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Grand Vitara PDF
Grand Vitara PDF
Grand Vitara PDF
! CAUTION
ECM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to ECM
with ECM connectors disconnected from it.
Voltage Check
1) Remove ECM (1) from its bracket referring to Engine Control Module (ECM) Removal and Installation in Section
1C.
2) Connect special tool (A) between ECM and ECM connectors securely.
Special tool
(A): 0993306520
3) Check voltage and/or pulse signal using voltmeter (2) and oscilloscope (3).
NOTE
As each terminal voltage is affected by battery voltage, confirm that it is 11 V or more when ignition
switch is turned ON.
Voltage with asterisk (*) cannot be measured with voltmeter because it is pulse signal. Use
oscilloscope for its check if necessary.
I6JB01110115-03
Before performed this inspection, be sure to read the Precautions of ECM Circuit Inspection.
I6JB01110064-02
Engine General Information and Diagnosis: 1A-202
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
10 14 V
position.
EGR valve
*0 1 V Output signal is active low
YEL/ (stopper motor coil
12 duty pulse. Number of
BLK 1) output (if
10 14 V Engine is at cranking. pulse generated times
equipped)
Refer to Reference varies depending on
waveform No.5: . engine condition.
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
GRY/ Fuel injector No.5
13 Refer to Reference Engine is running at varies depending on the
GRN output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.7: and depending on the ECT
Reference waveform and engine load.
No.29: .
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
PNK/ Fuel injector No.3
14 Refer to Reference Engine is running at varies depending on the
GRN output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.8: and depending on the ECT
Reference waveform and engine load.
No.29: .
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
Fuel injector No.1
15 PNK Refer to Reference Engine is running at varies depending on the
output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.9: and depending on the ECT
Reference waveform and engine load.
No.29: .
Ground for A/F
RED/ Ignition switch is at ON
16 sensor adjusting Below 0.3 V
BLU position.
resister (Bank-1)
A/F sensor
RED/ Ignition switch is at ON
17 adjusting resister 0.15 4.82 V
YEL position.
signal (Bank-1)
2.0 2.4 V
Refer to Reference Engine is running at
A/F sensor signal
18 BLK waveform No.10: specified idle speed after
(+) (Bank-1)
and Reference warmed up engine.
waveform No.11: .
1.6 2.0 V
Refer to Reference Engine is running at
A/F sensor signal
19 WHT waveform No.10: specified idle speed after
() (Bank-1)
and Reference warmed up engine.
waveform No.11: .
Engine General Information and Diagnosis: 1A-204
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
10 14 V
position.
*0 1 V
Heater output of
WHT/ heated oxygen Output signal is active low
20 10 14 V Engine is running at
BLK sensor-2 (Bank-2) duty pulse. Duty ratio
Refer to Reference specified idle speed after
(if equipped) varies depending on the
waveform No.1: and warmed up engine.
engine condition.
Reference waveform
No.2: .
Ignition switch is at ON
10 14 V
position.
*0 1 V
Heater output of
WHT/ heated oxygen Output signal is active low
21 10 14 V Engine is running at
BLK sensor-2 (Bank-2) duty pulse. Duty ratio
Refer to Reference specified idle speed after
(if equipped) varies depending on the
waveform No.1: and warmed up engine.
engine condition.
Reference waveform
No.2: .
Ignition switch is at ON
45V
position.
Oxygen signal of
Approx. 0.15 V Output signal varies
heated oxygen
22 RED Refer to Reference Engine is running at depending on the engine
sensor-2 (Bank-2)
waveform No.1: and specified idle speed after condition.
(if equipped)
Reference waveform warmed up engine.
No.2: .
Ground for MAF Ignition switch is at ON
23 BLU Below 0.3 V
sensor position.
Ignition switch is at ON
position and intake air
3.62 3.93 V
temperature is at 0 C (32
F)
Ignition switch is at ON
position and intake air
24 RED IAT sensor signal 1.85 2.02 V
temperature is at 40 C
(104 F)
Ignition switch is at ON
position and intake air
0.73 0.80 V
temperature is at 80 C
(176 F)
23V Engine is running at 4000
Knock sensor
25 WHT Refer to Reference rpm after warmed up
signal
waveform No.12: . engine.
Ignition switch is at ON
position and engine
3.64 3.95 V
coolant temperature is at 0
C (32 F)
Ignition switch is at ON
PPL/ position and engine
26 ECT sensor signal 1.50 1.63 V
YEL coolant temperature is at
50 C (122 F)
Ignition switch is at ON
position and engine
0.45 0.49 V
coolant temperature is at
100 C (212 F)
27
1A-205 Engine General Information and Diagnosis:
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
01V
position.
BLK/ Starting motor
28 Ignition switch is at ST
YEL control relay output
10 14 V position. (Engine is
cranking.)
Engine is racing after
IMT vacuum 01V
GRY/ warmed up engine.
29 solenoid valve
RED Ignition switch is at ON
output 10 14 V
position.
Ignition switch is at ON
10 14 V
position.
EGR valve
*0 1 V Output signal is active low
(stepper motor coil
30 YEL duty pulse. Number of
4) output (if
10 14 V Engine is at cranking. pulse generated times
equipped)
Refer to Reference varies depending on
waveform No.5: . engine condition.
Ignition switch is at ON
10 14 V
position.
EGR valve
*0 1 V Output signal is active low
YEL/ (stepper motor coil
31 duty pulse. Number of
RED 2) output (if
10 14 V Engine is at cranking. pulse generated times
equipped)
Refer to Reference varies depending on
waveform No.5: . engine condition.
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
GRY/ Fuel injector No.6
32 Refer to Reference Engine is running at varies depending on the
BLK output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.13: and depending on the ECT
Reference waveform and engine load.
No.29: .
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
PNK/ Fuel injector No.4
33 Refer to Reference Engine is running at varies depending on the
BLU output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.14: and depending on the ECT
Reference waveform and engine load.
No.29: .
Ignition switch is at ON
10 14 V
position.
*0 0.6 V
Output signal is active low
10 14 V pulse. Pulse frequency
PNK/ Fuel injector No.2
34 Refer to Reference Engine is running at varies depending on the
BLK output
waveform No.6: , specified idle speed after engine speed.
Reference waveform warmed up engine. Pulse width varies
No.15: and depending on the ECT
Reference waveform and engine load.
No.29: .
Engine General Information and Diagnosis: 1A-206
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ground for A/F
BLU/ Ignition switch is at ON
35 sensor adjusting Below 0.3 V
RED position.
resister (Bank-2)
A/F sensor
BLU/ Ignition switch is at ON
36 adjusting resister 0.15 4.82 V
YEL position.
signal (Bank-2)
2.0 2.4 V
Refer to Reference Engine is running at
A/F sensor signal
37 BRN waveform No.10: specified idle speed after
(+) (Bank-2)
and Reference warmed up engine.
Output signal varies
waveform No.11: .
depending on the engine
1.6 2.0 V
condition.
Refer to Reference Engine is running at
A/F sensor signal
38 YEL waveform No.10: specified idle speed after
() (Bank-2)
and Reference warmed up engine.
waveform No.11: .
BLK/ Ignition switch is at ON
39 Ground for ECM Below 0.3 V
YEL position.
40
41
42
43
44
Output for 5 V
power source of Ignition switch is at ON
45 BLK 4.5 5.5 V
throttle position position.
sensor
Ignition switch is at ON
position and accelerator
0.34 0.66 V
pedal is not depressed
Throttle position after warmed up engine. Output signal varies
46 WHT sensor signal Ignition switch is at ON linearly depending on the
(main) position and accelerator throttle valve opening.
3.96 4.33 V pedal is at fully depressed
position after warmed up
engine.
*0 0.6 V
46V
Sensor signals are pulse.
Refer to Reference Engine is running at
WHT/ Pulse frequency varies
47 CKP sensor signal waveform No.16: , specified idle speed after
BLU depending on the engine
Reference waveform warmed up engine.
speed.
No.28: and
Reference waveform
No.29: .
1A-207 Engine General Information and Diagnosis:
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Air conditioning system is
not operated while engine Output signal varies
1.38 1.52 V is running and A/C linearly depending on the
refrigerant pressure is 800 A/C refrigerant pressure.
kPa (116 psi).
Air conditioning system is
A/C refrigerant operation while engine is
GRY/
48 pressure sensor 2.15 2.38 V running and when A/C
BLK
signal (if equipped) refrigerant pressure is
1400 kPa (203 psi).
Air conditioning system is
operation while engine is
2.67 2.95 V running and when A/C
refrigerant pressure is
1800 kPa (261 psi).
Output for 5 V
power source of
MAP sensor (if
GRY/ Ignition switch is at ON
49 equipped) and A/C 4.5 5.5 V
RED position.
refrigerant
pressure sensor (if
equipped)
50
51
52
53
54
Ignition switch is at ON
0 0.6 V
position.
*0 0.6 V
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
0 0.6 V
position.
*0 0.6 V
46V
Sensor signals are pulse.
Refer to Reference Engine running at
WHT/ Pulse frequency varies
66 CMP sensor signal waveform No.16: , specified idle speed after
RED depending on the engine
Reference waveform warmed up engine.
speed.
No.28: and
Reference waveform
No.29: .
Ground for MAP
sensor (if
equipped), A/C
refrigerant
pressure sensor (if
GRY/ equipped), engine Ignition switch is at ON
67 Below 0.3 V
GRN coolant position.
temperature
sensor, IAT sensor
and heated oxygen
sensor-2 (if
equipped)
1A-209 Engine General Information and Diagnosis:
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
position and barometric
3.3 4.3 V
pressure is at 100 kPa
RED/ MAP sensor signal (760 mmHg).
68
WHT (if equipped) Output signal varies
Refer to Reference linearly depending on the
1.0 2.5 V
waveform No.21: . throttle valve opening and
engine speed.
69
70
71
72
BLK/ Ignition switch is at ON
73 Ground for ECM Below 0.3 V
ORN position.
Ignition switch is at ON
0 0.6 V
position.
*0 0.6 V
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
10 14 V
position.
*0 1 V
PNK/ Heater output of A/ Output signal is active low
78 10 14 V Engine running at
BLU F sensor (Bank-2) duty pulse. Duty ratio
Refer to Reference specified idle speed after
varies depending on the
waveform No.10: warmed up engine.
engine condition.
and Reference
waveform No.11: .
BLK/ Ground for A/F Ignition switch is at ON
79 Below 0.3 V
YEL sensor heater position.
BLK/ Ignition switch is at ON
80 Ground for ECM Below 0.3 V
ORN position.
BLK/ Ignition switch is at ON
81 Ground for ECM Below 0.3 V
ORN position.
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
CAN communication
signal is serial
communication signal
CAN *2.5 4.5 V
WHT/ Ignition switch is at ON pulse. Pulse signal
9 communication line Refer to Reference
RED position. displayed with a regular
(active high signal) waveform No.27: .
frequency varies
depending on engine
condition.
10
Clock signal for For details, refer to
PNK/ immobilizer coil Ignition switch is at ON Inspection of Immobilizer
11 10 14 V
BLU antenna position. Control Module (ICM) and
(If equipped) Its Circuit in Section 10C.
12
13
Ignition switch is at ON
position and engine
coolant temperature is
below 100 C (212 F).
10 14 V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
below 1300 kPa (188.5
Radiator cooling psi).
RED/
14 fan relay No.3 Ignition switch is at ON
YEL
output position and engine
coolant temperature is
102.5 C (203 F) or
higher.
02V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
1600 kPa (232 psi) or
higher.
Ignition switch is at ON
position and engine
coolant temperature is
below 95 C (203 F).
10 14 V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
below 300 kPa (43.5
Radiator cooling psi).
RED/
15 fan relay No.1 Ignition switch is at ON
BLK
output position and engine
coolant temperature is
97.5 C (207.5 F) or
higher.
02V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
340 kPa (49.3 psi) or
higher.
Engine General Information and Diagnosis: 1A-212
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at OFF
01V
Main power supply position.
16 BLU
relay output Ignition switch is at ON
10 14 V
position.
CAN communication
signal is serial
communication signal
CAN *0.5 2.5 V
WHT/ Ignition switch is at ON pulse. Pulse signal
17 communication line Refer to Reference
BLU position. displayed with a regular
(active low signal) waveform No.17: .
frequency varies
depending on engine
condition.
18
Serial
For details, refer to
communication line
GRY/ Ignition switch is at ON Inspection of Immobilizer
19 for immobilizer coil 10 14 V
BLU position. Control Module (ICM) and
antenna
Its Circuit in Section 10C.
(if equipped)
20
21
22
Ignition switch is at ON
position and engine
coolant temperature is
below 100 C (212 F).
10 14 V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
below 1300 kPa (188.5
Radiator cooling psi).
23 RED fan relay No.2 Ignition switch is at ON
output position and engine
coolant temperature is
102.5 C (203 F) or
higher.
02V A/C switch is at ON
position while engine is
running and A/C
refrigerant pressure is
1600 kPa (232 psi) or
higher.
For 2 seconds from the
time ignition switch is at
0 2.5 V
ON position or while
WHT/ Fuel pump relay
24 engine is running.
GRN output
2 seconds after ignition
10 14 V switch is at ON position or
while engine is at stop.
Output for 5 V
Ignition switch is at ON
25 WHT power source of 4.5 5.5 V
position.
APP sensor (main)
1A-213 Engine General Information and Diagnosis:
Terminal Wire
Circuit Normal voltage Condition Remarks
No. color
Ignition switch is at ON
position and accelerator
0.70 0.80 V
pedal is not depressed
after warmed up engine. Output signal varies
WHT/ APP sensor signal
26 Ignition switch is at ON linearly depending on the
BLU (main)
position and accelerator accelerator pedal position.
3.33 4.07 V pedal is at fully depressed
position after warmed up
engine.
Ground for APP Ignition switch is at ON
27 ORN Below 0.3 V
sensor (main) position.
Ignition switch is at ON Output signal varies
YEL/ Fuel level sensor
28 06V position. (Voltage varies linearly depending on the
RED signal
depends on fuel level.) fuel level.
Serial
PPL/ Ignition switch is at ON
29 communication line 8 14 V
WHT position.
of DLC
Ignition switch is at ON
01V position and brake pedal is
GRN/ Brake light switch not depressed.
30
WHT signal Ignition switch is at ON
10 14 V position and brake pedal is
depressed.
Ignition switch is at ON
01V position and cruise control
For details, refer to
Cruise control main main switch is not pushed.
BLK/ Inspection of Cruise
31 switch signal Ignition switch is at ON
WHT Control System Circuit in
(if equipped) position and cruise control
10 14 V Section 10A.
main switch is kept in
push.
Ignition switch is at ON
Brake pedal
01V position and brake pedal is
position switch
YEL/ depressed.
32 signal for cruise
GRN Ignition switch is at ON
control system
10 14 V position and brake pedal is
(if equipped)
not depressed.
Output for 5 V
ORN/ Ignition switch is at ON
33 power source of 4.5 5.5 V
BLU position.
APP sensor (sub)
Ignition switch is at ON
position and accelerator
0.37 0.38 V
pedal is not depressed
after warmed up engine. Output signal varies
BLU/ APP sensor signal
34 Ignition switch is at ON linearly depending on the
GRN (sub)
position and accelerator accelerator pedal position.
1.66 2.03 V pedal is at fully depressed
position after warmed up
engine.
BLU/ Ground for APP Ignition switch is at ON
35 Below 0.3 V
YEL sensor (sub) position.
36