sliding block for securing the rack in the slot (p. 3-7)
3 842 528 735

00109770

Rack No.
10 3 842 501 578
Material: PA; black
5
7

62,8 20
m=2, z=10

00109767

Pinion No.
47
3 842 501 576
Material: POM, white
ø16

10,4 21 2 24
50 28,4
m=2, z=12
00109768

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-19


Elements for the construction of conveyor 1


sections
2
ff Assembly elements for constructing manual conveyor
sections
3
ff Various clip-in conveyor media, with and without lateral
guide
4
ff Standard slots as attachment interface
ff EcoFlow for manual linking of workstations
5

20784
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-20 MGE 13.2 | Elements for manual movement

Conveyor track Lean

ESD

ff Components for constructing manual conveyor sections


ff Based on multi-functional U-profile
ff Clip-in conveyor elements for all requirements:
–– rollers with or without flange; 4 colors to visually
identify inventories (kanban) or to differentiate
a

0
0

between good and reject parts


3

–– Slide rails with or without integrated lateral guide


(GSSK, GS)
–– roller elements with and without flange (RE45SK,
RE45)

Accessories:
29468
Round tube D28 (p. 2-70)

U-profile 10
ff U-profile with 10 mm slot
40,3
A = 4,4 cm2
lx = 10,4 cm4 25
ly = 8,3 cm4 y U-profile L (mm) ESD No.
Wx = 4,6 cm3 1 pcs 30 … 6000 3 842 993 316 / L
Wy = 4,1 cm3 x
m = 1,2 kg/m 20 pcs 6070 3 842 535 115
1 pcs 30 … 6000 3 842 995 027 / L
45
5,45

30
ESD

20 pcs 6070 3 842 541 814


26

ESD

Material: U-profile: aluminum, anodized


U-profile ESD: aluminum, untreated
19902

ff Roller carrier for rollers D32 and D32SK (p. 12-21)

Roller carrier a (mm) ESD No.


D32/37.5 37.5 20 3 842 537 944
ESD
20 3 842 537 945
D32/50 50 20 3 842 532 887
ESD
20 3 842 538 094
D 32SK/50 50 20 3 842 532 886
a

19669 ESD
20 3 842 537 947
Material: ABS

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-21


ff Steel axis for rollers D32, D32SK


1

Steel axis No. 2


3
1
100 3 842 532 862
Material: steel, stainless
4 3

19668
5

D32 Roller ESD No.


Fmax stat =120 N 6
D32 black 100 3 842 532 865
100 3 842 537 961
7
ESD

red 100 3 842 532 866


100 3 842 537 960
8
ESD

yellow 100 3 842 532 870


2
0

100 3 842 537 959
2 9
ESD

ø3 green 100 3 842 532 752


00120042 100 3 842 537 958
10
ESD

Material: PE, colored / ESD made of PA, colored

11
D32SK Fmax stat =120 N Roller ESD No.
7
ø4 D32SK black 100 3 842 532 867
ESD
100 3 842 537 965 12
red 100 3 842 532 883
ESD
100 3 842 537 964 13
yellow 100 3 842 532 884
100 3 842 537 963 14
3

ESD

2 green 100 3 842 532 880


ø3
19667 ESD
100 3 842 537 962 15
Material: PE, colored / ESD made of PA, colored
16

D32/37.5 D32/50, Brake ESD No.


D32SK/50 D32/37.5 20 3 842 537 948 17
,5

ESD
0
7

D32/50, D32SK/50 20 3 842 532 881


8

2
1

ESD

Material: steel; galvanized 18


,5

19
1
2
1

0
3
1

1
3

20
19888 00137595

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-22 MGE 13.2 | Elements for manual movement

GS ff Slide rail GS for constructing conveyor tracks with large


Fmax stat=
200 N / gradients
100 mm
ff Slide rail for use with heavy containers
30 3,5

Slide rail L (mm) ESD No.


GS 3000 20 3 842 535 124
3000 ESD
20 3 842 537 803
Material: PVC, gray / ESD in black
19156

GSSK ff Slide rail with lateral guide GSSK for constructing


2,5 Fmax stat=
200 N / conveyor tracks with large gradients
100 mm ff Slide rail for use with heavy containers
30

Slide rail L (mm) ESD No.


3,5

GSSK 3000 20 3 842 537 806


3000 ESD
20 3 842 537 807
Material: PVC, gray / ESD in black
30
19155

RE45SK Fmax stat= Roller element ESD No.


20 N RE45SK 100 3 842 319 500
13,5

100 3 842 538 065


3,5

ESD
2

Material: PA; black


30

45 6
43

00109805

RE45 Fmax stat= Roller element ESD No.


20 N
RE45 100 3 842 319 501
ESD
100 3 842 538 064
3,5
2

Material: PA; black


22

45 43

00109807

RE39 Fmax stat= Roller element ESD No.


40 N RE39 10 3 842 520 000
10 3 842 538 245
23,5

ESD
3,5

Material: PA; black


5

39 6
43

00109808

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-23


40 FS1 Stop plate with stop ESD No. FS 1


30 40x80 ESD
20 3 842 535 121 4xFS1
Material: steel; galvanized
2
S6x16-T25 Scope of delivery: incl. fastening material (FS)
80
65

4
3
5 26

5
19677

FS1 Stop plate without stop ESD No. FS


40 6
40x45 ESD
20 3 842 535 122 4xFS1
30 Material: steel; galvanized
S6x16-T25 Scope of delivery: incl. fastening material (FS)
7
45
26

8
4
5

19678

10

FS2 Rail holder with stop ESD No. FS


20 3 842 537 660 FS2
11
ESD

M8x12
2
9

Material: steel; galvanized


10 Scope of delivery: incl. fastening material (FS) 12
50

45
13
84

14
19675

15
FS2 Rail holder without stop ESD No. FS
ESD
20 3 842 537 661 FS2 16
M8x12
Material: steel; galvanized
2

Scope of delivery: incl. fastening material (FS) 17


9

10
50

45 18

19
19676

20
FS2 Stopper XLean/Lean ESD No. FS
10 3 842 552 151 FS2 21
Ø4

ESD

M8x12
Material: PP
49

10 Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS)
Ø3

22
,2
,4
19
26814

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-24 MGE 13.2 | Elements for manual movement

FS3 Tube clamp D28 No. FS


20 3 842 535 364 2xFS3
HS10-
M8x20 Material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
M8

19679

FS4 Holder for strut profile D28x55 No. FS


HS10- 20 3 842 537 720 2xFS4
M8x30
Material: steel; galvanized
EN 1661-
M8-8.8 Scope of delivery: incl. fastening material (FS)

19680

FS5 ff Flexible bridge with maximum tilt (αmax) from horizontal:


M8x12- –– with round tube D28 (p. 2-70): αmax = 40°
10.9-VZ
–– with strut profile D28x55 (p. 2-71): αmax = 30°
10

Flexible bridge No. FS


20 3 842 537 951 FS5
Material: steel; galvanized
00127242

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-25


Conveyor track XLean 1

ESD 3

ff Conveyor track made of steel profiles with plastic rollers


4
and optional roller flange
ff Available as ESD-conductive version.
5
ff Self-supporting roller section
ff Roller section with drill holes for fastening
6

Accessories:
Round tube D28 (p. 2-70) 7

29469

10

D28 Fmax stat =80 N Roller section L (mm) ESD No.


24
D28 100 … 4500 1 3 842 993 321 / L
11
4500 50 3 842 537 776
36

8 12
26

Ø2 100 … 4500 ESD
1 3 842 993 431 / L
4500 50 3 842 537 778
* per roller
3

ESD

13
3

Ø4 Material: Rail: steel, galvanized


Roller: PP
L
,5

14
6
1

35

00121109

15
D28SK Fmax stat =80 N Roller section L (mm) ESD No.
21 D28SK 100 … 4500 1 3 842 993 322 / L 16
Ø 40
4500 50 3 842 537 777
8
36

Ø2
26

100 … 4500 ESD
1 3 842 993 432 / L 17
4500 50 3 842 537 779
* per roller ESD
,5

Ø4
9

Material: Rail: steel, galvanized 18


4

Roller: PP
L
,5
6

35
1

19
00121434

20
Brake No.
20 3 842 532 871 21
9
9

Material: Spring steel


1
9

00139087

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-26 MGE 13.2 | Elements for manual movement

Rail holder with stop No.


20 3 842 538 372
2
9

Material: steel; galvanized

31
40
65

00124719

Rail holder without stop No.


20 3 842 537 687
Material: steel; galvanized
2
9

31

40

00121108

Section link No.


40 20 3 842 536 722
Material: steel; galvanized
31

0
8
1

19682

FS2 Stopper XLean/Lean ESD No. FS


10 3 842 552 151 FS2
Ø4

ESD

M8x12
Material: PP
49

10 Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS)
Ø3

22
,2
,4
19
26814

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-27


Bridge No. 1
20 3 842 536 724
Material: steel; galvanized 2

19696
5

ff Flexible bridge with maximum tilt (αmax) from horizontal:


6
–– with round tube D28 (p. 2-70): αmax = 40°
–– with strut profile D28x55 (p. 2-71): αmax = 30°
7

8
Flexible bridge No.
20 3 842 537 911
9
Material: steel; galvanized
00139085

10

Mounting No.
20 3 842 537 657
11
Material: steel; galvanized
12
25
,5
13 13

39 14
00139086

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-28 MGE 13.2 | Elements for manual movement

EcoFlow conveyor track

ff Based on EcoFlow section profile


ff For manual slide sections with rollers
ff Clip-in guide profiles with lateral guide and clip-in
conveyor rollers

19704

19697

MV45x45 Section profile MV45x45 L (mm) No.


A = 6,2 cm2 1 pcs 30 … 6070 3 842 993 029 / L
lx = 11,8 cm4
ly = 10,5 cm4 20 pcs 6070 3 842 537 321
Wx = 5,3 cm3 Material: aluminum, anodized
5,5

Wy = 4,7 cm3
22

m = 1,7 kg/m 10
45
22,5

8
18
10

10

45
19698

45 Guide profile MV45 L (mm) ESD No.


39 30 … 3000 1 3 842 993 511 / L
3000 10 3 842 525 443
30 … 3000 1 3 842 993 512 / L
20

ESD

3000 ESD
10 3 842 526 034
Material: PVC
50

20977

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-29


EcoFlow roller carrier ESD No. 1


5 x 50 = 250 ESD
10 3 842 535 683
25 25 Material: ABS; black 2

16
3
8
300 4

5
19889 00109774

8 10 Roller mount Slot No. FS


6
8 10 3 842 535 667 FS1
10 10 3 842 535 668 FS2
7

10
8

Material: Roller mount: PA6, black


Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS) 8
9 8 2 7 3
50
9
FS1 FS2
00137597 19901
DIN 7984 DIN 7984
M6x16 10
M6x12
8 10
M6 M6
11
EcoFlow roller Fmax (N) EL (mm) ESD No.
BF = b+5
Plastic, gray 150 105 … 605 3 842 994 989 / L 12
b
225 3 842 525 740
325 3 842 525 741 13
425 3 842 525 742
525 3 842 537 164 14
steel; galvanized 500 105 … 1005 3 842 994 988 / L
EL = b-75
ESD

225 3 842 525 737 15
b-73
ESD

325 ESD
3 842 525 738
425 ESD
3 842 525 739 16
BF = b+5 525 3 842 537 163
ESD

b Stainless steel 150 105 … 1005 3 842 995 008 / L 17

18

19
EL = b+3
b+5
20
19891

21
40
8

EL - 5
EL
00139011

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-30 MGE 13.2 | Elements for manual movement

Fmax=500 N ff Ball roller for smooth manual movement of goods with


large-surfaces
5,8
Ø1

Ball roller ESD No.


11,5 9,5
21

ESD
20 3 842 541 008
Material: Housing: steel; galvanized
ø24 Ball: Stainless steel
ø31

00139090

FS1 Transverse conveyor ESD No. FS


Set 3 842 536 055 8xFS1
0

M6x16
4

ESD

Material: Bracket: steel; galvanized


4x Ball: Stainless steel
M6
Scope of delivery: incl. 4 x bracket plate, fastening material (FS) for
40
4
2

10 mm slot
6,4
10
0
10
10
00138979

FS2 Corner piece ESD No. FS


2x Set 3 842 536 056 4xFS2
HS10-
15

ESD

M8x20 Material: PA; black, ESD-conductive


M8 Scope of delivery: incl. 2 x corner piece, fastening material (FS) for
10 mm slot
9
41
68
20,5

,5
31

00138978

45 6 FS3 FS4 Stop No. FS


HS10- Set 3 842 536 057 2xFS3,
M8x25 4xFS4,
6-FST
DIN 1587- 2xFS5
76 M6-6-82169
40 21 2xFS6
,5
Material: aluminum, anodized
M6
FS5 FS6 Scope of delivery: incl. 2 x stop, fastening material (FS)

DIN 7500
W193- EE M6x30
M8-10
00139091

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-31


EcoFlow stop gates and return stops 1

b
ff Stop gate and return stop for positioning workpiece
4
pallets or containers
ff At the planning stage remember to leave sufficient leg
5
room. The stop gate and return stop extend downwards
by an additional 45 mm
6
ff We recommend using a workpiece pallet with corner
pieces (p. 12-32) to provide a defined stopping mechanism
7

00138981
10

Stop gate EL (mm) No.


105 … 1005 3 842 995 007 / EL
11
BF = b+5
b 225 3 842 537 894
325 3 842 537 895 12
425 3 842 537 896
525 3 842 537 897 13
EL = b-75
Scope of delivery: Incl. fastening material
b-73 14
00137600

15
Return stop EL (mm) No.
BF = b+5 105 … 1005 3 842 995 017 / EL 16
b 225 3 842 537 898
325 3 842 537 899 17
425 3 842 537 900
525 3 842 537 901 18
EL = b+3
Scope of delivery: Incl. fastening material
b+5
19
00137601

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-32 MGE 13.2 | Elements for manual movement

FS1 ff Protective cover to protect the EcoFlow guide profile


25
0 M8x12 when loading the conveyor track

10
Protective cover No. FS
Outer slide rail Set 3 842 537 583 4xFS1
Material: steel; galvanized
Scope of delivery: incl. 2 x protective cover, fastening material (FS)

00138990

FS1 ff Protective cover to protect the EcoFlow guide profile


25
0 M8x12 when loading the conveyor track

10
Protective cover No. FS
Inner slide rail Set 3 842 537 584 4xFS1
Material: steel; galvanized
Scope of delivery: incl. 2 x protective cover, fastening material (FS)

00138991

ff Brake for bringing containers to a stop gently

20
0 Brake No.
20 3 842 537 740
Material: steel; galvanized

00127150

ff Corner pieces for assembly of workpiece pallets


16-22 5
21

ff For isolating parts from the pallet queue, well-defined


4x 76 guidance and stopping surfaces, good transition through
R2
10

6
curves and avoidance of edges where trapping may occur
76

3
16,5

Corner pieces for workpiece ESD No.


pallets
3 +12x 5x16
Set 3 842 536 054
10 16,5
ESD

00138992 Material: PA

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-33


FS5 Rail holder with stop No. FS 1


M8x12- 20 3 842 537 664 FS5
2

10.9-VZ
9

Material: steel; galvanized


2
10
M8 Accessories: Round tube D28 (p. 2-70)

30,3
Scope of delivery: incl. fastening material (FS)
3
4
9
,8
80

19699
5

FS5 Rail holder without stop No. FS


6
M8x12- 20 3 842 537 665 FS5
10.9-VZ
Material: steel; galvanized
2
9

10 Accessories: Round tube D28 (p. 2-70)


7
M8
30,3

Scope of delivery: incl. fastening material (FS)


8
4
9
,8

9
50

19700
10

FS6 Stop plate with stop No. FS


84 20 3 842 537 593 2xFS6
11
4

S6x16-T25 Material: steel; galvanized


Scope of delivery: incl. fastening material (FS) 12

13
80

14
19702

15
FS6 Stop plate without stop No. FS
20 3 842 537 592 2xFS6 16
45 S6x16-T25
,3 Material: steel; galvanized
4

Scope of delivery: incl. fastening material (FS) 17

18
50

19
19703

20
ff Flexible bridge with maximum tilt (αmax) from horizontal:
–– with round tube D28 (p. 2-70): αmax = 40°
21
–– with strut profile D28x55 (p. 2-71): αmax = 30°

Flexible bridge No.


20 3 842 537 911
Material: steel; galvanized

00125024

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-34 MGE 13.2 | Elements for manual movement

Conveyor track made of section profiles and


roller elements

ff Economical solution for manual slide sections


ff Roller elements can be clipped in

Accessories:
Roller elements (p. 12-22)

19898

SP 2/R Section profile SP 2/R L (mm) No.


A = 5,2 cm2 50 … 6000 3 842 992 676 / L
lx = 4,3 cm4
ly = 11,7 cm4 Material: aluminum, natural-colored, anodized
Wx = 2,4 cm3
Wy = 5,2 cm3
m = 1,4 kg/m
45
38
25
6,5

y
8
12

x
30
16,5

23,5
3
8,1

19893

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-35


SP 2/B 10 SP 2/B section profile Slot L (mm) No.


A = 10,4 cm2 1 pcs 10 200…6000 3 842 992 884 / L
45 1
lx = 49,6 cm4
ly = 25,8 cm4 39 16 pcs 10 6070 3 842 532 695
Wx = 12,1 cm3 Material: aluminum, natural-colored, anodized
25 2
Wy = 11,5 cm3 Accessories: QV 2 cross connector, (s. 12-43)
m = 2,8 kg/m
3
ø5,5

35
4

10
5

20

75
28

6
18

10
8
20

9
19604

45 10
SP 2/B-50 8 10 SP 2/B-50 section profile Slot L (mm) No.
A = 6,9 cm2 38 1 pcs 8 / 10 200…6000 3 842 992 903 / L
lx = 46,2 cm4 25 20 pcs 8 / 10 6070 3 842 532 697 11
ly = 16,9 cm4
Wx = 5,3 cm3 Material: aluminum, natural-colored, anodized
Wy = 7,5 cm3 12
10

m = 1,9 kg/m
35

50
20

13
8

19605
16,5 14

SP 2/B-100 45 10 SP 2/B-100 section profile Slot L (mm) No. 15


A = 11,9 cm2 1 pcs 200…6000 3 842 993 259 / L
39
lx = 95,1 cm4
ly = 30,4 cm4 25 16 pcs 10 6070 3 842 532 608 16
Wx = 20,0 cm3 Material: aluminum, natural-colored, anodized
Wy = 13,5 cm3 Accessories: QV 2 cross connector, (s. 12-43)
m = 3,2 kg/m 17
35

18

19
10

95

20

21

10
20
19606

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-36 MGE 13.2 | Elements for manual movement

SP 2/BH 10 Section Profile SP 2/BH Slot L (mm) No.


A = 12,4 cm2 1 pcs 10 200…6000 3 842 990 409 / L
lx = 53,7 cm4
45 16 pcs 10 6070 3 842 532 696
ly = 28,6 cm4
Wx = 14,0 cm3 36 Material: aluminum, natural-colored, anodized
Wy = 13,8 cm3 Accessories: QV 2 cross connector, (s. 12-43)
25
m = 3,3 kg/m

35
20

75
10

10
20

19607

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-37


Conveyor sections made of SP 4/R section 1


profiles and accumulation roller chains
2

ff For constructing manual slide sections with high bearing


3
loads (up to 2 kg/cm)
ff For applications with and without workpiece pallets
4
ff Low friction
ff Steel chain with support wheels made of PA 12
5

19899
10

ST 4/R Section ST 4/R L (mm) No.


200…6000 3 842 994 839 / L 11
Material: aluminum, natural-colored, anodized

b+17
Guide profile: PA 12 12
Scope of delivery: 2 x section profile SP 4/R
b+2 2 x guide profile FP 4/R
13
Condition on delivery: Fully assembled
2

0 Accessories: Accumulation roller chain (p. 12-39)


FP 4/R QV 4 cross connector, (s. 12-39) 14
40

10
117

SP 4/R 15
103,5
45

10

16
22,5

10 17
60 b-103
18

19
00013044

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-38 MGE 13.2 | Elements for manual movement

SP 4/R 10 Section profile SP 4/R L (mm) No.


b+17
A = 26,13 cm2 10 pcs 6000 3 842 532 505
lx = 222,0 cm4 b
ly = 95,5 cm4 Material: aluminum, natural-colored, anodized
Wx = 84,86 cm3 Accessories: Guide profile FP 4/R
13,0 FP 4/R
Wy = 16,41 cm3 Accumulation roller chain (p. 12-39)
m = 3,5 kg/m QV 4 cross connector, (s. 12-39)

17

103,5
117
78

67,5
22,5

60
b-103

19608

FP 4/R Guide profile FP 4/R L (mm) No.


13 10 pcs 6000 3 842 532 508
Material: PA 12 (anti-static)
31,5
8,5

52

19610

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-39


43 Accumulation roller chain L (mm) No. 1


Support wheel: PA 12 5000 3 842 508 967
Material: Accumulation roller chain: steel 2
Support roller: see ordering table
Scope of delivery: incl. chain coupling
”) additional chain coupling (3 842 071 941) 3
/4
Accessories:
(3
ø26

5
,0
9
1

5
00112536

ff Chain coupling for extending accumulation roller chains


6

Master link No.


7
3 842 071 941
Material: Steel
8

19895

10
ff Cross connector QV 4 for connecting two section profiles
m 11
0m ff For defining the track width
0
20
b

12
b
-1
0
3
±0
,2

QV 4 cross connector b (mm) No.


443…1243 3 842 994 832 / b 13

14
l

00013202 30335

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-40 MGE 13.2 | Elements for manual movement

Conveyor sections made of SP 2 section


profiles and accumulation roller chains

ff For constructing manual slide sections with high bearing


loads (up to 2.0 kg/cm)
ff For applications with and without workpiece pallets
ff Accumulation roller chain with and without small parts
trap

19899

ff Customizable section with plastic guide profile


ST 2/R-100

Section ST 2/R-100 ESD L (mm) No.

FP 2 ESD
60 … 6000 3 842 994 889 /L
b
Material: aluminum, natural-colored, anodized
Slide profile, guide profile: PA 12
Scope of delivery: 2 x section profile SP 2/R-100
2 x guide profile FP 2
40

8 x slide profile GP 2


Condition on delivery: Fully assembled
106,5

20
10

GP 2 Accessories: Accumulation roller chain (p. 12-43)


100

Accumulation roller chain with small parts


trap (p. 12-43)
Cross connector QV 2, QV 2-H (p. 12-43)

45 b-75
b+15

00126844

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-41


ST 2/R-100-ST Section ST 2/R-100 ST ESD L (mm) No. 1


ESD
60 … 6000 3 842 994 907 / L
Material: aluminum, natural-colored, anodized 2
Slide profile: Steel
FP 2 Guide profile: PA 12
b
Guide profile for accumulation roller chain: 3
PE
Scope of delivery: 2 x section profile SP 2/R-100
4
2 x guide profile FP 2
40

4 x slide profile GP 2


GP 2/ST 4 x slide profile GP 2/ST 5
106,5

20
10

2 x guide profile for accumulation roller chain


100

Condition on delivery: Fully assembled


6
Accessories: Accumulation roller chain (p. 12-43)
Accumulation roller chain with small parts
trap (p. 12-43) 7
GP 2 Cross connector QV 2, QV 2-H (p. 12-43)
45 b-75
8
b+15

20801

10

SP 2/R-100 section profile L (mm) No.


SP 2/R-100 16 pcs 6070 3 842 529 931
11
A = 16,4 cm2 b + 15
lx = 144,0 cm4 Material: aluminum, natural-colored, anodized
b
ly = 40,1 cm4 FP 2 Accessories: PA guide and slide profile (p. 12-42) 12
Wx = 27,7 cm3
Wy = 17,8 cm3 ST guide and slide profile (p. 12-42)
m = 4,4 kg/m
13
40

14
10
20
106,5

15
100

GP 2
16

17

45
18
b – 75
34256 19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-42 MGE 13.2 | Elements for manual movement

SP 2/R-H section profile L (mm) No.


SP 2/R-H 12 pcs 6070 3 842 536 792
A = 19,0 cm2
lx = 155,6 cm4 Material: aluminum, natural-colored, anodized
ly = 51,3 cm4 FP 2/H-S b Accessories: Guide profile FP 2/H-ST
Wx = 31,6 cm3
Wy = 18,8 cm3 Slide profile GP 2/H-KST
m = 5,2 kg/m Slide profile GP 2/H-ST
47

40
107

25

20
GP 2/H.. 10

60

22,5
50 b – 75
b + 25

34253

GP 2 FP 2 PA guide and slide profile ESD No.

ESD
3 842 529 933
Material: PA 12 (anti-static)
Scope of delivery: 64 x slide profile GP 2 (L = 6000 mm)
L 16 x guide profile FP 2 (L = 6000 mm)

19708

GP 2/ST Guide and Slide Profile ST ESD No.

ESD
3 842 532 676
Material: GP 2/ST: steel; corrosion-resistant
Guide profile for accumulation roller chain: PE
Scope of delivery: 32 x slide profile GP 2/ST (L = 3000 mm)
24 x guide profile for accumulation roller chain
(L = 2000 mm)
L

19709

FP2/H-ST Guide profile L (mm) ESD No.


FP 2/H-ST 24 pcs 3000 ESD
3 842 537 890
Material: steel; corrosion-resistant

Slide profiles L (mm) ESD No.


GP 2/H-ST 48 pcs 3000 ESD
3 842 537 888
L GP 2/H-KST 48 pcs 3000 ESD
3 842 537 889
Material: H-KST: PA (anti-static)
GP 2/H... H-ST: steel; corrosion-resistant
19712

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-43


ff Cross connector QV 2 for connecting two section profiles


m
1
0m ff For defining the track width
200
2
b

b
-7
5
±0
,2
QV 2 cross connector b (mm) No. 3
160…1200 3 842 994 635 / b
Material: aluminum, natural-colored, anodized
4
Fastening material: Steel
l

Scope of delivery: Strut profile 45x60, 2 x QV mounting kit (p. 3-62)


5
00013202 00013292

ff Cross connector QV 2-H for connecting two section


m 6
00m profiles
20
ff For heavy applications
7
b

ff For defining the track width


b
-7
5
±0
,2

8
QV 2-H cross connector b (mm) No.
160…1200 3 842 993 052 / b
9
Material: aluminum, natural-colored, anodized
l

00013202 00125184
Fastening material: Steel
Scope of delivery: Strut profile 45x60, 4 x QV mounting kit 10
(p. 3-62)

27 Fmax Accumulation roller chain Fmax (kg/cm) L (mm) No.


11
,1
Support wheel: PA 12 1.5 12000 3 842 523 918
Support wheel: 12
2.01)/1.52) 12000 3 842 530 864
Steel
1) When using slide profile GP 2/ST 13
2) When using slide profile GP 2
,7
ø16

2
1

Material: Accumulation roller chain: steel 14


Support wheel: see ordering table
Scope of delivery: incl. chain coupling
15
19672
Accessories: additional chain coupling (3 842 530 417)

27 Fmax Accumulation roller chain Fmax (kg/cm) L (mm) No. 16


,1
with small parts trap

Support wheel: PA 12 1.5 12000 3 842 536 268 17


Support wheel: Steel 2.01)/1.52) 12000 3 842 536 270
1)When using slide profile GP 2/ST 18
,7
2

2)When using slide profile GP 2


1
ø16

Material: Accumulation roller chain: steel


Support wheel: see ordering table
19
Scope of delivery: incl. chain coupling
19673 Accessories: additional chain coupling (3 842 530 417) 20

ff Chain coupling for extending accumulation roller chains


21

Master link No.


3 842 530 417
Material: Steel

19895

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-44 MGE 13.2 | Elements for manual movement

Components for height adjustment


45x45 and 45x60

10

ff Infinitely variable hydraulic height adjustment with


a crank handle, e.g. for work benches, tables or frames
ff Max. load bearing capacity per lifting module 800 N
ff Maximum lift 400 mm
ff Simplest mounting system due to use of hydraulic hoses
with quick-release couplings
ff Variable or fixed lengths for lifting module and hoses
ff Can be used for the implementation of EN 1570-1,
taking other measures for integration into products into
consideration

Optional accessories:
ff connection elements, e.g. bracket (see p. 3-17),
29653
ff leveling foot, e.g. 3 842 529 025 (p. 6-4)

Lifting module LH (mm) LS (mm) No.


720 … 1000 …
45 LH ± 1,3 H 45x45 Variable Set 3 842 994 000/LH/LS
20001) 40002)
Standard 770 2500 Set 3 842 552 131/LH/LS
45

720 … 1000 …
(LS 45x60 Variable Set 3 842 994 001/LH/LS
) M12 20001) 40002)
45 LH ± 1,3 H
Standard 770 2500 Set 3 842 552 132/LH/LS
1) Lifting module length (LH) can be ordered in 10 mm increments
60

2) Hose length (LS) can be ordered in 1000, 1500, 2000, 2500, 3000,
(LS
) M12 4000 mm
29654

Scope of delivery: 2 x lifting module with built-in hydraulic


cylinder incl. hose (min. bend radius 50 mm)
and quick-release coupling; 2 x cover cap
H Condition on delivery: assembled, filled with food-safe HPL oil of
class NSF H1
HP

LP

BP Pump and drive


ff Synchronous activation of 2, 4 or 6 lifting modules
HP

H ff Can be mounted in any position


ff Incl. friction clutch for load control
LP
ff 4 mm stroke per rotation
BP
ff Crank handle, retractable

H Pump Max. Amount LP WP HP No.


HP

LP Load Lift
modules
(N) (mm) (mm) (mm)
BP
1600 2 702.5±2 30 80 3 842 552 133

LP 3200 4 702.5±2 56 68 3 842 552 134


3200 6 714.5±2 60 120 3 842 552 135
220 13
Scope of pump incl. hand crank and quick-release coupling
35

delivery:
Condition on assembled, filled with food-safe HPL oil of class
125

7,5 Ø6,8 Ø6,8 7,5 delivery: NSF H1


29655

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Elements for manual movement | MGE 13.2 12-45


FS1 Connecting plate


FS2 1
ff For mounting the lifting module on a foot, profile
M8x25 DIN7991
or table top
1
0
2
0

M12x30
0
3

6
6
10

Connecting plate No. FS


3
ø

Set 3 842 552 176 4xFS1,


7

FS3
9
2

2xFS2,
5
4

4xFS3 4
10

Material: aluminum
29656
Fastening material: steel; galvanized 5
Scope of delivery: 2 x connecting plate; incl. fastening material (FS)
6

Adapter plate
ff For mounting a leveling foot (e.g. 3 842 529 025) to the 7
M12
lifting module
ff Max. screw-in depth of the spindle with 8
LH = 720 mm: ~ 50 mm
11

9
FS4
Adapter plate No. FS
DIN 913
27

29657 M8x8 45x45 Set 3 842 552 174 4xFS4 10


45x60 Set 3 842 552 175 4xFS4
Material: diecast zinc 11
Fastening material: steel; galvanized,
Scope of delivery: 2 x adapter plate; incl. fastening material (FS)
12

Connection adapter 13
ff For mounting the pump on a profile or a table top
3
3

5
0

ff Independent of the pump size, mounting requires 14


3 countersunk screws (ISO 10642, M6, 8.8) in 40 mm
(pump for 2 lifting modules) or 70 mm 15
80

FS1 (pump for 4 or 6 lifting modules)


ø7
35

16
M8x25
Connection adapter No. FS
10 Set 3 842 552 177 2xFS1
29658 17
Material: aluminum
Fastening material: steel; galvanized
18
Scope of delivery: 2 x connection adapter; incl. fastening material (FS)

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


12-46 MGE 13.2 | Elements for manual movement

Adjustment unit

D ff Can be used for parallel width adjustment

≤45°

Adjustment unit (A) No.


3 842 547 971

Crank handle (B) No.


3 842 547 990

A
Connection kit (C) No.
3 842 547 729

C
Profile rail D12 (D) L (mm) No.
B
1 pcs 200 … 3000 3 842 993 306 / L

23996
6 pcs 3000 3 842 533 841

ff Can be used for automatic (pneumatic) adjustment


of lateral guides
ff see also VarioFlow plus catalog (R999000401)
min. 77,5
X
Adjustment unit (E) No.
b 3 842 547 707

Assembly kit (F) No.


3 842 547 718

F E
96
Ø67

225
(16x2)+min

29421

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-1


Linear guides 1

8
Cam roller guide LF6S Cam roller guide LF6C Cam roller guide LF12S Cam roller guide LF12C
(p. 13-6) (p. 13-11) (p. 13-16) (p. 13-23) 9

10

11

12

13
Cam roller guide LF20S Cam roller guide LF20C Center shafts, synchronous Design (p. 13-49)
(p. 13-30) (p. 13-37) shafts (p. 13-47)
14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-2 MGE 13.2 | Linear guides

Linear guides

ff For constructing linear guides based on cam roller


guides
ff Cam roller guides are suitable for applications with high
speeds and medium loads, in particular for the
construction of handling equipment, feed systems,
guides in work machines, and many other applications
ff Fully pre-assembled in any required length or as
individual components for assembly on site
ff Without drive or with toothed-belt drive for attaching
gears and motors

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-3


Linear guides – sizes, designs, and loads 1

FZ (N) Z LF20S (p. 13-30)


(S. 13-30)
3
M

LF20C (p. 13-37)
(S. 13-37)
z

X
M
Y

x
Fz
My 4

5
6000
6

9
LF12S (p. 13-16)
(S. 13-16)
LF12C (p. 13-23)
(S. 13-23)
Fz 10

11

2000
12

13
LF6S (p. 13-6)
(S. 13-6)
LF6C (p. 13-11)
(S. 13-11)
14
Fz

15
1000

16

17

18

19
1000 2000 3000 4000 5000 11000 12000
FY (N)
19867 20

LF…S LF…C
21
ff Compact construction ff Freely selectable track
ff Fixed track width width for greater torque
ff vmax = 5 m/s absorption
ff vmax = 5 m/s

19643 19644

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-4 MGE 13.2 | Linear guides

Cam roller guides LF…S

ff Cam roller guide LF…S with fixed track widths


ff Guide rail made of aluminum with hardened and
polished VA guide rods
ff Simple mounting on strut profile or directly on flat
surface, e.g. on a machine
ff High precision, dimensional stability and torsional
rigidity
ff Lighter and cheaper than steel guides
ff Light trolley with good torsional rigidity
ff Freely selectable trolley lengths
ff Freely selectable stroke lengths possible
ff High permissible speed

00126179
0
7
x2
0

5
7

4
x2
5
4

0
8
x1
0

0
9

6
x3

19645
0
9

Z The support profiles shown here are examples


M
z

M
Y

My

LF20S
LF12S 270
180

LF6S
90
182,5
172,5
110,5

92,5

92,5
62,5

45x60 90x90L 90x180

Fy max = 1400 N Fy max = 3500 N Fy max = 12500 N


Fz max = 850 N Fz max = 2000 N Fz max = 6000 N
Mx max = 13,6 Nm Mx max = 78 Nm Mx max = 240 Nm
vmax = 5 m/s vmax = 5 m/s vmax = 5 m/s
19646

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-5


Cam roller guides LF…C 1

2
ff Cam roller guide LF…C for free choice of track widths
and large track widths
3
ff Clamping profile made of aluminum with hardened and
polished VA guide rods
4
ff Easy assembly through clipping the clamping profile into
the slots of any Rexroth profile with 10 mm slot
5
ff Optimally adjustable to different loads
ff Greater torque absorption due to a C construction and
6
free choice of track width
ff Light trolley with good torsional rigidity
7
ff Freely selectable trolley lengths and widths
ff Freely selectable stroke lengths possible
ff High permissible speed 8

00126180

10

L
0
11

x9
L
0

L
0
x9

0
9

x9
L
0

0
9

0
x9

9
0
7

0
x2

9
5
4

12

L
0 13
x9
0

0
x9

14
0

L
9

0
x9

L
0

0
9

x9
L
0

0
x9

19874 9
0
9

15
Z The support profiles shown here are examples
LF20C 16
M

318
z

M
Y

x 310
My
17

LF12C 218,5
LF6C 126 18
210,5
120
19
231

20
141
141
126
74

61

21
45x90 90x90 90x180
B (=64) B (=108) B (=120)

Fy max = 1400 N Fy max = 3500 N Fy max = 12500 N


Fz max = 850 N Fz max = 2000 N Fz max = 6000 N
Mx max = 0,4 x B Nm Mx max = 1,0 xB Nm Mx max = 3,0 x B Nm
Mx max = 25,6 Nm (B=64mm) Mx max = 108 Nm (B=108mm) Mx max = 360 Nm (B=120 mm)
vmax = 5 m/s vmax = 5 m/s vmax = 5 m/s
19647

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-6 MGE 13.2 | Linear guides

Z M
z
Cam roller guide LF6S – complete axis

X
M
Y

My
] 8 10
mm
A[
B[
mm
]
ff Fully assembled cam roller guide
ff Stroke and trolley length can be individually selected
ff Rail profile screwed onto strut profile 45x60
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)

Fy max = 1400 N
Fz max = 850 N
Mx max = 13,6 Nm
My max = 0,4 x A Nm
Mz max = 0,7 x A Nm
v max = 5 m/s
M max = 9,5 / 7,6 Nm
00109845

L3=2xL2–L1+360 LH L1 40 30 90
Mmax = 9,5 Nm

110,5
110

62,5
60

115 L2=LH+L1+140 115 45


3

00109844
L2≤3000

Technical data
See pages 13-57 for notes on layout and drive

Complete axis LF6S LH/L1 (mm) No.


L1+80 ≤ LH ≤ 2710 3 842 998 495 / LH / L1
150 ≤ L1 ≤ 1000

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-7


Cam roller guide LF6S – components 1

2
1
ff Components for the individual assembly of cam roller
L

guides, with or without drive


C 3
K
D Parts list for cam roller guide LF6S without drive
B 4

E L Component No. Qty. Page


2
L

5
M A Profile 45x60 3 842 990 570 / L2 1 2-41
B Guide profile LF6S 3 842 993 966 / L2 1 13-8
6
C Trolley profile LF6S 3 842 993 061 / L1 1 13-8
D Cover cap LF6S 3 842 535 645 2 13-9
7
E Guide bearing LF6 3 842 535 662 4 13-8
2
L

A
F Cover cap 45x60 3 842 548 755 2 2-41
F 8
K Cylinder bolt M6x20 – DIN7984 n1)
L T-nut M6, 10 mm slot 3 842 530 285 n1) 3-4
9

19726 M Sliding block 3 842 146 877 n1) 13-8


1) For identification see page 13-8
10

Parts list for cam roller guide LF6S with drive 11

K 12
Component No. Qty. Page
I
A Profile 45x60 LF 3 842 993 085 / L2 1 2-41
1

LF
L

H 13
C B Guide profile LF6S 3 842 993 966 / L2 1 13-8
C Trolley profile LF6S 3 842 993 061 / L1 1 13-8
E Guide bearing LF6 3 842 535 662 4 13-8 14
J
G Drive head LF6S 3 842 526 410 1 13-9
E 15
2

H Return head LF6S 3 842 526 411 1 13-10


L

L
M I Toothed belt LF6S 3 842 994 659 / L31) 1 13-10

A J Belt connector LF6S 3 842 535 682 2 13-10 16


B K Cylinder bolt M6x20 – DIN7984 n2)
G L T-nut M6, 10 mm slot 3 842 530 285 n2) 3-4 17
2
L

M Sliding block 3 842 146 877 n2) 13-8 18


1) L3 = 2xL2 - L1 + 360
2) For identification see page 13-8
19

19727 20

21
L1 90
110,5
62,5
60

L2 45

19868

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-8 MGE 13.2 | Linear guides

6 ff Guide profile LF6S with integrated guide rods


z ff Installation on MGE strut profiles with 10 mm slot or
1,60 kg/m y
directly on a flat surface

21
A = 405 mm2
ly = 1,16 cm4

a
26

10,25
12,5
lz = 5,88 cm4
36 Guide profile L2 (mm) No.
LF6S 1 pcs 150 … 3000 3 842 993 966 / L2
0
0

40
1
x
n

10 pcs 3000 3 842 539 412


2
L
0
0

L2 - (n x 100)
1

a= Material: Guide profile: aluminum, anodized


a

2
19649 a= 40...90mm Guide rod: Solid shaft VA, induction hardened, polished
Condition on Ungreased guide rods; greasing according to
delivery: assembly instructions 3 842 527 226
Required Cylinder bolt DIN 7984 – M6x20
accessories: T-nut M6, 10 mm slot 3 842 530 285 (p. 3-4)

10 ff Sliding block as a centering aid for mounting the guide


profile in a 10 mm profile slot
DIN 7984 - M6x20
10
Sliding block No.
50 3 842 146 877
3 842 530 285 Material: PA; black
10

32

19650

8 ff Guide bearing for trolley construction


ff Guiding via guide rod
ff Rollers with ball bearings, permanently lubricated
6,5 ff Lubricating felts with guide rod lubrication reservoir
ff Play-free roller adjustment via eccentric bolts
8,5

8
10 15
23,5

+1 -1

0,135 kg
C = 3,6 kN 45 12
Guide bearing No. FS
C0 = 2,2 kN
75 22
00109855 LF6 2 3 842 535 662 2xFS1
Material: Housing: diecast aluminum
FS1 Roller: steel, hardened, polished
ISO 4762 Scope of delivery: incl. fastening material (FS)
M6x22 Condition on lubricating felts ungreased; greasing according
delivery: to assembly instructions 3 842 527 226
8

8 ff Trolley profile for the construction of trolley LF6S


73
45 Trolley profile L1 (mm) No.
z
LF6S 150 … 3000 3 842 993 061 / L1
10

y Material: aluminum, anodized


26
ø4,9

2,2 kg/m
60
13,5

A = 814 mm2
ly = 5,89 cm4 90
lz = 74,66 cm4
00109858

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-9


ff Cover cap for trolley profile LF6S


1
73 ff For use on trolleys which are not driven by a toothed belt

2
10

26
ø6

Cover cap No. FS 3


90
LF6S 2 3 842 535 645 2xFS2
Material: PA; black
4

5
FS2
00109859
5

ISO 7050
5,5x19 6

10
ff Drive head for transferring drive torque to a toothed belt 7
ff For direct mounting of a motor or (in conjunction with a
center shaft) for mounting a hollow shaft gear or a 8
coupling (p. 13-46)
ø19H7
ff Mounted with longitudinal end connector directly on 9
6H8 2 3
profile 45x60
3

ff Profile finishing: LF blind hole drilling for longitudinal 10


21,8

end connector
11
107
62

Ph

Drive head No. FS


LF6S 3 842 526 410 2xFS3, 12
60 72 FS4
3

115
Material: aluminum, anodized 13
Hollow shaft: steel; galvanized
Caps: PA; black 14
Scope of delivery: incl. fastening material (FS), cover caps
1,8 kg
Pb

15
Pb x Ph: 45x60
FS3 FS4
00109857
ISO 7380 16
M8x40
DIN 439
M8
17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-10 MGE 13.2 | Linear guides

10
ff Return head for tensioning the toothed belt and
changing its direction
ff Mounted directly on profile using longitudinal end
connector
2 2 ff Profile finishing: LF blind hole drilling for longitudinal
end connector
3

Return head No. FS


LF6S 3 842 526 411 2xFS3,
107

FS4
62

Ph

Material: aluminum, anodized


60 72 Hollow shaft: steel; galvanized
3

Caps: PA; black


115
Scope of delivery: incl. fastening material (FS), cover caps

FS3 FS4
1,6 kg
Pb

ISO 7380
M8x40
Pb x Ph: 45x60 DIN 439
M8

20803

8
ff Belt connector for fixing the toothed belt on the front of
40
the trolley
90
12,5

ff All connecting parts for mounting on the trolley profile


LF6S are included
26

8
ø6,6 Belt connector No. FS

60 LF6S 2 3 842 535 682 2xFS5,


0,2 kg
2xFS6
73
00109860 Material: aluminum, painted black
Scope of delivery: incl. fastening material (FS)

FS5 FS6
DIN 7984 DIN 7500
M6x35 M6x50

6-FSt
ISO 4032–M6 6-FSt

ff Toothed belt as a trolley drive


ff Pitch: AT5
1,5
2,7

Toothed belt L3 (mm) No.


LF6S 300 … 50000 3 842 994 659 / L31)
16

50000 3 842 513 646


L3 = n x 5 mm L3 = 2xL2 - L1 + 360
1)

Material: PU with embedded steel wires


0,05 kg/m
19724

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-11


Z Cam roller guide LF6C – complete axis 1


M
z

X
M
Y

x
2
My
m] 8 10
m
A[
B[ 3
mm
]
ff Fully assembled cam roller guide
4
ff Stroke can be individually selected
ff Clamping profile clipped into strut profile 45x90L
5
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)
6

7
Fy max = 1400 N
Fz max = 850 N
Mx max = 0,4 x B Nm 8
My max = 0,4 x A Nm
Mz max = 0,7 x A Nm
v max = 5 m/s 9
M max = 15 Nm
00109847

10

L3=2xL2–L1+400 LH L1=150 40 30 126


120 11
Mmax = 15Nm

12

126
124

13

74
45
14
115 L2=LH+L1+140 115
3

00109846 L2≤5600
15

Technical data
For notes on layout and drive, see page 13-50 16

Complete axis LH (mm) No. 17


LF6C 50 … 5310 3 842 998 496 / LH
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-12 MGE 13.2 | Linear guides

Cam roller guide LF6C – components


0
5
1
=
1
L

ff Components for the individual assembly of cam roller


E guides, with or without drive

D
Parts list for cam roller guide LF6C without drive

F Component No. Qty. Page


2
L

A Profile 45x90L 3 842 992 432 / L2 1 2-42


B
B Clamping profile LF6C 3 842 992 925 / L2 2 13-13
C C Guide rod LF6 3 842 993 967 / L2 2 13-13
D Trolley profile LF6C 3 842 993 952 / 1 13-13
120 mm
A
E Cover cap LF6C 3 842 539 120 2 13-14
2
L

G F Guide bearing LF6 3 842 535 662 4 13-13


G Cover cap 45x90 3 842 548 757 2 2-42

19728

Parts list for cam roller guide LF6C with drive


0
5
1
1
=

Component No. Qty. Page


L

J
E A Profile 45x90L LF LF 3 842 993 084 / L2 1 2-42
I
D B Clamping profile LF6C 3 842 992 925 / L2 2 13-13
C Guide rod LF 3 842 993 967 / L2 2 13-13
K
D Trolley profile LF6C 3 842 993 952 / 1 13-13
120 mm
F
E Cover cap LF6C 3 842 539 120 2 13-14
2
L

B F Guide bearing LF6 3 842 535 662 4 13-13


C H Drive head LF6C 3 842 526 416 1 13-14
I Return head LF6C 3 842 526 417 1 13-15
H J Toothed belt LF6C 3 842 994 711 / L31) 1 13-15
K Belt connector LF6C 3 842 535 681 2 13-15
2
L

1) L3 = 2xL2 - L1 + 400

A
19729

L1 = 150 126
120
126
74

L2 45

19869

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-13


ff The clamping profile is clipped into any 10 mm slot of


10
1
9,5 the strut profile and it holds the guide rods

21,5
0,61 kg/m

16,5

34
Clamping profile L2 (mm) No.
3
LF6C 1 pcs 150 … 3000 3 842 992 925 / L2
10,5 20 pcs 3000 3 842 518 896
4
12,5 Material: aluminum, anodized
19651
5

ff The guide rod is pressed into the clamping profile


6
ff The guide rod guides the guide bearing
2

7
L

Guide rod L2 (mm) No.

0,22 kg/m LF6 150 … 3000 1 3 842 993 967 / L2


8
6 3000 20 3 842 539 414
Material: Solid shaft VA, induction hardened, polished
Condition on delivery: ungreased; greasing according to assembly 9
instructions 3 842 527 226
00109850
10

8 ff Guide bearing for trolley construction


ff Guiding via guide rod 11
ff Rollers with ball bearings, permanently lubricated
6,5 ff Lubricating felts with guide rod lubrication reservoir 12
ff Play-free roller adjustment via eccentric bolts
8,5

13
10 15
23,5

+1 -1

0,135 kg
C = 3,6 kN 45 12 14
Guide bearing No. FS
C0 = 2,2 kN
75 22 LF6 2 3 842 535 662 2xFS1
00109855

Material: Housing: Die-cast aluminum 15


Roller: steel, hardened, polished
Scope of delivery: incl. fastening material (FS)
16
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226
17
FS1
ISO 4762 18
M6x22

19
8

ff Trolley profile for the construction of trolley LF6C


8
20
30 30 30 30
z Trolley profile L (mm) No. 21
3,93 kg/m x LF6C 150 … 3000 3 842 993 952 / L
30

A = 1457 mm2 Material: aluminum, anodized


lx = 14,66 cm4
ø7,3

lz = 305,5 cm4
45 30 45
150

00132261

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-14 MGE 13.2 | Linear guides

8 ff Cover cap for trolley profile LF6C


ff For use on trolleys which are not driven by a toothed
belt
30

Cover cap No.


LF6C 2 3 842 539 120
150 3
Material: PA; black

00132251

10 ff Drive head for transferring drive torque to a toothed belt


ff For direct mounting of a motor or (in conjunction with a
center shaft) for mounting a hollow shaft gear or a
coupling (p. 13-46)
ø19H7
ff Mounted directly on profile 45x90L using longitudinal
6H8 2 3
end connector
3

ff Profile finishing: LF blind hole drilling for longitudinal


21,8

end connector
121
68

Ph

Drive head No. FS


LF6C 3 842 526 416 2xFS2,
60 72 FS3
3

115 Material: aluminum, anodized


Hollow shaft: steel; galvanized
Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
2,1 kg
Pb

Pb x Ph: 45x90L
FS2 FS3
ISO 7380
19939
M8x40
ISO 4035
M8-04

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-15


ff Return head for tensioning the toothed belt and


10
1
changing its direction
ff Mounted directly on profile 45x90L using longitudinal
2
end connector
2 2 ff Profile finishing: LF blind hole drilling for longitudinal
3
3

end connector

Return head No. FS 4


121

LF6C 3 842 526 417 2xFS2,


68

Ph

FS3 5
Material: aluminum, anodized
60 72
3

Hollow shaft: steel; galvanized 6


115 Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
7

1,9 kg FS2 FS3


Pb

ISO 7380
8
Pb x Ph: 45x90L M8x40
ISO 4035
M8-04 9

19940

10

8 ff Belt connector for fastening the toothed belt to the


trolley slot 11
40 120 ff All connecting parts for mounting on the trolley profile
LF6C are included 12
15
30

Belt connector No. FS 13


8 LF6C 2 3 842 535 681 2xFS4,
ø9
2xFS5, 14
0,35 kg 90
2xFS6
00109861

Material: aluminum, painted black 15


Scope of delivery: incl. fastening material (FS)

16
FS4 FS5 FS6
DIN 7984 DIN 7984
M6x35 M8x50
17
DIN 7984
8-FSt M8x40
6-FSt
ISO 4032–M6
8
18

ff Toothed belt as a trolley drive


19
ff Pitch: AT5
1,5
2,7

5
20
Toothed belt L3 (mm) No.
LF6C 300 … 50000 3 842 994 711 / L31) 21
25

50000 3 842 518 856


L3 = 2xL2 - L1 + 400
1)
L3 = n x 5 mm
Material: PU with embedded steel wires
0,08 kg/m
00110136

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-16 MGE 13.2 | Linear guides

Z M
z
Cam roller guide LF12S – complete axis

X
M
Y

My
] 10
mm
A[
B[
mm
]
ff Fully assembled cam roller guide
ff Stroke and trolley length can be individually selected
ff Rail profile screwed onto strut profile 90x90L
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)

Fy max = 3500 N
Fz max = 2000 N
Mx max = 78 Nm
My max = 1,0 x A Nm
Mz max = 1,7 x A Nm
v max = 5 m/s
M max = 30 Nm
00109895

L3=2xL2–L1+630 LH L1 25 30 180
Mmax = 30Nm

172,5
155

92,5
90

160 L2=LH+L1+110 160 90


4

00109894
L2≤5600

Technical data
See pages 13-57 for notes on layout and drive

Complete axis LH/L1 (mm) No.


LF12S L1+50 ≤ LH ≤ 5310 3 842 998 497 / LH / L1
180 ≤ L1 ≤ 1000

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-17


Cam roller guide LF12S – components 1

ff Components for the individual assembly of cam roller


2
1
L guides, with or without drive
E
3
Parts list for cam roller guide LF12S without drive
F
4
Component No. Qty. Page
M
G A Profile 90x90L 3 842 992 415 / L2 1 2-46
5
N
2
L

B Guide profile LF12S 3 842 992 438 / L2 1 13-18

C C Guide rod LF12 3 842 993 968 / L2 2 13-18


6
D D Cover profile LF12S 3 842 993 062 / L2 1 13-18
E Profile 45x180 3 842 990 335 / L1 1 2-44
B 7
F Cover cap 45x180 3 842 548 795 2 2-44
O
A G Guide bearing LF12 3 842 535 664 4 13-19
8
2
L

H H Cover cap 90x90L 3 842 548 759 2 2-46


M Cylinder bolt DIN 7984 – M8x30 n1)
9
N T-nut M8, 10 mm slot 3 842 530 287 n1) 3-4
19731

O Sliding block 3 842 146 877 n1) 13-18


10
1) For identification see page 13-18
11
Parts list for cam roller guide LF12S with drive
12
1
L

M
K Component No. Qty. Page
E
A Profile 90x90L LF LF 3 842 992 418 / L2 1 2-46 13
J
L B Guide profile LF12S 3 842 992 438 / L2 1 13-18
C Guide rod LF12 3 842 993 968 / L2 2 13-18 14
D Cover profile LF12S 3 842 993 062 / L2 1 13-18
Profile 45x180
3 842 990 339 / L1 1 2-44
15
E
G M12 M12
N G Guide bearing LF12 3 842 535 664 4 13-19
2
L

16
D C I Drive head LF12S 3 842 526 412 1 13-21
J Return head LF12S 3 842 526 413 1 13-21
B 17
K Toothed belt 3 842 994 821 / L31) 1 13-22
O
L Belt connector 3 842 535 680 2 13-22
I 18
M Cylinder bolt DIN 7984 – M8x30 n2)
N T-nut M8, 10 mm slot 3 842 530 287 n2) 3-4
2
L

19
O Sliding block 3 842 146 877 n2) 13-18
1) L3 = 2xL2 - L1 + 630 20
A
19732 2) For identification see page 13-18

21

L1 180
172,5
92,5
90

L2 90

 19870 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-18 MGE 13.2 | Linear guides

10
ff Guide profile LF12S to hold the guide rods
ff Installation on MGE strut profiles with 10 mm slot or
directly on a flat surface

a
0 z
0
y
1
x

30
n
0

20
2
0

L
1

Guide profile L2 (mm) No.


a

45

14,4
3,50 kg/m
A = 1290 mm2 L - (n x 100) LF12S 1 pcs 150 … 5600 3 842 992 438 / L2
a= 82
ly = 9,60 cm4 2
5 pcs 5600 3 842 511 841
lz = 76,40 cm4 a= 40...90mm 90
19714 Material: aluminum, anodized
Accessories: Cylinder bolt DIN 7984 – M8x30
T-nut M8, 10 mm slot, 3 842 530 287
Sliding block, cover profile, guide rod

10 ff Cover profile to prevent contamination on threaded


z
connections

y Cover profile L2 (mm) No.


30
20
14,4

0,37 kg/m LF12S 150 … 5600 3 842 993 062 / L2


Material: PA; black
A = 137 mm2 45
ly = 0,20 cm4
82
lz = 3,70 cm4
90
19723

10
ff Sliding block as a centering aid for mounting the guide
profile in a 10 mm profile slot
10
Sliding block No.
50 3 842 146 877
Material: PA; black
10

32
DIN 7984 - M8x30

3 842 530 287


19652

ff The guide rod is pressed into the guide profile


ff The guide rod guides the guide bearing

Guide rod L2 (mm) No.


0,89 kg/m LF12 150 … 2900 1 3 842 993 968 / L2

12 2900 20 3 842 539 415


Material: Solid shaft VA, induction hardened and polished
Condition on delivery: ungreased; greasing according to assembly
instructions 3 842 527 226
19875

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-19


ff Guide bearing for trolley construction


10 1
ff Supporting bearing for brackets for bearing off-center
forces
2
ff Guide rail to support supporting bearings (p. 13-20)

5
19877

10 ff Guide bearing for trolley construction


6
ff Guiding via guide rod
8 ff Rollers with ball bearings, permanently lubricated
22,522,5
ff Lubricating felts with guide rod lubrication reservoir 7
ff Play-free roller adjustment via eccentric bolts
45

ff Replacement of the lubricating felts possible from rear 8


+0,8 -0,8

in installed state
ø8,4

0,35 kg
15,5

C = 8,3 kN 45 17,5 9
C0 = 5,0 kN
90 35
00109904
10
Guide bearing No. FS
FS1 LF12 2 3 842 535 664 2xFS1
Material: Housing: Die-cast aluminum 11
DIN 7984
Roller: steel, hardened, polished
M8x40
10 Scope of delivery: incl. fastening material (FS) 12
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226
13
10 ff Supporting bearing for brackets for bearing off-center
forces 14
ff For support on the guide rail
8,4 8
ff Rollers with ball bearings, permanently lubricated 15
ff Lubricating felts with guide rod lubrication reservoir
26,522,5

ff Play-free roller adjustment via eccentric bolts 16


45

+0,8 -0,8

0,35 kg ff Replacement of the lubricating felts possible from rear


Cdyn = 8,6 kN
15,5

45 17,5 in installed state 17


Cstat = 5,1 kN
00109905
90 35

18
FS2 Supporting bearing No. FS
LF12 2 3 842 535 666 2xFS2 19
DIN 7984
M8x40 Material: Housing: Die-cast aluminum
Roller: steel, hardened, polished
20
Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226 21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-20 MGE 13.2 | Linear guides

ff Guide rail to hold supporting bearings

Guide rail L (mm) No.


LF12 120 … 2000 3 842 994 702 / L
Material: steel, hardened, polished
13 DIN 912 - M6X16 Condition on delivery: ungreased; greasing according to assembly
3 842 530 285 instructions 3 842 527 226
Accessories: cylinder bolt DIN 912 – M6x16
T-nut M6, 10 mm slot (3 842 530 285)

ø11
ø6,6

7
a

3,00 kg/m
13
10
0
0
1
x
n

30
L
0
0
1

L - (n x 100)
a

a=
2
a= 10...60mm
00109910

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-21


ff Drive head for transferring drive torque to a toothed belt


10
1
ff For direct mounting of a motor or (in conjunction with a
ø28H7 center shaft) for mounting a hollow shaft gear or a
2
8H8 2 2,5 coupling (p. 13-46)
ff Mounted directly on profile by using longitudinal end
4

31,3
3
connector (connector included in scope of delivery)
ff Profile finishing: LF blind hole drilling for longitudinal
151

4
Ph
88,7

end connector

85 100 5
4

160
Drive head No. FS
6
LF12S 3 842 526 412 2xFS3,
2xFS4
7
Material: Drive head: aluminum, anodized
Cover caps: PA, black
Pb
45

4,5 kg Hollow shaft: steel; galvanized 8


Pb x Ph: 90x90L Scope of delivery: incl. fastening material (FS), cover caps

00109890 FS3 FS4


ISO 7380 10
M8x40
ISO 4035
M8-04
11

12
10 ff Return head for tensioning the toothed belt and
changing its direction 13
ff Mounted directly on profile by using longitudinal end
2 2 connector (connector included in scope of delivery) 14
ff Profile finishing: LF blind hole drilling for longitudinal
4

end connector 15
151

Ph
88,7

Return head No. FS 16


LF12S 3 842 526 413 2xFS3,
85 100
4

2xFS4 17
160
Material: aluminum, anodized
Hollow shaft: steel; galvanized 18
Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
19
Pb
45

3,5 kg
FS3 FS4 20
Pb x Ph: 90x90L ISO 7380
M8x40
ISO 4035
M8-04
21
19941

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-22 MGE 13.2 | Linear guides

10 ff Belt connector suitable for trolley built out of strut


135
profiles 45x180
ff All connecting parts included for mounting on the
profile end (LF12S) or in the slot (LF12C)

45
ff Profile finishing for strut profile 45x180 for trolley

22,5
LF12S: M12
25 8,4 13
180
0,64 kg
19653 Belt connector No. FS
LF12 2 3 842 535 680 2xFS5,
2xFS6,
2xFS7,
2xFS8, 4xFS9
Material: aluminum, painted black
Scope of delivery: incl. fastening material (FS)

FS5 FS6 FS7 FS8


DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 ø18x7
DIN 125 M8x30
A8,4
10 10

FS9

ø10xø5x11

ff Toothed belt as a trolley drive


ff Pitch: AT10
4,5
2

10
Toothed belt L3 (mm) No.
0,17 kg/m LF12 300 … 50000 3 842 994 821 / L3 1)
50000 3 842 526 422
L3 = 2xL2 - L1 + 630
30

1)

Material: PU with embedded steel wires


L3 = n x 10 mm
00110137

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-23


Z Cam roller guide LF12C – complete axis 1


M
z

X
M
Y

x
2
My
10
m m]
A[
B[ 3
mm
]
ff Fully assembled cam roller guide
4
ff Stroke can be individually selected
ff Clamping profile clipped into strut profile 90x90
5
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)
6

7
Fy max = 3500 N
Fz max = 2000 N
Mx max = 1,0 x B Nm 8
My max = 1,0 x A Nm
Mz max = 1,7 x A Nm
v max = 5 m/s 9
M max = 30 Nm
00109897
10

L3 = 2xL2 - L1 + 630 LH
11
L1=180 25 30 218,5
210,5
Mmax = 30Nm
12
124,5

141
13

61
160 L2=LH+290 160 90 14
4

L2≤5600
00109896

15

Technical data
16
For notes on layout and drive, see page 13-50

Complete axis LH (mm) No. 17


LF12C 50 … 5310 3 842 998 498 / LH
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-24 MGE 13.2 | Linear guides

Cam roller guide LF12C – components


0
8
1
1=
L

E ff Components for the individual assembly of cam roller


guides, with or without drive
D

Parts list for cam roller guide LF12C without drive

F Component No. Qty. Page


A Profile 90x90 3 842 990 500 / L2 1 2-47
2
L

B Clamping profile LF12C 3 842 992 440 / L2 2 13-25


B C Guide rod LF12 3 842 993 968 / L2 2 13-25
C
D Profile 45x180 3 842 990 335 / 1 2-44
210.5 mm
A
E Cover cap 45x180 3 842 548 795 2 2-44
G F Guide bearing LF12 3 842 535 664 4 13-26
2
L

G Cover cap 90x90 3 842 548 761 2 2-47

19733

Parts list for cam roller guide LF12C with drive


0
8
1
1=
L

Component No. Qty. Page


E J 3 842 993 082 / L2 1 2-47
A Profile 90x90 LF LF
D I B Clamping profile LF12C 3 842 992 440 / L2 2 13-25
K C Guide rod LF12 3 842 993 968 / L2 2 13-25
D Profile 45x180 3 842 990 335 / 1 2-44
210.5 mm

F E Cover cap 45x180 3 842 548 795 2 2-44


2
L

F Guide bearing LF12 3 842 535 664 4 13-26

B H Drive head LF12C 3 842 526 863 1 13-28


I Return head LF12C 3 842 526 865 1 13-28
C
J Toothed belt LF12 3 842 994 821 / L3 1) 1 13-29
H
K Belt connector LF12 3 842 535 680 2 13-29
1) L3 = 2xL2 - L1 + 630
2
L

A
19734

L1 = 180 218,5
210,5
141
61

L2

19871

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-25


ff The clamping profile is clipped into any chosen strut


10
1
9 profile with a 10 mm slot and holds the guide rods

20
32,5
11
0,52 kg/m Clamping profile L2 (mm) No.
3
LF12C 1 pcs 150 … 3000 3 842 992 440 / L2
11 20 pcs 3000 3 842 518 897
4
15 Material: aluminum, anodized
19718
5

ff The guide rod is pressed into the clamping profile


6
ff The guide rod guides the guide bearing

7
Guide rod L2 (mm) No.
0,89 kg/m LF12 150 … 2900 1 3 842 993 968 / L2
8
12 2900 20 3 842 539 415
Material: Solid shaft VA, induction hardened and polished
Condition on delivery: ungreased; greasing according to assembly 9
instructions 3 842 527 226
00109900
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-26 MGE 13.2 | Linear guides

10
ff Guide bearing for trolley construction
ff Supporting bearing for brackets for bearing off-center
forces
ff Guide rail to support supporting bearings (p. 13-27)

19877

10 ff Guide bearing for trolley construction


ff Guiding via guide rod
8 ff Rollers with ball bearings, permanently lubricated
ff Lubricating felts with guide rod lubrication reservoir
22,522,5

ff Play-free roller adjustment via eccentric bolts


45

ff Replacement of the lubricating felts possible from rear


+0,8 -0,8

in installed state
ø8,4

0,35 kg
15,5

C = 8,3 kN 45 17,5
C0 = 5,0 kN
90 35
00109904

Guide bearing No. FS


FS1 LF12 2 3 842 535 664 2xFS1
Material: Guide bearing Die-cast aluminum
DIN 7984 Roller: steel, hardened, polished
M8x40
10 Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226

10 ff Supporting bearing for brackets for bearing off-center


forces
ff For support on the guide rail
8,4 8
ff Rollers with ball bearings, permanently lubricated
ff Lubricating felts with guide rod lubrication reservoir
26,522,5

ff Play-free roller adjustment via eccentric bolts


45

+0,8 -0,8

0,35 kg ff Replacement of the lubricating felts possible from rear


Cdyn = 8,6 kN
15,5

45 17,5 in installed state


Cstat = 5,1 kN
00109905
90 35

FS1 Supporting bearing No. FS


LF12 2 3 842 535 666 2xFS1
DIN 7984
M8x40 Material: Guide bearing Die-cast aluminum
10 Roller: steel, hardened, polished
Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-27


ff Guide rail to hold supporting bearings


1

Guide rail L (mm) No. 2


LF12 120 … 2000 3 842 994 702 / L
Material: steel, hardened, polished
3
13 DIN 912 - M6X16 Condition on delivery: ungreased; greasing according to assembly
3 842 530 285 instructions 3 842 527 226
Accessories: cylinder bolt DIN 912 – M6x16 4
T-nut M6, 10 mm slot (3 842 530 285)

ø11
6
ø6,6

7
a

3,00 kg/m 7

10 13
0
0

8
1
x
n

30
L
0
0
1

L - (n x 100)
a

a=
2 9
a= 10...60mm
00109910

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-28 MGE 13.2 | Linear guides

10 ff Drive head for transferring drive torque to a toothed belt


ff For direct mounting of a motor or (in conjunction with a
ø28H7 center shaft) for mounting a hollow shaft gear or a
8H8 2 2,5 coupling (p. 13-46)
ff Mounted directly on profile by using longitudinal end
4

31,3
connector (connector included in scope of delivery)
ff Profile finishing: LF blind hole drilling for longitudinal
120,5

Ph
58,3

end connector

85 100
4

160

Drive head No. FS


LF12C 3 842 526 863 4xFS2,
2xFS3
Pb
45

Material: Drive head aluminum, anodized


3,9 kg
Hollow shaft: steel; galvanized
Pb x Ph: 90x90 Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps

19942

FS2 FS3
ISO 7380
M8x40
ISO 4035
M8-04

10 ff Return head for tensioning the toothed belt and


changing its direction
ff Mounted directly on profile by using longitudinal end
2 2 connector (connector included in scope of delivery)
ff Profile finishing: LF blind hole drilling for longitudinal
4

end connector
120,5

Ph
58,3

Return head No. FS


LF12C 3 842 526 865 4xFS2,
85 100
4

2xFS3
160
Material: Return head: aluminum, anodized
Hollow shaft: steel; galvanized
Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
Pb
45

2,9 kg
FS2 FS3
Pb x Ph: 90x90 ISO 7380
M8x40
ISO 4035
M8-04
19943

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-29


ff Belt connector suitable for trolley built out of strut


135
10
1
profiles 45x180
ff All connecting parts included for mounting at the profile
2
end (LF12S) or the slot (LF12C)

45
ff Profile finishing for strut profile 45x180 for trolley

22,5
3
LF12S: M12
25 8,4 13
4
180
0,64 kg
Belt connector No. FS
19653
5
LF12 2 3 842 535 680 2xFS4,
2xFS5,
2xFS6, 6
2xFS7,
4xFS8
7
Material: aluminum, painted black
Scope of delivery: incl. fastening material (FS)
8

FS4 FS5 FS6 FS7


DIN 7984 9
DIN7984 M8x30 DIN 7991
M12x40 ø18x7
DIN 125 M8x30
A8,4 10
10 10

11
FS8

ø10xø5x11 12

13
ff Toothed belt as a trolley drive
ff Pitch: AT10 14
4,5
2

10
Toothed belt L3 (mm) No. 15
0,17 kg/m LF12 300 … 50000 3 842 994 821 / L3 1)
50000 3 842 526 422 16
L3 = 2xL2 - L1 + 630
30

1)

Material: PU with embedded steel wires 17


L3 = n x 10 mm
00110137

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-30 MGE 13.2 | Linear guides

Z M
z
Cam roller guide LF20S – complete axis

X
M
Y

My
] 10
mm
A[
B[
mm
]
ff Fully assembled cam roller guide
ff Stroke and trolley length can be individually selected
ff Rail profile mounted on strut profile 90x180
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)

Fy max = 12500 N
Fz max = 6000 N
Mx max = 240 Nm
My max = 3,0 x A Nm
Mz max = 6,2 x A Nm
v max = 5 m/s
M max = 100 Nm
00109936

L3=2xL2–L1+780 LH L1 25 30 270

Mmax = 100Nm

182,5
166,2

92,5
200 L2=LH+L1+110 200 180
4

L2≤5600
00109934

Technical data
See pages 13-57 for notes on layout and drive

Complete axis LH/L1 (mm) No.


LF20S L1+50 ≤ LH ≤ 5220 3 842 998 499 / LH / L1
270 ≤ L1 ≤ 1000

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-31


Cam roller guide LF20S – components 1

1
L 2
D ff Components for the individual assembly of cam roller
guides, with or without drive
3
E
Parts list for cam roller guide LF20S without drive
4

Component No. Qty. Page


F 5
L A Profile 90x180 3 842 990 416 / L2 1 2-48
2
L

M B Guide profile LF20S 3 842 993 080 / L2 1 13-32


6
B C Guide rod LF20 3 842 993 969 / L2 2 13-32

C D Profile 45x270 3 842 992 927 / L1 1 2-45


7
E Cover cap 45x90 3 842 548 757 6 2-45
N
F Guide bearing LF20 3 842 535 663 4 13-33
A 8
G Cover cap 90x90 3 842 548 761 4 2-47
G
2
L

L Cylinder bolt DIN 7984 – M8x45 n1)


M T-nut M8, 10 mm slot 3 842 530 287 n1) 3-4 9

19736

N Sliding block 3 842 146 877 n1) 13-32 10


1) For identification see page 13-32
Parts list for cam roller guide LF20S with drive 11
1
L

Component No. Qty. Page 12


L
D Profile 90x180
J A 3 842 993 081 / L2 1 2-48
LF-S LF-S 13
E I
B Guide profile LF20S 3 842 993 080 / L2 1 13-32
K
C Guide rod LF20 3 842 993 969 / L2 2 13-32 14
D Profile 45x270 M12 M12 3 842 992 928 / L1 1 2-45

F E Cover cap 45x45 3 842 548 753 4 2-40 15


2
L

M F Guide bearing LF20 3 842 535 663 4 13-33


H Drive head LF20S 3 842 526 414 1 13-35 16
B
C I Return head LF20S 3 842 526 415 1 13-35
N
J Toothed belt LF20 3 842 994 662 / L31) 1 13-36
17
H K Belt connector LF20 3 842 535 680 2 13-36
L Cylinder bolt DIN 7984 – M8x45 n2)
18
2
L

M T-nut M8, 10 mm slot 3 842 530 287 n2) 3-4

19
N Sliding block 3 842 146 877 n2) 13-32
A 1) L3 = 2xL2 - L1 + 780
19737
2) For identification see page 13-32
20

21
L1 270
141
92,5

L2 180

19872

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-32 MGE 13.2 | Linear guides

10 ff Guide profile LF20S to hold guide rods


ff Installation on MGE strut profiles with 10 mm slot or
directly on a flat surface

a
Guide profile L2 (mm) No.
LF20S 1 pcs 150 … 5600 3 842 993 080 / L2

0
0
5 pcs 5600 3 842 526 878
1
x
n

2
L Accessories: Cylinder screw DIN 7984 – M8x45
0
0

T-nut M8, 10 mm slot (p. 3-4)


1
a

Sliding block

z
y
40,5
25
21,3

4,30 kg/m 45
A = 1593 mm2
ly = 29,40 cm4 L - (n x 100) 86
a=
lz = 103,20 cm4 2
a= 40...90mm 100
19715

10 ff Sliding block as a centering aid for mounting the guide


profile in a 10 mm profile slot

10
Sliding block No.
50 3 842 146 877
Material: PA; black
10

32
DIN 7984 - M8x45

3 842 530 287


19716

ff The guide rod is pressed into the guide profile


ff The guide rod guides the guide bearing

Guide rod L2 (mm) No.


2,47 kg/m
LF20 150 … 2900 1 3 842 993 969 / L2

20 2900 20 3 842 539 416


Material: Solid shaft VA, induction hardened, polished
Condition on delivery: ungreased; greasing according to assembly
instructions 3 842 527 226
19786

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-33


ff Guide bearing for trolley construction


10 1
ff Supporting bearing for brackets for bearing off-center
forces
2
ff Guide rail to support supporting bearings (p. 13-34)

5
19877

8,4 10 10
ff Guide bearing for trolley construction
6
ff Guiding via guide rod
ff Rollers with ball bearings, permanently lubricated

22,5
ff Lubricating felts with guide rod lubrication reservoir 7
ff Play-free roller adjustment via eccentric bolts
85

45

ff Replacement of the lubricating felts possible from rear 8


31

in installed state
+1 -1

1,35 kg
17,5

C = 23,4 kN 90 22,5 9
C0 = 16,6 kN 135 45
19717
10
Guide bearing No. FS
FS1 LF20 2 3 842 535 663 4xFS1
DIN 7984
Material: Housing: Die-cast aluminum 11
M8x50
Roller: steel, hardened, polished
10 Scope of delivery: incl. fastening material (FS) 12
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226
13
8,4 10 10 ff Supporting bearing for brackets for bearing off-center
forces 14
ff For support on the guide rail
22,5

ff Rollers with ball bearings, permanently lubricated 15


ff Lubricating felts with guide rod lubrication reservoir
85

45

ff Play-free roller adjustment via eccentric bolts 16


31

22,5

ff Replacement of the lubricating felts possible from rear


+1 -1

1,35 kg
Cdyn = 23,4 kN 90 22,5 in installed state 17
Cstat = 16,6 kN 135 45
19735

18
FS1 Supporting bearing No. FS
DIN 7984
LF20 2 3 842 535 665 4xFS1 19
M8x50
Material: Housing: Die-cast aluminum
10
Roller: steel, hardened, polished
20
Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226 21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-34 MGE 13.2 | Linear guides

ff Guide rail to hold supporting bearings

Guide rail L (mm) No.


LF20 120 … 2000 3 842 994 702 / L
Material: steel, hardened, polished
13 DIN 912 - M6X16 Condition on delivery: ungreased; greasing according to assembly
3 842 530 285 instructions 3 842 527 226
Accessories: cylinder bolt DIN 912 – M6x16
T-nut M6, 10 mm slot (3 842 530 285)

ø11
ø6,6

7
a

3,00 kg/m
13
10
0
0
1
x
n

30
L
0
0
1

L - (n x 100)
a

a=
2
a= 10...60mm
00109910

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-35


ff Drive head for transferring drive torque to a toothed belt


10
1
ff For direct mounting of a motor or (in conjunction with a
center shaft) for mounting a hollow shaft gear or a
ø38H7 2
coupling (p. 13-46)
10H8 2 1,5
ff Mounted directly on profile by using longitudinal end
3
4

connector (connector included in scope of delivery)


41,3

ff Profile finishing: LF-S blind hole drilling for longitudinal


4
162,2

end connector
84,7

Ph

5
100 125 200
4

Drive head No. FS


6
LF20S 3 842 526 414 4xFS2,
2xFS3
7
Material: Drive head: aluminum, anodized
45
Pb

Hollow shaft: steel; galvanized


9,4 kg
Scope of delivery: incl. fastening material (FS), cover caps 8
Pb x Ph: 180x90
9
FS2 FS3
ISO 7380
00110144
M8x40
ISO 4035
10
M8-04

11

10 ff Return head for tensioning the toothed belt and 12


changing its direction
ff Mounted directly on profile by using longitudinal end 13
connector (connector included in scope of delivery)
2 2
ff Profile finishing: LF-S blind hole drilling for longitudinal 14
4

end connector
15
162,2

Return head No. FS


84,7

Ph

LF20S 3 842 526 415 4xFS2, 16


2xFS3
100 125 200
4

Material: Return head: aluminum, anodized 17


Hollow shaft: steel; galvanized
Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
18
45
Pb

9,3 kg 19
FS2 FS3
Pb x Ph: 180x90 ISO 7380
M8x40 20
ISO 4035
M8-04
20804
21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-36 MGE 13.2 | Linear guides

135
ff Belt connector for fixing the toothed belt on the front of
the trolley
ff Profile finishing for strut profile 45x270 for trolley
LF20S: M12

45
ff All connecting parts included for mounting at the profile

22,5
end (LF20S) or the slot (LF20C)
25 8,4 13
180
0,64 kg
001099211 Belt connector No. FS
LF20 2 3 842 535 680 2xFS4,
2xFS5,
2xFS6,
2xFS7, 4xFS8
Material: aluminum, painted black
Scope of delivery: incl. fastening material (FS)

FS4 FS5 FS6 FS7


DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 ø18x7
DIN 125 M8x30
A8,4
10 10

FS8

ø10xø5x11

ff Toothed belt as a trolley drive


ff Pitch: AT10
4,5

10
2

0,28 kg/m Toothed belt L3 (mm) No.


LF20 300 … 50000 3 842 994 662 / L31)
50000 3 842 513 648
50

L3 = 2xL2 - L1 + 780
1)

Material: PU with embedded steel wires


L = n x 10 mm
19719

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-37


Z Cam roller guide LF20C – complete axis 1


M
z

X
M
Y

x
2
My
10
m m]
A[
B[ 3
mm
]
ff Fully assembled cam roller guide
4
ff Stroke can be individually selected
ff Clamping profile clipped into strut profile 90x180
5
ff Incl. toothed belt drive; additional notes on the drive
concept (p. 13-44)
6

7
Fy max = 12500 N
Fz max = 6000 N
Mx max = 3,0 x A Nm 8
My max = 3,0 x A Nm
Mz max = 6,2 x A Nm
v max = 5 m/s 9
M max = 100 Nm
00109938

10

L3=2xL2–L1+780 LH L1=270 25 30 318


310 11
Mmax = 100Nm

12
215,7

231
13

141
14
L2=LH+380 200 90
4

200
00110113 L2≤5600
15

Technical data
16
For notes on layout and drive, see page 13-50

Complete axis LH (mm) No. 17


LF20C 50 … 5220 3 842 998 500 / LH
18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-38 MGE 13.2 | Linear guides

Cam roller guide LF20C – components

0
7
2
1=
L

ff Components for the individual assembly of cam roller


E guides, with or without drive
D
Parts list for cam roller guide LF20C without drive

Component No. Qty. Page


F
A Profile 90x180 3 842 990 416 / L2 1 2-48
2
L

B Clamping profile LF20C 3 842 992 441 / L2 2 13-39


B C Guide rod LF20 3 842 993 969 / L2 2 13-39
C D Profile 45x270 3 842 992 927 / 1 2-45
310 mm

A E Cover cap 45x90 3 842 548 757 6 2-45


F Guide bearing LF20 3 842 535 663 4 13-40
2
L

G G Cover cap 90x90 3 842 548 761 4 2-48

19738

Parts list for cam roller guide LF20C with drive


0
7
2
1=
L

Component No. Qty. Page


E
J A Profile 90x180 LF LF 3 842 992 898 / L2 1 2-48
D
I B Clamping profile LF20C 3 842 992 441 / L2 2 13-39
C Guide rod LF20 3 842 993 969 / L2 2 13-39
K
D Profile 45x270 3 842 992 927 / 1 2-45
310 mm

E Cover cap 45x90 3 842 548 757 6 2-45


F
2
L

F Guide bearing LF20 3 842 535 663 4 13-40


B H Drive head 3 842 526 867 1 13-42
I Return head 3 842 526 869 1 13-42
C
J Toothed belt 3 842 994 662 / L31) 1 13-43
A K Belt connector 3 842 535 680 2 13-43
H 1) L3 = 2xL2 - L1 + 780
2
L

19739

L1=270 318
310
231
141

L2 90

19873

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-39


ff The clamping profile is clipped into any chosen 10 mm


10
1
15 strut profile slot and holds the guide rods

20
32,5
6
Clamping profile L (mm) No. 3
0,77 kg/m LF20C 1 pcs 150 … 3000 3 842 992 441 / L
17,5 20 pcs 3000 3 842 518 898
4
25 Material: aluminum, anodized
19722
5

ff The guide rod is pressed into the clamping profile


6
ff The guide rod guides the guide bearing

7
Guide rod L (mm) No.
2,47 kg/m
LF20 150 … 2900 1 3 842 993 969 / L
8
20 2900 20 3 842 539 416
Material: Solid shaft VA, induction hardened, polished
9
Condition on delivery: ungreased; greasing according to assembly
instructions 3 842 527 226
19721
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-40 MGE 13.2 | Linear guides

10
ff Guide bearing for trolley construction
ff Supporting bearing for brackets for bearing off-center
forces
ff Guide rail to support supporting bearings (p. 13-41)

19877

8,4 10 10
ff Guide bearing for trolley construction
ff Guiding via guide rod
ff Rollers with ball bearings, permanently lubricated
22,5 ff Lubricating felts with guide rod lubrication reservoir
ff Play-free roller adjustment via eccentric bolts
85

45

ff Replacement of the lubricating felts possible from rear


31

in installed state
+1 -1

1,35 kg
17,5

C = 23,4 kN 90 22,5
C0 = 16,6 kN 135 45
19717

Guide bearing No. FS


FS1 LF20 2 3 842 535 663 4xFS1
DIN 7984 Material: Housing: Die-cast aluminum
M8x50
Roller: steel, hardened, polished
10 Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226

8,4 10 10
ff Supporting bearing for brackets for bearing off-center
forces
ff For support on the guide rail
22,5

ff Rollers with ball bearings, permanently lubricated


ff Lubricating felts with guide rod lubrication reservoir
85

45

ff Play-free roller adjustment via eccentric bolts


31

22,5

ff Replacement of the lubricating felts possible from rear


+1 -1

1,35 kg
Cdyn = 23,4 kN 90 22,5 in installed state
Cstat = 16,6 kN 135 45
19735

FS1 Supporting bearing No. FS


DIN 7984
LF20 2 3 842 535 665 4xFS1
M8x50
Material: Housing: Die-cast aluminum
10
Roller: steel, hardened, polished
Scope of delivery: incl. fastening material (FS)
Condition on delivery: lubricating felts ungreased; greasing according
to assembly instructions 3 842 527 226

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-41


ff Guide rail to hold supporting bearings


1

Guide rail L (mm) No. 2


LF20 120 … 2000 3 842 994 702 / L
Material: steel, hardened, polished
3
13 DIN 912 - M6X16 Accessories: cylinder bolt DIN 912 – M6x16
3 842 530 285 T-nut M6, 10 mm slot (3 842 530 285)
Condition on delivery: ungreased; greasing according to assembly 4
instructions 3 842 527 226

ø11
6
ø6,6

7
a

3,00 kg/m 7

13
10
0
0

8
1
x
n

30
L
0
0
1

L - (n x 100)
a

a=
2 9
a= 10...60mm
00109910

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-42 MGE 13.2 | Linear guides

10 ff Drive head for transferring drive torque to a toothed belt


ff For direct mounting of a motor or (in conjunction with a
center shaft) for mounting a hollow shaft gear or a
ø38H7
coupling (p. 13-46)
10H8 2 1,5
ff Mounted directly on profile by using longitudinal end
4

connector (connector included in scope of delivery)


41,3

ff Profile finishing: LF blind hole drilling for longitudinal


211,7

end connector
134,2

Ph

100 125 200


4

Drive head No. FS


LF20C 3 842 526 867 4xFS2,
2xFS3

Material: Drive head: aluminum, anodized


45
Pb

Hollow shaft: steel; galvanized


11,0 kg
Scope of delivery: incl. fastening material (FS), cover caps
Pb x Ph: 90x180

FS2 FS3
ISO 7380
19946
M8x40
ISO 4035
M8-04

10 ff Return head for tensioning the toothed belt and


changing its direction
ff Mounted directly on profile by using longitudinal end
connector (connector included in scope of delivery)
2 2
ff Profile finishing: LF blind hole drilling for longitudinal
4

end connector
211,7

Return head No. FS


134,2

Ph

LF20C 3 842 526 869 4xFS2,


2xFS3
100 125 200
4

Material: Return head: aluminum, anodized


Hollow shaft: steel; galvanized
Caps: PA; black
Scope of delivery: incl. fastening material (FS), cover caps
45
Pb

10,9 kg
FS2 FS3
Pb x Ph: 90x180 ISO 7380
M8x40
ISO 4035
M8-04
19947

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-43


ff Belt connector for fastening the toothed belt to the


135 1
trolley slot
ff Profile finishing for strut profile 45x270 for trolley
2
LF20S: M12

45
ff All connecting parts included for mounting at the profile

22,5
3
end (LF20S) or the slot (LF20C)
25 8,4 13
180 4

0,64 kg
Belt connector No. FS
001099211
5
LF20 2 3 842 535 680 2xFS4, 2xFS5,
2xFS6, 2xFS7,
4xFS8 6

Material: aluminum, painted black


Scope of delivery: incl. fastening material (FS) 7

8
FS4 FS5 FS6 FS7
DIN 7984
DIN7984 M8x30 DIN 7991
M12x40 DIN 125 M8x30
ø18x7 9
A8,4
10 10

10

FS8
11
ø10xø5x11

12

ff Toothed belt as a trolley drive 13


ff Pitch: AT10
4,5

10
2

14
0,28 kg/m Toothed belt L (mm) No.
LF20 300 … 50000 3 842 994 662 / L31) 15
50000 3 842 513 648
50

L3 = 2xL2 - L1 + 780
1) 16
Material: PU with embedded steel wires
L = n x 10 mm
19719 17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-44 MGE 13.2 | Linear guides

Linear guide drives

Drive concept
The linear guides are driven via the hollow shaft in the drive
head. The drive head is used to directly install a motor or
alternatively (in connection with a center shaft) a hollow
shaft gear or a coupling. Depending on the desired speeds
of movement for the application, it is necessary to use
various motor types in conjunction with intermediate gears.
Due to the multitude of drive components available in the
market, there are a large number of possible combinations.

The MGE modular profile system makes it easy to assemble


Bosch Rexroth linear guides through the use of a standard
shaft and simple connection dimensions.

Fastening
00110150
The drive head is directly secured on the profile by means
of longitudinal end connectors.
The motor, or the intermediate gear flange, can be screwed
to the drive head as a complete unit from the left- or right-
hand side.

Synchronous shafts
The use of synchronous shafts (p. 13-47) enables several
linear axes to be operated with one drive.

Connection dimensions (flange)


The connection dimensions for the size LF6, LF12 and LF20
linear guides are shown on pages 13-45.

00132290

19776

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-45


Flange 1

2
A flange is generally required for fixing the motor/gear unit
A in place. The connection dimensions for connection to the
3
drive head are shown below. The connection to the motor/
gear unit depends on the model chosen in each case.
4

See also the connection dimensions for the drive heads


5
LF6S (p. 13-9), LF6C (p. 13-14),
LF12C (p. 13-28), LF12S (p. 13-21),
6
LF20C (p. 13-42 ), LF20S (p. 13-35)

19746
10
Fastening material flange A
Note regarding flange in self-build version. Adapt fastening material to suit differing flange thicknesses. 11
LF6 (b = 14.5 mm) LF12 (b = 20 mm) LF20 (b = 20 mm)
Drive head – flange ISO 4762 – M8x22 (3x) ISO 4762 – M8x25 (3x) ISO 4762 – M10x30 (3x) 12
ISO 7092 – 8 (3x) ISO 7092 – 8 (3x) ISO 7092 – 10 (3x)
13

14
Drawing and dimensions for flange in self-build version.
LF Gear / Motor
Getriebe / Motor
Customer-specific adjustment is necessary, depending on 15
b the motor and gear unit. The fastening material must be
a self-sourced. 16
c
Flange 17

Dimension parameter LF6 LF12 LF20


(mm) (mm) (mm)
18

a 3.5 ± 0.15 3.5 ± 0.15 2 ± 0.15


19
øE

øH
øG
øF

øl1 bmin*) 0.05 *) *) *)


øl2

c*) *) *) *)
20
1

E Ø 88 -0.1/-0.3 Ø 111 -0.1/-0.3 Ø 150 -0.1/-0.3


12

ød

A

Fmin*) Ø *) Ø *) Ø *)
21
ød2

45°
A G*) 0.05 A Ø *) Ø *) Ø *)
H*) Ø *) Ø *) Ø *)
l1*) Ø *) Ø *) Ø *)
l2 Ø 78 Ø 100 Ø 135
d1*) Ø *) Ø *) Ø *)
19748

d2 Ø 0.25 M8 M8 M10
*) Dimensionaccording to customer drive.
Note: The values must be checked by the user.

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-46 MGE 13.2 | Linear guides

Alternative mounting with coupling

Instead of direct mounting over the section link, a coupling


can be inserted. This allows any user truing errors to be
rectified. The coupling must be designed and sourced by
the customer.

LF Gear / Motor
Getriebe / Motor

29467

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-47


Center shafts, synchronous shafts 1

2
Center shafts
ff Enable the installation of customized drive solutions
3

6
sw
7

Center shaft No.


8
LF6 3 842 526 893
LF12 3 842 526 894
9
LF20 3 842 526 895
20805 Material: steel, nickel-plated
10
SW = support separation
11

LF6 LF12 LF20 50


12
36
ø28h6
ø19h6
ø19g6

25

13
ø28g6

ø38g6

ø38h6
32 16,5 20,5 14
46 23,5
60
50,5
68,5
86,5
15
0,11 kg 0,33 kg 0,77 kg
19749

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-48 MGE 13.2 | Linear guides

SW215 = 0,9 kg Synchronous shafts


+ 1,1 kg/m ff Allow several linear guides to be operated synchronously
SW+1
LGW = SW – 72,2-2 DIN 6885 while being driven by a common motor
A6x6x25
ff The synchronous shaft can be replaced without the drive
heads having to be disassembled
The selection diagrams on page 13-55, 13-56 specify
maximum values without safety margins.

ø19g6
ø55

2 32
SW275 = 2,0 kg
+ 1,3 kg/m
SW+1
LGW = SW – 101,2-2 DIN 6885
A8x7x36 ø28g6
ø66

2 46

SW325 = 4,8 kg
+ 1,4 kg/m
SW+1
LGW = SW – 130,2-2 DIN 6885
A10x8x50

Synchronous shaft SW (mm) No.


LF6 215 … 3000 3 842 994 811 / SW
ø38g6

LF12 275 … 3500 3 842 994 812 / SW


ø81

LF20 325 … 3500 3 842 994 813 / SW


3 60
19750 Material: steel/aluminum

SW = support separation
LGW = length of synchronous shaft

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-49


Technical data for roller, design, mounting 1

2
General technical data and calculations

3
Speed vmax = 5 m/s
4
Acceleration amax = 15 m/s2
5
Temperature resistance -10 °C < J < 40 °C
6
Lubrication All cam roller guide bearings are delivered with built-in lubrication felts.
7
Condition on delivery Ungreased (greasing with Klüber Isoflex Topas NCA 52; see assembly
instructions 3 842 527 226) 8
Lubricating felts with reservoir are not greased.
Guide rods are ungreased. 9

Definition of dynamic load rating C The radial loading of constant magnitude and direction which a linear rolling
10
bearing can theoretically withstand for a nominal service life of 100 km
distance traveled (acc. to ISO 14728 Part 1).
11
Note regarding maximum load Fmax The maximum loads apply to individual loads. Combining loads decreases the
expected service life. 12

Definition and calculation The calculated service life which an individual linear rolling bearing – or a group
13
of nominal service life of apparently identical rolling element bearings operating under the same
conditions – can attain with a 90% probability, based on the materials of normal
14
manufacturing quality that are generally used today and under usual operating
conditions (acc. to ISO 14728 Part 1) and optimal installation conditions.
15
Nominal service life at constant speed
( )
C 3
L =  —— · 105 16
F

17

( )
L
Lh =   ———————————
2 ⋅ s ⋅ nS ⋅ 60 18

19
L = nominal service life (m)
Lh = nominal service life (h)
20
C = dynamic load capacity (N)
F = equivalent load (N)
s = length of stroke* (m) 21

nS = stroke frequency (double stroke) (min-1)

*) For s < 2 x L1 (trolley length) load capacities are reduced.


Please consult us.

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-50 MGE 13.2 | Linear guides

Fz
Load-dependent design

x
y

F
F

ff The specified values are maximum single loads, which


z
Y

M are reduced when loads are combined


My x

Note: If cumulative forces and moments arise in your


]
m
[m
B
[m

application, please use the Linear Motion Designer LF-MGE


A
m
]

M
linear guide calculation program to recalculate your design
00132284 00109867
(p. 13-57)

Amin1) (mm) Fz (N) Fy(N) Mx (Nm) Mz (Nm) My (Nm) vmax (m/s) Mmax (Nm)
LF6S 75 850 1400 13.6 0.7 x A2) 0.4 x A2) 5 9.5 / 7.6
LF6C 75 850 1400 0.4 x B2) 0.7 x A2) 0.4 x A2) 5 15
LF12S 90 2000 3500 78.0 1.7 x A2) 1.0 x A2) 5 30
LF12C 90 2000 3500 1.0 x B2) 1.7 x A2) 1.0 x A2) 5 30
LF20S 135 6000 12500 240.0 6.2 x A2) 3.0 x A2) 5 100
LF20C 135 6000 12500 3.0 x B2) 6.2 x A2) 3.0 x A2) 5 100
1) Amin = Length guide bearing
2) Note: A (spacing of support wheels, see image above) in mm; see below for calculation of B (track width)

Do not exceed the maximum loading of the screwed


connections for rails, carriages and fastenings.
Take account of the general service life of lubricants!

Calculating the track width B

B = P + 2 x a

B = track width (in mm)


P = profile width (in mm)
a = rod spacing (in mm)

LF … C
Values for a: for LF6C = 9.5 mm (p. 13-13)
for LF12C = 9 mm (p. 13-25)
for LF20C = 15 mm (p. 13-39)
LF … S
90x180
Values for a: for LF6S = 40 − 6 = 34 mm (p. 13-8)
for LF12S = 90 − 12 = 78 mm (p. 13-18)
a
for LF20S = 100 − 20 = 80 mm (p. 13-32)
P
B
(mm)
20791

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-51


Calculation of load on bearing for a trolley 1


Z

M
z
1 2

X
Y
M Loading of the individual rollers
2 My x
3 3

ff A mm: spacing of the rollers' rotational axes

]
m
4

[m
ff B mm: center-to-center distance between the guide rods
B

A
[m
m
]

4 ff Only compressive forces can be transferred between


5
20987

rollers and guide rods in the radial direction. The


Roller 1: Roller 3: following therefore applies in respect of radial forces:
6
Fy Mz Fy Mz Fr ≤ 0: Fr = 0
Fr = -(——) - (——) Fr = +(——) + (——)
2 A 2 A ff Rollers can be loaded equally in both directions.
Fz Mx My Fz Mx My Therefore force Fa is sufficient for calculating P and P0 7
Fa = (——) + ( —— ) - ( —— ) Fa = (——) - ( —— ) - ( —— )
4 2·B 2·A 4 2·B 2·A
8
Roller 2: Roller 4:
Fy Mz Fy Mz
Fr = -(——) + (——) Fr = +(——) - (——)
2 A 2 2 9
Fz Mx My Fz Mx My
Fa = (——) + ( —— ) + ( —— ) Fa = (——) - ( —— ) + ( —— )
4 2·B 2·A 4 2·B 2·A
10

11

Table 1: Load factors for rollers Equivalent dynamic and static loads 12
To calculate the service life of a cam roller guide, the roller
Load case: Fr ≥ |Fa| Load case: Fr < |Fa| with the greatest load has to be considered. 13
x y x0 y0 x y x0 y0 The following must be determined:
LF6 1 3.1 1.2 3.5 0.5 3.6 1 3.7 P = max (P1,….,P4) 14
LF12 1 4.2 1.2 5.2 0.5 4.7 1 5.4 P0 = max (P01,…,P04)
LF20 1 4 1.2 4.9 0.5 4.5 1.1 5 15
Equivalent dynamic load P
P = x ⋅ |Fr| + y ⋅ |Fa| 16
Table 2: Rollers - load capacities
Equivalent static load P0
17
P0 = x0 ⋅ |Fr| + y0 ⋅ |Fa|
C for 105 m Co
(N) (N) 18
Fr (N): radial load of the roller
LF6 3670 2280
The following applies: Fr ≤ 0: Fr = 0
LF12 8300 5000 19
LF20 23400 16600
Fa(N): axial load of the roller
20
x, x0: radial factor (Table 1)
y, y0: axial factor (Table 1) 21

C: dynamic load capacity (Table 2)


C0: static load capacity (Table 2)

Static C0
S0 = (———)
safety values: P0
S0 ≥ 4 recommended!

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-52 MGE 13.2 | Linear guides

Size selection

Determining the forces and moments which arise Example:


Fxdyn, Fydyn, Fzdyn1) m = 30 kg a = 2.5 m/s2;
Mxdyn Mydn Mzdyn
, , L1 = 150 mm L2 = 5000 mm

1) F g = 9.81 m/s2
Z dyn
includes the weight of the trolley

All the influences must be considered, e.g.: Fz dyn = m · g = 294 N


–– net mass and load My dyn = m · a · 70 mm = 5.25 Nm
M –– acceleration forces and moments
00109867 –– process forces and moments
–– loads caused by dampers and/or stops
mxa
70

mxg

75
00110177

M
x
Z
x

00126189 Y

Determining the permissible forces and moments Example of LF 6 S, LF 6 C


Fz
For values see p. 13-51 Fz dyn perm = 850 N > Fz dyn = 294 N
My dyn perm = 0.4 · A = 0.4 · 75 mm
Z 
= 30 Nm > My dyn = 5.25 Nm
x
y

F
F

z
Y

M
My x
]
m
[m
B
[m

A
m
]

00132284

Selection of the suitable size Example:


Fx, y, z dyn < Fx, y, z dyn perm ! Fz dyn = 294 N < Fz dyn perm = 850 N !
Mx, y, z dyn < Mx, y, z dyn perm ! My dyn = 5.25 Nm < My dyn perm
= 30 Nm !
If F and M are cumulative:
recalculate using linear guide calculation program.
Note: When using the program, account must be taken of
the directions of the respective forces and moments, i.e.
the plus/minus sign, in order for the program to be able to
calculate correctly.

You can order the CD directly from our media catalog,


number 3 842 540 900.

www.boschrexroth.com/mediadirectory

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-53


Calculating the drive 1

Peripheral force Fu
2
Fu = m · a + m · g + F0 + µ · m · g
M
Fu ≤ Fu perm ! 3
Fu

mxg F0: frictional force on return units


mxa 4
μ : coefficient of friction of the guide
see table below.
00110178
5

Alternative calculation formula Example of LF6C


m = 30 kg; a = 2.5 m/s2 7
Fu = m · a + F0 + µ · m · g ≤ Fu perm
! Fu = (30 · 2.5)N + 10 N
+ (0.025 · 30 · 9.81)N 8
mxa
M Fu Fu = 75 N + 10 N + 0.025 · 294 N
mxg
Fu = 92.35 N < Fu perm = 600 N !
9
D0
00110178

10

11
Required drive torque M Example:
Fz M=  ½ · 50.94 mm · 92.35 N 12
M = ½ · D0 · Fu ≤ Mperm ! = 2.4 Nm
Z M = 2.35 Nm ≤ Mperm
x
y

13
M

F
F

= 15 Nm !
Y

M
My x

14
]
m
[m
B
[m

A
m
]

00132284
15

16
v (m/s) Fu perm (N) Mperm (Nm) F0 (N) µ D0 (mm) D0 · π (mm)
LF6S ≤ 2.0 500 9.5 10 0.025 38.21 120 17
LF6S 2.01 … 5.0 400 7.6 10 0.025 38.21 120
LF6C ≤ 5.0 600 15.0 10 0.025 50.94 160 18
LF12S ≤ 5.0 820 30.0 30 0.020 73.20 230
LF12C ≤ 5.0 820 30.0 30 0.020 73.20 230 19
LF20S ≤ 5.0 2000 100.0 35 0.015 101.86 320
LF20C ≤ 5.0 2000 100.0 35 0.015 101.86 320 20

F0: frictional force on return units; µ : coefficient of friction


21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-54 MGE 13.2 | Linear guides

Checking the selected size

Preload force Fv of toothed belt Example:


Fu = 92.35 N
0.5 · Fu ≤ Fv ≤ Fu
Fv = 50 N
Δl Recommendation: Fv = 0.5 · Fu

Fv
2 x Fv
Fv
00110178

Maximum toothed belt force F1 max Example of LF6C


F1
Fu F1 max = 50 N + 0.5 · 92.35 N
F1 max = Fv + 0.5 · Fu ≤ F1 perm !
F2 F1 max = 96.18 N < F1 perm = 900 N !
00110176 F2 min = Fv – 0.5 · Fu > 0 ! F2 min = 50 N ‒ 0.5 · 92.35 N
Fumax F2 min = 3.825 N > 0 !
F1

Fv

F2
00110179

Required preload length ∆l Example:


L = 2 · L2 ‒ L1 + 400 mm
∆l = 0.5 · Fv · L / Cspec ≤ ∆lmax ! L = 10 250 mm
Δl ∆l = 0.5 · 50 N · 10 250 mm
/ 420 000 N
Fv ∆l = 0.8 mm < ∆lmax = 13 mm !
2 x Fv
Fv
00110178

F1 perm (N) Cspec (N) ∆lmax (mm) L (mm) Page


LF6S 750 315000 11 2 · L2 – L1 + 360 13-6
LF6C 900 420000 13 2 · L2 – L1 + 400 13-11
LF12S 1230 1250000 16 2 · L2 – L1 + 630 13-16
LF12C 1230 1250000 16 2 · L2 – L1 + 630 13-23
LF20S 3000 1870000 23 2 · L2 – L1 + 780 13-30
LF20C 3000 1870000 23 2 · L2 – L1 + 780 13-37

Cspec: Belt stiffness;


L: Long toothed belts, see also LF6S (p. 13-6), LF6C (p. 13-11),
LF12S (p.13-16), LF12C (p. 13-23),
LF20S (p. 13-30), LF20C (p. 13-37)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-55


Dimensioning of synchronous shafts 1

LF6 LF12 LF20 2


Support separation SW horizontal 215 … 3000 mm 275 … 3500 mm 325 … 3500 mm

00109873 3
vertical 215 … 2000 mm 275 … 2000 mm 325 … 1100 mm

Nominal torque max. 30 Nm max. 60 Nm max. 150 Nm 5


Permitted rpm Diagram 3 (p. 13-56) Diagram 3 (p. 13-56) Diagram 3 (p. 13-56)
max. 0.7 · nk max. 0.7 · nk max. 0.7 · nk 6
Elasticity axial max. 2 mm max. 3 mm max. 4 mm
7
00109884
lateral Diagram 4 (p. 13-56) Diagram 4 (p. 13-56) Diagram 4 (p. 13-56)

00109886
8
torsion angle Diagram 5 (p. 13-56) Diagram 5 (p. 13-56) Diagram 5 (p. 13-56)
9
00109888

Diagram 1: Torsion stiffness 10

11

(Nm/rad)
LF6C/S 12
30000 LF12C/S
13
LF20C/S

14
25000
15

16
20000

17

18
15000

19

20
10000

21

5000
1) Length synchronous shaft LGW

LF6 LGW = SW - 72
0
1000 2000 3000 4000 5000 6000 LF12 LGW = SW - 101
LGW1) (mm)
00110156 LF20 LGW = SW - 130
 Bosch Rexroth AG, 3 842 540 392 (2017-08)
13-56 MGE 13.2 | Linear guides

Diagram 2: Mass inertia Diagram 3: Critical rpm nk due to bending

(min-1)

(10-3kgm2)
3000
10,6
10,5
2000
10,4
10,3
1000
10,2
10,1
10,0 00110158 1000 2000 3000 4000 5000 6000 LGW (mm)
LF6C/S
9,9
9,8 LF12C/S
Diagram 4: Lateral offset
LF20C/S
00109886

1,9 (mm)
140
1,8
1,7 120

1,6 100

1,5 80
60
1,4
1,3 40

1,2 20

1,1 00110159 1000 2000 3000 4000 5000 6000 LGW (mm)
1,0
0,9 Aligned shafts are recommended.
0,8
0,7
0,6
Diagram 5: torsion angle
1000 2000 3000 4000 5000 6000
LGW (mm) 00109888

00110157
(°)
LF6C/S

3 LF12C/S

LF20C/S
2

00110160 1000 2000 3000 4000 5000 6000 LGW (mm)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Linear guides | MGE 13.2 13-57


Planning tool LF-MGE 1

2
Automation from a single source Performance characteristics
Planning, implementation, commissioning and training – ff Calculation of the service life of the individual guide
3
Rexroth offers you support in every project phase. bearings
Besides the catalogs and brochures, we provide you with ff Combination of up to 16 guide bearings
4
powerful planning tools. ff Dynamic movement sequence input
On our website you can find information on new products ff Checking of the selected size
5
as well as continually updated information on our existing ff Quick and easy design
products. ff Clear displaying and documenting of results
6
In addition, our sales and service teams are on hand to
answer specific questions. Multilingual content and graphical user interface in
When implementing our systems, we also support you with 5 different languages (de/en/fr/it/es). The program can be 7
our broad range of training measures. run directly from the CD without separate installation.
8
Design program You can order the CD directly from our media catalog,
With the LF-MGE Linear Motion Designer we offer number 3 842 540 900. 9
a professional planning tool for the quick and easy design
of linear guides. www.boschrexroth.com/mediadirectory 10

LF-MGE No.
11

3 842 540 900


12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


13-58 MGE 13.2 | Linear guides

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Tools | MGE 13.2 14-1


Tools 1

Drilling jigs (p. 14-2) Offset screwdriver Torx® Variofix remover, flexible Beveling shears (p. 14-7) 9
(p. 14-6) grinder for anodized
surfaces (p. 14-7) 10

11

12

13

Tool shelf, tool holder


14
(p. 14-8)

15

16
Let us send you information on the complete product range
of Bosch power tools! 17

Robert Bosch GmbH 18


Geschäftsbereich Elektrowerkzeuge
Postfach 10 01 56 19
D-70745 Leinfelden-Echterdingen
http://www.bosch-pt.de
20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


14-2 MGE 13.2 | Tools

Drilling jigs

6 8 10

ff For simple drilling of standard holes for the Rexroth


range of connectors
ff Stopping surfaces and edges for precise hole
positioning
ff Lockable

19758

6
Drilling jigs – slot 6 mm
12

ff For through-holes (ø5.8) for hexagonal-star socket


screwdrivers T25
ff For fastening holes (ø8) for quick connectors
20

3 842 537 556


ø5,8 ø8 Drilling jig No. FS
D5,8 8 10 Slot 6 mm 3 842 537 556 FS1
D5,8 10 Material: aluminum
D8
70 Scope of delivery: incl. fastening material (FS)
00126113

FS1

DIN 464
M4x14
6

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Tools | MGE 13.2 14-3


Drilling jigs – slot 8 mm


8 1
ff For through-holes (ø7.8) for hexagonal-star socket
screwdrivers T40
2
ff For fastening holes (ø11) for quick connectors

3
19

Drilling jig No. FS


4
Slot 8 mm 3 842 528 577 FS2
3 12
Material: steel; galvanized
5
Scope of incl. fastening material (FS)
D11 D7,8 delivery:
6
30

FS2
3 842 528 577
ø11 ø7,8 7

18 15 8

84 8
D7,8
D7,8
D11 9
D11V
00111394
10

10 10 10 10 Drilling jigs – slot 10 mm, modular dimensions 45, 60


45 60
ff For fastening holes (ø17) for bolt connectors, quick 11
connectors, and threaded sleeves
ff For through-holes (ø9.8) for hexagonal-star socket 12
screwdrivers T50
28

ff For counterbores (ø21) for pneumatic connections 13

22,5 22,5
18,5 19,5 Drilling jig No. FS 14
Slot 10 mm, modular dimensions 45, 60 3 842 528 574 FS3

22,5/P45 Material: steel; galvanized 15


D21 D17 Scope of delivery: incl. fastening material (FS)
D9,8
47

16
30/P60 FS3
D9,8 3 842 528 574
D9,8 17
ø9,8 ø21 ø17 M8x50
D17
D17 26 60 10
18
D17V 30
LF 140
D21 19
00111395

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


14-4 MGE 13.2 | Tools

10 10 10 10 Drilling jigs – slot 10 mm, modular dimensions 40, 50


40 50
ff For through-holes (ø9.8) for hexagonal-star socket
screwdrivers T50
ff For fastening holes (ø17) for bolt connectors, quick
connectors, and threaded sleeves
28

20 22,5 Drilling jig No. FS


16 19,5 Slot 10 mm, modular dimensions 40, 50 3 842 530 400 FS3
Material: steel; galvanized
20/P40
Scope of delivery: incl. fastening material (FS)
D17
47

D9,8 FS3
25/P50
3 842 530 400 M8x50
D9,8 ø9,8 ø17 10
D9,8
21
D17
D17 25
D17V 110
LF
00111396

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Tools | MGE 13.2 14-5


Drilling jig for diagonally sawn profiles – slot 8 mm


8 1
ff For fastening holes (ø11) for bendable quick connectors

Drilling jig No. FS


30

3
Slot 8 mm – diagonally sawn profiles 3 842 516 729 FS2
Material: aluminum
4
5° Scope of delivery: incl. fastening material (FS)
13
Also see bendable quick connector (p. 3-56)
5
°
90

FS2 6

30
8
7

ø11
8
18
90 9

00109826
10

10
Drilling jig for diagonally sawn profiles – slot 10 mm
ff For fastening holes (ø17) for bendable quick connectors 11

12
Drilling jig No. FS
40

Slot 10 mm – diagonally sawn profiles 3 842 516 731 FS4 13


Material: aluminum
Scope of delivery: incl. fastening material (FS) 14
5° Also see bendable quick connector (p. 3-56)
13
15
°
90

FS4
16
40

10
17

ø17 18
22,5
110 19
00109827

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


14-6 MGE 13.2 | Tools

Offset screwdriver Torx®

6 8 10

ff Offset screwdriver for the central bolts (p. 3-40):


–– S6x16-T25
–– S8x25-T40
–– S12x30-T50, M12x30-T50
ff Long shank for easy screw head access

19759

T25 6 Offset screwdriver T25 No.


5 3 842 528 590
Material: chrome vanadium steel
ø5
70

100
T 25

00111397

T40 8 Offset screwdriver T40 No.


5 3 842 528 588
Material: chrome vanadium steel
90

ø7

180
T 40
00111398

T50 10 Offset screwdriver T50 No.


5 3 842 528 586
Material: chrome vanadium steel
110

ø9

200

00111399
T 50

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Tools | MGE 13.2 14-7


Variofix remover 1

2
ff For fast, easy removal of the Variofix snap-in clip
(p. 7-6), even in hard-to-reach places
3
ff The remover is pushed onto the snap-in clip of the
Variofix block so that it spreads the teeth of the clip and
4
can then be removed together with the clip

Variofix remover No.


6
10 3 842 526 589
Material: PA
7

19774

10
Flexible grinder for anodized surfaces
11

ff Hand grinder for removing light soiling and minor scratches 12


ff Handy grindstone made of flexible base material
containing abrasive agents 13
ff Long service life thanks to automatic, continual surface
renewal, like an eraser 14
ff Suitable for all natural-colored, anodized surfaces, e.g.
also for aluminum windows and doors 15

16
Flexible grinder for anodized surfaces No.
3 842 518 650 17
Material: silicon carbide 60%
polyurethane 40% 18

19
19774

20
Miter cutter
21

ff For length-trimming of polymer profiles, e.g. slot cover


profiles

Miter cutter No.


3 842 547 982

23998

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


14-8 MGE 13.2 | Tools

Tool shelf
Tool holder

ESD

ff Tool shelf and tool holder for ergonomic and handy positioning
19961
of tools at the workstation

ff Tool shelf can be individually equipped


0
23 ff Accessories: Container mount (p. 2-61)

Tool shelf ESD No.


ESD
3 842 554 909
Material: Side parts: Sheet aluminum
Suspension profile: aluminum, anodized

2
22
33029

Tool holder D52 for bucket-trays D52-9 and D52-15

,5
59
52

Tool holder D52 ESD No.


ESD
3 842 544 832
91
,6

45
°

37

20990 0000A

approx. 2.5 … Bucket-tray D52-9 (open base) ESD No.


5.5 3 842 544 834
90
°
ESD

40
52

PH1, PH2
9

20992

approx. 2.5 Bucket-tray D52-15 (open base) ESD No.


90
… 10 3 842 544 835
°
ESD

PH1, PH2,
52

70
15

PH3, PH4

20993

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Tools | MGE 13.2 14-9


approx. 1.5 Bucket-tray D52-15 (closed base) ESD No. 1


90 …6 3 842 544 836
° ESD

52
71 15
2
6…8

5
20994

Tool holder D91 for bucket-trays D91-32, D91 Oval53 L100


10
0 6
and D91 Oval53 L136
91

7
Tool holder D91 ESD No.
3 842 544 833
8
ESD
13
2

45
° 9
66
20991 0000C
10

Bucket-tray D91-32 (closed base) ESD No.


90
°
approx. 1.5 … 5
3 842 544 837 11
,5
ESD
91

76
32

6…9 12

6…9
13

14
20995

15
90 Bucket-tray D91 Oval53 L100 ESD No.
° approx. 4 … 5.5
(closed base) 16
91

0
10
27

PH1, PH2 ESD


3 842 546 744
17
approx. 5 … 10
18
42
10 … 19

19
10 … 19
20996

20
90 Bucket-tray D91 Oval53 L136 ESD No.
° approx. 4 … 5.5
(closed base)
21
91

36
27

1 3 842 546 745


PH1, PH2 ESD

approx. 5 … 10

42
10 … 19

10 … 19
20997

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


14-10 MGE 13.2 | Tools

Tool holder for soldering irons ESD No.


3 842 514 524
0
6

ESD
29

70
00139027

Tool holder TAPE 50 mm

8 10

ESD

ff Tool holder for tape dispenser with a width of 50 mm


ff Time savings of 10% to 20% based on MTM, achievable
with
–– Defined place for faster reaching and picking
–– Docking aids for easy, ergonomic depositing
ff Supports 5S principles for order and cleanliness at the
workstation via defined place

34188

134 Tool holder TAPE 50 mm ESD No.


ESD
3 842 555 673
Material: PA 6; black
Scope of delivery: Includes fastening material for fastening in 8 mm
or 10 mm slots
152

11
5
87
34190 34189

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 FiFo station | MGE 13.2 15-1


FiFo station 1

Guide rail (p. 15-2) Adapter (p. 15-3) Right end cap, small Left end cap, small 9
(p. 15-3) (p. 15-3)

10

11

12

13

End cap, large (p. 15-3)


14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 391 (2017-08)


15-2 MGE 13.2 | FiFo station

FiFo station

ff Components for constructing a FiFo station for material


shuttles
ff Clearly organized and highly transparent production
operations through having standardized delivery routes
ff Modular system lets you adapt the layout to your needs
and to your available space

C
D

30x30

00130024

A ff Adhesive strips for fastening to floor


ff Screw fitting to floor possible at end caps
15

Guide rail L (mm) No.


L

A 1200 10 3 842 540 012


5

2400 10 3 842 539 894


0

Material: PVC, yellow


30

00130022

Bosch Rexroth AG, 3 842 540 391 (2017-08)


 FiFo station | MGE 13.2 15-3


B ff For the parallel connection of guide rails, or a guide rail


1
with a 30x30 profile
17
,8
25
0 2
Adapter No.
B 20 3 842 539 898 3
8,4
10,6

Material: PP

00130020
5

C ff For use as a jointing aid and for fastening the guide rails
6
to the floor
50

7
Right-hand end cap, small No.
30
15

C 10 3 842 539 895


8
Material: PA 6; black
5
2
2

00130025
10

D ff For use as a jointing aid and for fastening the guide rails
to the floor 11
50

Left-hand end cap, small No. 12


30
15

D 10 3 842 539 896


Material: PA 6; black 13
5
2
2

14
00130026

15
E 13 ff For installing a 30x30 profile between two guide rails
0
ff The 30x30 profile can be used to construct flow rack 16
45
systems, information boards, and height limits. Since
30
the guide rails are flat-sided, setup can be done using 17
a wide profile (40, 45, 50)
5
7
1

Required accessories: 18
15
30

ff Profile 30x30 (p. 2-17)


5

19
2
2

00130021

20
End cap, large No.
E 10 3 842 539 897 21
Material: PA 6; black

 Bosch Rexroth AG, 3 842 540 391 (2017-08)


15-4 MGE 13.2 | FiFo station

Bosch Rexroth AG, 3 842 540 391 (2017-08)


 Components for lateral guides | MGE 13.2 16-1


Components for lateral guides 1

Profile rails, slide rails Holder, fixed (p. 16-6) Holder, variable (p. 16-8) 9
(p. 16-3)
10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-2 MGE 13.2 | Components for lateral guides

Components for lateral guides

ff Wide variety of profile rail and holder combinations for


individual solutions
ff Easy to clean
ff Sturdy
ff Only one tool required for adjustment
ff 10 mm slot interface

19778

Mounting variants
C
A
A
J
J
K

M
A A

M M R

S S
U
V
Y

A
A M A

M
M
V

R T T

U
19779

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for lateral guides | MGE 13.2 16-3


Profile rails for lateral guides 1

2
ff Sectional rails for lateral guiding of the transported
material
3
ff Suitable for fixed lateral guide holders (p. 16-6), and
variable lateral guide holders (p. 16-8)
4
ff Various materials and geometries for different
applications
5

19951
10

A ff Aluminum profile rail for robust lateral guides


11

13,5 Aluminum profile rail L (mm) No.


1 pcs 200 … 3000 3 842 993 887 / L
12
20 pcs 3000 3 842 538 829
17,3

Material: aluminum; natural, anodized 13


Accessories: narrow slide rail (E); high slide rail (F); outer profile
connector (G); inner profile connector (H); cover 14
cap (I); clamping holder C L100 (M); holder (J);
19759 clamping head (L); clamping head (O)
15
B ff HDPE profile rail for light applications
ff Bendable 16
13,5
HDPE profile rail L (mm) No. 17
1 pcs 3000 3 842 538 388
17,3

Material: HDPE; gray 18


Accessories: narrow slide rail (E); high slide rail (F); outer profile
connector (G); inner profile connector (H); cover
cap (I); clamping holder C L100 (M); holder (J); 19
19760 clamping head (L); clamping head (O)
20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-4 MGE 13.2 | Components for lateral guides

C ff Profile rail 17x17.5 in robust stainless steel version with


PE guide for gentle product handling

17,5
Profile rail 17x17.5 L (mm) No.
R7
1 pcs 200 … 3000 3 842 994 863 / L
20 pcs 3000 3 842 529 850
Material: steel, non-rusting / PE, natural
Accessories: outer profile connector (G); clamping holder C L100 (M);
holder (J); clamping head (L); clamping head (O)
19763

ff Profile rail D12 in robust stainless steel version


D

ø12 D12 profile rail L (mm) No.


1 pcs 200 … 3000 3 842 993 306 / L
6 pcs 3000 3 842 533 841
Material: Steel; stainless
Accessories: clamping holder D12 L100 (N)

19764

E ff Clip-on slide rail for aluminum or HDPE profile rail


ff For gentle product transport and minimum wear to
HDPE profile rail
21,5

Slide rail, narrow L (mm) ESD No.


2,5
3000 3 842 538 209
3000 ESD
3 842 539 340
19761 Material: HDPE; gray
ESD: PE-UHMW, conductive, black

F ff Clip-on slide rail for aluminum or HDPE profile rail


ff Wide guiding surface
ff For gentle product transport and minimum wear to
HDPE profile rail
38

1,5 Slide rail, high L (mm) No.


3000 3 842 538 389
19762 Material: HDPE; gray

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for lateral guides | MGE 13.2 16-5


G ff Outer profile connector for aluminum profile rails(A),


1
HDPE profile rail (B), 17x17.5 profile rail (C)

2
External profile connector No.
10 3 842 539 613 3
Material: Steel; stainless
Scope of Incl. 2 x headless setscrews
delivery: 4

19765
5

H ff Inner profile connector for profile rail in aluminum (A),


6
HDPE (B)

7
Inner profile connector No.
10 3 842 539 345
8
Material: PA; black, conductive

19766
10

I ff Cap for aluminum (A) profile rail, HDPE (B) profile rail
11

Cover cap No. 12


10 3 842 538 208
Material: PA; black, conductive 13

14
19766

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-6 MGE 13.2 | Components for lateral guides

Holder for lateral guide, fixed

10

30
30
5 ff Holders for lateral guides with fixed installation height
and fixed guide width
19953

38 38
3,5 0,5
A C
(L) (L)

J J

88
88

59
59

K K

9 5 9 5
19781 19782

J 10 FS1 ff Holder, fixed, for aluminum profile rail (A), HDPE profile
38 30
ISO4762
M8x16
rail (B) and 17x17.5 profile rail (C)
DIN 125 ff For fixed guide width
A 8,4
10 ff Spacer plate (K) for guide width enlargement
59

Holder, fixed No. FS


Set 3 842 527 851 FS1
20807 Material: PA; black
Fastening material: steel; galvanized
Scope of delivery: Incl. clamping head, fastening material (FS)

K 10
ff Spacer plate for holders, fixed, for guide width
enlargement
30 5

Spacer plate No.


10 3 842 527 738
30

Material: PA; black

8,4
20808

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for lateral guides | MGE 13.2 16-7


L FS2 ff Clamping head for on-site construction of supports for


1
protruding transported material
16 30
DIN 557 2

ø6,6
M6 Clamping head No. FS
Set 10 3 842 536 295 FS2 3
30

Material: PA; black


Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS) 4

20809
5

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-8 MGE 13.2 | Components for lateral guides

Holder for lateral guide, flexible

10

ff Holders and clamping holders make variable adjustment


of the guide height and width possible
ff Easy to clean

Note: For stability in the direction of rotation, at least 2


holders must be connected with a continuous profile rail.

135,8
135
20800 80 8

System dimensions 135,8


D
N 135
80 8
R
80 5
D
164

N
129

A
94

RM
59

80 5
164
129

A
94

M
59

40 135
48
63
D
75 10
N
A 40 135

M 48
94

63
max. 187

D
min. 59

59

75 10
N
A
MT
S
94
max. 187
min. 59

U
59

V
19780 R
Q
Bosch Rexroth AG, 3 842 540 392 (2017-08)
S
 Components for lateral guides | MGE 13.2 16-9


M ff Clamping holder C L100 for supporting aluminum (A),


1
HDPE (B) or 17x17.5 (C) profile rails

ø18
ff Scaling in mm and inches for simple alignment
26,4

2
4
Clamping holder C L100 No. 3
30 102
10 3 842 539 499
Material: Clamping holder: PA; black
4
25

Nut, bolt: Steel; stainless


Accessories: Plug (X)
20810
5

N ff Clamping holder D12 for supporting profile rails D12 (D)


6
ff Scaling in mm and inches for simple alignment
ø18
26,4

7
4
Clamping holder D12 L100 No.
30 102 8
10 3 842 539 498
Material: Clamping holder: PA; black
25

Nut, bolt: Steel; stainless 9


Accessories: Plug (Z)
20811
10

O FS1 ff Clamping head for supporting aluminum (A), HDPE (B)


profile rails, or stainless steel profile rails with PE guide (C) 11
S6x16- ff Direct mounting on profiles with 10 mm slot
T25 ESD 12

Clamping head No. FS 13


Set 10 3 842 528 009 FS1
Material: Clamping holder: PA; black 14
Fastening material: steel; galvanized
19954
Scope of delivery: incl. fastening material (FS)
15

16

17
30

26,5
18
25

19
19783

20
P ff Clamping holder D12 for supporting profile rails D12 (D)
ff In conjunction with tube 18 (W) to build longer
21
clamping holders
26,4

30

Clamping holder D12 No.


25

P 10 3 842 547 227


Material: Clamping holder: PA; black
26151
Nut, bolt: Steel; stainless
Accessories: Plug (Z), tube D18 (W)

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-10 MGE 13.2 | Components for lateral guides

Q ff Clamping holder C for supporting aluminum (A), HDPE (B)


or 17x17.5 (C) profile rails
ff In conjunction with tube D18 (W) for constructing
26,4

longer clamping holders


30

Clamping holder C No.


25

N 10 3 842 547 228


Material: Clamping holder: PA; black
26149
Nut, bolt: Steel; stainless
Accessories: Plug (Z), tube D18 (W)

R 18 FS2 ff Holder for fastening clamping holders C L100 (M) or


D12 L100 (N)
DIN 912
M6x16 ff Various installation heights possible for clamping
DIN 9021
A 6,4 holders
204

ff Variable guide widths possible


ff Spacer (U) for added enlargement of guide width
ff Optional accessories: Clamping lever M6x40 (p. 4-11)

45 76
19767 Holder L204 No. FS
Set 3 842 539 494 FS2
Material: PA, black
Fastening material: Steel; stainless
Scope of delivery: incl. fastening material (FS)
Accessories: T-nut M6, 10 mm slot (p. 3-4)
Spacer (U)

S FS2 ff Holder for fastening clamping holders C L100 (M) or


18 D12 L100 (N)
DIN 912
M6x16 ff Various installation heights possible for clamping
DIN 9021
A 6,4 holders
ff Variable guide widths possible
134

ff Spacer (U) for added enlargement of guide width


ff Optional accessories: Clamping lever M6x40 (p. 4-11)
45 76

19768 Holder L134 No. FS


Set 3 842 539 495 FS2
Material: PA; black
Fastening material: Steel; stainless
Scope of delivery: incl. fastening material (FS)
Accessories: T-nut M6, 10 mm slot (p. 3-4)
Spacer (U)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for lateral guides | MGE 13.2 16-11


FS2 ff Holder L45 for fastening vertical clamping holders or


T 1
tube D18 (W)
DIN 912
ø18 63 M6x16 ff For infinitely height-adjustable lateral guides
DIN 9021
2
A 6,4 ff Spacer (U) for enlargement of guide width
45 ff Optional accessories: Clamping lever M6x40 (p. 4-11)
3
45 78
4
Holder L45 No. FS
Set 10 3 842 539 496 FS2
19769
5
Material: PA; black
Fastening material: Steel; stainless
Scope of delivery: incl. fastening material (FS) 6
Accessories: T-nut M6, 10 mm slot (p. 3-4)
Spacer (U) 7

U FS3 Spacer No. FS


DIN912
8
Set 10 3 842 539 497 FS3
M6x55
Material: PA; black
DIN 9021 Fastening material: Steel; stainless 9
-A6,4
Scope of delivery: incl. fastening material (FS)
10
40
11

19770

12

V ø18 23,5 ff Vertical clamping head for constructing height-


adjustable guides 13
ff Optional accessories: Clamping lever M6x40 (p. 4-11)
36

14
Vertical clamping holder D18 L160 No.
207

10 3 842 539 500 15


159

Material: PA; black


Nut, screw: Steel; stainless
Accessories: Plug (Z)
16
19771
18
4

17
ff Tube D18 for the construction of height-adjustable
W
vertical holders or cross members for upper guides 18

ø18
Tube D18 L (mm) No. 19
3000 3 842 539 339
Material: Stainless steel 20
Accessories: Plug (Z)

21
19774

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


16-12 MGE 13.2 | Components for lateral guides

ff Crosspiece for intersecting, perpendicular connections


X
of tubes D18 (W) and clamping holders C L100 (M) or
ø18
26,4

D12 L100 (N)


ff Optional accessories: Clamping lever M6x40 (p. 4-11)
21
Crosspiece No.
10 3 842 539 501
26,4

76 Material: Cross piece: PA; black


19772
Nut, screw: Steel; stainless

Y ff Corner piece for end-to-end, perpendicular connections


25 of tubes D18 (W) and clamping holders C L100 (M) or
ø18

D12 L100 (N)


46

Corner piece No.


25

46
10 3 842 539 505
Material: Corner piece: PA; black
Nut, screw: Steel; stainless
24,5

19773

Z ff Plug for sealing clamping holder C L100, (M), clamping


holder D12 L100 (N), vertical clamping holder D18 L160 (V)
or tube D18 (W)

Plug No.
10 3 842 539 826
Material: PA; black

20812

ZA ff Reducing adapter for accommodating round profiles


ø 12 in D18 mountings

Reduction piece No.


20 3 842 539 344
Material: PA; black
2
ø1

00130764

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for ESD applications | MGE 13.2 17-1


Components for ESD applications 1

Set of grounding Grounding cable (p. 17-2) Potential fix (p. 17-3) Wrist band, connection 9
components (p. 17-2) piece (p. 17-3)

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


17-2 MGE 13.2 | Components for ESD applications

Components for ESD applications

8 10

ESD

ESD – Electro Static Discharge


Components which, due to their electrical properties and
D inner structure, are damaged or destroyed by static
E discharge also cause economic losses running into millions
F
of euros each year.
You can use Rexroth components for ESD applications to
protect your products from this type of damage.
Look for the ESD mark when selecting products ( ).
A
ESD

19937 G CB

FS1 ff Set of grounding components for defined grounding of


A
ESD workstations
ff Conduction resistance RA = 1 x 106 Ω (DIN EN 61340-5-1)
10
SW19 M6
10Nm
Accessories:
Damping ring or damping plate for insulation from conductive
floors makes defined conduction possible (p. 6-4, 6-6)

00119917

Set of grounding components ESD No. FS


A ESD
3 842 522 087 FS1
Material: Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

B 8 10 FS2 FS3 ff Grounding cable to create defined conductive paths


ISO 4762 between strut profiles in order to protect ESD-sensitive
M5x10
DIN 9021 components
5,3 10 8
M5 M5

Grounding cable ESD No. FS


B ESD
3 842 519 465 2xFS2,
FS3

Material: Fastening material: steel; galvanized


Scope of delivery: incl. fastening material (FS)
00118564

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Components for ESD applications | MGE 13.2 17-3


C FS4 FS5 ff Potential fix for defined grounding of surface elements


1
DIN7991 such as side panels
M5X16
DIN 6798
V5,3 ISO 7380 2
10
SW3 M5 M6x6 Potentialfix ESD No. FS
MD = 5 Nm C 3 842 536 320 FS4,
ESD

3
FS5

Material: Bracket: aluminum


4
SW4 Fastening material: steel; galvanized
MD = 8 Nm Scope of delivery: incl. fastening material (FS)
5
00124733

D 1220 ff ESD mat insert for protecting ESD-sensitive components


6
610 610 ff To create a safe, conductive connection, e.g. to ESD
material shelves, we recommend using adhesive copper
tape 7
410

ff Conduction resistance RA = 1 x 106 – 1 x 109 Ω according


855

to DIN EN 61340-5-1 8
410

9
406 406 406 ESD mat insert ESD No.
00119919 D 1220 mm x 855 mm 3 842 522 012
10
ESD

Material: rubber (thickness: 2 mm)

ff Wrist band for defined grounding of people and 11


E
protection of ESD-sensitive components
12
Required accessories:
ff connection piece
13
ff T-nut M6, or sliding block, swivel-in with spring, M6

14
Wrist band ESD No.
00137642 E ESD
3 842 516 908 15
Material: Textile with woven-in conductive plastic, navy blue
16

F ff Connection piece for connecting the wrist band to the 17


profile construction
18
Connection piece ESD No.
F ESD
10 3 842 516 905 19
Material: steel; galvanized

20

19936 21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


17-4 MGE 13.2 | Components for ESD applications

G FS6 FS7 ff Potential equalizer for creating electrostatic conduction


ISO 7380
ISO 7380
M6x20 M6x12
between surface elements and strut profiles
2x DIN 9021
DIN 9021 A 6,4
A 6,4
M6 10
M6

Potential equalizer ESD No. FS


G ESD
10 3 842 536 148 FS6,
FS7

Material: strip steel, non-rusting fastening material: steel;


galvanized
19935
Scope of delivery: incl. fastening material (FS)

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Sensors and switch brackets | MGE 13.2 18-1


Sensors and switch brackets 1

SH 1/S (p. 18-2) SH 1/U (p. 18-3) SH 2/S, SH 2/ST (p. 18-4) SH 2/S-H (p. 18-5) 9

10

11

12

13

SH 2/U (p. 18-7) SH 2/U-H (p. 18-7) Sensor (p. 18-8) Stop (p. 18-10)


14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


18-2 MGE 13.2 | Sensors and switch brackets

SH 1/S switch bracket

ESD

ff For fastening a sensor Ø6.5 mm

Required accessories:
Sensor Ø6.5mm (p. 18-8)

00137510

Switch bracket ESD No. FS


13,2 SH 1/S ESD
3 842 542 556 FS1
6,8 Material: SH 1/S: PE 6.6, black
Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)

FS1
63,5
85,5

M5x12

5-FST
8
16,5

M5

8
22,5
17

00137514

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Sensors and switch brackets | MGE 13.2 18-3


SH 1/U switch bracket 1

2
8

ESD 3

ff For fastening a sensor Ø6.5 mm


4

Required accessories:
5
Sensor Ø6.5 mm (p. 18-8)

00137511

10

Switch bracket ESD No. FS


SH 1/U 3 842 542 555 FS1
11
ESD

Material: SH 1/U: PE 6.6, black


Fastening material: steel; galvanized 12
20

Scope of delivery: incl. fastening material (FS)


39
45

13
FS1
M5x12 14

5,5 6 5-FST
M5
8 15

22,5 2,5 16
17
17

18
6,5
12

19
00137515

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


18-4 MGE 13.2 | Sensors and switch brackets

Switch bracket SH 2/S, SH 2/ST

10

ff For fastening a sensor M12


ff SH 2/ST: Switch cover to protect switches and cables

Required accessories:
Sensor M12x50 (p. 18-9)

20798

SH 2/S 30 40
Switch bracket No. FS
SH 2/S 3 842 168 830 2xFS1
2
ø1

Material: Housing: PA6, black


Switch cover (30 mm): PA6, black
55,3

Fastening material: steel; galvanized


79,85
65,3

Scope of delivery: incl. fastening material (FS)


10

5,25

15 24 FS1
ISO 4762-
00012825
M6x20

6-FST
10
M6

SH 2/ST 90 Switch bracket No. FS


30 40 SH 2/ST 3 842 168 850 2xFS1
Material: Housing: PA6, black
2
ø1

Switch cover (90 mm): ABS; transparent


18

Fastening material: steel; galvanized


55,3

79,85

Scope of delivery: incl. fastening material (FS)


65,3
10

FS1
5,25

00012826
24 ISO 4762-
M6x20

6-FST
10
M6

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Sensors and switch brackets | MGE 13.2 18-5


SH 2/S-H switch bracket 1

2
10

ff For fastening a sensor M12


4
ff Especially sturdy metal design
ff Able to bear loads of up to 100 kg
5
ff Centering lugs for pre-positioning and quick assembly in
the profile groove
6
ff Integrated stop for 12 mm sensor
ff Integrated cable guide
7
Required accessories:
Sensor M12x50 (p. 18-9) 8

00125174

10

Switch bracket No. FS


SH 2/S-H
80 35 SH 2/S-H 3 842 537 280 2xFS1
11
15

Material: SH 2/S-H: Die-cast aluminum


Fastening material: steel; galvanized 12
Scope of delivery: incl. fastening material (FS)
55,3
65,3
79,85

13
10

FS1
ISO 4762- 14
24 M6x20
00125239
6-FST
M6
10 15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


18-6 MGE 13.2 | Sensors and switch brackets

Switch bracket SH 2/U

10

ff For fastening a sensor M12

Required accessories:
Sensor M12x50 (p. 18-9)

00117852

Switch bracket No. FS


SH 2/U
SH 2/U 3 842 168 820 2xFS1,
2xFS2

Material: SH 2/U: PA6 granulate, black


Fastening material: steel; galvanized
Scope of delivery: incl. fastening material (FS)
15,25
54,25

FS1 FS2
ISO 4762-
M6x20
DIN 7981-
ST4, 2x22-
6-FST C-H
10
M6
21,8
31,1

40

00012823

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Sensors and switch brackets | MGE 13.2 18-7


SH 2/U-H switch bracket 1

2
10

ff For fastening a sensor M12


4
ff Especially sturdy metal design
ff Able to bear loads of up to 100 kg
5
ff Centering lugs for pre-positioning and quick assembly in
the profile groove
6
ff Integrated stop for 12 mm sensor

Required accessories: 7
Sensor M12x50 (p. 18-9)
8

00125176

10

Switch bracket No. FS


SH 2/U-H
SH 2/U-H 3 842 537 289 2xFS1
11
Material: SH 2/U-H: Die-cast aluminum
Fastening material: steel; galvanized 12
Scope of delivery: incl. fastening material (FS)

13
39
55

FS1
ISO 4762- 14
M6x20

6-FST
13
M6
10 15

16
21,8
31,1

17

35
18

19
00125240

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


18-8 MGE 13.2 | Sensors and switch brackets

Sensor Ø6.5 x 30 mm, inductive

ff For installation in switch bracket SH 1/...


ff Version:
–– PNP contact
–– Optical LED function display
–– Compact length of 30 mm; Ø6.5 mm
–– M8 plug connection
–– Switch distance SN = 4 mm
–– Operating voltage 0…30 V
–– Switching frequency 1500 Hz
–– Operating current 200 mA
–– Protection class IP 67
–– Ambient temperature: -20 to 70 °C

Required accessories:
SH 1/… switch bracket (p. 18-2f)
20788

Sensor No.
Ø6.5 x 30 mm 3 842 542 500
1 BN Material: brass, nickel-plated
L+
4 BK
3 BU
L-

4
M8x1

1 3

00137517

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Sensors and switch brackets | MGE 13.2 18-9


Sensor M12x50, inductive 1

2
ff For installation in switch bracket SH2/...
ff Version:
3
–– PNP contact according to IEC/EN 60947-5-2-2004
–– Connection via V1 plug (M12)
4
–– Resistant to media such as test oil and test fuel
–– Optical LED function display
5
–– Gold-plated contacts
–– Compact length of 50 mm
6
–– Metal thread M12x1
–– Switch distance SN = 7 mm
–– Operating voltage: 0…30 V 7
–– Switching frequency: 300 Hz
–– Operating current: 150 mA 8
–– No-load current: max. 15 mA
–– Protection class: IP 67 9

00125216
–– Ambient temperature: -25 to 70 °C
10
Required accessories:
SH 2/… switch bracket (p. 18-4ff) 11
1/BN
L+
I 4/BK 12
3/BU L- Sensor No.
2 M12 x 50 mm 3 842 537 995 13
M12 x1

3 1 Material: brass, nickel-plated

4
14
6
00127928

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


18-10 MGE 13.2 | Sensors and switch brackets

Stop

10

ESD

ff Can be mounted on profiles with 10 mm slot


ff Centering aid can be broken off for flexible installation

00126928

48 FS1 Stop ESD No. FS

16,5 42 ESD
3 842 519 717 2xFS1
M8x30 Material:
12

Stop: PA6
10
Fastening material: steel; galvanized
28,5

Scope of delivery: incl. fastening material (FS)


105

29,5
36,5
7,5

14 78
00125246

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-1


Technical data 1

10

11

12

13

14

15

16

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


19-2 MGE 13.2 | Technical data

Technical data for strut profiles

EN AW – Al MgSi Material designation according to DIN EN 573 for Rexroth strut profiles

EN AW – 6060 Material number according to DIN EN 573

Rm = 245 N/mm2 Minimum tensile strength (in direction of pressure)

Rp0,2 = 195 N/mm2 0.2% proof stress (in direction of pressure)

A5 = 10% Ductile yield A5 or A10


A10 =8%

E = 70000 N/mm2 Modulus of elasticity E

75 HB Brinell hardness

α(-50…+20 °C) = 21.8 x 10-6 1/K Longitudinal expansion coefficient


α(+20…100 °C) = 23.4 x 10-6 1/K

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-3


2
µ = 0.34 Poisson’s ratio
3

E6/EV1 - 12 µm - 300 HV Anodizing process – layer thickness – layer hardness 4

5
Lmax 11-20 22.5-30 40 45-60 Permitted dimensional tolerance t (mm) for profiles from different deliveries
t ±0.15 ±0.2 +0.6 ±0.3 6

Lmax 80 90 120 160


7
Lmax

t +0.8 ±0.4 +1.0 +1.6


L2

ø 8
Lmax 180 270 360 00109370

t ±0.6 ±1.0 ±1.5


9

L2 6 8 10
10
t +0.3 +0.3 +0.4

11
Ø 5.5 7.3 10 15
t -0.1 -0.1 ±0.15 ±0.15
+0.2 +0.2 12

Deviation limits and form tolerances according to DIN EN 12020-2


13
Rexroth profiles generally fall well within the generally applicable tolerances specified in
the standard. They are specifically defined for the individual products.
14

Longitudinal straightness tolerance of profile


15
max. 0,3 mm

m
m

0m
m

0
20
0

max. 1,5 mm

L=
30

16

17
Longitudinal torsional tolerance of profile
b T 18
(mm) (mm)
m
T

0m 19
2 00 ≤ 100 1.2
L=
100 … 150 1.5
b
150 … 200 1.8 20
00126465
200 … 350 2.5
21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


19-4 MGE 13.2 | Technical data

Profile deflection

L
1
F
f

L
2
F
f

L
3
F
f

19927

F x L3 Profile deflection due to force F for static load cases 


f =
1
3 E x l x 10 4

F x L3
f =
2
48 E x l x 10 4

F x L3
f =
3
192 E x l x 10 4

m’ x g x L4 Profile deflection due to the profile’s own weight


f =
1
8 E x l x 10 4

5 x m’ x g x L4
f 2 =
384 E x l x 10 4

m’ x g x L 4
f 3 =
384 E x l x 10 4
(m’ x g x L + F) x L Control of max. occurring bending stress σb max
=
W x 10 3
1

(m’ x g x L + F) x L
=
4 W x 103
2

(m’ x g x L + F) x L
=
8 W x 10 3
3

b max < zul. !


bperm SF req: Safety value required to avoid deformation (flow)
R p0,2 σb : Max. permissible bending stress
perm
b perm
zul.
S F erf.

f (mm) W (cm3)
F (N) E = 70000 N/mm2
L (mm) m’ (kg/mm); m’ = m/1000; m (p. 2-4 … 2-7)
I (cm4) g = 9.81 m/s2 ≈ 10 m/s2

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-5


Profile slot load-bearing capacity 1

2
Static load limit values of slot (beginning of plastic
deformation) for connectors with the largest thread
3
in each case

7
Fmax Fmax
Fmax
Fmax FmaxFmax Fmax
Fmax Fmax
Fmax
8

Sliding block, Sliding


00111429

T-bolt T-nut Central bolt


00111429
00111429 00111429
10
swivel-in block
00111429

20x20, 20x20R 1700 N 1700 N 2000 N — 3000 N


6
10x40 11
20x40, 20x60
20x40x40
12
30x30, 30x30R 4000 N 4000 N 5000 N 2200 N 6000 N
8
30x30°, 30x45°, 30x60° 13
11x20, 15x120
30x45, 30x60, 30x60x60
30x90, 30x120
14
90x90SL 6000 N 6000 N 9000 N 8000 N 11000 N
10
40x40L, 40x40L R 7000 N 7000 N 10000 N 9000 N 12000 N 15
40x30°, 40x45°, 40x60°
40x80L, 40x120L, 40x160L
16
40x80x80L
80x80L
80x120L, 80x160L 17
45x45L, 45x45L R
45x30°, 45x45°, 45x60°
15x22,5 , 15x180, 22,5x45 18
45x90L, 45x90x90L
50x50L, 50x50L R 19
50x100L , 50x150L
100x100L ,100x200L
60x60L 20
45x45 12000 N 12000 N 15000 N 13000 N 17000 N
60x60 21
90x90L
22,5x180
45x60
45x90 , 45x180
90x180L
45x270 18000 N 18000 N 22000 N 18000 N 24000 N
60x90
90x90
90x180
90x360
 Bosch Rexroth AG, 3 842 540 392 (2017-08)
19-6 MGE 13.2 | Technical data

Load-bearing capacity of profile connection

The stated tightening and loading limit values were well as those corresponding to accepted engineering
determined as an example in (dry) trials. You must take practices!
account of legal safety factors and building regulations as

Static load limit values of the connection (beginning of plastic deformation)

D Groove
6 8 10 8 FFmax
max M
Mmax
max
8 10
10

D 8 6/6 2.5 Nm 450 N 18 Nm


11 8/8 12 Nm 500 N 40 Nm
11 8 / 10 12 Nm 2000 N 70 Nm
17 10 / 10 25 Nm 4000 N 140 Nm
Quick connector (p. 3-53) 9.8 10 / 10 6 Nm 800 N 50 Nm
FFmax
max M
Mmax
max M
88 10
10
Groove
8 10 M max M max
Fmax Fmax
M max

30x30 8 12 Nm 1100 N 35 Nm 24 Nm 650 N 40 Nm


40x40L 10 25 Nm 1500 N 110 Nm 100 Nm 1000 N 80 Nm
45x45L 10 25 Nm 1500 N 120 Nm 110 Nm 1000 N 95 Nm
45x45 10 25 Nm 1500 N 140 Nm 145 Nm 1100 N 180 Nm
50x50L 10 25 Nm 1500 N 150 Nm 160 Nm 1100 N 180 Nm

Quick connector,
bendable
(p. 3-56)
FFmax
max M
Mmax
max
66 88 10
10

0011
001

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-7


1
Fmax FFmax
max Mmax MMmax
max
8 10 88 10
10 Fmax Mmax
8 10
FFmax
max Mmax
M max
2
8 10 88 10
10 Fmax Mmax

5
Groove
8 10 Fmax FFmax
max Mmax MMmax
max Mmax
8 10 88 10
10 Fmax Mmax Mmax
8 10 6
FFmax
max Mmax
M max

8 10 88 10
10 Fmax Mmax Mmax

7
ø11, L=30 8 6 Nm 2500 N 60 Nm 20 Nm
ø17, L=40 10 25 Nm 4000 N 180 Nm 40 Nm
8
ø17, L=45 10 25 Nm 4000 N 180 Nm 60 Nm
ø17, L=50 10 25 Nm 4000 N 200 Nm 65 Nm
9
ø17, L=60 10 25 Nm 4000 N 200 Nm 80 Nm
ø17, L=80 10 25 Nm 5000 N 800 Nm 170 Nm
10
ø17, L=90 10 25 Nm 5000 N 800 Nm 200 Nm
ø17, L=100 10 25 Nm 5000 N 1000 Nm 480 Nm
11
Bolt connector (p. 3-59) ø28, L=22.5 10 25 Nm 2000 N – –
Fmax FFmax Mmax MMmax
12
max max
6 8 10
66 88 10
10 Fmax Mmax
6 8 10 Groove FFmax
max Mmax
M max
6 88 10
10 10 6 10 Fmax Mmax
66 8 8
13

S6 6 10 Nm 500 N 8 Nm 14
S8 8 25 Nm 800 N 43 Nm
S12 10 35 Nm 1300 N 80 Nm 15
Central bolt (p. 3-40)
00111431
M12 10 35 Nm 3000 N 80 Nm 00111431

16
00111431

17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


19-8 MGE 13.2 | Technical data

Mmax Mmax
6 8 10 Groove 2
M max M max
6 8 10 2
Mmax M max
2 2

20/2 6 10 Nm 18 Nm
20/3 6 10 Nm 23 Nm
30/2 8 25 Nm 80 Nm
30/3 8 25 Nm 85 Nm
40/2 10 35 Nm 60 Nm
Mmax Mmax Mmax Mmax
6 6 8
40/3 8 10 10 10 35 Nm Mmax Mmax 70 Nm
6 8 10 Mmax Mmax M2max M2
max
6 6 8 8 10 10 Mmax M2max 2 Mmax2 Mm
6 8 10 45/2 10 35 Nm 45x45L 150 Nm2 Mmax
M2max M2
m
45x45 200 Nm M2max 2 2
2
45/3 10 35 Nm 45x45L 170 Nm
45x45 240 Nm
50/2 10 35 Nm 120 Nm
Cubic connector (p. 3-42) 50/3 10 35 Nm 140 Nm

Profile Groove Fmax Mmax Mmax


Fmax Mmax
88 10 10

SV8 30x… 8 6 Nm 1000 N 35 Nm 15 Nm


SV 10L 45x… L 10 15 Nm 3500 N 110 Nm 30 Nm
SV 10 40x…, 45x… 10 15 Nm 3500 N 110 Nm 30 Nm
Tensioning connector (p. 3-12) 60x… 10 15 Nm 3500 N 195 Nm 60 Nm

Fmax Mmax
6 8 10 Groove
8 10 Fmax Fmax Mmax Mmax
8 8 10 10 Fmax Mmax
8 10 Fmax Fmax Mmax Mmax
8 8 10 10 Fmax Mmax
8 10

8/8 12 Nm 2200 N 50 Nm
10 / 10 15 Nm 2800 N 100 Nm

Inner bracket (p. 3-13)

Fmax Fmax Mmax Mmax


6 6 8 8 10 10 Groove Fmax Mmax
66 8 10 Fmax Fmax Mmax Mmax
8 10 6 6 8 8 10 10 Fmax Mmax
6 8 10

6/6 3 Nm 600 N 10 Nm

8/8 12 Nm 2500 N 50 Nm

Inner bracket R (p. 3-14) 10 / 10 15 Nm 3000 N 100 Nm


00111433

00111433

00111433

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-9


Groove Fmax Mmax Mmax 1


6 8 10 Mmax

20/20 6 3 Nm 700 N 6 Nm 25 Nm –
3
20/40 6 3 Nm 1400 N 15 Nm 50 Nm 8 Nm

30/30 8 10 Nm 1250 N 25 Nm 75 Nm –
4
30/60 8 10 Nm 2500 N 100 Nm 170 Nm 25 Nm
30/120 8 10 Nm 3750 N 100 Nm 47 Nm
5
60/60-8 8 10 Nm 5000 N 320 Nm 370 Nm 110 Nm
60/60-10 10 25 Nm 3000 N 125 Nm 150 Nm –
6
40/40 10 25 Nm 3000 N 55 Nm 145 Nm 35 Nm
40/80 10 25 Nm 6000 N 180 Nm 400 Nm 60 Nm
7
40/160 10 25 Nm 9000 N 250 Nm 60 Nm
80/80 10 25 Nm 14000 N 500 Nm 1000 Nm 400 Nm
8
45/45 10 25 Nm 3000 N 60 Nm 160 Nm –
45/90 10 25 Nm 6000 N 180 Nm 400 Nm 60 Nm
9
45/180 10 25 Nm 9000 N 250 Nm 65 Nm

90/90 10 25 Nm 12000 N 370 Nm 800 Nm 200 Nm


10
43x42 10 25 Nm 2000 N – 160 Nm –
50/50 10 25 Nm 4000 N 125 Nm 250 Nm 38 Nm
11
50/100 10 25 Nm 7500 N 300 Nm 600 Nm 73 Nm
Bracket (p. 3-17)
100/100 10 25 Nm 15000 N 550 Nm 1100 Nm 480 Nm
12
Groove Fmax Mmax
Mmax
6 8 10 13

14
S 20x20 6 2.5 Nm 700 N 3.6 Nm 25 Nm
S 30x30 8 8.5 Nm 1250 N 16 Nm 75 Nm 15
S 40x40 10 25 Nm 3000 N 36 Nm 160 Nm
S 45x45 10 25 Nm 3000 N 36 Nm 160 Nm 16
00126457

Bracket S (p. 7-8)


17

18

19

20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


19-10 MGE 13.2 | Technical data

Groove Fmax Mmax Fmax Mmax


8 10 8 10
8 10
Fmax Mmax
8 10

30x30 8 25 Nm (M8) / 5 Nm (M5) 4000 N 80 Nm


40x40 10 35 Nm (S12) / 10 Nm (M6) 9000 N 150 Nm
45x45 10 35 Nm (S12) / 10 Nm (M6) 9000 N 200 Nm
50x50 10 35 Nm (S12) / 10 Nm (M6) 10000 N 170 Nm

T-connector (p. 3-50)


Mmax Mmax
8 10 8 10
Mmax
88 10 10 M max

30x30 8 25 Nm (M8) / 5 Nm (M5) 81 Nm

40x40 10 35 Nm (S12) / 10 Nm (M6) 170 Nm

45x45 10 35 Nm (S12) / 10 Nm (M6) 200 Nm


End connector (p. 3-48) 50x50 10 35 Nm (S12) / 10 Nm (M6) 180 Nm

Profile connection load-bearing capacity with radial compensation (p. 2-85)


FFmax
max
FF max
Fmax
max MMmax
max MMmax
max
Groove F max MMmax
max
MMmax
max
FFmax
max Mmax Mmax
Fmax Fmax M M Mmax
M max
Mmax
max MmaxMMmax
max
max
Mmax Mmax
S8
S8 25Nm
25 Nm 600NN
600 37Nm
37 Nm 28Nm
28 Nm
S8
S8
88 25Nm
25 Nm 600 NN
600 37 Nm
37 Nm 28 Nm
28 Nm
600 N 37 Nm 28 Nm
30x30

S8 25 Nm
30x30

8
30x30

S8
8
25 Nm 600 N 37 Nm 28 Nm
30x30

S8 25
258Nm 600
600 NN 600 N3737 Nm
Nm 28
28 Nm
S8 Nm 37Nm
8
30x30

30x30 88 S8
S88 25 Nm 25 Nm600 N 37 Nm 28 Nm
Nm 28 Nm
30x30
30x30

8 12Nm
12 Nm 600NN
600 37Nm
37 Nm 28Nm
28 Nm
600 NN 37 Nm
Nm 28 Nm
40x40 30x30

12Nm
Nm 600 37 28
88
8
88
8
12
12 Nm 600 N 37 Nm 28 Nm
Nm
8
8
8
8 12
12 Nm
812/Nm
8
Nm 12 Nm600 N
600 NN 600 N37
600 37 Nm
37 Nm
Nm 28
28 Nm
37Nm
28 Nm
Nm 28 Nm
8
88
8
88 12 Nm 600 N 37 Nm 28 Nm
M12,S12
M12, S12 30Nm
30 Nm 1000NN
1000 47Nm
47 Nm 55Nm
55 Nm
8
M12, S12
S12 8
30 Nm
30 Nm 1000 NN
1000 47 Nm
Nm 55 Nm
Nm
M12, 1000 N1000 N47 55
1010
40x40 M12,
M12
10 S12 3010 Nm 30 Nm 47 Nm 55
47Nm
Nm 55 Nm
40x40

M12,
10
M12,
10
M12, S12
S12
S12 30
30
30 NmNm
Nm 1000
1000 N
1000 NN 47
47 Nm
47 Nm
Nm 55
55 Nm
55 Nm
Nm
40x40

S12S12
40x40

M12,
10
30 Nm 1000 N 47 Nm 55 Nm
40x40

1010
22Nm
22 Nm 1000NN
1000 47Nm
47 Nm 55Nm
55 Nm
40x40

10
40x40

22/ Nm
22
10 Nm 1000 NN1000 N47
1000 47 Nm
Nm 55
55 Nm
47Nm
22 10 22 Nm Nm 55 Nm
1010 1010
45x45 40x40

10 10 Nm 1000 N 47 Nm 55 Nm
10
10
10
10 22
22
22 NmNm
Nm 1000
1000 N
1000 NN 47
47 Nm
47 Nm
Nm 55
55 Nm
55 Nm
Nm
10
10
10 10
10
10 22 Nm 1000 N 47 Nm 55 Nm
45x45 M12,
M12,
S12S12
S12 35
35 Nm
Nm
10Nm 35 Nm1200
1200 NN 53
53 Nm
Nm 59
59 Nm
53Nm
1200 NN1200 N53 Nm 59 Nm
10 10
M12, S12 35 1200 53 Nm
Nm 59
59 Nm
M12, S12 35
35Nm 59 Nm
1010
M12, S12 Nm 1200 N 53 Nm Nm
45x45

M12
10
1200
1200 NN 53 Nm 59 Nm
45x45

M12,
10
M12, S12
M12, S12 35
35
35NmNm 1200 53
53 Nm 59
59 Nm
45x45

10
S12 Nm N Nm Nm
45x45

M12, S12
10
35/ Nm 1200 N1200 N 53 Nm 59 Nm
45x45

1010
10
25Nm 10
Nm 25 Nm1200NN
1200 53Nm
53 Nm 53Nm
59
59 Nm
Nm 59 Nm
45x45

10 25
25NmNm 1200 NN 53 Nm
Nm 59 Nm
45x45

1010
10
1010
10
25
25 Nm 1200
1200 N 53
53 Nm 59
59 Nm
Nm
10
10
10
10 25
25
25NmNm
Nm 1200
1200 N
1200 NN 53
53 Nm
53 Nm
Nm 59
59 Nm
59 Nm
Nm
10
10
10 10
10
10 25 Nm 1200 N 53 Nm 59 Nm 00109356
10 10 00109356
00109356
00109356
00109356
00109356 00118520
00109356
00109356
00109356

00118520

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Technical data | MGE 13.2 19-11


Load-bearing capacity data for EcoSafe protective frames and EcoSafe supports 1

2
EcoSafe protective frames withstand high loadings. The
permissible forces which act on the protective grille have 3
been determined in series of tests.
B
Test structure: In the case of a protective fence consisting 4
of 3 frames, the woven wire grille in the middle frame is
exposed to a maximum load force acting on its center.
5

6
Protective frame HR (mm) B (mm) F (N) No.
F
1800 750 1650 3 842 554 283
7
1800 1000 1100 3 842 554 284
HR

1800 1500 800 3 842 554 285


8

10

11
EcS-0601.eps

The force required to deflect the EcoSafe system supports 12


has been determined in series of tests.
Test structure: A force acts on an installed system support 13
at a height of 1 m (spring balance).
14
s s
F (N) 100 150 300 450 600

F s (mm) 45x45 4 6 13 21 31 15
F
45x90 2 3 6 12 18

F F
16

17

18
1000
1000

19

EcS-0602a.eps EcS-0602b.eps
20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


19-12 MGE 13.2 | Technical data

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Material number overview | MGE 13.2 20-1


Material number overview 1

2
0 842 901 309 2-37, 12-2 3 842 506 958 2-71 3 842 517 179 2-46 3 842 523 098 5-3
1 845 719 000 2-43 3 842 506 959 2-72 3 842 517 180 2-47 3 842 523 102 5-6
3 842 071 941 12-39 3 842 508 087 5-5 3 842 517 183 2-47 3 842 523 135 3-4
3
3 842 111 987 3-10 3 842 508 088 5-5 3 842 517 198 2-53 3 842 523 140 3-7
3 842 111 988 3-10 3 842 508 102 2-14 3 842 517 200 2-73 3 842 523 142 3-7
3 842 111 989 3-10 3 842 508 104 2-15 3 842 517 543 3-43 3 842 523 145 3-9
3 842 146 813 3-32 3 842 508 967 12-39 3 842 518 204 2-39 3 842 523 165 10-12
4
3 842 146 815 3-33 3 842 509 177 8-30 3 842 518 205 2-39 3 842 523 166 10-12
3 842 146 848 3-33 3 842 509 178 2-51 3 842 518 343 7-2 3 842 523 170 10-13
3 842 146 877 13-7, 13-8, 3 842 509 183 2-88 3 842 518 347 7-2 3 842 523 205 12-14
5
13-17, 13-18, 3 842 509 184 2-75 3 842 518 351 7-2 3 842 523 206 12-14
13-31, 13-32 3 842 509 185 2-88 3 842 518 367 2-40 3 842 523 207 12-15
3 842 146 902 8-31 3 842 509 189 2-81 3 842 518 368 2-40 3 842 523 209 12-14 6
3 842 146 905 8-30 3 842 510 078 3-7 3 842 518 369 2-40 3 842 523 210 12-14
3 842 146 906 7-2 3 842 510 145 5-5 3 842 518 375 2-40 3 842 523 211 12-15
3 842 146 920 11-10 3 842 510 165 9-5 3 842 518 376 2-40 3 842 523 212 12-7, 12-13 7
3 842 146 972 3-62 3 842 510 462 9-5, 12-5 3 842 518 377 2-40 3 842 523 213 12-13
3 842 168 820 18-6 3 842 510 464 9-5 3 842 518 424 3-30 3 842 523 243 8-11
3 842 168 830 18-4 3 842 511 352 6-6 3 842 518 426 3-52 3 842 523 254 2-40 8
3 842 168 850 18-4 3 842 511 704 2-56 3 842 518 427 3-38 3 842 523 256 2-40
3 842 184 738 2-36, 7-6 3 842 511 841 13-18 3 842 518 492 8-26 3 842 523 258 2-40
3 842 191 175 3-49 3 842 511 872 2-87 3 842 518 650 14-7 3 842 523 308 10-19 9
3 842 191 182 2-40 3 842 511 893 6-5 3 842 518 738 8-23 3 842 523 320 8-12
3 842 191 194 8-31 3 842 513 517 12-16 3 842 518 743 6-4 3 842 523 438 3-7
3 842 218 940 12-17 3 842 513 576 2-83 3 842 518 797 9-3 3 842 523 493 7-3 10
3 842 218 941 12-17 3 842 513 581 2-56 3 842 518 798 9-3 3 842 523 494 7-3
3 842 218 942 12-17 3 842 513 646 13-10 3 842 518 896 13-13 3 842 523 508 3-18
3 842 218 953 12-2 3 842 513 648 13-36, 13-43 3 842 518 897 13-25 3 842 523 511 3-18 11
3 842 259 790 6-24 3 842 514 524 14-10 3 842 518 898 13-39 3 842 523 516 3-18
3 842 259 791 6-24 3 842 514 567 6-10 3 842 519 318 3-46 3 842 523 517 3-18
3 842 259 792 6-25 3 842 514 568 6-5 3 842 519 319 3-46 3 842 523 520 3-18 12
3 842 259 793 6-25 3 842 514 928 3-7 3 842 519 321 3-47 3 842 523 525 3-19
3 842 259 794 6-25 3 842 514 929 3-7 3 842 519 465 17-2 3 842 523 528 3-19
3 842 305 766 7-12 3 842 514 930 3-7 3 842 519 565 7-4 3 842 523 530 3-19 13
3 842 305 767 7-12 3 842 514 931 3-7, 12-7 3 842 519 567 7-4 3 842 523 532 3-19
3 842 305 768 7-12 3 842 515 229 2-13 3 842 519 658 2-47 3 842 523 537 3-19, 3-20, 3-21
3 842 311 950 6-5 3 842 515 244 7-13 3 842 519 717 18-10 3 842 523 538 3-20 14
3 842 311 951 6-5 3 842 515 366 6-19 3 842 520 000 12-22 3 842 523 541 3-20
3 842 311 956 6-5 3 842 515 367 6-19 3 842 520 025 2-79 3 842 523 546 3-21
3 842 319 500 12-22 3 842 515 457 6-16 3 842 520 802 3-51 3 842 523 549 3-21
15
3 842 319 501 12-22 3 842 515 459 6-16 3 842 520 922 2-18 3 842 523 551 3-21
3 842 345 081 3-6, 10-7 3 842 515 473 3-29 3 842 521 216 3-38 3 842 523 553 3-21
3 842 348 526 3-25 3 842 515 531 10-22 3 842 521 262 4-8 3 842 523 558 3-23
16
3 842 352 009 3-25 3 842 515 547 3-29 3 842 521 263 4-8 3 842 523 561 3-23
3 842 352 061 6-5 3 842 515 863 10-22 3 842 521 510 2-21 3 842 523 567 3-24
3 842 352 085 5-4 3 842 516 015 2-82 3 842 521 580 3-29, 12-5 3 842 523 570 3-24
3 842 500 287 9-5 3 842 516 165 9-6 3 842 521 817 6-5 3 842 523 575 3-25
17
3 842 501 576 12-18 3 842 516 175 6-10 3 842 522 012 17-3 3 842 523 578 3-25
3 842 501 578 12-18 3 842 516 598 8-26 3 842 522 087 17-2 3 842 523 583 3-24
3 842 501 587 3-19 3 842 516 669 3-9 3 842 522 124 4-11 3 842 523 587 3-20
18
3 842 501 751 3-4 3 842 516 685 3-9 3 842 522 301 6-5 3 842 523 593 3-23
3 842 501 752 3-4 3 842 516 694 8-28 3 842 522 303 6-5 3 842 523 598 2-21, 12-4
3 842 501 753 3-4 3 842 516 715 8-10 3 842 522 345 10-9 3 842 523 872 3-43 19
3 842 502 137 3-19 3 842 516 729 14-5 3 842 522 462 10-9 3 842 523 873 3-43
3 842 502 257 6-4 3 842 516 731 14-5 3 842 522 463 10-9 3 842 523 874 3-45
3 842 502 683 4-3 3 842 516 837 7-11 3 842 522 464 10-9 3 842 523 875 3-42 20
3 842 502 687 4-6 3 842 516 838 7-11 3 842 522 465 10-9 3 842 523 876 3-43
3 842 502 688 4-6 3 842 516 845 4-11 3 842 522 475 10-20 3 842 523 877 3-44
3 842 503 073 2-40 3 842 516 846 4-11, 12-7, 3 842 522 476 10-20 3 842 523 918 12-43 21
3 842 503 242 5-6 12-8, 12-9, 3 842 522 477 10-20 3 842 523 920 3-6
3 842 504 760 3-30 12-10 3 842 522 479 8-12 3 842 523 921 3-6
3 842 504 790 6-7, 2 3 842 516 847 4-4, 4-11 3 842 522 481 10-10 3 842 523 922 3-6
3 842 505 144 4-6 3 842 516 848 4-11 3 842 522 633 4-7 3 842 523 925 3-6
3 842 506 948 2-51 3 842 516 849 4-12 3 842 522 634 4-7 3 842 524 012 3-5
3 842 506 949 2-52 3 842 516 850 4-12 3 842 523 014 11-2 3 842 524 025 7-5
3 842 506 950 2-51 3 842 516 851 4-12 3 842 523 092 5-4 3 842 524 026 7-5
3 842 506 951 2-52 3 842 516 905 17-3 3 842 523 093 5-6 3 842 524 027 7-5
3 842 506 956 2-71 3 842 516 908 17-3 3 842 523 094 5-6 3 842 524 028 7-5
3 842 506 957 2-71 3 842 517 132 3-42, 3-43 3 842 523 097 5-3 3 842 524 031 2-52

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


20-2 MGE 13.2 | Material number overview

3 842 524 034 2-53 3 842 526 672 2-19 3 842 529 349 2-69 3 842 532 696 2-24, 12-36
3 842 524 037 2-53 3 842 526 673 2-19 3 842 529 351 2-85 3 842 532 697 2-23, 12-35
3 842 524 040 2-72 3 842 526 786 10-17 3 842 529 355 2-86 3 842 532 752 12-21
3 842 524 043 2-72 3 842 526 787 10-17 3 842 529 357 2-87 3 842 532 862 12-21
3 842 524 046 2-73 3 842 526 817 2-49 3 842 529 359 2-63 3 842 532 865 12-21
3 842 524 049 2-54 3 842 526 863 13-24, 13-28 3 842 529 361 2-60 3 842 532 866 12-21
3 842 524 058 2-12 3 842 526 865 13-24, 13-28 3 842 529 363 2-61 3 842 532 867 12-21
3 842 524 061 2-12 3 842 526 867 13-38, 13-42 3 842 529 365 2-61 3 842 532 870 12-21
3 842 524 064 2-12 3 842 526 869 13-38, 13-42 3 842 529 367 2-61 3 842 532 871 12-25
3 842 524 067 2-12 3 842 526 878 13-32 3 842 529 371 2-62 3 842 532 878 2-26
3 842 524 069 7-10 3 842 526 893 13-47 3 842 529 373 2-62 3 842 532 879 2-26
3 842 524 072 7-10 3 842 526 894 13-47 3 842 529 375 2-62 3 842 532 880 12-21
3 842 524 153 2-21, 12-5 3 842 526 895 13-47 3 842 529 381 2-63, 2 3 842 532 881 12-21
3 842 524 163 10-14 3 842 527 174 3-40 3 842 529 383 3-21 3 842 532 883 12-21
3 842 524 164 10-14 3 842 527 186 6-5 3 842 529 386 3-22 3 842 532 884 12-21
3 842 524 165 10-15 3 842 527 553 6-11, 10-7 3 842 529 404 3-47 3 842 532 886 12-20
3 842 524 166 10-15 3 842 527 738 16-6 3 842 529 416 6-6 3 842 532 887 12-20
3 842 524 469 6-11 3 842 527 851 16-6 3 842 529 417 6-6 3 842 533 305 6-15
3 842 524 476 3-50 3 842 528 009 16-9 3 842 529 761 7-5 3 842 533 306 6-15
3 842 524 490 12-5 3 842 528 189 6-13 3 842 529 762 7-5 3 842 533 307 6-14
3 842 524 499 6-19 3 842 528 191 6-13 3 842 529 850 16-4 3 842 533 308 6-14
3 842 524 500 6-19 3 842 528 539 4-11 3 842 529 881 3-39 3 842 533 309 6-14
3 842 524 622 8-26 3 842 528 540 4-11 3 842 529 931 12-41 3 842 533 310 6-5
3 842 524 623 8-26 3 842 528 574 14-3 3 842 529 933 12-42 3 842 533 841 12-46, 16-4
3 842 524 986 9-8 3 842 528 577 14-3 3 842 530 231 3-23 3 842 533 901 6-15
3 842 525 014 10-21 3 842 528 586 14-6 3 842 530 235 3-40 3 842 535 115 2-22, 12-20
3 842 525 443 12-28 3 842 528 588 14-6 3 842 530 236 3-40, 3-44, 3 842 535 121 12-23
3 842 525 480 8-23 3 842 528 590 14-6 3-45, 10-7 3 842 535 122 12-23
3 842 525 481 8-23 3 842 528 593 3-40 3 842 530 241 9-7 3 842 535 124 12-22
3 842 525 505 2-73 3 842 528 715 3-6 3 842 530 259 3-26 3 842 535 136 2-42
3 842 525 737 12-29 3 842 528 718 3-6 3 842 530 260 3-26 3 842 535 176 2-56
3 842 525 738 12-29 3 842 528 721 3-6, 10-7 3 842 530 281 3-4 3 842 535 364 12-24
3 842 525 739 12-29 3 842 528 724 3-6 3 842 530 283 3-4 3 842 535 428 3-52
3 842 525 740 12-29 3 842 528 727 3-6 3 842 530 285 3-4, 13-7 3 842 535 458 3-54
3 842 525 741 12-29 3 842 528 730 3-6 3 842 530 287 3-4, 13-17, 13-31 3 842 535 459 3-54
3 842 525 742 12-29 3 842 528 735 3-7, 12-8, 3 842 530 303 8-27, 12-3 3 842 535 464 3-54
3 842 525 766 8-23 12-9, 12-10 3 842 530 306 2-43 3 842 535 465 3-55
3 842 525 767 8-23 3 842 528 738 3-7 3 842 530 316 3-8 3 842 535 466 3-55
3 842 525 780 10-17 3 842 528 741 3-7 3 842 530 321 3-8 3 842 535 571 3-15
3 842 525 781 10-16 3 842 528 744 3-7 3 842 530 325 3-41 3 842 535 572 3-13
3 842 525 782 10-16 3 842 528 746 3-39 3 842 530 326 3-41 3 842 535 573 3-14
3 842 525 821 8-11 3 842 528 967 3-21 3 842 530 329 12-8, 12-9, 3 842 535 574 3-13
3 842 525 822 8-11 3 842 529 005 3-22 12-10, 12-13 3 842 535 575 3-14
3 842 525 823 8-11 3 842 529 006 3-22 3 842 530 352 8-14 3 842 535 576 3-15
3 842 525 833 10-18 3 842 529 010 3-44 3 842 530 353 8-14 3 842 535 577 3-15
3 842 525 946 8-13 3 842 529 011 3-44 3 842 530 360 3-23 3 842 535 578 3-13
3 842 525 947 8-13 3 842 529 012 3-45 3 842 530 361 3-27 3 842 535 617 3-61
3 842 526 003 3-48 3 842 529 013 3-45 3 842 530 381 3-26, 2 3 842 535 619 3-61
3 842 526 034 12-28 3 842 529 020 3-29 3 842 530 382 3-26 3 842 535 625 3-16
3 842 526 410 13-7, 13-9 3 842 529 024 6-5 3 842 530 400 14-4 3 842 535 626 3-16
3 842 526 411 13-7, 13-10 3 842 529 025 6-4 3 842 530 417 12-43 3 842 535 627 3-16
3 842 526 412 13-17, 13-21 3 842 529 294 3-9 3 842 530 460 3-27 3 842 535 629 3-57
3 842 526 413 13-17, 13-21 3 842 529 295 3-9 3 842 530 864 12-43 3 842 535 630 3-56
3 842 526 414 13-31, 13-35 3 842 529 296 3-9 3 842 532 195 3-50 3 842 535 634 3-56
3 842 526 415 13-31, 13-35 3 842 529 297 3-9 3 842 532 196 3-48 3 842 535 635 3-57
3 842 526 416 13-12, 13-14 3 842 529 298 3-9 3 842 532 198 3-51 3 842 535 637 2-14
3 842 526 417 13-12, 13-15 3 842 529 299 3-9 3 842 532 199 3-49 3 842 535 645 13-7, 13-9
3 842 526 422 13-22, 13-29 3 842 529 300 3-9 3 842 532 205 3-52 3 842 535 662 13-7, 13-8,
3 842 526 560 3-33 3 842 529 319 3-8 3 842 532 206 4-8 13-12, 13-13
3 842 526 564 11-9 3 842 529 320 3-8 3 842 532 207 4-8 3 842 535 663 13-31, 13-33,
3 842 526 565 11-9 3 842 529 321 3-8 3 842 532 208 4-7 13-38, 13-40
3 842 526 588 8-28 3 842 529 323 3-8 3 842 532 209 4-7 3 842 535 664 13-17, 13-19,
3 842 526 589 14-7 3 842 529 324 3-8 3 842 532 274 3-29 13-24, 13-26
3 842 526 591 8-28 3 842 529 325 3-8 3 842 532 363 11-2 3 842 535 665 13-33, 13-40
3 842 526 626 2-20 3 842 529 327 3-8 3 842 532 505 2-24, 12-38 3 842 535 666 13-19, 13-26
3 842 526 627 2-20 3 842 529 339 2-60 3 842 532 508 12-38 3 842 535 667 12-29
3 842 526 628 2-20 3 842 529 341 2-64 3 842 532 608 2-23, 12-35 3 842 535 668 12-29
3 842 526 665 2-20 3 842 529 345 2-66 3 842 532 676 12-42 3 842 535 669 6-16
3 842 526 671 2-19 3 842 529 347 2-67 3 842 532 695 2-23, 12-35 3 842 535 670 6-16

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Material number overview | MGE 13.2 20-3


2
3 842 535 676 11-2 3 842 536 696 6-3 3 842 537 821 2-57 3 842 538 607 4-5, 4-11
3 842 535 680 13-17, 13-22, 3 842 536 701 6-21 3 842 537 823 2-79 3 842 538 656 3-48
13-24, 13-29, 3 842 536 722 12-26 3 842 537 824 2-66 3 842 538 657 3-48
3
13-31, 13-36, 3 842 536 724 12-27 3 842 537 825 2-85 3 842 538 658 3-49
13-38, 13-43 3 842 536 729 3-31 3 842 537 826 2-86 3 842 538 673 6-3
3 842 535 681 13-12, 13-15 3 842 536 730 2-27 3 842 537 827 2-65 3 842 538 674 6-3
4
3 842 535 682 13-7, 13-10 3 842 536 736 6-20 3 842 537 828 2-69 3 842 538 675 6-3
3 842 535 683 12-29 3 842 536 737 6-20 3 842 537 861 3-31 3 842 538 676 6-3
3 842 535 684 8-4 3 842 536 738 6-20 3 842 537 862 3-31 3 842 538 677 6-3
3 842 535 719 5-4 3 842 536 746 6-9 3 842 537 888 12-42 3 842 538 678 6-3
5
3 842 535 721 5-3 3 842 536 787 3-38 3 842 537 889 12-42 3 842 538 679 6-3
3 842 535 835 2-26 3 842 536 792 12-42 3 842 537 890 12-42 3 842 538 680 6-3
3 842 535 921 11-2 3 842 536 811 6-2 3 842 537 894 12-31 3 842 538 683 4-3 6
3 842 536 002 2-26 3 842 536 812 6-2 3 842 537 895 12-31 3 842 538 684 4-4
3 842 536 054 12-32 3 842 537 013 3-53 3 842 537 896 12-31 3 842 538 685 4-4
3 842 536 055 12-30 3 842 537 100 2-80 3 842 537 897 12-31 3 842 538 686 4-5 7
3 842 536 056 12-30 3 842 537 102 2-75 3 842 537 898 12-31 3 842 538 687 4-5
3 842 536 057 12-30 3 842 537 113 2-42 3 842 537 899 12-31 3 842 538 688 4-7
3 842 536 119 3-32 3 842 537 116 2-42 3 842 537 900 12-31 3 842 538 689 4-7 8
3 842 536 120 3-32 3 842 537 119 2-42 3 842 537 901 12-31 3 842 538 690 4-7
3 842 536 121 3-32 3 842 537 135 2-43 3 842 537 911 12-27, 12-33 3 842 538 691 4-7
3 842 536 122 3-32 3 842 537 163 12-29 3 842 537 944 12-20 3 842 538 692 4-8 9
3 842 536 123 3-32 3 842 537 164 12-29 3 842 537 945 12-20 3 842 538 693 4-8
3 842 536 124 3-32 3 842 537 206 6-3 3 842 537 947 12-20 3 842 538 694 4-8
3 842 536 125 3-32 3 842 537 220 6-2 3 842 537 948 12-21 3 842 538 695 4-8 10
3 842 536 126 3-32 3 842 537 222 6-2 3 842 537 951 12-24 3 842 538 696 3-50
3 842 536 148 7-11, 17-4 3 842 537 223 6-2 3 842 537 958 12-21 3 842 538 697 3-50
3 842 536 207 6-9 3 842 537 224 6-2 3 842 537 959 12-21 3 842 538 698 3-51 11
3 842 536 268 12-43 3 842 537 225 6-2 3 842 537 960 12-21 3 842 538 700 3-52
3 842 536 270 12-43 3 842 537 226 6-2 3 842 537 961 12-21 3 842 538 701 3-52
3 842 536 295 16-7 3 842 537 227 6-2 3 842 537 962 12-21 3 842 538 702 3-52 12
3 842 536 320 17-3 3 842 537 228 6-2 3 842 537 963 12-21 3 842 538 703 3-29
3 842 536 470 6-5 3 842 537 229 6-2 3 842 537 964 12-21 3 842 538 704 3-29
3 842 536 472 2-54 3 842 537 230 6-2 3 842 537 965 12-21 3 842 538 705 3-29 13
3 842 536 475 2-46 3 842 537 231 6-2 3 842 537 995 18-9 3 842 538 706 3-30
3 842 536 478 2-46 3 842 537 232 6-2 3 842 538 064 12-22 3 842 538 829 16-3
3 842 536 481 2-68 3 842 537 280 18-5 3 842 538 065 12-22 3 842 538 832 6-3 14
3 842 536 489 7-8 3 842 537 289 18-7 3 842 538 093 2-42 3 842 538 833 6-3
3 842 536 490 7-8 3 842 537 321 12-28 3 842 538 094 12-20 3 842 538 834 6-3
3 842 536 491 7-8 3 842 537 477 2-27 3 842 538 208 16-5 3 842 538 835 6-3
15
3 842 536 531 8-29 3 842 537 556 14-2 3 842 538 209 16-4 3 842 538 836 6-3
3 842 536 532 8-29 3 842 537 583 12-32 3 842 538 245 12-22 3 842 538 932 6-3
3 842 536 533 8-32 3 842 537 584 12-32 3 842 538 275 4-10 3 842 538 934 6-3
16
3 842 536 536 8-32 3 842 537 592 12-33 3 842 538 276 4-10 3 842 538 955 2-40
3 842 536 537 8-32 3 842 537 593 12-33 3 842 538 280 1-9 3 842 538 956 2-40
3 842 536 540 8-32 3 842 537 650 2-42 3 842 538 287 2-68 3 842 538 957 2-40
3 842 536 556 8-24 3 842 537 651 2-42 3 842 538 296 2-81 3 842 538 958 2-40
17
3 842 536 560 6-6 3 842 537 652 2-42 3 842 538 297 2-81 3 842 539 057 1-8
3 842 536 562 6-6 3 842 537 657 12-27 3 842 538 298 2-77 3 842 539 120 13-12, 13-14
3 842 536 564 6-6 3 842 537 660 12-23 3 842 538 299 2-76 3 842 539 339 16-11
18
3 842 536 566 6-6 3 842 537 661 12-23 3 842 538 330 2-65 3 842 539 340 16-4
3 842 536 581 6-8 3 842 537 664 12-33 3 842 538 334 2-68 3 842 539 344 16-12
3 842 536 599 3-4 3 842 537 665 12-33 3 842 538 372 12-26 3 842 539 345 16-5 19
3 842 536 600 3-4 3 842 537 679 2-16 3 842 538 388 16-3 3 842 539 412 13-8
3 842 536 601 3-4 3 842 537 687 12-26 3 842 538 389 16-4 3 842 539 414 13-13
3 842 536 602 3-4 3 842 537 718 2-26 3 842 538 489 3-12 3 842 539 415 13-18, 13-25 20
3 842 536 603 3-4 3 842 537 720 12-24 3 842 538 490 3-12 3 842 539 416 13-32, 13-39
3 842 536 604 3-4 3 842 537 740 12-32 3 842 538 491 3-12 3 842 539 494 16-10
3 842 536 605 3-4 3 842 537 776 12-25 3 842 538 555 6-3 3 842 539 495 16-10 21
3 842 536 606 3-4 3 842 537 777 12-25 3 842 538 556 6-3 3 842 539 496 16-11
3 842 536 669 3-8 3 842 537 778 12-25 3 842 538 557 6-3 3 842 539 497 16-11
3 842 536 670 7-8 3 842 537 779 12-25 3 842 538 558 6-3 3 842 539 498 16-9
3 842 536 671 7-8 3 842 537 803 12-22 3 842 538 559 6-3 3 842 539 499 16-9
3 842 536 672 7-8 3 842 537 806 12-22 3 842 538 562 3-53 3 842 539 500 16-11
3 842 536 673 3-9 3 842 537 807 12-22 3 842 538 563 3-55 3 842 539 501 16-12
3 842 536 675 3-9 3 842 537 816 2-48 3 842 538 564 3-55 3 842 539 505 16-12
3 842 536 676 3-9 3 842 537 817 2-11 3 842 538 565 3-41 3 842 539 613 16-5
3 842 536 694 6-3 3 842 537 818 2-48 3 842 538 566 3-41 3 842 539 799 4-6
3 842 536 695 6-3 3 842 537 819 2-48 3 842 538 567 3-41 3 842 539 800 4-6

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


20-4 MGE 13.2 | Material number overview

3 842 539 826 16-12 3 842 543 325 8-7 3 842 547 813 3-7 3 842 548 749 2-64, 2-66, 2-68
3 842 539 894 15-2 3 842 543 326 8-7 3 842 547 814 3-7 3 842 548 750 2-67, 2-69
3 842 539 895 15-3 3 842 543 327 8-7 3 842 547 815 3-7 3 842 548 751 2-67, 2-69
3 842 539 896 15-3 3 842 543 328 8-7 3 842 547 816 3-7 3 842 548 752 2-70, 2-74
3 842 539 897 15-3 3 842 543 329 8-7 3 842 547 817 3-7 3 842 548 753 2-70, 2-74,
3 842 539 898 15-3 3 842 543 330 8-7 3 842 547 821 3-9 10-7, 13-31
3 842 540 012 15-2 3 842 543 331 8-7 3 842 547 822 3-9 3 842 548 754 2-75
3 842 540 173 6-12 3 842 543 332 8-7 3 842 547 823 3-9 3 842 548 755 2-75, 13-7
3 842 540 379 1-9 3 842 543 333 8-7 3 842 547 824 3-9 3 842 548 756 2-75, 2-76,
3 842 540 900 13-57 3 842 543 334 8-7 3 842 547 825 3-8 2-78, 2-79
3 842 540 954 2-60 3 842 543 371 8-3 3 842 547 826 3-8 3 842 548 757 2-75, 2-76,
3 842 540 955 2-70 3 842 543 372 8-3 3 842 547 827 2-80 2-78, 2-79,
3 842 541 008 12-30 3 842 543 401 4-4 3 842 547 835 6-19 13-12, 13-31, 13-38
3 842 541 173 2-31 3 842 543 402 4-4 3 842 547 836 6-19 3 842 548 758 2-80, 2-82
3 842 541 175 2-32 3 842 543 403 4-5 3 842 547 837 6-19 3 842 548 759 2-80, 2-82, 13-17
3 842 541 178 2-32 3 842 543 404 4-5 3 842 547 838 6-19 3 842 548 760 2-81, 2-82, 2-83
3 842 541 181 2-32 3 842 543 408 8-25 3 842 547 839 6-19 3 842 548 761 2-81, 2-82,
3 842 541 183 2-31 3 842 543 409 8-25 3 842 547 840 6-19 2-83, 13-24,
3 842 541 185 2-31 3 842 543 410 8-25 3 842 547 868 4-9 13-31, 13-38
3 842 541 187 2-34 3 842 543 411 8-25 3 842 547 869 4-9 3 842 548 766 2-49
3 842 541 190 2-34 3 842 543 412 8-25 3 842 547 890 6-22 3 842 548 767 2-49
3 842 541 193 2-35 3 842 543 480 2-33 3 842 547 971 12-46 3 842 548 768 2-57
3 842 541 196 2-30 3 842 543 494 2-37 3 842 547 982 14-7 3 842 548 769 2-57
3 842 541 211 2-30 3 842 544 525 8-6 3 842 547 990 12-46 3 842 548 774 2-51, 2-54, 2-55
3 842 541 213 2-30 3 842 544 526 8-6 3 842 548 117 2-30 3 842 548 775 2-51, 2-54, 2-55
3 842 541 226 6-19 3 842 544 527 8-6 3 842 548 118 2-32 3 842 548 776 2-53
3 842 541 228 6-19 3 842 544 528 8-6 3 842 548 119 2-31 3 842 548 777 2-53
3 842 541 230 6-19 3 842 544 529 8-6 3 842 548 120 2-35 3 842 548 778 2-56
3 842 541 232 6-19 3 842 544 530 8-6 3 842 548 121 2-33 3 842 548 779 2-56
3 842 541 234 6-19 3 842 544 531 8-6 3 842 548 122 2-33 3 842 548 780 2-54, 2-55
3 842 541 236 6-19 3 842 544 552 8-8 3 842 548 123 2-33 3 842 548 781 2-54, 2-55
3 842 541 238 6-19 3 842 544 553 8-8 3 842 548 126 2-36 3 842 548 782 2-60
3 842 541 240 6-19 3 842 544 554 8-8 3 842 548 127 2-36 3 842 548 783 2-60
3 842 541 242 6-19 3 842 544 562 8-9 3 842 548 128 2-38 3 842 548 784 2-63
3 842 541 244 6-19 3 842 544 637 2-37 3 842 548 129 2-30 3 842 548 785 2-63
3 842 541 246 3-5 3 842 544 661 8-3 3 842 548 130 2-30 3 842 548 786 2-63
3 842 541 296 2-35 3 842 544 797 2-17, 2-35 3 842 548 131 2-37 3 842 548 787 2-63
3 842 541 393 3-9 3 842 544 832 14-8 3 842 548 132 2-38 3 842 548 788 2-64
3 842 541 409 3-5 3 842 544 833 14-9 3 842 548 700 3-42, 3-43 3 842 548 789 2-64
3 842 541 410 3-55 3 842 544 834 14-8 3 842 548 701 3-43 3 842 548 790 2-65
3 842 541 412 3-54 3 842 544 835 14-8 3 842 548 702 3-44, 3-45 3 842 548 791 2-65
3 842 541 807 2-39 3 842 544 836 14-9 3 842 548 703 3-45 3 842 548 792 2-69
3 842 541 814 2-22, 12-20 3 842 544 837 14-9 3 842 548 704 3-42, 3-43 3 842 548 793 2-69
3 842 541 937 2-55 3 842 544 875 6-12 3 842 548 705 3-43 3 842 548 794 2-78
3 842 541 939 2-55 3 842 546 519 9-4 3 842 548 706 3-44, 3-45 3 842 548 795 2-78, 13-17, 13-24
3 842 542 146 10-10 3 842 546 560 10-11 3 842 548 707 3-45 3 842 548 796 2-70, 2-74
3 842 542 328 7-9 3 842 546 564 4-2 3 842 548 708 3-46 3 842 548 797 2-70, 2-74
3 842 542 329 7-9 3 842 546 625 3-34 3 842 548 709 3-46 3 842 548 798 2-73
3 842 542 330 7-9 3 842 546 626 3-34 3 842 548 710 3-47 3 842 548 799 2-73
3 842 542 435 2-40 3 842 546 627 3-34 3 842 548 711 3-47 3 842 548 800 2-73
3 842 542 500 18-8 3 842 546 628 3-35 3 842 548 712 3-46 3 842 548 801 2-73
3 842 542 555 18-3 3 842 546 629 3-35 3 842 548 713 3-46 3 842 548 802 2-75
3 842 542 556 18-2 3 842 546 630 3-35 3 842 548 714 3-47 3 842 548 803 2-75
3 842 542 667 6-8 3 842 546 632 3-36 3 842 548 715 3-47 3 842 548 804 2-75, 2-76, 2-78
3 842 542 668 6-9 3 842 546 717 6-13 3 842 548 716 3-46 3 842 548 805 2-75, 2-76, 2-78
3 842 542 669 6-9 3 842 546 718 6-13 3 842 548 717 3-46 3 842 548 806 2-79
3 842 542 692 3-7 3 842 546 744 14-9 3 842 548 718 3-47 3 842 548 807 2-79
3 842 542 693 3-7 3 842 546 745 14-9 3 842 548 719 3-47 3 842 548 808 2-87, 2-88
3 842 542 694 3-7 3 842 547 227 16-9 3 842 548 720 3-46 3 842 548 809 2-87, 2-88
3 842 542 696 2-18 3 842 547 228 16-10 3 842 548 721 3-46 3 842 548 810 2-87, 2-88
3 842 542 698 2-18 3 842 547 461 3-37 3 842 548 722 3-47 3 842 548 811 2-87, 2-88
3 842 542 736 3-11 3 842 547 707 12-46 3 842 548 723 3-47 3 842 548 812 2-88
3 842 542 737 3-11 3 842 547 718 12-46 3 842 548 742 2-46, 2-48 3 842 548 813 2-88
3 842 543 272 2-34 3 842 547 729 12-46 3 842 548 743 2-46, 2-48 3 842 548 814 2-81, 2-82, 2-83
3 842 543 311 2-36 3 842 547 806 3-9 3 842 548 744 2-51, 2-54, 2-55 3 842 548 815 2-81, 2-82, 2-83
3 842 543 321 8-7 3 842 547 807 3-9 3 842 548 745 2-51, 2-54, 2-55 3 842 548 816 2-83
3 842 543 322 8-7 3 842 547 808 3-9 3 842 548 746 2-60, 2-66, 2-68 3 842 548 817 2-83
3 842 543 323 8-7 3 842 547 811 3-7 3 842 548 747 2-60, 2-66, 2-68 3 842 548 818 2-86
3 842 543 324 8-7 3 842 547 812 3-7 3 842 548 748 2-64, 2-66, 2-68 3 842 548 819 2-86

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Material number overview | MGE 13.2 20-5


2
3 842 548 820 2-85 3 842 549 862 3-43 3 842 551 662 8-31 3 842 554 285 10-6, 10-14, 10-15
3 842 548 821 2-85 3 842 549 863 3-43 3 842 552 131 12-44 3 842 554 402 3-60
3 842 548 822 2-85 3 842 549 864 3-43 3 842 552 132 12-44 3 842 554 440 3-58
3
3 842 548 823 2-85 3 842 549 865 3-43 3 842 552 133 12-44 3 842 554 442 3-58
3 842 548 824 2-86, 2-87 3 842 549 866 3-44 3 842 552 134 12-44 3 842 554 444 3-58
3 842 548 825 2-86, 2-87 3 842 549 867 3-44 3 842 552 135 12-44 3 842 554 458 8-5
4
3 842 548 826 2-47 3 842 549 868 3-44 3 842 552 151 12-23, 12-26 3 842 554 460 8-5
3 842 548 827 2-47 3 842 549 869 3-44 3 842 552 174 12-45 3 842 554 462 8-5
3 842 548 828 2-48 3 842 549 870 3-44 3 842 552 175 12-45 3 842 554 464 8-5
3 842 548 829 2-48 3 842 549 871 3-44 3 842 552 176 12-45 3 842 554 466 8-5
5
3 842 548 832 7-6 3 842 549 872 3-45 3 842 552 177 12-45 3 842 554 468 8-5
3 842 548 834 7-6 3 842 549 873 3-45 3 842 552 240 11-7 3 842 554 470 8-5
3 842 548 836 7-7 3 842 549 874 3-45 3 842 552 245 11-7 3 842 554 472 8-5 6
3 842 548 838 7-7 3 842 549 876 3-45 3 842 552 246 11-7 3 842 554 490 2-15
3 842 548 840 7-7 3 842 549 882 2-40 3 842 552 247 11-6 3 842 554 491 2-15
3 842 548 842 3-18 3 842 549 888 2-40 3 842 552 248 11-6 3 842 554 708 2-13 7
3 842 548 843 3-18 3 842 551 008 2-52 3 842 552 249 11-5 3 842 554 709 2-13
3 842 548 844 3-18 3 842 551 009 2-52 3 842 552 250 11-5 3 842 554 710 2-21, 12-4
3 842 548 845 3-18 3 842 551 010 2-53 3 842 552 251 11-5 3 842 554 711 2-21, 12-4 8
3 842 548 846 3-19 3 842 551 011 2-53 3 842 552 252 11-5 3 842 554 909 14-8
3 842 548 847 3-19 3 842 551 012 2-53 3 842 552 253 11-5 3 842 555 134 10-9
3 842 548 848 3-20 3 842 551 013 2-53 3 842 552 254 11-5 3 842 555 584 3-60 9
3 842 548 849 3-20 3 842 551 014 2-62 3 842 552 255 11-5 3 842 555 586 3-60
3 842 548 850 3-20 3 842 551 015 2-62 3 842 552 256 11-5 3 842 555 588 3-60
3 842 548 851 3-20 3 842 551 016 2-62 3 842 552 257 11-7 3 842 555 590 3-60 10
3 842 548 852 3-21 3 842 551 017 2-62 3 842 552 258 11-7 3 842 555 592 3-60
3 842 548 853 3-21 3 842 551 018 2-62 3 842 552 259 11-7 3 842 555 594 3-60
3 842 548 854 3-21 3 842 551 019 2-62 3 842 552 260 11-7 3 842 555 596 3-60 11
3 842 548 855 3-21 3 842 551 020 2-72 3 842 552 263 11-8 3 842 555 598 3-60
3 842 548 856 3-22 3 842 551 021 2-72 3 842 552 265 11-8 3 842 555 610 6-23
3 842 548 857 3-22 3 842 551 022 2-72 3 842 552 266 11-8 3 842 555 616 3-28 12
3 842 548 858 3-22 3 842 551 023 2-72 3 842 552 267 11-4 3 842 555 649 2-65
3 842 548 859 3-22 3 842 551 024 2-73 3 842 552 268 11-4 3 842 555 650 2-64
3 842 548 860 3-23 3 842 551 025 2-73 3 842 552 270 11-4 3 842 555 651 2-67 13
3 842 548 861 3-23 3 842 551 026 2-41 3 842 552 273 11-4 3 842 555 652 2-77
3 842 548 862 3-23 3 842 551 028 2-41 3 842 552 275 11-4 3 842 555 653 2-39, 6-16
3 842 548 863 3-23 3 842 551 030 2-41 3 842 552 421 12-7, 12-12 3 842 555 673 14-10 14
3 842 548 864 3-24 3 842 551 044 2-56 3 842 552 422 12-8, 12-9, 3 842 558 323 9-6
3 842 548 865 3-24 3 842 551 045 2-56 12-10, 12-12 3 842 990 092 2-81
3 842 548 866 3-24 3 842 551 046 2-56 3 842 552 423 12-7, 12-11 3 842 990 093 2-81
15
3 842 548 867 3-24 3 842 551 047 2-56 3 842 552 424 12-8, 12-9, 3 842 990 094 2-81
3 842 548 868 3-25 3 842 551 050 2-88 12-10, 12-11 3 842 990 097 2-88
3 842 548 869 3-25 3 842 551 051 2-88 3 842 553 611 2-70 3 842 990 098 2-88
16
3 842 548 870 3-26 3 842 551 052 3-59 3 842 553 612 2-76 3 842 990 099 2-88
3 842 548 871 3-26 3 842 551 053 3-59 3 842 553 613 2-80 3 842 990 111 9-5
3 842 548 872 3-26 3 842 551 054 3-59 3 842 553 614 2-74 3 842 990 115 8-30
3 842 548 873 3-26 3 842 551 055 3-59 3 842 553 615 2-78 3 842 990 116 8-30
17
3 842 548 874 3-27 3 842 551 564 2-13 3 842 553 616 2-78 3 842 990 300 2-78
3 842 548 875 3-27 3 842 551 565 2-13 3 842 553 617 2-82 3 842 990 301 2-78
3 842 548 876 2-40 3 842 551 582 2-16 3 842 553 630 8-21 3 842 990 302 2-78
18
3 842 548 877 2-40 3 842 551 583 2-16 3 842 553 631 8-21 3 842 990 303 2-78
3 842 548 878 2-40 3 842 551 596 3-18 3 842 553 638 8-21 3 842 990 304 2-78
3 842 548 879 2-40 3 842 551 597 3-18 3 842 553 639 8-17 3 842 990 305 2-78 19
3 842 548 934 3-54 3 842 551 598 3-19 3 842 553 640 8-17 3 842 990 307 2-78
3 842 548 935 3-54 3 842 551 599 3-19 3 842 553 967 6-22 3 842 990 309 2-78
3 842 548 936 3-54 3 842 551 600 3-19 3 842 553 973 11-8 3 842 990 311 2-78 20
3 842 548 937 3-55 3 842 551 601 3-20 3 842 553 974 11-8 3 842 990 313 2-78
3 842 548 938 3-55 3 842 551 602 3-20 3 842 554 134 8-18 3 842 990 323 2-78
3 842 548 949 7-3 3 842 551 603 3-21 3 842 554 136 8-18 3 842 990 325 2-78 21
3 842 548 955 3-28 3 842 551 604 3-22 3 842 554 149 6-5 3 842 990 329 2-78
3 842 548 965 8-16 3 842 551 605 3-22 3 842 554 150 8-19 3 842 990 331 2-78
3 842 548 969 8-16 3 842 551 606 3-23 3 842 554 151 8-19 3 842 990 335 2-78, 13-17, 13-24
3 842 548 970 8-15 3 842 551 607 3-24 3 842 554 152 8-20 3 842 990 336 2-78
3 842 548 971 8-15 3 842 551 608 3-24 3 842 554 157 2-16 3 842 990 339 2-78, 13-17
3 842 548 997 11-6 3 842 551 609 3-21 3 842 554 280 10-7, 10-15 3 842 990 342 2-78
3 842 549 858 3-42 3 842 551 610 3-21 3 842 554 281 10-7, 10-12, 10-16 3 842 990 344 2-78
3 842 549 859 3-42 3 842 551 611 3-21 3 842 554 282 10-6 3 842 990 350 2-88
3 842 549 860 3-43 3 842 551 612 3-23 3 842 554 283 10-6, 10-12, 10-16 3 842 990 351 2-88
3 842 549 861 3-43 3 842 551 613 3-25 3 842 554 284 10-6, 10-14 3 842 990 352 2-88

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


20-6 MGE 13.2 | Material number overview

3 842 990 353 2-88 3 842 992 415 2-80, 13-17 3 842 992 960 2-70 3 842 993 144 2-66
3 842 990 354 2-88 3 842 992 416 2-80 3 842 992 961 2-81 3 842 993 145 2-66
3 842 990 355 2-88 3 842 992 417 2-80 3 842 992 962 2-88 3 842 993 146 2-66
3 842 990 357 2-88 3 842 992 418 2-80, 13-17 3 842 992 963 2-88 3 842 993 147 2-67
3 842 990 359 2-88 3 842 992 419 2-80 3 842 992 965 2-51 3 842 993 148 2-67
3 842 990 370 2-88 3 842 992 420 2-80 3 842 992 967 2-70 3 842 993 149 2-67
3 842 990 373 2-88 3 842 992 421 2-80 3 842 992 969 2-74 3 842 993 150 2-67
3 842 990 409 2-24, 12-36 3 842 992 422 2-80 3 842 992 970 10-9 3 842 993 151 2-67
3 842 990 416 2-82, 13-31, 13-38 3 842 992 423 2-80 3 842 992 971 10-9 3 842 993 152 2-69
3 842 990 417 2-82 3 842 992 425 2-70, 10-7 3 842 992 972 10-9 3 842 993 153 2-69
3 842 990 418 2-82 3 842 992 426 2-70 3 842 992 973 10-9 3 842 993 154 2-69
3 842 990 419 2-82 3 842 992 427 2-70 3 842 992 977 10-9 3 842 993 155 2-69
3 842 990 421 2-82 3 842 992 430 2-56 3 842 992 978 10-9 3 842 993 156 2-85
3 842 990 450 2-88 3 842 992 431 2-56 3 842 992 991 2-48 3 842 993 157 2-85
3 842 990 453 2-88 3 842 992 432 2-76, 13-12 3 842 992 992 2-48 3 842 993 158 2-85
3 842 990 454 2-88 3 842 992 433 2-76 3 842 992 999 2-73 3 842 993 159 2-85
3 842 990 464 2-88 3 842 992 435 2-76 3 842 993 001 2-73 3 842 993 160 2-85
3 842 990 472 2-88 3 842 992 436 2-76 3 842 993 010 2-52 3 842 993 161 2-85
3 842 990 478 2-88 3 842 992 437 2-76 3 842 993 011 2-53 3 842 993 162 2-85
3 842 990 481 2-88 3 842 992 438 13-17, 13-18 3 842 993 012 2-53 3 842 993 163 2-85
3 842 990 500 2-81, 13-24 3 842 992 440 13-24, 13-25 3 842 993 013 2-72 3 842 993 164 2-85
3 842 990 501 2-81 3 842 992 441 13-38, 13-39 3 842 993 014 2-72 3 842 993 165 2-85
3 842 990 502 2-81 3 842 992 443 2-87 3 842 993 015 2-73 3 842 993 166 2-85
3 842 990 505 2-81 3 842 992 444 2-87 3 842 993 016 2-54 3 842 993 167 2-85
3 842 990 507 2-81 3 842 992 445 2-87 3 842 993 017 2-12 3 842 993 168 2-85
3 842 990 517 2-74 3 842 992 446 2-87 3 842 993 018 2-12 3 842 993 169 2-85
3 842 990 518 2-74 3 842 992 447 2-87 3 842 993 019 2-12 3 842 993 170 2-85
3 842 990 519 2-74 3 842 992 448 2-87 3 842 993 020 2-12 3 842 993 171 2-86
3 842 990 520 2-74 3 842 992 449 2-87 3 842 993 029 12-28 3 842 993 172 2-86
3 842 990 521 2-74 3 842 992 452 2-76 3 842 993 033 2-56 3 842 993 173 2-86
3 842 990 570 2-75, 13-7 3 842 992 453 2-76 3 842 993 052 12-43 3 842 993 174 2-86
3 842 990 571 2-75 3 842 992 457 2-54 3 842 993 061 13-7, 13-8 3 842 993 175 2-86
3 842 990 572 2-75 3 842 992 458 2-54 3 842 993 062 13-17, 13-18 3 842 993 176 2-86
3 842 990 573 2-75 3 842 992 459 2-54 3 842 993 063 / L 2-16 3 842 993 177 2-86
3 842 990 575 2-75 3 842 992 460 2-54 3 842 993 071 2-19 3 842 993 178 2-87
3 842 990 584 2-75 3 842 992 462 2-54 3 842 993 072 2-19 3 842 993 179 2-87
3 842 990 640 2-74 3 842 992 463 2-54 3 842 993 073 2-19 3 842 993 180 2-87
3 842 990 642 2-74 3 842 992 473 2-83 3 842 993 077 2-49 3 842 993 181 2-87
3 842 990 644 2-74 3 842 992 474 2-83 3 842 993 078 2-57 3 842 993 182 2-87
3 842 990 646 2-74 3 842 992 475 2-83 3 842 993 080 13-31, 13-32 3 842 993 183 2-87
3 842 990 648 2-74 3 842 992 476 2-56 3 842 993 081 2-82, 13-31 3 842 993 184 2-63
3 842 990 670 2-75 3 842 992 493 2-13 3 842 993 082 2-81, 13-24 3 842 993 185 2-60
3 842 990 672 2-75 3 842 992 676 2-22, 12-34 3 842 993 083 2-81 3 842 993 186 2-60
3 842 990 674 2-75 3 842 992 857 2-82 3 842 993 084 2-76, 13-12 3 842 993 187 2-61
3 842 990 688 2-75 3 842 992 858 2-82 3 842 993 085 2-75, 13-7 3 842 993 188 2-61
3 842 990 690 2-75 3 842 992 859 2-82 3 842 993 120 2-60 3 842 993 189 2-61
3 842 990 720 2-51 3 842 992 860 2-82 3 842 993 121 2-60 3 842 993 190 2-61
3 842 990 721 2-51 3 842 992 861 2-82 3 842 993 122 2-60 3 842 993 191 2-61
3 842 990 722 2-51 3 842 992 864 2-82 3 842 993 123 2-60 3 842 993 192 2-61
3 842 990 723 2-51 3 842 992 884 2-23, 12-35 3 842 993 124 2-60 3 842 993 193 2-65
3 842 990 724 2-51 3 842 992 888 2-46 3 842 993 125 2-60 3 842 993 194 2-86
3 842 990 725 2-51 3 842 992 889 2-47 3 842 993 126 2-60 3 842 993 195 2-62
3 842 990 726 2-51 3 842 992 890 2-47 3 842 993 127 2-69 3 842 993 196 2-86
3 842 992 373 2-81 3 842 992 891 2-48 3 842 993 128 2-69 3 842 993 197 2-62
3 842 992 375 2-75 3 842 992 896 2-53 3 842 993 129 2-60 3 842 993 198 2-62
3 842 992 376 2-75 3 842 992 897 2-73 3 842 993 130 2-64 3 842 993 199 2-86
3 842 992 378 2-82 3 842 992 898 2-82, 13-38 3 842 993 131 2-64 3 842 993 200 2-86
3 842 992 387 2-79 3 842 992 903 2-23, 12-35 3 842 993 132 2-64 3 842 993 201 2-69
3 842 992 388 2-79 3 842 992 913 2-11 3 842 993 133 2-67 3 842 993 202 2-69
3 842 992 397 2-51 3 842 992 924 2-47 3 842 993 134 2-67 3 842 993 203 2-69
3 842 992 398 2-52 3 842 992 925 13-12, 13-13 3 842 993 135 2-64 3 842 993 204 2-69
3 842 992 399 2-51 3 842 992 926 2-54 3 842 993 136 2-64 3 842 993 225 2-66
3 842 992 400 2-52 3 842 992 927 2-79, 13-31, 13-38 3 842 993 137 2-64 3 842 993 226 2-69
3 842 992 401 2-71 3 842 992 928 2-79, 13-31 3 842 993 138 2-64 3 842 993 227 2-87
3 842 992 402 2-71 3 842 992 945 2-73 3 842 993 139 2-66 3 842 993 228 2-86
3 842 992 403 2-71 3 842 992 946 2-21, 12-4 3 842 993 140 2-66 3 842 993 229 2-69
3 842 992 404 2-72 3 842 992 953 2-70 3 842 993 141 2-66 3 842 993 231 2-46
3 842 992 411 2-14 3 842 992 954 2-70 3 842 993 142 2-66 3 842 993 256 2-63, 2
3 842 992 412 2-15 3 842 992 956 2-70 3 842 993 143 2-66 3 842 993 257 2-63, 2

Bosch Rexroth AG, 3 842 540 392 (2017-08)


Material number overview | MGE 13.2 20-7

2
3 842 993 259 2-23, 12-35 3 842 993 687 2-87 3 842 993 966 13-7, 13-8
3 842 993 306 12-46, 16-4 3 842 993 688 2-56 3 842 993 967 13-12, 13-13
3 842 993 308 6-15 3 842 993 689 2-83 3 842 993 968 13-17, 13-18, 13-24,
3
3 842 993 316 2-22, 12-20 3 842 993 690 2-46 13-25
3 842 993 321 12-25 3 842 993 691 2-46 3 842 993 969 13-31, 13-32, 13-38,
3 842 993 322 12-25 3 842 993 692 2-47 13-39
4
3 842 993 336 2-18 3 842 993 693 2-47 3 842 994 000 12-44
3 842 993 337 2-18 3 842 993 694 2-46 3 842 994 001 12-44
3 842 993 411 2-16 3 842 993 695 2-47 3 842 994 635 12-43
3 842 993 420 2-54 3 842 993 696 2-48 3 842 994 659 13-7, 13-10
5
3 842 993 421 2-46 3 842 993 697 2-48 3 842 994 662 13-31, 13-36, 13-38,
3 842 993 422 2-46 3 842 993 698 2-48 13-43
3 842 993 423 2-68 3 842 993 703 2-51 3 842 994 702 13-20, 13-27, 13-34, 6
3 842 993 424 2-64 3 842 993 704 2-51 13-41
3 842 993 425 8-29 3 842 993 705 2-51 3 842 994 711 13-12
3 842 993 426 8-29 3 842 993 706 2-52 3 842 994 742 10-6 7
3 842 993 427 8-32 3 842 993 709 2-53 3 842 994 744 10-7
3 842 993 428 8-32 3 842 993 710 2-56 3 842 994 745 10-7
3 842 993 429 8-32 3 842 993 711 2-53 3 842 994 811 13-48 8
3 842 993 430 8-32 3 842 993 712 2-54 3 842 994 812 13-48
3 842 993 431 12-25 3 842 993 713 2-54 3 842 994 813 13-48
3 842 993 432 12-25 3 842 993 714 2-53 3 842 994 821 13-17, 13-22, 13-24, 9
3 842 993 434 2-83 3 842 993 715 2-54 13-29
3 842 993 435 2-83 3 842 993 716 2-66 3 842 994 832 12-39
3 842 993 436 2-83 3 842 993 717 2-66 3 842 994 839 12-37 10
3 842 993 449 2-80 3 842 993 718 2-62 3 842 994 863 16-4
3 842 993 450 2-75 3 842 993 719 2-60 3 842 994 889 12-40
3 842 993 489 2-27 3 842 993 720 2-61, 8-22 3 842 994 907 12-41 11
3 842 993 493 2-46 3 842 993 721 2-61 3 842 994 979 2-43
3 842 993 494 2-46 3 842 993 722 2-61 3 842 994 988 12-29
3 842 993 495 2-46 3 842 993 723 2-63 3 842 994 989 12-29 12
3 842 993 496 2-46 3 842 993 724 2-60 3 842 995 007 12-31
3 842 993 497 2-48 3 842 993 725 2-63 3 842 995 008 12-29
3 842 993 498 2-48 3 842 993 727 2-62 3 842 995 017 12-31 13
3 842 993 499 2-48 3 842 993 728 2-64 3 842 995 027 2-22, 12-20
3 842 993 500 2-48 3 842 993 729 2-64 3 842 996 191 2-30
3 842 993 501 2-48 3 842 993 730 2-65 3 842 996 192 2-30 14
3 842 993 511 12-28 3 842 993 731 2-78 3 842 996 356 11-4
3 842 993 512 12-28 3 842 993 732 2-79 3 842 996 357 11-4
3 842 993 621 2-81 3 842 993 733 2-72 3 842 996 358 11-4
15
3 842 993 628 2-81 3 842 993 735 2-72 3 842 996 359 11-4
3 842 993 635 2-77 3 842 993 736 2-73 3 842 998 495 13-6
3 842 993 644 2-76 3 842 993 737 2-70 3 842 998 496 13-11
16
3 842 993 653 2-68 3 842 993 738 2-71 3 842 998 497 13-16
3 842 993 654 2-65 3 842 993 739 2-71, 8-22 3 842 998 498 13-23
3 842 993 658 2-68 3 842 993 740 2-71 3 842 998 499 13-30
3 842 993 661 2-78 3 842 993 741 2-72 3 842 998 500 13-37
17
3 842 993 662 2-76 3 842 993 742 2-73 8 981 535 323 12-8
3 842 993 663 2-85 3 842 993 743 2-75 8 981 535 324 12-8
3 842 993 664 2-86 3 842 993 744 2-73 8 981 535 325 12-10
18
3 842 993 665 2-85 3 842 993 751 2-76 8 981 535 326 12-10
3 842 993 668 2-88 3 842 993 752 2-77 8 981 535 477 12-7
3 842 993 669 2-56 3 842 993 753 2-65 8 981 535 478 12-9 19
3 842 993 670 2-87 3 842 993 755 2-81 8 981 535 479 12-9
3 842 993 671 2-88 3 842 993 756 2-81 8 981 535 890 12-8, 12-9,
3 842 993 672 2-69 3 842 993 757 2-68 12-10, 12-12 20
3 842 993 673 2-69 3 842 993 758 2-68 8 981 535 891 12-7, 12-11
3 842 993 674 2-67 3 842 993 759 2-75
3 842 993 675 2-68 3 842 993 760 2-60 21
3 842 993 676 2-82 3 842 993 761 2-70
3 842 993 677 2-82 3 842 993 762 2-55
3 842 993 678 2-83 3 842 993 763 2-55
3 842 993 679 2-81 3 842 993 764 2-80
3 842 993 680 2-80 3 842 993 767 2-65
3 842 993 681 2-80 3 842 993 768 2-64
3 842 993 682 2-79 3 842 993 769 2-67
3 842 993 683 2-49 3 842 993 770 2-77
3 842 993 684 2-57 3 842 993 887 16-3
3 842 993 685 2-86 3 842 993 952 13-12, 13-13

Bosch Rexroth AG, 3 842 540 392 (2017-08)


20-8 MGE 13.2 | Material number overview

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Index | MGE 13.2 21-1


Index 1

2
▶▶ A Clamping lever 4-11 EcoFlow stop gates and return stops
Accessories for protective devices 9-1 Clamping profile 2-12  12-31
Adjustment unit 12-46 Cloth holder 2-43 EcoSafe assembly kit 3
Air-supply elements 5-2 Collar screw 3-5 ––Double door 10-16
Angle profile 2-15 Components ––Sliding door with 
Anti-torsion element 3-40 ––For ESD applications 17-1, 17-2 superstructure 10-14 4
Assembly technology ––For lateral guides 16-1, 16-2 ––System door 10-12
––Product range 1-9 Components for sliding door 12-4 EcoSafe components for building
5
Attachment kit for safety switch 10-20 Connection elements protective fences 10-4
––Overview 3-1 EcoSafe protective frame 10-6
▶▶ B ––Selection criteria 3-3 ––Load-bearing capacity data 19-11 6
Ball catch 9-8 Connection piece 5-4 EcoSafe sliding door without
Base plate Connection screw fitting M12-1/4” 5-4 superstructure 10-15
––120x120 6-11 Construction of conveyor sections, EcoSafe support 7
––135x135 6-10 ––Elements for 12-19 ––Load-bearing capacity data 19-11
––150x150 6-11 Container mount 2-17 EcoShape 2-28
––270x360 6-10 Conveyor media, EcoSlide 12-6 8
––Steel 6-8 ––Profiles for installing 2-22 Edge protector 8-32
Bearing pedestal 4-9 Conveyor sections Elements
9
Bearing ring 2-39 ––Elements for the construction of ––For manual movement 12-1
Bolt connector 3-59  12-19 ––For the construction
Bow-type handle 8-23 ––Made of SP 2 section profiles of conveyor sections 12-19 10
Bracket 2-25, 3-17 and accumulation roller chains 12-40 End connector 3-48
––R 3-29 ––Made of SP 4/R section profiles End piece 8-30
––S 7-8 and accumulation roller chains 12-37 ESD applications, 11
Bump stop 9-5 Conveyor track ––Components for 17-1
––EcoFlow 12-28 eShop 2-9
▶▶ C ––Lean 12-20 12
Cable bracket 11-9 ––XLean 12-25 ▶▶ F
Cable duct Conveyor track made of section Feet and wheels 6-1
13
––AL 11-3 profiles and roller elements 12-34 FiFo station 15-2
––PA 11-2 Corner bracket 3-46 Fixing of surface elements 7-1
Cam roller guide LF6C Counterbalance 9-2 Flange 13-45 14
––Complete axis 13-11 Cover cap 2-39, 3-40, 3-53, 3-55, 8-30 Flanged plate 5-3
––Components 13-12 ––Diecast zinc 2-39 Flange nut 3-6
Cam roller guide LF6S ––With hole 2-39 Flexible grinder for 15
––Complete axis 13-6 Cover profiles 2-40 anodized surfaces 14-7
––Components 13-7 Cover strip profile 7-10 Floor dowel 6-12
Cam roller guide LF12C Cubic connector 3-42 Folding door element 8-10 16
––Complete axis 13-23 Foot 6-4
––Components 13-24 ▶▶ D ––AL 6-12 17
Cam roller guide LF12S Damping ring 6-4 ––Stainless steel 6-14
––Complete axis 13-16 Dimensioning of synchronous shafts Foundation bracket 3-33
––Components 13-17  13-55 Frame profile 18
Cam roller guide LF20C Door handle profile 8-32 ––22.5x30 2-13
––Complete axis 13-37 Door lock 8-12 ––22.5x45 2-14
––Components 13-38 ––“Compact” for swing doors 8-17 19
Cam roller guide LF20S ––For EcoSafe sliding doors 8-13 ▶▶ G
––Complete axis 13-30 ––For swing doors 8-14 Grab container base 2-19
––Components 13-31 ––For swinging and sliding doors 8-11 Grab ledge 2-19
20
Cam roller guides LF...C 13-5 ––“Multi-use” for swinging and sliding Grooved plate 30x100 2-18
Cam roller guides LF...S 13-4 doors 8-15 21
Center shafts 13-47 Doors and fittings 8-1 ▶▶ H
Central bolt 3-40 Double ball stop latch 9-7 Handle bar 9-5
Chamber lock for swing Double wheel 6-16 Heavy-duty connector 180x180
and sliding doors 8-19 Drilling jigs 14-2 dynamic load 3-28
Clamp bushing 7-13 Heavy-duty wheel 6-20
Clamping element 10-19 ▶▶ E Height setting 12-44
Earthing terminal 10-18 Hinge 8-4

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


21-2 MGE 13.2 | Index

––Adjustable 8-9 Metal bracket 3-32 ▶▶ S


––aluminum 8-6 Miter bracket 3-16 safety catch 9-4
––LIFTOFF 8-7 Miter cutter 14-7 Safety handle 8-24
––plastic 8-5 Modular leveling feet 6-2 Safety strip safety kit 10-10
––Removable 8-8 Mortise lock Seal 5-6
Hinge profile 8-3 ––For swing doors 8-21 Sealing profile 8-26
Holder Mounting rim profile 7-2 Sealing strip 8-25
––AL 3-34 ––Cleanroom 7-3 Selection guide
––For lateral guide, fixed 16-6 Mounting with coupling 13-46 ––Wheels 6-18
––For lateral guide, variable 16-8 MTpro 1-8, 2-9 Sensors
multi-sliders 12-16 ––M12x50, inductive 18-9
▶▶ I ––Ø6.5 x 30 mm, inductive 18-8
Inner bracket 3-13 ▶▶ O Slide hanger 12-2
––R 3-14 Offset screwdriver Torx® 14-6 Slider 8-27
Installation elements 11-1 ––Flat lockable 12-11
▶▶ P ––For profiles 12-13
▶▶ J Parallel connector 3-11 ––For surface element 12-3
Joint Pinion 12-18 Sliding block 3-7
––30x30 4-3 Planning software 1-8 Sliding block,
––40x40 4-4 Planning tool LF-MGE 13-57 ––Swivel-in 3-8
––40x40 support 4-4 Plate 6-6 Sliding block profile 3-7
––45x45 4-4 Potential equalizer 7-11 ––Swivel-in 3-8
––45x45 lockable 4-2 Product range – assembly technology Sliding door,
––45x45 support 4-4  1-9 ––Components for 12-4
––60x45 4-6 Profile connector 3-38 Sliding door profile
Joints, overview 4-1 Profile deflection 19-4 ––Al 45 8-30
Profile finishing 2-8, 2-10 ––Al Clip 8-29
▶▶ L Profile rails 2-21 ––PVC 8-28
Lateral guides ––For lateral guides 16-3 Software 1-8
––Components for 16-2 Profiles for installing conveyor media Spring 3-8
––Holders for, fixed 16-6  2-22 Spring clamping element 10-21
––Holders for, variable 16-8 Profile slot load-bearing capacity 19-5 Spring hook 12-2
––Profile rails for 16-3 Protective devices, Standards for protective equipment
Lettering clips 2-42 ––Accessories for 9-1  10-2
Leveling foot 6-4 Protective fences, EcoSafe components Star knob 4-11
Lifting wheel 6-22 for construction of 10-4 Steel bracket 3-31
––Rotatable pedal 6-23 Protective grille profiles 7-12, 10-8 Stop 18-10
Linear guide drives 13-44 Protective pane profile Straddling nut 3-10
Linear guides 13-1 ––Cleanroom 7-5 Strut profile D28x55 2-25
––Overview 13-2 ––PVC 7-4 Strut profiles
––Sizes, designs, and loads 13-3 ––Overview 2-1
––Technical data for roller, design, ▶▶ Q ––Slot sizes and modular
mounting 13-49 Quick connector dimensions 2-3
Load-bearing capacity data ––Bendable – end-to-end 3-56 ––Technical data 19-2
––For EcoSafe protective frame 19-11 ––Bendable – end-to-slot 3-57 ––With slot 6 mm 2-45
––For EcoSafe support 19-11 ––Slot 6 mm, 0°, 90° 3-53 ––With slot 8 mm 2-50
Load-bearing capacity of profile ––Slot 8/10 mm, 0° 3-54 ––With slot 10 mm 2-58
connection 19-6 ––Slot 8/10 mm, 90° 3-55 ––With slot 10 mm, modular
Load-dependent design 13-50 Quick & Easy 2-9 dimension 40 mm 2-60
Lock mechanism for double door 10-17 Quick-lock 11-10 ––With slot 10 mm, modular
Longitudinal end connection 5-5 QV mounting kit 3-62 dimension 45 mm 2-70
Longitudinal end connector 3-58 ––With slot 10 mm, modular
Longitudinal end connector 45 ▶▶ R dimension 50 mm 2-85
Pneu 5-6 R999000401 1-9 ––With slot 10 mm, modular
Rack 12-18 dimension 60 mm 2-87
▶▶ M Radial compensation 2-41 Supporting arm joint 4-8
Magnet catch 9-6 Rectangular tube 2-11 Supporting bracket 3-32
Manual movement Refill end-pieces 2-19 ––AL 3-36
––Elements for 12-1 Retainer ring 7-9 ––AL, lateral 3-37
Material chute 2-19 Round tube D28 2-25 support wheels 12-17
Material Number Overview 20-1 Rubber profile 2-43 Surface elements,

Bosch Rexroth AG, 3 842 540 392 (2017-08)


 Index | MGE 13.2 21-3


2
––Mounting 7-1
Suspension bracket 10-10
Suspension piece for frames 10-22 3
Suspension profile 2-16
Switch bracket
––SH 1/S 18-2 4
––SH 1/U 18-3
––SH 2/S 1-8
5
––SH 2/S-H 18-5
––SH 2/ST 18-4
––SH 2/U 18-6 6
––SH 2/U-H 18-7
Swivel bearing 4-7
Swivel fastening, 180° 4-10 7
Synchronous shafts 13-47

▶▶ T 8
T-bolt 3-6
T-connector
9
––45 Pneu 5-6
––Connection elements 3-50
––Profiles 2-25 10
Technical data
––LF, layout, assembly 13-49
––Profiles 2-4 11
––Strut profiles 19-2
Tensioning connector 3-12
Threaded sleeve 6-7 12
Tilt lever 10-11
T-nut 3-4
13
Tool holders 14-8
––TAPE 50 mm 14-10
Tools 14-1 14
Tool shelf 14-8
Torx® offset screwdriver 14-6
Trolley 2-21 15

▶▶ U
Universal plate 7-11 16

▶▶ V 17
Variofix block 7-6
Variofix block S 7-7
Variofix remover 14-7 18

▶▶ W
Washer 6-12 19
Wheel 6-17
––with mounting flange 6-24
20

21

 Bosch Rexroth AG, 3 842 540 392 (2017-08)


21-4 MGE 13.2 | Notes

Notes

Bosch Rexroth AG, 3 842 540 392 (2017-08)


60 35
A A

9,8
F B

22,5
pro
0-2 MGE 13.2 | Explanations – Quick & Easy MGE 13.2 | Profile finishing – Quick & Easy or with MT  Profile finishing – Quick & Easy | MGE 13.2
e eShop
E C

fi g u r a t ion in th 
n
Easy co
D
p
om/sho
rexroth.c
A A

.b o s ch
www F B

Explanations Drilling DI, drilling sequence DIS Lengthwise milling MI, lengthwise milling sequence MIS

12,5
E C

393
50 D
6090
A A
393

9,8
F B

22,5
A A

Material number / length / [slot designation=DI; PS=…; OS=…; DM=…; HT=…]; […] Material number / length / [slot designation=MI; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…]; […] F
E B
C

Presentation Explanation Material number / length / [slot designation=DIS; PS=…; OS=…; DM=…; HT=…; SN=…; SD=…]; […] Material number / length / [slot designation=MIS; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…; SN=…; SD=…]; […]

12,5
D
E C
Product available for delivery as:
40x40 HR L (mm) No. 50
60 35
393
53 D
–– Single component of variable length, e.g. End finishing Parameter Order example for profile
End finishing Parameter Order example for profile 45x90L 393 45x90L
90 A A
1 pcs 50 … 6000 3 842 993 256 / L
Order: 1 x 3 842 993 257 / 785

9,8
Hole DI PS Center point of hole Lengthwise milling MI PS Starting point of milling F B

22,5
393
1 pcs M12 M12 110 … 6000 3 842 993 257 / L Delivery: 1 x 40x40 HR with M12 profile finishing on both sides, 60
393
80 10
PSmin = DM/2 + 3 mm; PSmin = 8 mm

22,5
3 A A 15
20 pcs 6070 3 842 529 381 L = 785 mm E C

HT
A A
PSmax = L - (DM/2 + 3 mm) PSmin = 60 mm on the underside of the profile

9,8
–– Delivery unit ( : here 20 pcs) of fixed length, e.g.
F B

22,5
F D B
OS Offset starting point (optional) (see order tables for guidance)

DM

55
Order: 1 x 3 842 529 381 A A

R5
Select OS so that the hole
E C
OS Offset starting point (optional) E C
Delivery: 20 x 40x40 HR (without profile finishing), L = 6070 mm DM F B
does not cut through any slot edges D
OS(-) D

PS

12,5
M12 M12 Notes on profile finishing, see Section 2.

3
393
DM DM hole diameter DM; see table. 3 842 993 662 / 393 393
60 35
/ DM Milling width 3 842 993 80
662 / 393 /393 10
E C

The product is delivered in packaging units ( : in this case 20 units); [B=DI; PS=60; OS=22.5;
A
DM=9.8]
A 60
1550
50/50 Slot ESD No. OS(-) OS(+)
A
DMmin = 8 mm; [B=MI; PS=15; OS=22.5;AA
DM=55; HT=10; PE=80;
AD
A
i.e. the order quantity must at least equal the specified quantity or a HT Depth of hole (optional) 90

9,8
9,8

RG

9,8
F B
DMmax = profile width/height - 6 mm RG=5]

22,5
F B 393

22,5
Bracket (standard) 10 20 3 842 530 381 FF BB

15 22,5
PS( 8)
ESD

multiple of it; differing quantities will be rounded up Through-holes made if no information

PE
At least 3 mm of profile must remain on both

PS( 8)
A A
Order examples: provided E
E C
C
R4

RG
PE
EE C
C
sides
–– Order: 1 x 3 842 530 381 – delivery: 20 x bracket 50/50 HTmax, see table D
D
F B
85 D
HT Depth of milling. D

12,5
–– Order: 20 x 3 842 530 381 – delivery: 20 x bracket 50/50 Drilling sequence DIS PS, OS, As for DI hole drilling A
393 A DM
393 E C
–– Order: 30 x 3 842 530 381 – delivery: 40 x bracket 50/50
60 35
OS(+) HTmax = 5.5 mm (slot 6 mm)
DM, HT A F A B 3 60
5045
35
A 53 AD
HTmax = 9.0 mm (slot 8 mm) S1
45 S1

9,8
90
SN Number of finishes

12,5

9,8
F B

22,5
393
HTmax = 12.5 mm (slot 10 mm) F B

22,5
E C
For order tables without the column , the following applies: =1 SNmax = INT((L - 3 - PS - DM/2) / SD) + 1 393
Threaded sleeve No. PE End point of milling
S4 S2

SD (DM+3)
50 E D C 80 10

3
Order examples: E C

22,5
SD Distance between adjacent finishes 90
PEmax = L - 8 mm
15
3 842 504 790 393 D A A
–– Order: 1 x 3 842 504 790 – delivery: 1x threaded sleeve incl. SDmin = DM + 3
S3
D

3 842 993 662 / 393 /A A


A A 8 mm ≤ PE - PS ≤ 100 mm F B
fastening material (FS) enclosed with the product for peripheral A A

RG

55
[B=DIS; PS=60; OS=22.5; DM=9.8; SN=4;FF SD=35] Radius of milling geometry

R5
B
mounting B F
E
B
C
RG = 3 mm; 4 mm; 5 mm; 8 mm

12,5
12,5
1. Profile with slot width 6 mm, 8 mm, 10 mm; all modular

12,5
E
E C
C D
E C
6 8 10
dimensions Permissible hole diameters, permissible hole depths (in mm) 50
Lengthwise milling PS, OS, As for lengthwise milling MI 393
D 10
50 53 D 5080
2. Accessories suitable for mounting on profiles with the specified DM 5.8 6.4 7.8 8.0 90
8.4 90 9.8
393 11.0 17.0 sequence MIS DM, HT, 15 90
D

393 A A
393
slot width; all modular dimensions PE, RG
HTmax 40.0 45.0 45.0 45.0 45.0 50.0 60.0 75.0

HT
393
393
A A F B
80 10 A A
60
1. Profile with slot width 10 mm; modular dimensions: 40 mm, SN

22,5
10 10 10 10 10 10 10 10 CAUTION: If HTmax is not sufficient to drill through the profile, you must order two opposite bores!15 A
A F A
A
B Number of finishes R4 FE B
45 mm, 50 mm, 60 mm

12,5 15
C

9,8
SNmax = INT(L - 8 - PE / SD) + 1
Cross milling MT, cross milling sequence MTS

12,5
50 F B

5522,5
40 45 60 F B
2. Accessories suitable for mounting on profiles with the specified E C 85
E
D
C

R5
slot width and modular dimensions 50 393 53 E D C
SD
393
6090
E C Distance between adjacent finishes 3 842 993
50 662
/ 393 / 53 D

SD
490
393 RG 5 45
A A
D S1 S1
SDmin = (PE - PS) + 10

PS( 8)
D [C=MIS; PS=15; DM=15;
393 HT=10; PE=80; RG=4;
Conductive material version in accordance with DIN EN 61340-5-1;

9,8

10
393

PE
393 F B 393

22,5
Material number / length / [slot designation=MT; PS=…; HT=…; PE=…]; […] 80 10 SN=2; SD=85]
suitable for use in ESD-sensitive areas 1560 35 80 10

22,5
A S4 S2

22,5
A 15
A
Material number / length / [slot designation=MTS; PS=…; HT=…; PE=…; SN=…; SD=…]; […]
A A
E C A A

9,8
ESD
F B

15 5522,5
F B S3
D F B

R5
Suitable for use in clean rooms
Miter cut

55

R5
R4 393 E
E
C
C
End finishing Parameter Order example
60 35 for profile
A 45x90L A
D
E C

85 D
Cross milling MT PS Starting point of milling
D

9,8
393
A
F
A
B 393

22,5
80 393 10
PSmin = 8 mm; PSmin = 60 mm on the underside 15 F B
80 10

HT
45 15
Profile finishing required (drilling, thread cutting, milling) of the profile
A
S1
45 E
A
S1
C A A
Material number / length/[FS=side; DG=miter angle]; [BS=side; DG=miter angle]

12,5
EF CB
HT Depth of milling S4
D
S2
F B

50
R4
A A
HTmax = 5.5 mm (slot 6 mm) D
R4

15
90 E C

15
E C
393

PE-PS
The centering tab can be broken off for offset assembly or assembly HTmax = 9.0 mm (slot 8 mm) F B
End finishing Parameter Order example for
85 profile 45x90L
85

100
S3
D
D
HTmax = 12.5 mm (slot 10 mm)

12,5
at an angle to the profile slot. 3 842 993 662 / 393 393
/A A
Miter cut FS Front side

PS( 8)
E C
393
PE End point of milling [D=MT; PS=50;
4 HT=12.5; PE=90] F B

PE
505 S1
45 S1
S1, S3 – profile side on which the miter cut 45
D S1
45 S1
PEmax = L - 8 mm; 8 mm ≤ PE - PS ≤ 100 mm 90

12,5
393 begins
DG BS
E C
Screw with Torx profile S4 S2
Cross milling sequence MTS PS, HT, As for cross milling MT 50 A 53 A
D BS Back side S4 S2
90
PE 393 S1, S3 – profile side on which the miter cut

HT
F S3 B
Weight SN Number of finishes S3 begins
S3

150
393
[kg]

12,5
80 10

L
SNmax = INT((L - 8 - PE) / SD) +1 E C

22,5
15
50
A
53
A DG Miter bracket
D
Permitted loading (N) SD Distance between adjacent finishes 90 F B DG > 0 3 842 993 662 / 393 /
393
SDmin = (PE - PS) + 10 S1 [FS=S3; DG=45]; [BS=S3; DG=45]

SD
The angle is always specified as a positive

55
DG

R5
Fmax

PS( 8)
393
3 842 99380662 / 393 / E 10 C value. Note the maximum permissible miter

PE

10
FS

22,5
15
[D=MTS; PS=50; HT=12.5;
A PE=90; SN=4; SD=53]
A
D
angle (see order tables)
393
80 F 10 B
Bosch Rexroth AG, 3 842 540 392 (2017-08) Bosch Rexroth AG, 3 842 540 392 (2017-08) 15  Bosch Rexroth AG, 3 842 540 392 (2017-08)

55

R5
A A
E C
F B
60 35
A A

9,8
F B

22,5
pro
0-2 MGE 13.2 | Explanations – Quick & Easy MGE 13.2 | Profile finishing – Quick & Easy or with MT  Profile finishing – Quick & Easy | MGE 13.2
e eShop
E C

fi g u r a t ion in th 
n
Easy co
D
p
om/sho
rexroth.c
A A

.b o s ch
www F B

Explanations Drilling DI, drilling sequence DIS Lengthwise milling MI, lengthwise milling sequence MIS

12,5
E C

393
50 D
6090
A A
393

9,8
F B

22,5
A A

Material number / length / [slot designation=DI; PS=…; OS=…; DM=…; HT=…]; […] Material number / length / [slot designation=MI; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…]; […] F
E B
C

Presentation Explanation Material number / length / [slot designation=DIS; PS=…; OS=…; DM=…; HT=…; SN=…; SD=…]; […] Material number / length / [slot designation=MIS; PS=…; OS=…; DM=…; HT=…; PE=…; RG=…; SN=…; SD=…]; […]

12,5
D
E C
Product available for delivery as:
40x40 HR L (mm) No. 50
60 35
393
53 D
–– Single component of variable length, e.g. End finishing Parameter Order example for profile
End finishing Parameter Order example for profile 45x90L 393 45x90L
90 A A
1 pcs 50 … 6000 3 842 993 256 / L
Order: 1 x 3 842 993 257 / 785

9,8
Hole DI PS Center point of hole Lengthwise milling MI PS Starting point of milling F B

22,5
393
1 pcs M12 M12 110 … 6000 3 842 993 257 / L Delivery: 1 x 40x40 HR with M12 profile finishing on both sides, 60
393
80 10
PSmin = DM/2 + 3 mm; PSmin = 8 mm

22,5
3 A A 15
20 pcs 6070 3 842 529 381 L = 785 mm E C

HT
A A
PSmax = L - (DM/2 + 3 mm) PSmin = 60 mm on the underside of the profile

9,8
–– Delivery unit ( : here 20 pcs) of fixed length, e.g.
F B

22,5
F D B
OS Offset starting point (optional) (see order tables for guidance)

DM

55
Order: 1 x 3 842 529 381 A A

R5
Select OS so that the hole
E C
OS Offset starting point (optional) E C
Delivery: 20 x 40x40 HR (without profile finishing), L = 6070 mm DM F B
does not cut through any slot edges D
OS(-) D

PS

12,5
M12 M12 Notes on profile finishing, see Section 2.

3
393
DM DM hole diameter DM; see table. 3 842 993 662 / 393 393
60 35
/ DM Milling width 3 842 993 80
662 / 393 /393 10
E C

The product is delivered in packaging units ( : in this case 20 units); [B=DI; PS=60; OS=22.5;
A
DM=9.8]
A 60
1550
50/50 Slot ESD No. OS(-) OS(+)
A
DMmin = 8 mm; [B=MI; PS=15; OS=22.5;AA
DM=55; HT=10; PE=80;
AD
A
i.e. the order quantity must at least equal the specified quantity or a HT Depth of hole (optional) 90

9,8
9,8

RG

9,8
F B
DMmax = profile width/height - 6 mm RG=5]

22,5
F B 393

22,5
Bracket (standard) 10 20 3 842 530 381 FF BB

15 22,5
PS( 8)
ESD

multiple of it; differing quantities will be rounded up Through-holes made if no information

PE
At least 3 mm of profile must remain on both

PS( 8)
A A
Order examples: provided E
E C
C
R4

RG
PE
EE C
C
sides
–– Order: 1 x 3 842 530 381 – delivery: 20 x bracket 50/50 HTmax, see table D
D
F B
85 D
HT Depth of milling. D

12,5
–– Order: 20 x 3 842 530 381 – delivery: 20 x bracket 50/50 Drilling sequence DIS PS, OS, As for DI hole drilling A
393 A DM
393 E C
–– Order: 30 x 3 842 530 381 – delivery: 40 x bracket 50/50
60 35
OS(+) HTmax = 5.5 mm (slot 6 mm)
DM, HT A F A B 3 60
5045
35
A 53 AD
HTmax = 9.0 mm (slot 8 mm) S1
45 S1

9,8
90
SN Number of finishes

12,5

9,8
F B

22,5
393
HTmax = 12.5 mm (slot 10 mm) F B

22,5
E C
For order tables without the column , the following applies: =1 SNmax = INT((L - 3 - PS - DM/2) / SD) + 1 393
Threaded sleeve No. PE End point of milling
S4 S2

SD (DM+3)
50 E D C 80 10

3
Order examples: E C

22,5
SD Distance between adjacent finishes 90
PEmax = L - 8 mm
15
3 842 504 790 393 D A A
–– Order: 1 x 3 842 504 790 – delivery: 1x threaded sleeve incl. SDmin = DM + 3
S3
D

3 842 993 662 / 393 /A A


A A 8 mm ≤ PE - PS ≤ 100 mm F B
fastening material (FS) enclosed with the product for peripheral A A

RG

55
[B=DIS; PS=60; OS=22.5; DM=9.8; SN=4;FF SD=35] Radius of milling geometry

R5
B
mounting B F
E
B
C
RG = 3 mm; 4 mm; 5 mm; 8 mm

12,5
12,5
1. Profile with slot width 6 mm, 8 mm, 10 mm; all modular

12,5
E
E C
C D
E C
6 8 10
dimensions Permissible hole diameters, permissible hole depths (in mm) 50
Lengthwise milling PS, OS, As for lengthwise milling MI 393
D 10
50 53 D 5080
2. Accessories suitable for mounting on profiles with the specified DM 5.8 6.4 7.8 8.0 90
8.4 90 9.8
393 11.0 17.0 sequence MIS DM, HT, 15 90
D

393 A A
393
slot width; all modular dimensions PE, RG
HTmax 40.0 45.0 45.0 45.0 45.0 50.0 60.0 75.0

HT
393
393
A A F B
80 10 A A
60
1. Profile with slot width 10 mm; modular dimensions: 40 mm, SN

22,5
10 10 10 10 10 10 10 10 CAUTION: If HTmax is not sufficient to drill through the profile, you must order two opposite bores!15 A
A F A
A
B Number of finishes R4 FE B
45 mm, 50 mm, 60 mm

12,5 15
C

9,8
SNmax = INT(L - 8 - PE / SD) + 1
Cross milling MT, cross milling sequence MTS

12,5
50 F B

5522,5
40 45 60 F B
2. Accessories suitable for mounting on profiles with the specified E C 85
E
D
C

R5
slot width and modular dimensions 50 393 53 E D C
SD
393
6090
E C Distance between adjacent finishes 3 842 993
50 662
/ 393 / 53 D

SD
490
393 RG 5 45
A A
D S1 S1
SDmin = (PE - PS) + 10

PS( 8)
D [C=MIS; PS=15; DM=15;
393 HT=10; PE=80; RG=4;
Conductive material version in accordance with DIN EN 61340-5-1;

9,8

10
393

PE
393 F B 393

22,5
Material number / length / [slot designation=MT; PS=…; HT=…; PE=…]; […] 80 10 SN=2; SD=85]
suitable for use in ESD-sensitive areas 1560 35 80 10

22,5
A S4 S2

22,5
A 15
A
Material number / length / [slot designation=MTS; PS=…; HT=…; PE=…; SN=…; SD=…]; […]
A A
E C A A

9,8
ESD
F B

15 5522,5
F B S3
D F B

R5
Suitable for use in clean rooms
Miter cut

55

R5
R4 393 E
E
C
C
End finishing Parameter Order example
60 35 for profile
A 45x90L A
D
E C

85 D
Cross milling MT PS Starting point of milling
D

9,8
393
A
F
A
B 393

22,5
80 393 10
PSmin = 8 mm; PSmin = 60 mm on the underside 15 F B
80 10

HT
45 15
Profile finishing required (drilling, thread cutting, milling) of the profile
A
S1
45 E
A
S1
C A A
Material number / length/[FS=side; DG=miter angle]; [BS=side; DG=miter angle]

12,5
EF CB
HT Depth of milling S4
D
S2
F B

50
R4
A A
HTmax = 5.5 mm (slot 6 mm) D
R4

15
90 E C

15
E C
393

PE-PS
The centering tab can be broken off for offset assembly or assembly HTmax = 9.0 mm (slot 8 mm) F B
End finishing Parameter Order example for
85 profile 45x90L
85

100
S3
D
D
HTmax = 12.5 mm (slot 10 mm)

12,5
at an angle to the profile slot. 3 842 993 662 / 393 393
/A A
Miter cut FS Front side

PS( 8)
E C
393
PE End point of milling [D=MT; PS=50;
4 HT=12.5; PE=90] F B

PE
505 S1
45 S1
S1, S3 – profile side on which the miter cut 45
D S1
45 S1
PEmax = L - 8 mm; 8 mm ≤ PE - PS ≤ 100 mm 90

12,5
393 begins
DG BS
E C
Screw with Torx profile S4 S2
Cross milling sequence MTS PS, HT, As for cross milling MT 50 A 53 A
D BS Back side S4 S2
90
PE 393 S1, S3 – profile side on which the miter cut

HT
F S3 B
Weight SN Number of finishes S3 begins
S3

150
393
[kg]

12,5
80 10

L
SNmax = INT((L - 8 - PE) / SD) +1 E C

22,5
15
50
A
53
A DG Miter bracket
D
Permitted loading (N) SD Distance between adjacent finishes 90 F B DG > 0 3 842 993 662 / 393 /
393
SDmin = (PE - PS) + 10 S1 [FS=S3; DG=45]; [BS=S3; DG=45]

SD
The angle is always specified as a positive

55
DG

R5
Fmax

PS( 8)
393
3 842 99380662 / 393 / E 10 C value. Note the maximum permissible miter

PE

10
FS

22,5
15
[D=MTS; PS=50; HT=12.5;
A PE=90; SN=4; SD=53]
A
D
angle (see order tables)
393
80 F 10 B
Bosch Rexroth AG, 3 842 540 392 (2017-08) Bosch Rexroth AG, 3 842 540 392 (2017-08) 15  Bosch Rexroth AG, 3 842 540 392 (2017-08)

55

R5
A A
E C
F B
MGE 13.2 | Profile finishing – Quick & Easy ith MTpro  Profile finishing – Quick & Easy | MGE 13.2
hop or w
u ra ti o n in the eS 
fig
Easy con .com/sho
p
o s chrexroth
www.b

Standard profile finishing Quick & Easy profile finishing


Basic mechanic elements
Bosch Rexroth AG

Basic mechanic elements 13.2


Postfach 30 02 07
70442 Stuttgart, Germany
Order syntax for through-holes, blind holes, standard milling
www.boschrexroth.com
Material number / length / slot designation = finishing at profile start / finishing at profile end; ...

Logical structure of the order key


Order syntax for threads
Material number / length / Z = Mx at profile start / Mx at profile end B Profile
Profil
Material number / length / [slot designation = finishing; parameter set] A E C
Groove
Nut
Q& Parameter
Parameter
D Bestellen
Order
Standard profile finishing

Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10 Example: Profile 45x90L with through-hole D17


Find your local contact person here:
in slot B www.boschrexroth.com/contact
Through-hole D5.8 D7.8 D9.8
B
for corner connections with A

p
central bolt
5,8
7,8
C
10 9,8
15
p/2
3 842 993 662 / 393 / B = D17/-
Through-hole D8 D11 D17 F
D
for bolt connectors and Material number Length Standard profile finishing
quick connectors
8
11
17 D17 through-hole in slot B Z E 13.2
10
18
22,5

Blind hole DB8 DB11 DB17

HT
18,5

p
for longitudinal end
22

connectors and quick 17


8 22,5
connectors in closed 11
profiles 10
18 Standard profile finishing Individual profile finishing
p 40 45 50 60
HT 31 34 36 41 ff Through-hole drilling D ff Hole drilling DI
ff Blind hole drilling DB ff Drilling sequence DIS
Thread M6 M8 M12
M6

M8

M12
ff Thread cutting M ff Cross milling MT
in all central holes
for accessories ff Standard milling F1 ff Cross milling sequence MTS
30
55 ff Lengthwise milling MI
40
M16
ff Lengthwise milling sequence MIS
M16

ff Miter cut S1 / S3

115

Standard milling F1 50
for cross connectors 20 You can configure your profile really quickly and easily in the Rexroth eShop or with the
profile configurator in MTpro
18

Minimum profile lengths (mm) for standard profile finishing on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17

www.boschrexroth.com
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11 The data specified above only serves to describe the product.
D17/ 60 90 170 70 80 90
No statements concerning a certain condition or suitability for a certain
Note: In the case of clashes with the values in the order table, the larger DB17 application can be derived from our information.
F1 60 110 170 90 90 80 3 842 540 392 (2017-08) The information given does not release the user from the obligation of own
value applies. © Bosch Rexroth AG 2015 judgment and verification. It must be remembered that our products are
Subject to technical modifications! subject to a natural process of wear and aging.
Bosch Rexroth AG, 3 842 540 392 (2017-08)  Bosch Rexroth AG, 3 842 540 392 (2017-08)
MGE 13.2 | Profile finishing – Quick & Easy ith MTpro  Profile finishing – Quick & Easy | MGE 13.2
hop or w
u ra ti o n in the eS 
fig
Easy con .com/sho
p
o s chrexroth
www.b

Standard profile finishing Quick & Easy profile finishing


Basic mechanic elements
Bosch Rexroth AG

Basic mechanic elements 13.2


Postfach 30 02 07
70442 Stuttgart, Germany
Order syntax for through-holes, blind holes, standard milling
www.boschrexroth.com
Material number / length / slot designation = finishing at profile start / finishing at profile end; ...

Logical structure of the order key


Order syntax for threads
Material number / length / Z = Mx at profile start / Mx at profile end B Profile
Profil
Material number / length / [slot designation = finishing; parameter set] A E C
Groove
Nut
Q& Parameter
Parameter
D Bestellen
Order
Standard profile finishing

Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10 Example: Profile 45x90L with through-hole D17


Find your local contact person here:
in slot B www.boschrexroth.com/contact
Through-hole D5.8 D7.8 D9.8
B
for corner connections with A

p
central bolt
5,8
7,8
C
10 9,8
15
p/2
3 842 993 662 / 393 / B = D17/-
Through-hole D8 D11 D17 F
D
for bolt connectors and Material number Length Standard profile finishing
quick connectors
8
11
17 D17 through-hole in slot B Z E 13.2
10
18
22,5

Blind hole DB8 DB11 DB17

HT
18,5

p
for longitudinal end
22

connectors and quick 17


8 22,5
connectors in closed 11
profiles 10
18 Standard profile finishing Individual profile finishing
p 40 45 50 60
HT 31 34 36 41 ff Through-hole drilling D ff Hole drilling DI
ff Blind hole drilling DB ff Drilling sequence DIS
Thread M6 M8 M12
M6

M8

M12
ff Thread cutting M ff Cross milling MT
in all central holes
for accessories ff Standard milling F1 ff Cross milling sequence MTS
30
55 ff Lengthwise milling MI
40
M16
ff Lengthwise milling sequence MIS
M16

ff Miter cut S1 / S3

115

Standard milling F1 50
for cross connectors 20 You can configure your profile really quickly and easily in the Rexroth eShop or with the
profile configurator in MTpro
18

Minimum profile lengths (mm) for standard profile finishing on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17

www.boschrexroth.com
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11 The data specified above only serves to describe the product.
D17/ 60 90 170 70 80 90
No statements concerning a certain condition or suitability for a certain
Note: In the case of clashes with the values in the order table, the larger DB17 application can be derived from our information.
F1 60 110 170 90 90 80 3 842 540 392 (2017-08) The information given does not release the user from the obligation of own
value applies. © Bosch Rexroth AG 2015 judgment and verification. It must be remembered that our products are
Subject to technical modifications! subject to a natural process of wear and aging.
Bosch Rexroth AG, 3 842 540 392 (2017-08)  Bosch Rexroth AG, 3 842 540 392 (2017-08)
MGE 13.2 | Profile finishing – Quick & Easy ith MTpro  Profile finishing – Quick & Easy | MGE 13.2
hop or w
u ra ti o n in the eS 
fig
Easy con .com/sho
p
o s chrexroth
www.b

Standard profile finishing Quick & Easy profile finishing


Basic mechanic elements
Bosch Rexroth AG

Basic mechanic elements 13.2


Postfach 30 02 07
70442 Stuttgart, Germany
Order syntax for through-holes, blind holes, standard milling
www.boschrexroth.com
Material number / length / slot designation = finishing at profile start / finishing at profile end; ...

Logical structure of the order key


Order syntax for threads
Material number / length / Z = Mx at profile start / Mx at profile end B Profile
Profil
Material number / length / [slot designation = finishing; parameter set] A E C
Groove
Nut
Q& Parameter
Parameter
D Bestellen
Order
Standard profile finishing

Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10 Example: Profile 45x90L with through-hole D17


Find your local contact person here:
in slot B www.boschrexroth.com/contact
Through-hole D5.8 D7.8 D9.8
B
for corner connections with A

p
central bolt
5,8
7,8
C
10 9,8
15
p/2
3 842 993 662 / 393 / B = D17/-
Through-hole D8 D11 D17 F
D
for bolt connectors and Material number Length Standard profile finishing
quick connectors
8
11
17 D17 through-hole in slot B Z E 13.2
10
18
22,5

Blind hole DB8 DB11 DB17

HT
18,5

p
for longitudinal end
22

connectors and quick 17


8 22,5
connectors in closed 11
profiles 10
18 Standard profile finishing Individual profile finishing
p 40 45 50 60
HT 31 34 36 41 ff Through-hole drilling D ff Hole drilling DI
ff Blind hole drilling DB ff Drilling sequence DIS
Thread M6 M8 M12
M6

M8

M12
ff Thread cutting M ff Cross milling MT
in all central holes
for accessories ff Standard milling F1 ff Cross milling sequence MTS
30
55 ff Lengthwise milling MI
40
M16
ff Lengthwise milling sequence MIS
M16

ff Miter cut S1 / S3

115

Standard milling F1 50
for cross connectors 20 You can configure your profile really quickly and easily in the Rexroth eShop or with the
profile configurator in MTpro
18

Minimum profile lengths (mm) for standard profile finishing on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17

www.boschrexroth.com
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11 The data specified above only serves to describe the product.
D17/ 60 90 170 70 80 90
No statements concerning a certain condition or suitability for a certain
Note: In the case of clashes with the values in the order table, the larger DB17 application can be derived from our information.
F1 60 110 170 90 90 80 3 842 540 392 (2017-08) The information given does not release the user from the obligation of own
value applies. © Bosch Rexroth AG 2017 judgment and verification. It must be remembered that our products are
Subject to modifications! subject to a natural process of wear and aging.
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