Bell 220 Manual Partes 874191 PM 220e 225e Mkiii Logger Servo

220E/225E MKIII - LOGGER
424211-Telelogger / 424212-Crankboom
PARTS MANUAL
Document Part Number 874191

First Issue: March 2015 Rev-A
AMENDED: AUGUST 2015 (REV A.1)
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
Rev-A.1
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct up to the time
of printing (Issue date of manual). Any changes after this date will only be included in the next update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
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CONTENTS
SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE
SECTION 3. POWERTRAIN
SECTION 4. HYDRAULICS
SECTION 5. ELECTRICAL
SECTION 6. FRAME AND BODY
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WELLThis page left blank intentionally
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TABLE OF CONTENTS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SECTION 1 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

BELL WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
INSTALLATION CERTIFICATES AND CUSTOMER QUESTIONNAIRE . . . . . . . . . . . . . . . . . . . . 1-5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
USER’S COMMENT FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
AMENDMENT RECORD SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
LIST OF ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
ORDERING OF PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
SECTION 2 - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

ENGINE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AIR CLEANER SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
EXHAUST KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
THROTTLE AND CUT OUT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
SPRAY NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
BLANKING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
COVER & FASTENINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
DEFLECTOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
OIL FILLER CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
TIMING COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
TIMING COVER FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
IDLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
OIL PAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
CYLINDER LINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
V-BELT PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
CONNECTING ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
CYLINDER HEAD BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
CYLINDER HEAD (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
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CAMSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
VALVE DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
PUSHROD TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
OIL PRESSURE PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
OIL SUCTION PIPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
OVERFLOW VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
OIL FEED LINE INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
INJECTION PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
FUEL INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
FUEL LINE FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
FUEL LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
OVERFLOW LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
INJECTOR PIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
LEAK OFF LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
V-BELT - COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
AIR DUCT WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106
GUIDE RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
AIR DUCT WALL REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110
COOLING AIR BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
AIR COWLING BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114
COOL AIR FEED DUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
ALTERNATOR BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120
ALTERNATOR FAN AND PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-126
FLYWHEEL HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128
FLYWHEEL COVER PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-130
SHUTDOWN DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-132
HYDRAULIC PUMP DRIVING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134
GASKET SETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136
SECTION 3 - DRIVETRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

TRANSMISSION PUMP MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
TRANSMISSION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
TRANSMISSION PUMP (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
WHEEL DRIVE (SERIES 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
WHEEL DRIVE (SERIES 29) (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
HYDRAULIC MOTOR - 560CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
BRAKE RELEASE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
CONTROL LINKAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
TAIL WHEEL FORK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
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TAIL WHEEL AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
WHEELSET OPTION (23.1X26 - 18.0X15.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
REAR WHEEL ASSEMBLY OPTION (18.0X15.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
FRONT WHEEL ASSEMBLY OPTION (23.1X26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
WHEELSET OPTION (18.4X30 - 400X15.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
REAR WHEEL ASSEMBLY OPTION (400X15.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
FRONT WHEEL ASSEMBLY OPTION (18.4/15X30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
SECTION 4 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

KIT, HYDRAULIC, RETURN, COOLER AND FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
KIT, SUCTION AND SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
KIT, SUCTION AND SUPPLY (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
KIT, HYDRAULIC, PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
CONTROL VALVE (ONE BANK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
CONTROL VALVE (ONE BANK) (Continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
CONTROL VALVE (THREE BANK). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
CONTROL VALVE HANDLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
DOUBLE HYDRAULIC PUMP - 19CC/19CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
HYDRAULIC FAN MOTOR - 20.3CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
FREE FLOW REVERSE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
ROTATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
CYLINDER ASSEMBLY (BOOM LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
CYLINDER ASSEMBLY (TELESCOPIC EXTENSION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
CYLINDER ASSY (GRAPPLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
HYDRAULIC FILTER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
RETURN HYDRAULIC FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
KIT, HYDRAULIC TANK LID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
SECTION 5 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

ELECTRICAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
CONTROL PANEL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
BATTERY ASSEMBLY KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
STARTING & CHARGING ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
BEACON & WORKLIGHT, HORN & BLOWER ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . 5-10
PARK BRAKE, WIPER, WARNING LIGHTS & HOUR METER ELECTRICAL SCHEMATIC . . . . . . . . . . 5-12
AIRCON SYSTEM ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SECTION 6 - FRAME AND BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

FRAME ASSEMBLY OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
BODYWORK, FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
BODYWORK, FRONT (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
BODYWORK, REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
CAB INTERIOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CAB INTERIOR ASSEMBLY (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
CAB SEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
CAB ENCLOSED ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
HYDRAULIC COOLER SUPPORT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
NON-AIRCON AND NON-GLAZING FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
vi Rev-A
KIT, REMOTE GREASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
AIRCON COMPLETE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
AIRCON COMPRESSOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
AIRCON BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
225E CRANK BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
220E TELEBOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
220E TELEBOOM ASSEMBLY (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
220E EXTENDED TELEBOOM (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
220E EXTENDED TELEBOOM (OPTION)(Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
GRAPPLE ASSY, MT360 / MT420 (WITH DAMPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
GRAPPLE ASSY, MT360 / MT420 (WITHOUT DAMPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
ADDITIONAL COUNTER WEIGHT (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
225E DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
220E DECALS - SPANISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
DECAL POSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
FLUIDS, SPECIAL TOOLS & REFERENCE DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . 6-54
Rev-A vii
SECTION 1 - GENERAL INFORMATION
874191 - 220E/225E MkIII Logger - Rev-A 1-1

This page left blank intentionally
1-2 874191 - 220E/225E MkIII Logger - Rev-A

INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with a
parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use
of this manual. In particular and without detracting from the above, the disclaimer also applies in the event of any
specification, warning, or representation contained in this manual being inadequate, inaccurate, or unintention-
ally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 24 March 2011.
GROUP OPERATIONS LISTING
RICHARDS BAY - HEAD OFFICE:

Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: sales@bellequipment.com
ASIA PACIFIC:
AUSTRALIA
Bell Equipment Australia (Pty) Limited
Physical Address: 4 Karratha Street, P.O. Box 34, Welshpool, WA 6986, Australia
Contact: Owen Kees (Marketing Manager)
Mobile: +61-(0)418 900 323
Tel : +61-8-9356 1033
Fax :+61-8-9356 1233
E-mail: owenk@bell.co.za
SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004 E-mail: bellequipment@singnet.com.sg (Johari) or wendycmw@singnet.com.sg

EUROPE :
FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: claudeb@fr.bellequipment.com
GERMANY
BELL EQUIPMENT (ALSFELD) GMBH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: andrek@de.bellequipment.com
German Assembly Plant (Eisenach)

Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: andrek@de.bellequipment.com
SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: lauriannec@fr.bellequipment.com
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk

SOUTHERN AFRICA:
CAPE REGION:
CAPE TOWN
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 28 AVIATION ROAD, PHASE 4, AIRPORT CITY, Cape Town, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: maureenb@bell.co.za johnc@bell.co.za
EAST LONDON
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: kassiev@bell.co.za
GEORGE
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: karino@bell.co.za
PORT ELIZABETH
Physical Address: 349 Kempston Road, Korsten, Port Elizabeth, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: lynneo@bell.co.za
NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

CENTRAL REGION:
JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (BEIO)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: sharona@bell.co.za
Bell Equipment Sales SA Limited (BESSA)

Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: susanm@bell.co.za
MIDDELBURG (MPUMALANGA)
Physical Address: 9 Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: rinas@bell.co.za
RUSTENBURG (NORTH WEST PROVINCE)

Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: gitteb@bell.co.za
TZANEEN (LIMPOPO)
Physical Address: 1 Mangaan Street Tzaneen
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: freddieb@bell.co.za
COASTAL REGION:
DURBAN
Bell Equipment Group
Physical Address: 75 Columbine Place, Ring Road Industrial Park, Durban, 4000
Contact: Blake Phillips
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: blakep@bell.co.za

EMPANGENI
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: michaelc@bell.co.za
NELSPRUIT (MPUMALANGA)
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: corries@bell.co.za
PIETERMARITZBURG
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, Pietermaritzburg, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: michellet@bell.co.za
PIET RETIEF (MPUMALUNGA)

Physical Address: 136A Kotze Street, Piet Retief, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: eugeniob@bell.co.za
UMHLALI
Physical Address: Lot 81, Sharks Head, Industrial Park
Contact: Keith Hall (Customer Support Rep)
Mobile: +27 (0)82 774 0493
Tel: +27 (0)32 947 0696
Fax: +27 (0)32 947 2141
E-mail: selvann@bell.co.za
VRYHEID
Physical Address: Bloekom Street, Industrial Area
Contact: Cliff Glenn (Sales Representative)
Mobile: +27 (0)83 627 6459
Tel: +27 (0)34 981 5541
Fax: +27 (0)34 980 9752
E-mail: cliffg@bell.co.za

PONGOLA
Physical Address: Dewaal Street 233
Tel: +27 (0)34 413 1720
Fax: +27 (0)34 413 1735
SWAZILAND
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: 00 268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: nicolienb@bell.co.za
NORTHERN CAPE REGION:

BLOEMFONTEIN
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: yvetteo@bell.co.za or peterw@bell.co.za
KIMBERLEY
Physical Addess: 12 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: aubreyp@bell.co.za
KURUMAN (NORTHERN CAPE)

Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: lorenzoj@bell.co.za
WOLMARANSSTAD
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: bernardn@bell.co.za

OTHER AFRICA:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)
Bell Equipment Ltd (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: mariof@mz.bellequipment.com
Bell Equipment Ltd (Beira)

Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: johnnyf.bell@tdm.co.mz
ZAMBIA
Bell Equipment Ltd - (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: shaunnmc@zm.bellequipment.com
Bell Equipment Ltd - (Lusaka)

Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: keithr@zm.bellequipment.com
ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: charl@bellzim.co.zw
Bell Equipment (Gweru)

Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)
Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or omis-
sions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support representative or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your co-operation.


AMENDMENT RECORD SHEET
The table below is a record of amendments made to this instruction after the publication date.
AMENDMENT RECORD SHEET

SIB No. PAGE DESCRIPTION PAGE No. DATE


LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
W Ohm hex Hexagonal

A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
3
Ah Ampere Hours in Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
o 3
deg or Degree m Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
3
FMC Front Mount Cab mm Cubic Milimetre
ft lb Foot Pound MPa Megapascal
FWD Forward N Newton

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your BELL
product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.


SERVICE KITS
100 - Hour Service Kit 361720


MACHINE DIMENSION


SERIAL NUMBER PLATES


SECTION 2 - ENGINE
874191 - 220E/225E MkIII Logger - Rev-A SECTION 2 - ENGINE 2-1

ENGINE AND MISCELLANEOUS PARTS
7 8
9
18
1
24
3 20
25
19
6
5
2
23
4
19
26
28
27
21
29 22
17
16 22
11 21
15 20
12
19
10
13 19
14
18
TD0005923-B

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250311 1 ENGINE, Deutz, F4L912
2 212102 1 PUMP, Gear, Tandem, 19CC/19CC See page 4-22 for Details
3 D3364291 1 GASKET, Hyd Pump
4 101281 2 BOLT, Hex Hd
5 100060 2 WASHER, Spring
6 187921 1 DUCT ASSY, Engine, Air
7 100730 4 BOLT, Hex Hd
9 214711 4 NUT, Rivet
10 122136 1 VALVE, Drain
11 100540 1 WASHER, Copper
12 121512 1 CONNECTOR
13 200061 1 CLAMP, Hose
14 DT5100 0.4m HOSE
15 187710 2 MOUNTING, Engine, Front
16 100123 8 SCREW, Hex Hd
18 100120 4 BOLT, Hex Hd
19 204711 8 MOUNTING, Rubber, Engine
20 160445 4 WASHER, Spacer
21 100549 4 WASHER, Hardened
22 100394 4 NUT, Nyloc
23 187708 1 MOUNTING ASSY Main, Rear
24 100595 4 BOLT, Hex Hd
26 187709 2 MOUNTING ASSY, Rear
28 100010 4 WASHER, Flat
29 100415 4 NUT, Nyloc

AIR CLEANER SYSTEM

AIR CLEANER SYSTEM
1 100062 8 WASHER, FLAT, M8
2 100083 4 SCREW, HEXHD, M8X20
3 100312 4 NUT, NYLOC, M8
4 200045 2 MOUNTING, BAND
5 200046 1 INDICATOR, SERVICE
6 200089 2 CLAMP, HOSE 35-50MM
7 203498 1 ELBOW, RUBBER
8 203529 1 CLAMP, T-BOLT, 87-94MM
9 203531 1 CLAMP, T-BOLT, 95-103MM
10 203542 2 CLAMP, T-BOLT, 79-85MM
11 203748 1 CONNECTOR, RUBBER
12 290917 1 SCAVENGER LINE, PRE CLEANER
13 214634 1 STACK
14 216623 1 PIPE, AIR, ENGINE
15 290001 1 AIR CLEANER Refer to Page 2-6 for parts breakdown
16 290320 1 DONASPIN PRE-CLEANER

AIR CLEANER
1
4
3
2
6
4
P002168

AIR CLEANER
1 290001 AIR CLEANER
2 NSI 1 BODY, AIR FILTER
3 200067 1 ELEMENT, FILTER, SAFETY
4 200260 2 NUT, WING
5 200066 1 ELEMENT, FILTER, MAIN
6 200262 1 BAFFLE, RETAINER
7 200261 1 CLAMP
8 200458 1 COVER, END

EXHAUST SYSTEM
10
8
7
6
4
1
3
5
4
2
515211405
TD0005925-B

EXHAUST SYSTEM
1 D4157360 1 GASKET, EXHAUST
2 100998 1 SCREW, HEXHD
4 100148 6 WASHER, FLAT, M12
5 BN031066 1 SPACER
6 100655 3 NUT, STOVER, M12
7 204541 4 MOUNTING, RUBBER, CIRCULAR
8 100064 4 WASHER, FLAT
9 100314 4 NUT, NYLOC, M10
10 266283 1 EXHAUST KIT See page 2-10 for details

EXHAUST KIT

EXHAUST KIT
1 266283 1 KIT, Exhaust
2 227260 1 SILENCER, Exhaust
3 227275 2 CLAMP, Exhaust
4 227261 1 ELBOW, Exhaust
5 227262 1 PIPE, Stack

FUEL SYSTEM

FUEL SYSTEM
2 100064 5 WASHER, FLAT, M10
3 100314 2 NUT, NYLOC, M10
4 100364 2 SCREW, HEXHD, M10X35
5 100569 1 SCREW, HEXHD, M8X30
6 101142 1 SCREW, HEXHD, M10X12
7 120051 2 ADAPTOR
8 120052 1 ADAPTOR
9 120059 2 ADAPTOR
10 120091 1 BANJO, 8X1
11 120151 1 ADAPTOR
12 121098 1 PLUG, 1"BSPP
13 130002 3M HOSE, PUSHLOCK
14 130025 1.5M HOSE, RAM COTTON COVERED
15 178389 2 PLATE, LOOM TIE DOWN
16 200033 1 CLAMP, HOSE 6-17MM
17 200746 1 HEAD, FUEL FILTER
18 200871 2 CABLE TIE, 4.7MM
19 204022 2 CLAMP, EASY FIT, 5MM
20 208629 1 CAP, DIESEL, NO BREATHER
21 210016 1 BREATHER, RESERVOIR
22 210187 2 GLASS, SIGHT
23 220076 1 FUEL FILTER SPIN ON SEPERATOR

THROTTLE AND CUT OUT CONTROL

THROTTLE AND CUT OUT CONTROL
1 170038 1 HANDLE
2 200058 1 HANDGRIP
3 170487 1 ROD
4 180136 1 LINK
6 100041 2 SPLITPIN
9 200052 1 SPRING
10 100312 1 NUT, Nyloc

SPRAY NOZZLE
TD0005091

SPRAY NOZZLE
1 D4231109 4 NOZZLE, SPRAY
2 D1119611 4 RING, SNAP

BREATHER
TD0005092-A

BREATHER
3 D2101740 2 SEAL, ROPE CRANKSHAFT
4 D1163942 2 PIN, OIL SEAL
5 D1388826 1 CASE, TIMING

BLANKING PARTS
4 5
TD0005093

BLANKING PARTS
1 D1118750 1 WASHER, SEALING
2 ZF140089 1 WASHER, SEALING
3 D2135019 1 CAP, SPRING
4 D2237638 1 SPRING
5 D1118971 1 PLUG, SCREW
6 D2230937 1 ADAPTOR, ANGLE DRIVE

COVER & FASTENINGS
5
3
1
4
TD0005094-A

COVER & FASTENINGS
1 D4152404 1 COVER
2 D1166111 1 O-SEAL
3 NSI 3 STUD
4 NSI 3 RING
5 100283 3 NUT, HEX

CRANKCASE

CRANKCASE
1 NSI 1 CRANKSHAFT
4 D1218426 10 WASHER
5 NSI 10 BUSH
6 D4156058 10 SCREW, SET, MAIN BEARING CAP
7 D4231467 5 BEARING, MAIN, 70MM STD
7 D4231468 A/R BEARING, MAIN, 69.75MM 1ST O/S
7 D4231469 A/R BEARING, MAIN, 69.50MM 2ND O/S
7 D3362382 A/R BEARING, MAIN, 69.25MM 3RD O/S
7 D3362383 A/R BEARING, MAIN, 69.00MM 4TH O/S
8 D2139737 1 BUSH, CAMSHAFT FRONT
11 100354 5 WASHER, COPPER
12 D1216240 1 PLUG, WELCH, REAR CAMSHAFT
13 D1167266 2 BUSH, DOWEL
14 D4232786 1 WASHER, THRUST, STD
14 D2230182 A/R WASHER, THRUST, 3.25MM LRG, 1ST O/S
14 D2230183 A/R WASHER, THRUST, 3.50MM LRG, 2ND O/S
14 D2230184 A/R WASHER, THRUST, 3.75MM LRG, 3RD O/S
14 D2230185 A/R WASHER, THRUST, 4.00MM LRG, 4TH O/S
15 D4232787 1 WASHER, THRUST
15 D2230172 A/R WASHER, THRUST, 3.25MM SML, 1ST O/S
15 D2230173 A/R WASHER, THRUST, 3.50MM SML, 2ND O/S
15 D2230174 A/R WASHER, THRUST, 3.75MM SML, 3RD O/S
15 D2230175 A/R WASHER, THRUST, 4.00MM SML, 4TH O/S
16 D2234870 1 COVER, REAR MAIN
17 D4232267 1 SEAL, REAR MAIN
18 D3362337 1 GASKET
19 D1112322 8 BOLT, HEX, 20MM
20 D1148124 8 WASHER
22 D1215235 5 PLUG, SLOTTED
24 D4159935 1 RING, SEALING

DEFLECTOR PLATE
21
22
TD0005098

DEFLECTOR PLATE
21 D2231082 1 PLATE, DEFLECTOR
22 D1115333 2 NAIL, NOTCHED

GUIDE
TD0005099

GUIDE
1 D1167269 1 BUSH, CLAMPING

OIL FILLER CAP
2
1
TD0005100

OIL FILLER CAP
1 D1236291 1 CAP, OIL FILLER
2 D1236290 1 GASKET, OIL FILLER CAP

DIPSTICK
TD0005101

DIPSTICK
1 D1177364 1 DIPSTICK
2 D1174311 1 O-RING, DIPSTICK

TIMING COVER
3 2
TD0005102-A

TIMING COVER
1 D4233136 1 COVER, TIMING
2 D1115459 1 PIN, DOWEL
3 D4232266 1 SEAL, LIP, CRANKSHAFT FRONT
4 D1166111 1 O-RING
5 D1102396 1 BOLT, HEX

TIMING COVER FASTENERS
3
5
9
6
10
2
1
TD0005103

TIMING COVER FASTENERS
1 100082 1 SCREW, HEX HD
2 D1107101 3 WASHER, DISC/PLATE
3 D1111177 1 BOLT, HEX HD,70MM
4 D1111334 1 BOLT, HEX HD, 75MM
5 D1102800 1 WASHER, LOCK
6 D1111195 1 BOLT, HEX HD, 85MM
8 DC100397 4 BOLT, HEX HD, 100MM

IDLER BEARING
5
-4
-6
-7
2
TD0005104-A

IDLER BEARING
1 D1151461 1 SCREW, CHEESE HD
2 D4156285 1 BUSHING
3 D4156283 1 BUSH, CLAMPING
4 D4153996 1 GEAR, IDLER
5 D3362538 1 BUSH
6 D4233371 1 GEAR, IDLER
7 D4233374 1 GEAR, IDLER, BEARING

OIL PAN
10
8
6
5 8
11
3
2
TD0005105-A

OIL PAN
1 D4234888 1 OIL PAN
4 D3362574 1 GASKET, SUMP
5 100251 21 SCREW, CHEESE HD
6 D1216151 1 BUSH
7 D4157236 1 GASKET
8 D1216121 21 WASHER
10 D4154138 1 INTERMEDIATE, BOTTOM

CYLINDER LINER
TD0005106

CYLINDER LINER
1 D4231497 4 LINER, CYLINDER STD
2 D2137256 3 SHIM, 0.2MM
3 D4231432 3 SHIM, 0.5MM
4 D4231433 1 SHIM, 0.8MM
5 D2239331 1 SHIM, 1.0MM

FLYWHEEL
TD0005107-A

FLYWHEEL
1 D4204260 1 FLYWHEEL
2 D4900286 1 GEAR, RING
3 D1144635 1 BOLT, HEX

CRANKSHAFT
4
1
6
7
5 8
5 3
TD0005110

CRANKSHAFT
1 D2931047 1 CRANKSHAFT
2 D2237255 1 GEAR
3 D1137239 1 PIN, CRANKSHAFT GEAR
4 D1115464 1 SLEEVE, DOWEL
5 D4231467 5 BEARING, MAIN, 70MM STD
5 D4231468 A/R BEARING, MAIN, 69.75MM 1ST O/S
5 D4231469 A/R BEARING, MAIN, 69.50MM 2ND O/S
6 D4231057 4 BEARING, BIG END, STD
6 D4231058 A/R BEARING, BIG END, 1ST O/S
6 D4231059 A/R BEARING, BIG END, 2ND O/S
7 D4232788 A/R WASHER, THRUST, 3.14MM 1ST
8 D4232789 A/R WASHER, THRUST, 3.14MM 1ST

V-BELT PULLEY
6
7
2
TD0005111-A

V-BELT PULLEY
1 D4158476 1 PULLEY, V-BELT
2 D1178931 1 BOLT, HEX
3 D1216128 1 WASHER
4 D4151766 1 PULLEY, V-BELT
5 D1113386 4 STUD
6 D1107548 4 WASHER
7 100283 4 NUT, HEX

CONNECTING ROD
4 3
TD0005112

CONNECTING ROD
1 D4234189 1 CONROD
3 D3371612 4 BUSH, SMALL END
4 D4231057 4 BEARING, BIG END, STD
4 D4231058 A/R BEARING, BIG END, 1ST O/S
4 D4231059 A/R BEARING, BIG END, 2ND O/S
5 D4234117 8 BOLT, CONNECTING ROD

PISTON
1
3
2
3
TD0005113

PISTON
1 D4232407 4 PISTON, 3 GROOVED, 100MM
1 D4232408 A/R PISTON, 100.50MM O/S
2 D3371660 4 PIN, PISTON
3 D1107821 8 CIRCLIP, PISTON PIN
4 D4231722 4 PISTON RING SET (SET OF 3 RINGS)
4 D4231723 A/R PISTON RING SET, 102.50MM O/S

CYLINDER HEAD BOLTS
1 2
TD0005114

CYLINDER HEAD BOLTS
1 D2101681 16 BOLT, CYLINDER HEAD
2 D3371666 16 WASHER, CYLINDER HEAD

CYLINDER HEAD COVER
3
2
TD0005115

CYLINDER HEAD COVER
1 100569 4 BOLT, HEX HD
3 100625 4 WASHER
4 D4232124 4 GASKET, CYLINDER HEAD
5 D4235421 4 COVER, CYLINDER HEAD

CYLINDER HEAD
5
4
10
6
2
19 13
24
21
11
1
18 9
12
23
22
8 7
TD0005116-A

CYLINDER HEAD
1 D4231662 1 CYLINDER HEAD INCLUDES ITEMS 2-9, 19-24
2 D1144534 3 STUD
4 D3371748 2 CAP, VALVE SPRING
5 D2108102 4 COTTER
6 D3369305 2 SPRING, VALVE
7 D4159137 1 VALVE, EXHAUST
8 D4231479 1 VALVE, INLET
9 D1148425 1 STUD, M10
10 100283 3 NUT
11 100284 1 NUT
12 D4157656 1 SHIM, CYL HD STD
12 D4157654 AR SHIM, 1.10MM
12 D4157655 AR SHIM, 1.15MM
12 D4157657 AR SHIM, 1.25MM
12 D4157658 AR SHIM, 1.30MM
12 D4157659 AR SHIM, 1.35MM
12 D4157466 AR SHIM, 1.40MM
12 D4157467 AR SHIM, 1.45MM
12 D4157468 AR SHIM, 1.50MM
12 D4157469 AR SHIM, 1.55MM
12 D4157470 AR SHIM, 1.60MM
12 D4157471 AR SHIM, 1.65MM
12 D4157472 AR SHIM, 1.70MM
12 D4157660 AR SHIM, 1.75MM
12 D4157661 AR SHIM, 1.80MM
12 D4157662 AR SHIM, 1.85MM
12 D4157663 AR SHIM, 1.90MM
12 D4157664 AR SHIM, 1.95MM
12 D4157665 AR SHIM, 2.00MM
18 D4231920 1 CLAW
19 D4232070 2 WASHER, PLAIN
21 D4235374 2 GUIDE, VALVE, STD
21 D4231977 A/R GUIDE, VALVE, 1ST O/S
21 D4235376 A/R GUIDE, VALVE, 2ND O/S
22 D2137306 1 SEAT, EXHAUST VALVE, STD, 40.16MM

CYLINDER HEAD (Continued)
5
4
10
6
2
19 13
24
21
11
1
18 9
12
23
22
8 7
TD0005116-A

CYLINDER HEAD (Continued)
22 D2137307 A/R SEAT, EXHAUST VALVE, 1ST O/S, 40.26MM
22 D2137308 A/R SEAT, EXHAUST VALVE, 2ND O/S, 40.36MM
22 D2137309 A/R SEAT, EXHAUST VALVE, 3RD O/S, 40.46MM
23 D4231325 1 SEAT, INLET VALVE, STD 45.66MM
23 D4231326 A/R SEAT, INLET VALVE, 1ST O/S 45.76MM
23 D4231327 A/R SEAT, INLET VALVE, 2ND O/S 45.86MM
23 D4231328 A/R SEAT, INLET VALVE, 3RD O/S 45.96MM
24 D1215500 2 RING, RETAINING

ACCESSORIES
3
1
TD0005117

ACCESSORIES
1 D2167770 1 BUSH
2 D1115451 1 PIN, DOWEL
3 D2245518 1 COUPLING, DRIVE

CAMSHAFT
TD0005118

CAMSHAFT
1 D4237181 1 CAMSHAFT
2 D3367789 1 WASHER, THRUST
3 D2137015 1 PIN, SPIGOT

VALVE DRIVE
11
16 3
13
15 21
19
7
5
4
22
TD0005119

VALVE DRIVE
1 D3371885 4 FOLLOWER, CAMSHAFT
2 D4152877 8 ROD, PUSH
3 D2232840 8 SEAL, PUSH ROD TUBE
4 D3371887 8 CAP, PUSH ROD TUBE SEAL
5 D3371876 8 SPRING, PUSH ROD TUBE
11 D4231268 4 BRACKET, ROCKER ARM
13 D4152752 8 ARM, ROCKER
15 D3365861 4 SCREW, ADJUSTING ROCKER ARM
16 D2109637 4 NUT, HEX
19 D2236578 4 PAD, THRUST, ROCKER ARM
21 D1107731 8 CIRCLIP
22 D2232840 8 SEAL, PUSH ROD TUBE

PUSHROD TUBE
TD0005120

PUSHROD TUBE
1 D3371888 8 TUBE, PUSHROD

OIL PUMP
1 5
3
2
4
TD0005121

OIL PUMP
1 D4234145 1 OIL PUMP
2 D1122398 2 BOLT, 60MM
3 D1169689 2 WASHER, RETAINING
4 D4159697 1 PLATE, SHIELD
5 D3477881 1 O-RING

OIL COOLER
6
3
1 5
TD0005122

OIL COOLER
1 D4157445 2 NUT, UNION
2 D1216511 2 FERRULE
3 100493 2 BOLT, HEX HD
6 D2234409 1 COOLER, OIL

OIL FILTER

OIL FILTER
2 D4154482 1 GASKET, FILTER SUPPORT
3 D1111384 2 BOLT, HEX, 160MM
4 D1140501 2 WASHER, FLAT
5 220047 1 FILTER, OIL, 29 MICRON, GUD
6 D4233218 1 SUPPORT, FILTER HEAD
7 D1173672 1 SENDER UNIT, TEMPERATURE
8 200168 1 SENDER UNIT, OIL PRESSURE
9 D1118688 1 WASHER, COPPER
10 220048 1 FILTER, SPIN-ON, OIL

OIL PRESSURE PIPE
TD0005126

OIL PRESSURE PIPE
1 D2239984 1 PIPE, OIL PRESSURE
2 D1174605 2 O-RING
3 D2138201 1 CLAMP, OIL PIPE

OIL SUCTION PIPE
3
4
2
TD0005127-A

OIL SUCTION PIPE
1 D4236443 1 PIPE, SUCTION SUMP
2 D1216500 1 NUT, UNION
3 D1216512 1 FERRULE
4 D1148223 2 BOLT, HEX HD, 25MM

FUEL INJECTION PUMP

FUEL INJECTION PUMP
1 D1174190 4 STUD, INJECTOR PUMP
2 D1166103 1 O-RING
4 100284 4 NUT, HEX
6 D4231791 1 PUMP, INJECTION
7 100054 3 WASHER, SPRING
8 100310 3 NUT, NYLOC
9 D4231021 1 PUMP, FUEL SUPPLY
11 D1174706 1 O-RING
12 D4231024 1 KIT, LIFT PUMP FILTER REPAIR
13 D4231025 1 KIT, REPAIR

OVERFLOW VALVE
TD0005129

OVERFLOW VALVE
1 200192 1 VALVE, OVERFLOW

OIL FEED LINE INJECTION PUMP
4
2
TD0005130

OIL FEED LINE INJECTION PUMP
1 D1179228 1 OIL FEED LINE TO INJECTION PUMP
2 D1119237 1 BOLT, BANJO

INJECTION PUMP DRIVE
1
7
2
8
4 6
TD0005131

INJECTION PUMP DRIVE
1 D2132685 3 WASHER
2 D1112330 3 BOLT, INJECTION PUMP
3 D2235117 1 HUB
4 D2139287 1 GEAR, INJECTION PUMP DRIVE
6 DC100530 1 NUT, HEX
7 D1148124 3 WASHER

FUEL INJECTOR
9
10
11
12
4
13
TD0005132

FUEL INJECTOR
1 D4157647 4 WASHER, INJECTOR
2 D4231549 4 RING, CENTRE
3 D4231554 4 INJECTOR
4 D4231556 4 NOZZLE
9 D1318285 4 SHIM, 1.0MM
9 D1318329 A/R SHIM, 1.04MM
9 D1318330 A/R SHIM, 1.08MM
9 D1318286 A/R SHIM, 1.10MM
9 D1318331 A/R SHIM, 1.14MM
9 D1318332 A/R SHIM, 1.18MM
10 D1318353 4 SPRING, COMPRESSION
11 D1318363 4 BOLT, THRUST
12 D1318364 4 SPACER
13 D1318365 4 NUT, NOZZLE CAP

FUEL LINE FITTINGS
4
2
TD0005134

FUEL LINE FITTINGS
4 D1180403 4 FITTING, HOSE
5 D1169557 4 ADAPTOR

FUEL LINES
1 1
TD0005135

FUEL LINES
1 D1173697 2 HOSE ASSY

OVERFLOW LINE
TD0005136

OVERFLOW LINE
1 D4157555 1 PIPE, LEAK OFF

INJECTOR PIPES
1
7
2
3
5 7 4
6 10
9 11
8 12
9
8
TD0005137

INJECTOR PIPES
1 D4235364 1 PIPE, INJECTOR NO.1
5 D1161469 2 CLIP, INJECTOR PIPE
6 D1170642 1 CLIP, INJECTOR PIPE BASE
7 D1112238 2 BOLT, HEX, 12MM
8 100281 2 NUT, HEX
10 D3372269 4 SLEEVE, RUBBER
11 D1170287 1 CLAMP, PIPE
12 D1170291 1 PLATE, END

LEAK OFF LINE
4
4
2
2 2
TD0005138

LEAK OFF LINE
1 D2137526 1 PIPE
4 D1178622 2 BOLT, BANJO, LONG

INTAKE MANIFOLD
6 7
4
5
2
1
TD0005139

INTAKE MANIFOLD
1 D2134712 1 MANIFOLD, INTAKE
2 D4233975 4 GASKET, INTAKE MANIFOLD
3 D1144525 8 STUD
4 D1137057 8 NUT, HEX
5 D1148124 8 WASHER
6 D6208701 1 PLUG, SCREW , M20

FITTINGS
2
3
6
1
TD0005140

FITTINGS
3 100354 1 WASHER, COPPER
4 D1111177 2 BOLT, HEX, 70MM
5 D1148124 2 WASHER

COOLING FAN
6
13
14
10
11 8
7
4 9 12
2
2
3
TD0005141

COOLING FAN
1 D1111209 3 BOLT, HEX, 105MM
3 D1148314 1 BOLT, HEX, 95MM
4 100283 1 NUT, HEX
6 D2235066 1 ROLLER, ALUMINIUM, 11 BLADE, 230MM
7 D2133634 1 PULLEY, 1 GROOVE
8 D1107834 1 CIRCLIP
9 D1174602 2 BEARING, BLOWER
10 D3363658 1 QUILL, SHAFT, BLOWER
11 D2133633 1 BUSH, BLOWER
12 D1111589 1 BOLT, BLOWER, 140MM
13 100288 1 NUT, HEX
14 D2233424 1 BLOWER JACKET

V-BELT - COOLING FAN
TD0005142

V-BELT - COOLING FAN
1 200728 1 V-BELT

AIR DUCT WALL

AIR DUCT WALL
1 D1112238 1 BOLT, HEX, 12MM
4 D1148223 1 BOLT, HEX, 25MM
7 100281 1 NUT, HEX
9 D4235638 1 PLATE
10 D1167425 1 GROMMET
11 D1112238 1 BOLT, HEX, 12MM

GUIDE RAIL
3
4
TD0005144

GUIDE RAIL
1 D4230107 1 STRIP, AIR GUIDE
2 D1103316 8 BOLT, HEX, 16MM
4 D1160592 3 GROMMET, RUBBER, SINGLE
5 D3361809 1 GROMMET, RUBBER, DOUBLE

AIR DUCT WALL REAR
2 5
12
1
3
10
11
6 9
8
7
TD0005145

AIR DUCT WALL REAR
1 D1112238 1 BOLT, HEX, 12MM
6 D1112238 1 BOLT, HEX, 12MM
9 100281 1 NUT, HEX
10 D1167425 1 GROMMET
11 D4157269 1 AIR DUCT, REAR WALL

COOLING AIR BAFFLE
7
4
6
5
3
1
TD0005146

COOLING AIR BAFFLE
1 D1112232 4 BOLT, HEX, 10MM
5 D1178272 3 WASHER
6 D1107139 3 WASHER
7 D4232398 1 SHIELD

AIR COWLING BASE
4
7
3
4
5
2
1
TD0005147

AIR COWLING BASE
1 D4236435 1 BASE, AIR COWLING
2 D2101802 1 RUBBER
3 D1148223 1 BOLT, HEX, 10MM LG
5 100625 1 WASHER
6 100251 1 SCREW, CAP, 16MM LG
7 D2404201 1 WASHER, MODIFIED

COOL AIR FEED DUCT
TD0005148

COOL AIR FEED DUCT
1 D4231763 1 DUCT, COOL AIR FEED

EXHAUST MANIFOLD
2
1
3
TD0005149-A

EXHAUST MANIFOLD
1 D4233529 4 GASKET
2 D1131092 8 STUD, MANIFOLD
3 D3316466 8 NUT, EXHAUST MANIFOLD, SHORT
4 D2244244 1 MANIFOLD, EXHAUST

ALTERNATOR BRACKETS
2
18 7
10
19 11 6
12
3
13
9 4
14
16 1
20 7 6
14
21
8 5
6
TD0005150

ALTERNATOR BRACKETS
1 D2237670 1 BRACKET, ALTERNATOR, STEEL/RUBBER MOUNTING
2 D1260659 2 BUSH, ALTERNATOR BRACKET
3 D4236614 1 BRACKET, ALTERNATOR ADJUSTING
5 100613 1 WASHER
6 D1111218 3 BOLT, HEX
7 100283 2 NUT, HEX
8 D2242433 2 STOP, RUBBER ADJUSTING BRACKET
10 100284 1 NUT, HEX
11 D2243289 1 BUSH, ALTERNATOR BRACKET
12 D1216123 4 DISC
13 D2243288 1 SPACER, ALTERNATOR BRACKET
14 100433 11 WASHER, PLAIN
18 D3528350 1 SPACER
19 D1137624 1 BOLT, SQUARE NECK
20 D2243288 1 SPACER, ALTERNATOR BRACKET
21 DC100359 1 NUT, HEX

ALTERNATOR FAN AND PULLEY
TD0005151

ALTERNATOR FAN AND PULLEY
1 D1162876 1 FAN, ALTERNATOR
2 D1177346 1 PULLEY, V-GROOVED

STARTER
TD0005152

STARTER
1 D1180928 1 STARTER, WITH REDUCTION GEARS

ALTERNATOR
1 2
TD0005153

ALTERNATOR
1 290285 1 ALTERNATOR, BOSCH 12V
2 100338 1 NUT
3 D1103952 1 WASHER, SPRING
5 D1177145 1 REGULATOR

FLYWHEEL HOUSING
3
4
6
7
2
8
5
9
TD0005154

FLYWHEEL HOUSING
1 D2102309 1 FLYWHEEL HOUSING
2 D2102313 1 COVER, ADAPTOR HOUSING
3 D1112295 4 BOLT, HEX 10MM LG
8 D1111378 3 BOLT, HEX, 140MM LG

FLYWHEEL COVER PLATE
1 3
2
TD0005981

FLYWHEEL COVER PLATE
1 D3364077 1 COVER PLATE
2 D1112232 3 BOLT, HEX
3 D1107095 3 WASHER

SHUTDOWN DEVICE
TD0005155-A

SHUTDOWN DEVICE
1 D4236018 1 SHUTDOWN DEVICE, 12V

HYDRAULIC PUMP DRIVING PARTS
5
2
4
3
TD0005156

HYDRAULIC PUMP DRIVING PARTS
1 D1165839 1 PLUG, WELSH
2 NSI 1 PLUG, SCREW
4 220075 1 NUT, BOSCH PUMP
5 D2235058 1 GEAR, TOOTED
6 D2239230 1 GASKET, HYDRAULIC PUMP

GASKET SETS
TD0005157

GASKET SETS
1 D2931476 1 KIT, GASKET, DE-COKE
2 D2931441 1 KIT, GASKET, OVERHAUL

This page intentionally left blank.

SECTION 3 - POWERTRAIN
874191 - 220E/225E MkIII Logger - Rev-A SECTION 3 - POWERTRAIN 3-1

TRANSMISSION PUMP MISCELLANEOUS PARTS

TRANSMISSION PUMP MISCELLANEOUS PARTS
1 BN025207 1 PUMP, TRANSMISSION, 72400, 41CC, 28CC Refer to page 3-4 for detail
3 100424 2 WASHER, HARDENED
4 BN031254 1 CRADLE, MOUNTING, 72400 PUMP
5 BN031269 1 PLATE, MOUNTING, 72400 PUMP
10 100314 2 NUT, LOCK
13 216903 1 ADAPTOR PLATE
14 216902 1 HUB, BOWEX COUPLING
15 203822 1 FLANGE, BOWEX COUPLING
16 100255 8 CAPSCREW, SOC HD

TRANSMISSION PUMP

TRANSMISSION PUMP
1 BN025207 1 PUMP, HYDRAULIC, EATON 72400
2 228160 1 HOUSING, FRONT
3 278273 2 GASKET, COVER PLATE
4 228150 2 SERVO PISTON
5 228151 16 SEAL, WASHER
6 227724 1 RING, RETAINING
7 223743 1 SEAL, SHAFT
8 227722 2 RING, RETAINING
9 228161 2 SHAFT, DRIVE
10 223748 2 BEARING
11 223744 4 RACE, THRUST
12 223745 2 BEARING, THRUST *
13 228162 2 BEARING
14 228163 4 SCREW
15 228164 2 CAM PLATE
16 278275 2 GASKET, CONTROL SERVO *
17 278287 2 SERVO, MANUAL CONTROL *
18 223756 1 FRONT ROTATING ASSY
19 223767 1 WAFER PLATE, RH, FRONT
20 223766 2 BEARING
21 227892 1 SPACER
22 227891 1 COUPLING
23 NSI 1 MANFOLD, CENTER
24 228154 1 VALVE, RELIEF
25 228152 1 O-RING *
26 228153 1 O-RING *
27 227726 1 WAFER PLATE, LH, REAR
28 228170 1 HOUSING, REAR
29 228155 1 PLATE, SHADOW POCKET
30 228156 1 PUMP ADAPTER, CHARGE
31 288166 1 BUSHING
32 288165 1 GEROTOR SUB ASSY *
33 223883 1 O-RING *
34 228157 1 PUMP, GEAR CHARGE
35 288167 1 VALVE SPOOL SUB ASSY
36 288168 1 LINK, FEEDBACK ASSY

TRANSMISSION PUMP (Continued)

TRANSMISSION PUMP (Continued)
37 288169 1 SEAL KIT, SERVO CONTROL
- 228158 1 SEAL KIT, 72400 PUMP (Not Illustrated)
- 228159 1 REPAIR KIT, GEAR CHARGE PUMP (Not Illustrated)

WHEEL DRIVE (SERIES 29)

WHEEL DRIVE (SERIES 29)
1 BN017874 2 WHEEL DRIVE (SERIES 29)
2 212026 1 HYD MOTOR, 560CC See page 3-12 for Details
5 140221 1 O-RING
6 BN017869 1 FLANGE, Adaptor
7 BN017875 1 STUB AXLE
9 202621 1 PLATE, Seal
10 140471 1 SEAL *
11 201926 1 CIRCLIP, Inner *
12 150069 1 BEARING, Roller, Tapered *
13 161786 1 HUB *
14 100268 12 STUD, Wheel *
15 100351 12 NUT, Tapered *
16 150065 1 BEARING, Roller, Tapered
17 BN017855 1 SIDESHAFT *
18 100149 8 SCREW, Hex Hd *
19 160360 4 PLATE, Lock *
20 160190 4 PLATE, Retainer, Ring Gear *
21 161893 1 RING GEAR CARRIER
22 206597 1 GEAR, Ring *
23 190141 1 WASHER, Heat Treated
24 170222 1 CIRCLIP
25 160263 1 NUT, Lock, Rear Axle
26 150018 1 BEARING, Roller
27 160956 1 RING, Thrust, Sun Gear
28 207001 1 SUNGEAR
29 160193 1 RING, Steel *
30 201650 1 CIRCLIP, External
31 160194 1 PLUG, Bronze Thrust *
32 190550 1 PLANET CARRIER, 3-Pin *
33 120128 1 PLUG
34 207676 1 PLUG, Magnetic
35 100478 24 SCREW, Hex Hd *
36 162440 3 PIN, Planet *
874191 - 220E/225E MkIII Logger - Rev-A.1 SECTION 3 - POWERTRAIN 3-9

WHEEL DRIVE (SERIES 29) (Continued)

WHEEL DRIVE (SERIES 29) (Continued)
37 140105 3 O-RING *
38 160182 6 SHIM, Planet *
39 150242 3 BEARING, Planet Gear *
40 206987 3 GEAR, Planet *
41 204457 3 CIRCLIP, Outside *
42 100923 20 SCREW, Hex Hd
- BN014534 1 WHEEL DRIVE KIT Includes Items Marked *

HYDRAULIC MOTOR - 560CC
1 ***
25
**
31 ***
24 27
30 **
*** ***
**
29 10 9
18
28
21 26
14
17
23
22 13
8
14 15 16
32
20 *
7
19 ** 12
*
11
5
4
2 3
TD0008036

HYDRAULIC MOTOR - 560CC
1 212026 1 MOTOR, HYDRAULIC, 560CC
2 227628 1 SHAFT, Input
3 227629 1 BEARING, Taper Roller
4 227627 1 SUPPORT, Bearing
5 227630 1 BEARING, Taper Roller
6 227639 1 SEAL KIT, Bearing Carrier & Cam
7 227635 1 CAM
8 227648 1 HOUSING, Cylinder
9 227634 1 PISTON KIT
10 227643 1 WEAR PLATE KIT
11 NSI 1 HOUSING, Spring
12 227641 1 SPRING KIT
13 227646 1 MOTOR VALVING KIT Also Includes Item Marked *
14 227645 1 VALVE KIT, 8 Bar
15 227631 1 UNIT, Valving
16 227644 1 VALVE KIT, 13.5 Bar
17 227632 12 SCREW, Soc Hd
18 227633 2 SCREW, Soc Hd
19 227638 1 SEAL KIT, Brake Shaft
20 227624 1 SHAFT, Brake
21 227636 1 BRAKE DISC KIT
22 227619 1 HOUSING, Brake
23 227621 6 BALL
25 227637 1 SEAL KIT, Brake Also Includes Item Marked **
27 227625 1 PISTON, Brake
28 227622 1 DISC, Spring
29 227623 1 CIRCLIP, Inner
30 227652 1 COVER, Plate, Back
31 227653 1 PLUG
32 227925 1 SHIM, Brake Shaft
33 227926 1 SEAL KIT, Brake Piston Includes Item Marked *** (Not Illustrated)
34 227640 1 COMPLETE KIT Includes all Kits (Not Illustrated)

BRAKE RELEASE VALVE
2
4
To electrical loom
TD0005930

BRAKE RELEASE VALVE
1 210390 1 BRAKE RELEASE VALVE
2 222774 1 COIL, SOLENOID VALVE
3 100757 2 BOLT, HEX. HEAD
5 100310 2 NUT, NYLOC
6 100312 2 NUT, NYLOC

CONTROL LINKAGE ASSEMBLY

CONTROL LINKAGE ASSEMBLY
1 180192 2 BRACKET, Pedal
4 BN037862 1 PEDAL, LH
5 200007 2 GREASE NIPPLE
6 BN031370 1 BRACKET, Centre, Pedal Mount
7 BN037864 1 PEDAL, RH
8 BN020384 4 BOLT, Flanged
9 161877 8 BUSH
10 101307 4 WASHER
11 100657 4 NUT, Stover
12 BN033195 4 BEARING, Spherical
13 100284 4 NUT, Lock
14 BN037823 1 ROD, Control, RH, Long
15 BN037821 1 ROD, Control, LH, Short
16 BN037825 1 GUIDE, Rod
17 BN037826 1 GUIDE, Rod
20 100314 4 NUT, Nyloc
21 NSI 2 PUMP LEVER

TAIL WHEEL FORK ASSEMBLY

TAIL WHEEL FORK ASSEMBLY
1 100060 1 WASHER, SPRING, M10
3 100311 1 NUT, LOCK SPECIAL UNF1 3/4 FB93
4 100372 1 CAPSCREW, SOCHD, 12.9 DIN912 OG
5 100730 6 BOLT, HEXHD, M6X16
6 140173 1 SEAL, OIL
7 150087 1 CUP, BEARING
8 150088 1 CONE, BEARING
9 150089 1 CUP, BEARING
10 150090 1 CONE, BEARING
11 181695 1 FORK
12 200623 1 CAP, HUB
13 200624 1 WASHER, 45X77X5
14 260077 1 AXLE ASSY, TAILWHEEL Refer to Page 3-20 for parts breakdown

TAIL WHEEL AXLE

TAIL WHEEL AXLE
A 260077 1 TAIL WHEEL AXLE
1 100134 2 BOLT, HEX. HEAD
2 100193 3 SCREW, HEX. HEAD
3 100223 2 SCREW, GRUB
4 100268 6 STUD, WHEEL
5 100350 2 NUT, TAPERED
6 100351 6 NUT, TAPERED
7 140017 1 SEAL
8 140099 1 SEAL, OIL
9 150019 1 BEARING
10 150020 1 BEARING
11 160140 1 RING, AXLE
12 160331 1 AXLE, TAILWHEEL
13 160332 1 NUT, TAILWHEEL
14 160431 1 RING, RETAINER, TAILWHEEL
15 190062 1 HUB, WIDE TAILWHEEL

WHEELSET OPTION (23.1X26 - 18.0X15.5)
264406
TD0005934

WHEELSET OPTION (23.1X26 - 18.0X15.5)
A 264406 1 WHEELSET, 23.1X26 - 18.0X15.5
1 260203 1 WHEELSET, 18.00X15.5, 14PLY Refer to Page 3-24 for parts breakdown
2 261288 2 WHEELSET, 23.1X26, LS2, 16PLY Refer to Page 3-26 for parts breakdown

REAR WHEEL ASSEMBLY OPTION (18.0X15.5)
260203
TD0005933

REAR WHEEL ASSEMBLY OPTION (18.0X15.5)
1 260203 1 WHEEL ASSY ,18.00X15.5, 14PLY
2 200242 1 TUBE, 400X15.5
3 200243 1 TYRE
4 261046 1 RIM, 1 Piece

FRONT WHEEL ASSEMBLY OPTION (23.1X26)
261288
TD0005935

FRONT WHEEL ASSEMBLY OPTION (23.1X26)
1 261288 2 WHEEL ASSY, 23.1X26, LS2, 16PLY
2 200505 1 TUBE
3 202976 1 TYRE, Super Severe
4 190305 1 RIM, DW20X26, 1 Piece

WHEELSET OPTION (18.4X30 - 400X15.5)

WHEELSET OPTION (18.4/15X30 - 400X15.5)
A 264408 1 WHEELSET 18.4/15X30 - 400X15.5
1 260201 1 WHEELSET, 400X15.5, 10PLY Refer to Page 3-30 for parts breakdown
2 262050 2 WHEELSET, 18.4/15X30, 10PLY Refer to Page 3-32 for parts breakdown

REAR WHEEL ASSEMBLY OPTION (400X15.5)

REAR WHEEL ASSEMBLY OPTION (400X15.5)
1 260201 1 WHEEL ASSY ,400X15.5, 10PLY
2 200242 1 TUBE, 400X15.5
3 202973 1 TYRE, 400X15.5, 10PLY
4 261045 1 RIM, 1 Piece

FRONT WHEEL ASSEMBLY OPTION (18.4/15X30)
262050
TD0005937

FRONT WHEEL ASSEMBLY OPTION (18.4/15X30)
1 262050 2 WHEEL ASSY, 18.4/15X30, 10PLY
2 200161 1 TUBE
3 201368 1 TYRE, 15X30, 10PLY
4 190306 1 RIM, DW15LX30, 1 Piece


SECTION 4 - HYDRAULICS
874191 - 220E/225E MkIII Logger - Rev-A SECTION 4 - HYDRAULICS 4-1

KIT, HYDRAULIC, RETURN, COOLER AND FILTER

KIT, HYDRAULIC, RETURN, COOLER AND FILTER
1 AH61472 4 ELBOW
2 121443 2 ELBOW
3 BN031032 10 CLAMP, HOSE
4 DT5100 9m HOSE
5 T153422 1 SLEEVE
6 U12547 4 O-RING
7 100064 4 WASHER
8 100086 4 SCREW
14 121575 1 T-PIECE
16 AT359005 1 FILTER HEAD Refer to Page 4-38 for parts breakdown
18 120387 1 T-PIECE
19 120392 1 PLUG
24 130002 0.5m HOSE
25 200653 7 CABLE TIE
26 201412 2 MAGNET
27 203376 1 COOLER
28 206945 5 MOUNTING, RUBBER
29 218975 1 VALVE, CHECK
30 240103 1 HOSE
31 243721 1 HOSE
33 130001 1.5m HOSE

KIT, HYDRAULIC, TRANSMISSION

KIT, HYDRAULIC, TRANSMISSION
2 241780 2 HOSE
3 BN037908 2 HOSE
4 BN017874 2 WHEEL DRIVE Refer to Page 3-8 for parts breakdown

KIT, SUCTION AND SUPPLY

KIT, SUCTION AND SUPPLY
2 BN037912 1 HOSE
3 120806 1 ELBOW
4 BN037909 1 HOSE
6 244304 1 HOSE
7 121346 1 T-PIECE
8 120804 1 FITTING
10 210034 1 FILTER Refer to Page 4-36 for parts breakdown
11 120809 1 ELBOW
12 244198 1 HOSE
13 160427 1 FITTING
14 201873 1 TEST POINT
16 190031 1 FITTING
18 241603 1 HOSE
19 120365 1 FITTING
20 244184 1 HOSE
23 244185 1 HOSE
25 212052 1 VALVE, RELIEF, REVERSE, FREE FLOW Refer to Page 4-26 for parts breakdown
27 BN037911 1 HOSE
28 120372 1 ELBOW
29 241605 2 HOSE
30 244183 1 HOSE
31 212088 1 STRAINER
32 208821 2 CLAMP, T-BOLT
34 BN031028 1 HOSE, SUCTION, MOULDED
35 BN037833 1 HOSE, SUCTION
36 203975 3 HOSE PROTECTOR

KIT, SUCTION AND SUPPLY (Continued)

KIT, SUCTION AND SUPPLY (Continued)
37 200212 4 CLAMP, HOSE
38 200092 3 CLAMP, HOSE
39 BN037993 1 HOSE
40 120025 1 ELBOW
41 125064 1 ELBOW
42 BN033864 1 HOSE
45 121030 1 T-BRANCH
46 BN037910 1 HOSE
48 125024 1 TEE-RUN
49 120524 1 ELBOW
50 120318 1 ADAPTOR, STRAIGHT THREAD
52 140522 1 WASHER, DOWTY
53 200653 12 CABLE TIE

KIT, HYDRAULIC, PARK BRAKE

KIT, HYDRAULIC, PARK BRAKE
1 210390 1 VALVE, BRAKE RELEASE Refer to Page 3-14 for parts breakdown
2 100757 2 BOLT, HEX HEAD
5 121038 2 TEE-RUN
6 BN033272 1 HOSE
7 120366 1 T-PIECE
8 BN033882 2 HOSE
10 BN033882 2 HOSE
12 120315 1 ELBOW

CONTROL VALVE (ONE BANK)
1
36 2 14
3 30
12
4
6
7
25
8 29
9
10 26
5
11
16
22
23
17
13 21 31
18
35
19
20
15
34
23 33
25 32
27 24
28
26
TD0007013

CONTROL VALVE (ONE BANK)
1 210081 1 CONTROL VALVE, ONE BANK
2 220222 1 COVER, Inlet
3 NSI 1 SCREW, Grub
4 220224 1 VALVE, Relief, Main, 2000 psi
5 NSI 1 BODY, Valve, Relief
6 NSI 1 RING, Piston
7 NSI 1 VALVE, Relief
8 220198 AR SHIM, 0.001"
8 220197 AR SHIM, 0.002"
8 220196 AR SHIM, 0.004"
9 220188 1 SPRING, Compression
10 NSI 1 CAP, End
11 140244 1 KIT, Seal, Main Relief Valve
12 220223 1 SECTION, Valve
13 210145 1 VALVE, Port Relief, 1000 psi Includes items 15 to 23
14 210148 1 VALVE, Port Relief, 2000 psi Includes items 15 to 23
15 NSI 1 BODY, Valve, Relief
16 NSI 1 RING, Piston
17 NSI 1 VALVE, Relief, Pilot
18 220198 AR SHIM, 0.001"
18 220197 AR SHIM, 0.002"
18 220196 AR SHIM, 0.004"
19 220192 1 SPRING, Compression
20 NSI 1 CAP, End
21 220202 1 SPRING
22 220201 1 VALVE, Relief, Poppet
23 140175 1 KIT, Seal, Port Relief Valve
24 NSI 1 SPOOL
25 140179 1 KIT, Seal, Neutral Positioner
26 220206 2 SEAL, Retainer
27 202201 1 BRACKET
28 NSI 2 SCREW
29 220193 1 SPRING
30 220205 1 KIT, Back Cover
31 222823 2 KIT, Seal, Inbetween Sections
32 210169 1 COVER, Outlet

CONTROL VALVE (ONE BANK) (Continued)
1
36 2 14
3 30
12
4
6
7
25
8 29
9
10 26
5
11
16
22
23
17
13 21 31
18
35
19
20
15
34
23 33
25 32
27 24
28
26
TD0007013

CONTROL VALVE (ONE BANK) (Continued)
33 NSI 1 PLUG
34 140363 1 O-RING
35 NSI 3 BOLT
36 NSI 3 NUT
37 220190 1 HANDLE, Vertical Not Illustrated. See page 4-20 for Details
38 202202 1 LINK ASSEMBLY Not Illustrated. See page 4-20 for Details

CONTROL VALVE (THREE BANK)

CONTROL VALVE (THREE BANK)
1 210083 1 CONTROL VALVE
2 220222 1 COVER, INLET
3 NSI 1 SCREW, GRUB
4 220224 1 VALVE, RELIEF, MAIN, 2 000 PSI
5 220223 3 SECTION, VALVE
6 140320 4 KIT, SEAL, IN BETWEEN SECTION
7 * 2 SCREW, CAP
8 * 2 WASHER, LOCK
9 * 1 COVER
10 * 1 SCREW, ADJUSTING
11 * 2 COLLAR, STOP
12 220193 1 SPRING
13 220196 A/R SHIM, 0.04”
13 220197 A/R SHIM, 0.02”
13 220198 A/R SHIM, 0.01”
14 ** 2 RING, RETAINING
15 ** 2 O RING
16 NSI 1 SPOOL SUPPLIED WITH ITEM 5
17 202201 1 BRACKET
18 NSI 2 SCREW
19 210145 1 CARTRIDGE, PORT RELIEF
20 210148 1 CARTRIDGE, PORT RELIEF, 2 000 PSI
21 140175 6 KIT, SEAL, PORT RELIEF VALVE
22 140244 1 KIT, SEAL, MAIN RELIEF VALVE
23 210169 1 COVER, OUTLET
24 NSI 1 PLUG
25 140363 1 O RING
26 NSI 3 BOLT
27 NSI 3 NUT
28 220205 1 KIT, BACK COVER INCLUDES ITEMS MARKED *
29 140179 3 KIT, SEAL, NEUTRAL POSITIONER INCLUDES ITEMS MARKED **
30 222823 2 KIT, SEAL, IN BETWEEN SECTIONS

CONTROL VALVE HANDLE ASSEMBLY

CONTROL VALVE HANDLE ASSEMBLY
1 227801 4 HANDLE ASSEMBLY
2 220615 1 PIN
3 202202 1 KIT, LINKAGE, HANDLE ASSY

DOUBLE HYDRAULIC PUMP - 19CC/19CC

DOUBLE HYDRAULIC PUMP - 19CC/19CC
1 212102 1 DOUBLE HYDRAULIC PUMP - 19CC/19CC
2 NSI 2 BODY
3 NSI 8 PIN, Dowel
4 NSI 1 SHAFT, Drive
5 NSI 2 GEAR, Driven
6 NSI 1 GEAR, Driven
7 NSI 4 PLATE, Thrust
8 NSI 1 COVER, Front
9 NSI 1 FLANGE
10 NSI 1 SHAFT, Splined, Connecting
11 NSI 1 COVER, Rear
12 NSI 4 SCREW
13 NSI 4 WASHER
14 NSI 1 CIRCLIP
15 227803 1 DOUBLE SEAL KIT

HYDRAULIC FAN MOTOR - 20.3CC
2 6
5
7
3
10
TD0005910

HYDRAULIC FAN MOTOR - 20.3CC
1 214533 1 HYDRAULIC MOTOR, GEAR, 20.3CC
2 266338 1 KIT, SEAL
3 NSI 1 PLATE, FRONT
4 NSI 1 BODY
5 NSI 1 PLATE, BACK
6 NSI 1 GEAR, DRIVE
7 227231 1 KEY, WOODRUFF
8 NSI 1 GEAR, IDLER
9 NSI 8 SCREW, CAP
10 NSI 1 RING, RETAINING

FREE FLOW REVERSE RELIEF VALVE
TD0005902

FREE FLOW REVERSE RELIEF VALVE
1 212052 1 VALVE, FREE FLOW, REVERSE
2 227183 1 BLOCK, RELIEF, FREE FLOW, REVERSE
3 227184 1 VALVE, RELIEF, FREE FLOW, REVERSE
4 227256 1 KIT, SEAL

ROTATOR

ROTATOR
1 290360 1 ROTATOR ASSEMBLY
2 222200 1 STATOR PLATE, Upper
3 220600 1 STATOR PLATE, Lower
4 222211 1 LINK, Lower
5 220700 1 STATOR FRAME
6 220718 1 SHAFT, Rotator
7 222203 1 GUARD, Hose
8 220719 4 VANE
9 222252 12 SPRING
10 222212 1 KIT, Seal
11 220266 2 BALL, Steel
12 222202 1 SPRING
13 222201 1 PLUG
14 100206 2 SCREW, Cap
15 222148 2 WASHER, Lock
16 220720 2 PIN
17 226660 1 BEARING, Thrust, c/w 2 x Washers
18 NSI 2 WASHER Can not be ordered separately. Order Item 17.
19 NSI 1 BEARING, Axial Needle Can not be ordered separately. Order Item 17.
20 222223 A/R SHIM, 0.100 MM
20 222224 A/R SHIM, 0.125 MM
20 222225 A/R SHIM, 0.150 MM
20 222226 A/R SHIM, 0.178 MM
21 222208 10 SCREW, Cap
22 220721 1 V RING
23 100974 2 SCREW, Cap
25 222237 1 WEDGE
26 222236 4 SPRING, Cup
27 222235 1 SCREW, Locking
28 220548 1 NIPPLE
29 NSI 1 WASHER
30 NSI 3 WASHER
31 222567 3 ADAPTOR
32 160969 2 ADAPTOR
33 140520 2 WASHER, Dowty

CYLINDER ASSEMBLY (BOOM LIFT)

CYLINDER ASSEMBLY (BOOM LIFT)
1 230388 1 CYLINDER ASSY
2 180421 1 ROD
3 100430 1 SPLIT, PIN
4 100334 1 NUT, CASTLE
6 160525 1 BUSH, BRONZE
7 184220 1 BARREL
8 162494 1 BUSH
9 161275 1 NECKBUSH
10 161321 1 PISTON
11 140574 1 KIT, SEAL

CYLINDER ASSEMBLY (TELESCOPIC EXTENSION)

CYLINDER ASSEMBLY (TELESCOPIC EXTENSION)
1 230036 1 CYLINDER ASSEMBLY
2 180432 1 BARREL
3 120019 2 PLUG
4 160270 1 NECKBUSH
5 162038 1 PISTON
6 180433 1 ROD
7 100333 1 NUT, CASTLE
8 100430 1 PIN, SPLIT
9 140571 1 KIT, SEAL, CYLINDER ASSY

CYLINDER ASSY (GRAPPLE)
1
3
TD0009330

GRAPPLE CYLINDER
1 BN028835 1 CYLINDER
2 ME000145 1 BARREL
3 ME000152 1 PISTON
4 ME000153 1 BUSH,Neck
5 ME000149 1 ROD
6 ME000526 1 SEAL KIT, Cylinder

HYDRAULIC FILTER UNIT

HYDRAULIC FILTER UNIT
1 210034 1 HYDRAULIC FILTER UNIT
2 220077 1 ELEMENT, SPIN ON FILTER
3 225006 1 INDICATOR, ELECTRIC

RETURN HYDRAULIC FILTER
TD0006142A

RETURN HYDRAULIC FILTER
1 AT359005 1 HYDRAULIC FILTER, RETURN
2 214367 1 ELEMENT, FILTER

KIT, HYDRAULIC TANK LID
3
4
6
4 7
3
6
5
TD0009455

KIT, HYDRAULIC TANK LID
1 206787 1 CAP, FILLER, HYD
2 210881 1 BREATHER
3 173758 2 COVER, INSPECTION
4 140184 2 O-RING
5 100085 12 SCREW
6 210187 2 GLASS, SIGHT
7 120333 1 PLUG


SECTION 5 - ELECTRICAL
874191 - 220E/225E MkIII Logger - Rev-A SECTION 5 - ELECTRICAL 5-1

ELECTRICAL KIT
22 23
20 34
21
19
2
18
27
25
3
26
32
33
3 29
15
6 10
8
7 ALTERNATOR
14
1
STARTER
30
11 17
2 31
4 5
24 28
10
9
12
16
13
515211801
TD0005950-A

ELECTRICAL KIT
1 AT159811 1 SWITCH, PRESSURE
2 100061 5 WASHER
3 100064 8 WASHER
4 100080 2 SCREW
5 100618 2 NUT
6 101142 3 SCREW
7 140525 1 WASHER, DOWTY
8 178389 3 TIE DOWN, LOOM
9 200653 40 CABLE TIE
10 201439 2 P-CLIP
11 205259 1 CIRCUIT BREAKER
12 BN020004 1 SWITCH
14 214190 1 SWITCH, TEMPERATURE
15 214613 1 COIL COMMANDER
16 BN031046 1 HARNESS
17 217716 7 RELAY
18 100081 3 SCREW
19 100310 3 NUT
20 203068 1 LIGHT, BEACON
21 AT312655 1 HORN
22 100062 1 WASHER
23 100083 1 SCREW
24 206350 1 FUSE
25 100086 7 SCREW
26 100616 7 NUT
27 101307 2 WASHER
28 217718 7 LIGHT, FLOOD
30 207027 1 DIODE
31 NSI 1 CONTROL PANEL KIT Refer to Page 5-4 for parts breakdown
32 BN031084 1 MOTOR, WIPER
33 BN031085 1 ARM, WIPER
34 BN031086 1 BLADE, WIPER

CONTROL PANEL KIT
4 1
12
13 10
20
22
15
5
16 3
14
6
17
7
18 9
21
19
11
264941
TD0005949-A

CONTROL PANEL KIT
1 100061 4 WASHER
2 100062 1 WASHER
3 100063 2 WASHER
4 100080 4 SCREW
5 100309 2 NUT
6 100381 2 SCREW
7 100618 3 NUT
8 105007 1 SCREW, WING
9 176434 2 WASHER
10 187284 1 PLATE, BACK
11 BN031220 1 PLATE, INSTRUMENT
12 200367 5 LIGHT, PILOT, RED
13 200410 5 BULB
14 201864 1 HOURMETER
15 205087 1 SWITCH
16 206258 1 IGNITION
17 224139 1 KEY
18 206306 1 NUT
19 217624 1 SOLENOID
20 201112 1 SWITCH, TOGGLE
21 200372 1 SWITCH, PRESS BUTTON
22 BN031748 1 SWITCH

BATTERY ASSEMBLY KIT
9 (To Starter Motor)

10
12
11
3
2
1
5
515211803
TD0005951-A

BATTERY ASSEMBLY KIT
1 100187 1 J-BOLT
2 100543 2 WASHER, FENDER
3 100312 2 NUT, NYLOC
4 170111 1 CLAMP, HOLD DOWN
5 217961 1 BATTERY, 12V
6 216644 1 CABLE, BATTERY, POSITIVE
7 216643 1 CABLE, BATTERY, NEGATIVE
8 BN020004 1 SWITCH, ISOLATOR
9 214197 1 CABLE, BATTERY, RED
10 201898 1 STRAP, EARTH, BRAIDED
11 100209 1 SCREW, HEX HEAD
12 101217 1 WASHER, SERRATED

STARTING & CHARGING ELECTRICAL SCHEMATIC

STARTING & CHARGING ELECTRICAL SCHEMATIC
1 BN018537 1 BATTERY, 12V
2 BN020004 1 SWITCH, ISOLATOR
3 290007 1 ALTERNATOR, BOSCH
4 D1180928 1 STARTER
5 205259 1 CIRCUIT BREAKER, 60A
6 217716 1 RELAY, CHANGE OVER, 12V
7 207118 3 FUSE, 15A
8 207114 3 FUSE, 30A
9 206350 1 FUSE, 10A
10 217624 1 SOLENOID, IGNITION, 12V
11 206258 1 SWITCH, IGNITION
12 224139 1 KEY. IGNITION

BEACON & WORKLIGHT, HORN & BLOWER ELECTRICAL SCHEMATIC

BEACON & WORKLIGHT, HORN & BLOWER ELECTRICAL SCHEMATIC
2 201112 1 SWITCH, TOGGLE, ON/OFF
3 203068 BEACON, SMALL XENON
4 217718 6 LIGHT, FLOOD, 55W, 12V
5 AT312655 1 HORN
6 200372 1 SWITCH, PRESS BUTTON, HORN

PARK BRAKE, WIPER, WARNING LIGHTS & HOUR METER ELECTRICAL SCHEMATIC

PARK BRAKE, WIPER, WARNING LIGHTS & HOUR METER ELECTRICAL SCHEMATIC
1 205087 1 SWITCH, TOGGLE
2 214613 1 COIL, COMMANDER, 12V
3 222774 1 COIL, SOLENOID VALVE, 12V
5 AT159811 1 SWITCH, PARK BRAKE, OIL PRESSURE
6 201864 1 GAUGE, HOUR METER
7 200168 1 SENDER UNIT, ENGINE OIL PRESSURE
9 D1173672 1 SWITCH, TEMP, ENGINE
10 214190 1 SWITCH, TEMP, HYD OIL

AIRCON SYSTEM ELECTRICAL SCHEMATIC

AIRCON SYSTEM ELECTRICAL SCHEMATIC
1 227213 1 COMPRESSOR, A/C, 12V
2 227214 1 EVAPORATOR ASSY
3 217937 1 BOTTLE, WASHER &12V PUMP
4 BN031084 1 MOTOR, WIPER, 12V
5 BN031224 1 SWITCH, TOGGLE, ON/OFF
6 207027 1 DIODE, 3A
7 200372 1 SWITCH, PRESS BUTTON, WIPER


SECTION 6 - FRAME AND BODY
874191 - 220E/225E MkIII Logger - Rev-A SECTION 6 - FRAME AND BODY 6-1
FRAME ASSEMBLY OPTION
FRAME ASSEMBLY OPTION
1 184053 1 FRAME, WITHOUT LOG RESTS
2 191887 1 FRAME, WITH LOG RESTS
BODYWORK, FRONT
BODYWORK, FRONT
3 100047 1 NUT, NYLOC
12 100160 2 BOLT, HEXHD
14 100312 16 NUT, NYLOC
15 100316 1 NUT, NYLOC
16 100323 2 NUT, NYLOC
17 100415 4 NUT, NYLOC
22 184330 1 GUARD, BONNET
23 184356 1 GUARD, MIRROR, DOOR, LHS
24 184357 1 GUARD, MIRROR, DOOR, RHS
25 184659 1 PLATE, COVER, AXLE BOX
26 187277 1 DOOR, CAB, LHS
27 187278 1 DOOR, CAB, RHS
28 187279 1 INSERT, DOOR, CAB, LHS
29 187280 1 INSERT, DOOR, CAB, RHS
30 187281 1 GUARD, WINDOW, RHS
31 187292 1 GUARD, WINDOW, LHS
32 BN031763 1 GUARD, WINDSCREEN
33 187801 2 PLATE, GUARD, LIGHT, FRAME
34 187926 2 GUARD, CLAMP
35 187927 1 BONNET, BOLT-ON
36 187938 1 PLATE, BLANK, LATCH, DOOR
BODYWORK, FRONT (Continued)
BODYWORK, FRONT (Continued)
37 200386 2 MIRROR, REAR VIEW
38 201409 1 FASTENER, ANTI-LOOSE INCLUDES NYLOC NUT
39 201506 1 LATCH, CONNECTION LINK
40 201507 2 LATCH, SPRING PIN
41 201509 1 LATCH, GASKET
42 201510 1 LATCH, STRIKER BOLT
43 201512 1 HOUSING, RH DOOR LATCH
44 201514 1 LATCH, RHS
45 214041 2 STOPPER, RUBBER, DOOR
46 BN031183 1 PLATE, SEALING, STRICKER
BODYWORK, REAR
BODYWORK, REAR
2 100047 4 NUT, NYLOC
4 100099 4 NUT, NYLOC
6 100188 2 STUD
7 100415 4 NUT, NYLOC
12 166792 1 BAR, WHEEL SPANNER HANDLE
13 170335 2 COUNTER WEIGHT, S.L.
14 170489 2 WASHER
15 171508 1 CLAMP, WHEEL SPANNER
16 187282 1 POST, FRAME SUPPORT, LH
17 187293 1 POST, FRAME SUPPORT, RH
18 187901 1 DOOR ASSEMBLY, ENGINE, RH
19 187902 1 DOOR ASSEMBLY, ENGINE, LH
20 190740 1 BOLT, SECURING CLAMP, TOOLS
21 201409 2 ANTI-LOOSE FASTENER
23 280663 1 TOOL, WHEEL SPANNER
CAB INTERIOR ASSEMBLY
CAB INTERIOR ASSEMBLY
9 100116 1 BOLT, HEXHD
13 100203 2 BOLT, HEXHD
15 100220 3 CAPSCREW, SOCHD
16 100309 6 NUT, NYLOC
17 100310 24 NUT, NYLOC
18 100312 20 NUT, NYLOC
19 100314 2 NUT, NYLOC
20 100316 4 NUT, NYLOC
22 100415 8 NUT, LOCK
23 100525 22 WASHER, NYLON
24 100568 4 RIVET, POP
26 100873 4 CAPSCREW, BUTTON, SOCHD
27 101067 2 CAPSCREW, CSK, SOCHD
29 170489 3 WASHER
30 184089 2 PLATE, RETAINER, SEAT
31 184566 1 SUPPORT, SEAT, PLATE, MOUNTING
32 BN033869 1 PLATE, FLOOR SLOT RUBBER, RH
33 BN033868 1 PLATE, FLOOR SLOT RUBBER, LH
34 188589 1 MOUNTING, SEAT
35 187388 1 FIREWALL ASSY
36 187745 1 COVER, FLOOR, SIDE, LH
CAB INTERIOR ASSEMBLY (Continued)
CAB INTERIOR ASSEMBLY (Continued)
37 187746 1 COVER, FLOOR, SIDE, RH
38 187987 1 HOLDER, FIRE EXT, 4.5KG
39 187988 1 MOUNTING ASSY, ISOLATOR SWITCH
40 190322 2 HINGE
41 202497 2 LOCK, ECCENTRIC, SMALL
42 202590 1 CLIP
43 214270 1 INSULATION, FIREWALL, UPPER
44 214271 1 INSULATION, FIREWALL, LOWER
45 214272 1 INSULATION, FIREWALL, CENTRE
46 214273 1 INSULATION, FLOOR, RH
47 214274 1 INSULATION, FLOOR, RH
48 214275 1 INSULATION, FLOOR, CENTRE
49 214276 1 MAT, FLOOR, FRONT
50 214277 1 MAT, FLOOR, RH
51 214278 1 MAT, FLOOR, LH
52 214520 1 PLATE, NAME
53 214599 1 HOLDER, FIRE EXT, 1.5KG
54 214600 1 MAT, FLOOR, CENTRE
55 214633 1 MAT, COUNTER WEIGHT
56 216820 1 RUBBER, FLOOR SLOT, RH
57 216821 1 RUBBER, FLOOR SLOT, LH
CAB SEAT OPTION
CAB SEAT OPTION
1 290013 1 SEAT, RIGID
2 290441 1 SEAT, SUSPENSION
SEAT ASSEMBLY
15 5
3 11 14
16 8
9
4
17 10
13
12
11
18
20
19
20
25
23 21
24
22
TD0007437A
SEAT ASSEMBLY
1 290013 1 SEAT ASSEMBLY
2 NSI 1 BACKREST
3 NSI 1 SEAT PAN
4 208704 1 ARMREST, LHS
5 208705 1 ARMREST, RHS
6 NSI 1 BOLT, Hex
7 NSI 1 COVER, Plastic
8 NSI 1 FRAME, Seat
9 202505 1 CAP, LHS
10 202504 1 CIRCLIP
11 NSI 2 COVER, Plastic
12 202503 1 HANDLE, Backrest, LH
13 NSI 4 PAD, Damper
14 NSI 1 CAP, RHS
15 NSI 1 SLEEVE
16 NSI 1 TORSION BAR
17 NSI 1 LOCK, Torsion Bar
18 101235 2 SCREW, Self Tapping
19 NSI 4 NUT, Nyloc
20 NSI 2 BRACKET, Mounting
21 271597 1 SLIDE, Free, RH Side
22 271620 1 SLIDE, Locking, LH Side
24 100494 4 BOLT, Hex
25 224782 1 SEAT BELT
CAB ENCLOSED ASSEMBLY
CAB ENCLOSED ASSEMBLY
3 100310 14 NUT, NYLOC
6 187417 1 PANEL, WINDOW, PERSPEX, BONNET
7 200369 1 MOTOR, WIPER, 12V, 90 DEG
8 200372 1 SWITCH, PRESS BUTTON, HOOTER
9 200378 1 ARM, WIPER
10 200653 12 CABLE TIE
11 201474 1 WIPER BLADE, “D”
12 204906 1 DECAL, EXIT BY WINDOW
14 210895 1 VALVE, NON-RETURN, WINDOW WASHER
15 216633 1 WINDOW, SLIDE, RHS
16 216634 1 WINDOW, SLIDE, LHS
17 216641 1 HARNESS, ENCLOSED CAB
18 216974 1 WINDSCREEN, CAB
19 217937 1 BOTTLE, WASHER, 12V PUMP
20 223924 1 NOZZLE, METAL WASHER KIT
21 NSI 1 KIT, AIRCON COMPLETE Refer to Page 6-26 for parts breakdown
22 910241 7.1M PINCHWELD, BOOTSEAL
23 910370 2.2M SEAL, WINDOW, BONNET
24 DT5102 2.4M HOSE
25 NSI 3M BEADING, RUBBER, WINDOW
HYDRAULIC COOLER SUPPORT KIT
HYDRAULIC COOLER SUPPORT KIT
10 100283 2 NUT, HEX
11 100288 2 NUT, HEX
12 100309 10 NUT, NYLOC
13 100312 4 NUT, NYLOC
14 100316 9 NUT, NYLOC
18 100799 1 BOLT, WING
19 101128 1 NUT, HEX, STOVER
21 184946 1 SUPPORT ASSY, COOLING KIT
22 184948 1 MOUNTING ASSY, COOLER
23 184949 1 COVER ASSY, COOLER
24 187924 1 COWL ASSY, HYD FAN
25 191370 1 SUPPORT STAY, COOLER COVER
26 202497 2 LOCK, ECCENTRIC, SMALL
28 214534 1 HUB ASSY, FAN, COOLER
29 214535 1 FAN, HYD COOLER
30 910241 1.9M PINCHWELD, BOOTSEAL
NON-AIRCON AND NON-GLAZING FITTINGS
NON-AIRCON AND NON-GLAZING FITTINGS
3 100310 4 NUT, NYLOC
4 121098 1 PLUG
5 121280 1 PLUG
6 184308 1 DUCT ASSY, COOLER, HYD
7 184947 1 MOUNTING ASSEMBLY, CONDENSER
8 184971 2 BRACKET, MOUNTING, CONDENSER
9 204698 2 GROMMET
11 910370 0.35M SEAL, SELF ADHESIVE
KIT, REMOTE GREASING
KIT, REMOTE GREASING
1 100062 2 WASHER
3 100569 2 SCREW
6 120807 3 ELBOW
8 160723 1 BLOCK, GREASE
9 200653 12 CABLE TIE
10 203990 4 FITTING, LUBRICATION
12 244092 1 HOSE
13 244093 1 HOSE
14 244094 2 HOSE
AIRCON COMPLETE KIT
AIRCON COMPLETE KIT
5 100310 4 NUT, NYLOC
6 100316 2 NUT, NYLOC
7 184947 1 MOUNTING ASSEMBLY, CONDENSOR
8 184971 2 BRACKET, MOUNTING, CONDENSOR
9 200169 1 V-BELT, AIRCON
10 200212 3 CLAMP, HOSE
11 200653 4 CABLE TIE
12 201437 6 P-CLIP
13 202346 1 DUCT, AIR, FLEX
14 204028 1 CLAMP
15 206291 2 GROMMET
17 227209 1 COIL, CONDENSOR
18 227310 2 HOSE, CLEAR
19 BN031222 1 HOSE, COND/REC
20 227312 1 HOSE, EVAP/COMP
21 227313 1 HOSE, COMP/COND
22 227314 1 HOSE, REC/EVAP
23 221670 1 RECEIVER FILTER DRIER
24 290450 1 FILTER, ELEMENT, BLOWER
25 910370 1 SEAL, WINDOW, SELF ADHESIVE
26 NSI 1 AIRCON BOX Refer to Page 6-30 for parts breakdown
AIRCON COMPRESSOR MOUNTING
AIRCON COMPRESSOR MOUNTING
1 227213 1 AIRCON COMPRESSOR
2 214570 1 BRACKET, Aircon Compressor
5 100314 6 NUT, Nyloc
7 100747 1 BOLT, Hex Hd
9 100543 2 WASHER, S/Steel
11 214571 1 TENSIONER, Aircon Compressor
13 100637 1 BOLT, Hex Hd
AIRCON BOX
AIRCON BOX
3 218881 1 SWITCH, A/C, 2 POS
4 218882 1 SWITCH, FAN, 3 POS
5 218883 1 SWITCH, THERMOSTATIC, ±30°C
6 227208 1 RELAY
7 227211 1 FAN, EVAPORATOR
8 227212 1 VALVE, EXPANSION, THERMOSTATIC
9 227214 1 EVAPORATOR ASSEMBLY
10 227215 1 PLUG, PANEL MOUNT
11 227309 3 BOLT, WING, NYLON
12 227315 4 LOUVE, SUPPLY
13 NSI 1 LABEL, FAN SPEED, A/C ON/OFF
225E CRANK BOOM
225E CRANK BOOM
8 100312 6 NUT, NYLOC
9 100316 1 NUT, NYLOC
10 100745 6 BOLT, HEXHD
14 120313 4 BULKHEAD
15 160049 1 WASHER, PIN, BOOM
16 160274 1 PIN, LOADARM
17 160299 2 BUSH, BROONZE
18 160330 1 PIN, PIVOT, BOOM
19 162381 1 PIN, REAR CONROD
20 173931 4 CLAMP, PIPE
21 176524 4 PIPE ASSY
22 183514 1 BOOM
23 201739 2 TEST POINT, HYD
25 210081 1 VALVE, ONE BANK Refer to Page 4-14 for parts breakdown
26 210082 1 VALVE, THREE BANK Refer to Page 4-18 for parts breakdown
27 214387 2 DECAL, BOOM, CRANK
28 230388 1 CYLINDER, BOOM LIFT Refer to Page 4-30 for parts breakdown
29 240675 4 HOSE
30 240793 4 HOSE
31 241611 2 HOSE
32 243942 4 HOSE
33 910194 2 CABLE TIE, YELLOW
34 910195 2 CABLE TIE, GREEN
35 910196 2 CABLE TIE, BLUE
36 160029 4 BUSH, NYLON
220E TELEBOOM ASSEMBLY
220E TELEBOOM ASSEMBLY
2 100070 3 PIN, SPLIT
9 100312 22 NUT, NYLOC
10 100316 1 NUT, NYLOC
17 120907 12 UNION
19 BN031589 3 BLOCK, OILON
20 160218 2 PAD, WEAR
25 BN031588 1 BLOCK, OILON
26 160458 2 PAD, WEAR
28 162605 2 PIN
29 170341 1 ELBOW, BRACKET
30 171508 4 CLAMP
31 171510 3 PLATE, PIPE CLAMP
32 BN038777 4 PIPE ASSY, GRAPPLE/ROTOR
33 BN038775 2 PIPE ASSY, EXT CYL
34 180430 1 BOOM, TELESCOPIC
35 182097 1 EXTENSION, TELE, RECT TUBE
36 184411 2 PAD, WEAR
220E TELEBOOM ASSEMBLY (Continued)
220E TELEBOOM ASSEMBLY (Continued)
37 184414 2 PAD, WEAR
39 200216 1 HOLDER, HOSE, 4-WAY PLASTIC
41 201739 2 POINT, TEST, HYD
45 214386 1 DECAL, BOOM
46 230036 1 CYLINDER, TELESCOPIC EXTENSION Refer to Page 4-32 for parts breakdown
48 240513 4 HOSE
49 240675 6 HOSE
50 241244 4 HOSE
51 241245 2 HOSE
52 241611 2 HOSE
53 243942 6 HOSE
54 260064 1 PIN ASSY
55 260066 3 PIN ASSY
59 160029 4 BUSH, NYLON
220E EXTENDED TELEBOOM (OPTION)
220E EXTENDED TELEBOOM (OPTION)
2 100070 3 PIN, SPLIT
9 100312 22 NUT, NYLOC
10 100316 1 NUT, NYLOC
17 120907 12 UNION
19 160217 3 ROLLER
20 160218 2 PAD, WEAR
25 160336 1 ROLLER, TELEBOOM
26 160458 2 PAD, WEAR
28 162605 2 PIN
29 170341 1 ELBOW, BRACKET
30 171508 4 CLAMP
31 171510 3 PLATE, PIPE CLAMP
32 176526 4 PIPE ASSY, GRAPPLE/ROTOR
33 176528 2 PIPE ASSY, EXT CYL
34 180430 1 BOOM, TELESCOPIC
35 182453 1 EXTENSION, TELEBOOM
36 184411 2 PAD, WEAR
220E EXTENDED TELEBOOM (OPTION)(Continued)
220E EXTENDED TELEBOOM (OPTION)(Continued)
37 184414 2 PAD, WEAR
39 200216 1 HOLDER, HOSE, 4-WAY PLASTIC
40 201739 2 POINT, TEST, HYD
44 214379 1 DECAL, BOOM
45 230036 1 CYLINDER, TELESCOPIC EXTENSION Refer to Page 4-32 for parts breakdown
47 240513 4 HOSE
48 240675 6 HOSE
49 240252 4 HOSE
50 241245 2 HOSE
51 241611 2 HOSE
52 241635 6 HOSE
53 260066 3 PIN ASSY
57 160029 4 BUSH, NYLON
GRAPPLE ASSY, MT360 / MT420 (WITH DAMPER)
1
30
26
27 2
28
24
29 13
25
21
14
5
4
14 15 3
23 12 6
13 11
15 7
22 16
11
11
10
20 17
12
3
10
19
18
9 8
TD0009336
GRAPPLE ASSY , MT360 / MT420 (WITH DAMPER)
1 320694 1 GRAPPLE ASSY, MT360
1 320695 1 GRAPPLE ASSY, MT420
2 ME000135 1 CARRIER, Grapple
3 203996 1 NIPPLE, Grease
4 BN032190 6 CAPSCREW
5 ME000141 2 LINK
6 BN032192 1 BOLT
7 ME000542 1 PIN, Long
8 ME000105 1 GRAPPLE, Jaw, Outer, 360 360 Grapple Only
9 ME000196 1 GRAPPLE, Jaw, Inner, 360 360 Grapple Only
10 100911 9 BOLT
11 ME000540 20 TAPER, Cap
12 ME000541 7 PIN, Short
13 ME000100 24 SHIM
14 ME000099 13 BUSH
15 BN020721 15 NUT, Cleavelock
16 BN028835 1 CYLINDER, Grapple Refer to page 4-32 for details
17 121288 2 FITTING
18 ME000521 1 HOSE, Rod-End
19 ME000520 1 HOSE, Barrel-End
20 ME000507 1 MOUNT, Lower
21 ME000510 1 MOUNT, Upper
22 201224 2 RUBBER, Buffer
23 ME001346 4 NUT, Stover
24 290360 1 ROTATOR Refer to page 4-26 for details
25 120924 2 FITTING
26 222213 1 PIN
27 222491 1 WASHER
28 221275 1 NUT
29 100969 1 NUT
30 162067 1 LINK
GRAPPLE ASSY, MT360 / MT420 (WITHOUT DAMPER)
1 11
8
9
10 5
24 25
4 12
26 3 13
22
23
21
18 14
22 17
19
16 20 15
TD0009331
GRAPPLE ASSY, MT360 / MT420 (WITHOUT DAMPER)
1 320696 1 GRAPPLE ASSY, MT360 Without Damper
1 320697 1 GRAPPLE ASSY, MT420 Without Damper
2 ME000135 1 CARRIER
3 203996 12 NIPPLE, Grease
4 BN032190 6 CAPSCREW
5 290360 1 ROTATOR Refer to page 4-26 for details
6 120924 4 FITTING
7 222213 1 PIN
8 222491 1 WASHER
9 221275 1 NUT, Lock
10 100969 1 NUT, Lock
11 162067 1 LINK, Boom
12 ME000141 2 LINK, Grapple Jaw
13 BN032192 1 BOLT
14 ME000542 1 PIN, Long
17 BN028835 1 CYLINDER ASSY (GRAPPLE) Refer to page 4-32 for details
18 121288 2 FITTING
19 ME000423 1 HOSE
20 ME000424 1 HOSE
21 100911 7 BOLT
22 ME000540 16 TAPER, Cap
23 ME000541 7 PIN, Short
24 ME000100 20 SHIM
25 ME000099 11 BUSH
26 BN020721 15 NUT, Cleavelock
ADDITIONAL COUNTER WEIGHT (OPTIONAL)
ADDITIONAL COUNTER WEIGHT (OPTIONAL)
1 162657 2 STUD
2 184784 1 PLATE, COUNTER WEIGHT
225E DECALS
A
DIESEL FUEL FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION CAUTION WARNING WARNING
1 MACHINE SERIAL NO. : ________________ DO NOT TOW MACHINE AS DAMAGE TO
WHEEL MOTORS MAY RESULT DO NOT OPERATE T HE
DO
UNLESS YOU HAVE READ AND UNDERSTAND T HE
BATTERY ACID CAUSES SEVERE BURNS
SHOULD ACID CONTAC T SKIN OR CLOTHING,
DATE OF INSPECTION : ________________ INSTRUCTIONS AND WARNINGS IN T HE OPERATOR FLUSH WELL WITH WATE R
MACHINE WITHOUT AND MAINTENANCE MANUAL.
END-OF-LINE WEAR GOGGLES. SHOULD ACID CONTAC T EYES,
REFER TO THE OPERATOR AND AN APPROVED FAILURE TO FOLLOW T HE INSTRUCTIONS OR HEED
SIGN OFF BY : ________________________ THE WARNINGS MAY RESULT IN INJURY OR DEATH. FLUSH WITH WATER AND SEEK MEDICAL ATTENTION
MAINTENANCE MANUAL FOR CORRECT WINDSHIELD OR MESH CONTACT ANY BELL REPRESENTATIV E FOR
REPLACEMENT MANUALS. PROPER CARE IS YOUR BATTERIES MAKE EXPLOSIVE GAS
P.D.I. SIGN OFF BY : ___________________ TOWING PROCEDURES SCREEN IN PLACE NOT OPERATE OR WORK ON T HIS MACHINE
RESPONSIBILITY KEEP ARCS, NAKED FLAMES AND SPAR KS AWAY
203070
202799 203077
201886
2 3 4 5
CAUTION
WARNING CAUTION BATTERY ISOLATOR
FAST TAIL SWING

DO NOT STAND OR WORK IN
WARNING SERVICE 10 SMR GRAPPLE AND LINKS MUST BE 204608
ISOLATE BATTERY
BEFORE WELDING
THE DANGER ZONE WHILE THE

GREASED EVERY 5 SMR OF
ENGINE IS RUNNING
CHECK ALL WHEEL NUTS AFTER FUEL FILTER
PERSONAL
INJURY OR DEATH MAY RESULT THE FIRST 5 SMR AND THEN AFTER DRAIN WATER DAILY
OPERATION 10
203081
EVERY 50 SMR OF OPERATION 203102-C
203107
6 203083 8 9
7
WARNING
204994
12 13
11
WARNING - DO NOT EXCEED SAFE WORKING LOADS
DAMAGE TO EQUIPMENT AND POSSIBLE INJURY OR DEATH TO OPERATOR AND BYSTANDERS MAY
RESULT DUE TO EXCEEDING THE CERTIFIED SAFE WORKING LOADS
IMPORTANT 14
BELL EQUIPMENT RECOMMENDED LUBRICANT CHART
TELEBOOM EXTENDED TELEBOOM CRANK BOOM
E SERIES TRI-WHEELERS
Recommended Lubricant Viscosities suitable for use at Ambient Temperatures from

WARNING ENGINE HYDRAULIC
LOW CHARGE
FULLY RETRACTED FULLY RETRACTED
WARNING DANGER
PRESSURE
-20OC (-4 F)
O
to 50 CO (122 F)O
O
PRE START PROCEDURE
F -22 -4 14 32 50 68 86 104 122
Ambient O
C -30 -20 -10 0 10 20 30 40 50
Temperature Wear ear protection LOW ALT. OIL OIL OIL PARK BRAKE
ENGINE Make sure all personnel are clear of CHARGE PRESS. TEMP. TEMP.
FULLY EXTENDED FULLY EXTENDED
OILS TO MEET AOICE, SAESAE 15W-40
15W-40 the machine ON ON
CCMCD-4/D5 SPECIFICATIONS
SAE10W-30 Ensure side mirrors are in working LIGHTS
order and adjust for optimum
visibility OFF OFF
Wear safety belt

Place feet firmly on pedals and HOURMETER
216893-C
ensure pedals are in the neutral
WHEELDRIVES PRIMARY AND FINAL position
OILS TO MEET Ensure park brake is “on”
API GL5
SPECIFICATION
SAE 80W90
Press hooter to test instrumentation
warning lights and horn function
18
WET MULTI-DISK BRAKES Engine throttle lever should be at HORN
OILS TO MEET (PRESS TO TEST
API Gl4
SAE 15W-40 half position INSTRUMENT WARNING
SPECIFICATION
Turn engine on at key (never LIGHTS)
COMPONENT
FACTORY FILLS
ACCOMODATES AMBIENT TEMPERATURES BETWEEN -5°C AND 50°C
OIL DESCRIPTION BELL EQUIPMENT PART No.

jump start at battery)
POST START OPERATION

HYDRAULIC DOOR LATCHED ON INSIDE
ONLY
HIGH RISK OF
PERSONAL INJURY
ENGINE
HYDRAULIC
MINERAL ENGINE OIL
HYDRAULIC OIL
BN005541
BN005556
Keep boom low while travelling
Always park on level ground
Never remove feet from pedals
OIL P/N 201586
For emergency access to
Before opening cover:
Ensure engine is shutdown,
fan is stationary and
WARNING LIGHTS
BEACON AND HORN

UPPER W/KLIGHTS
LOWER W/LIGHTS
inside latch: pull rip cord

WHEEL DRIVES
before shutting down engine and electrical isolator switch
80W90-LIMITED SLIP GEAR OIL BN005574 applying park brake and push window inwards
21
PRIMARY AND FINAL REDUCTION
is in the off position.
WET MULTI-DISK BRAKES 80W MINERAL GEAR OIL BN005583
GREASE
CYLINDER PIVOTS, BOOM PIVOTS,
FOOT PEDALS, TELE-ROLLERS,
GREASE - MULTI PURPOSE BN005567
FAILURE TO DO ANY OF THE ABOVE
MAY RESULT IN INJURY OR DEATH
17 214639-0
214612-0
20
TAIL WHEEL, LINK AND ATTACHMENT
* WHEN APPLICABLE
277304-A
TO OPERATOR OR BYSTANDERS
214209-B
19
16
15 264486
22 TD0005967-B
225E DECALS
A 264486 1 225E DECAL SET
1 201587 1 DECAL, DIESEL FUEL
2 201886 1 DECAL, PDI/QUALITY
3 202799 1 DECAL, DO NOT TOW MACHINE
4 203070 1 DECAL, SCREEN, TREDLE
5 203077 1 DECAL, BATTERY ACID
6 203081 1 DECAL, FAST TAIL SWING
7 203083 2 DECAL, WHEEL NUTS
8 203102 1 DECAL, SERVICE FUEL FILTER
9 203107 1 DECAL, GREASE GRAPPLE
10 204608 1 DECAL, BATTERY ISOLATOR SWITCH
11 204994 1 DECAL, WARNING, FAN
12 207311 2 DECAL, BELL LOGO, CAB DOOR
13 207319 2 DECAL, B&W BELL LOGO
14 214005 1 DECAL, LEVEL, FLUID, HYD
15 277304 1 DECAL, REC, LUBRICATION
16 214209 1 DECAL, SAFETY, START UP PROCEDURE
17 272364 1 DECAL, PANEL, INSTRUMENT
18 216893 1 DECAL, SAFE LOADS
19 214639 1 DECAL, EMERGENCY ENTRANCE
20 214612 2 DECAL, FAN SHUTDOWN
21 201586 1 DECAL, HYDRAULIC OIL
22 219022 2 DECAL, 225E LOGGER Not part of kit
220E DECALS - SPANISH
220E DECALS - SPANISH
17 BN031513 1 DECAL, PANEL, INSTRUMENT
18 216869 2 DECAL, 220E TELELOGGER
21 214734 1 DECAL, FAN SHUTDOWN
DECAL POSITIONS
DECAL POSITIONS
17 272364 1 DECAL, PANEL, INSTRUMENT
18 216869 2 DECAL, 220E LOGGER
18 219022 2 DECAL, 225E LOGGER
21 214612 2 DECAL, DAMGER, FAN SHUTDOWN
22 201586 1 DECAL, HYDRAULIC OIL
FLUIDS, SPECIAL TOOLS & REFERENCE DOCUMENTATION
FLUIDS, SPECIAL TOOLS & REFERENCE DOCUMENTATION
1 280016 1 LOCTITE, FORM A GASKET
2 280085 1 LOCTITE, THREAD LOCKER, MED STRENGTH
3 280086 1 LOCTITE, WHITE
4 280104 1 LOCTITE, THREAD LOCKER REDHS
5 280227 1 TECTANE, BLACK
6 361721 1 KIT, SERVICE, 250HR
7 361722 1 KIT, SERVICE, 500HR
8 361723 1 KIT, SERVICE, 1000HR
9 361724 1 KIT, SERVICE, 3000HR
10 874191 1 PM, 220E/225E MkIII LOGGER
11 874162 1 OM, 220E/225E MkII LOGGER
12 874167 1 SM, LOGGER, 220E# TRI
13 BN005567 50KG GREASE, LITH NLGI-2 EP
13 BN005568 15KG GREASE, LITH NLGI-2 EP
14 BN005541 210L OIL, ENGINE, 15W-40
14 BN005542 20L OIL, ENGINE, 15W-40
14 BN005543 5L OIL, ENGINE, 15W-40
15 BN005574 210L OIL, GEARBOX, SAE 80W-90 LS
16 BN005597 210L OIL, HYD, VHVI 68
16 BN005598 20L OIL, HYD, VHVI 68
16 BN005599 5L OIL, HYD, VHVI 68
17 870050 1 TAG, DO NOT OPERATE
18 280681 1 TOOL, PULLER, COUPLING, BOWEX

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220E/225E MKIII - LOGGER

Document Part Number 874191

SECTION 1. GENERAL INFORMATION

SECTION 1 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2 - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SECTION 3 - DRIVETRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION 4 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION 5 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION 6 - FRAME AND BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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The following address list was correct as at 24 March 2011.

GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE:

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German Assembly Plant (Eisenach)

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Bell Equipment Sales SA Limited (BESSA)

RUSTENBURG (NORTH WEST PROVINCE)

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PIET RETIEF (MPUMALUNGA)

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NORTHERN CAPE REGION:

KURUMAN (NORTHERN CAPE)

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Bell Equipment Ltd (Beira)

Bell Equipment Ltd - (Lusaka)

Bell Equipment (Gweru)

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Please supply your dealer details here:

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YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

Thank you for your co-operation.

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AMENDMENT RECORD SHEET

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ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

W Ohm hex Hexagonal

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1. The model and serial number of your BELL product.

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250 - Hour Service Kit 361721

500 - Hour Service Kit 361722

750 - Hour Service Kit 361721

1000 - Hour Service Kit 361723

3000 - Hour Service Kit 361724

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