Professional Documents
Culture Documents
GR00004000 42a PDF
GR00004000 42a PDF
GROUP 42A
BODY
CONTENTS
SYMPTOM PROCEDURES
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42A-4 BODY
HOOD
ON-VEHICLE SERVICE
AC904682AB
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BODY
HOOD
42A-5
2. Loosen the hood latch mounting bolts but do not remove
Hood latch them. Move the hood latch up/down and left/right to align the
hood level and adjust the hood striker engagement.
3. After the adjustment, tighten the hood latch mounting bolts
1 in the numerical order to 9.0 ± 1.0 N⋅m (80 ± 8 in-lb).
2 3 4. Install the front bumper and front bumper cover (Refer to
GROUP 51 − Front Bumper Assembly P.51-4).
AC904683AE
Section A – A
AC904684AB
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42A-6 BODY
HOOD
HOOD
REMOVAL AND INSTALLATION
M1421001602147
Post-installation operation
• Clearance check around the hood (Refer to P.42A-4.)
• Adjustment of the hood level and hood striker engage-
ment (Refer to P.42A-4.)
• Adjustment of hood height (Refer to P.42A-5.)
7
23 ± 6 N·m
17 ± 4 ft-lb
: Clip positions
3
8 1
6 4
ACA03118AB
Section A – A
7 7
A Clip
5
5
Damper removal
1. Damper
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BODY
HOOD
42A-7
Hood latch and hood lock release
cable removal steps
• Headlight support upper panel cover
(Refer to GROUP 51 − Front Bumper
Assembly P.51-4.)
2. Hood latch
• Cowl side trim <driver’s side> (Refer
to GROUP 52A − Interior Trim
P.52A-13.)
3. Hood lock release handle
• Front splash shield <driver’s side>
(Refer to P.42A-9.)
4. Hood lock release cable
Hood removal steps
5. Hood insulator
6. Hood weatherstrip side
• Windshield washer hose and washer
nozzles (Refer to GROUP 51 −
Windshield Washer P.51-74.)
7. Hood
8. Hood support rod
Hood hinge removal steps
• Front deck garnish (Refer to GROUP
51 − Windshield wiper P.51-69.)
<<A>> 9. Hood hinge
INSPECTION
M1421001700665
AC802449AB
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42A-8 BODY
FENDER
FENDER
REMOVAL AND INSTALLATION
M1421001901532
AC904622AB
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BODY
SPLASH SHIELD
42A-9
INSTALLATION SERVICE POINT
.
Fender nut
AC611090AB
SPLASH SHIELD
REMOVAL AND INSTALLATION
M1421009700539
<Front> <Rear>
2
1
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42A-10 BODY
FUEL FILLER LID
2 4
Fuel filler lid removal steps Fuel filler lid lock release cable
1. Fuel filler lid removal steps (Continued)
2. Fuel filler lid lock clip • Rear seat cushion assembly and
Fuel filler lid lock release cable rear seatback assembly (Refer to
removal steps GROUP 52A − Rear Seat
3. Fuel filler lid lock release handle Assembly P.52A-49.)
• Front scuff plate, rear scuff plate, 4. Fuel filler lid hook
center pillar trim lower and quarter 5. Fuel filler lid lock release cable
trim lower (Refer to GROUP 52A −
Interior trims P.52A-13.)
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BODY
WINDOW GLASS
42A-11
WINDOW GLASS
SPECIFICATION(S)
ADHESIVE
M1421000500505
LUBRICANT
M1421000400036
GENERAL
M1422000101116
The windshield glass, quarter window glass, liftgate
window glass and roof glass are attached by an ure-
thane-base adhesive to the window frame. This
adhesive provides improved glass holding and seal-
ing, and also gives body openings a greater struc-
tural strength.
ITEMS
Item Application Quantity
Wire (diameter × length) For cutting adhesive Five pieces of wire 0.6 mm × 1 m
(0.02 in × 3.3 ft)
Glass adhesive knife For cutting adhesive One
Sealant gun For adhesive application One
Wiping shop towels − As required
Sealer For prevention of water and wind As required
leaks after adhesive application
3M™ AAD Part No. 8906 or For cleaning or degreasing body parts As required
equivalent and glasses
Glass holder MB990480 For securing of window glass Two
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42A-12 BODY
WINDOW GLASS
Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. Apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. After applying primer, let it dry for 3 minutes or more.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with 3M™ AAD part No. 8906 or equivalent.
AC609007AB
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BODY
WINDOW GLASS
42A-13
SPECIAL TOOL
M1422000600550
MB990480
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Water Leak Through Windshield Glass/Water Leak Through Quarter
Window Glass/Water Leak Though Liftgate Window Glass/Water Leak Though Roof Glass
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42A-14 BODY
WINDOW GLASS
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001001598
Unit: mm (in)
15 (0.59) 15 (0.59)
N 2 A
A 15 (0.59) 3N
15 4N
Section A – A (0.59)
2N
N 5
Note:
Do not apply double-sided tapes at the upper corner ends of part 2 [15 mm (0.59 in)]. 1
AC905561AB
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BODY
WINDOW GLASS
42A-15
Unit: mm (in)
Apply the primer and adhesive along the
fictitious lines (seal line) between the marks
Section A – A
2
A 12
(0.47)
Seal line center
A 1
Seal line
Mark
15
(0.59)
Primer
1
B
15
(0.59)
B Primer
Mark
Seal line
AC904171AB
Adhesive: 3M ATD part No. 8609 Super Fast Urethane and 3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
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42A-16 BODY
WINDOW GLASS
CAUTION
Do not let the piano wire touch the edge of the windshield
glass.
(4) Pull the piano wire alternately from the inside and outside
along the windshield glass to cut the adhesive.
3. When separating adhesive using a glass adhesive knife:
AC308988
AC002060AB
(2) Holding the tip of the glass adhesive knife and the
Glass adhesive knife windshield glass edge at right angles, align the blade of
the glass adhesive knife with the windshield glass
surface and edge, and pull the blade parallel to the edge
to separate the adhesive.
AC207478 AB
MB990480
4. Make mating marks on the windshield glass and body. Use
the window glass holder (Special tool: MB990480) to
remove the windshield glass.
Mating marks
ACX00475AG
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BODY
WINDOW GLASS
42A-17
CAUTION
• Be careful not to remove more adhesive than is neces-
sary.
• Be careful not to damage the paintwork on the body
surface with the knife. If the paintwork is damaged,
repair the damaged area with repair paint or anti-rust
agent.
5. Use a knife to cut away the remaining adhesive so that the
adhesive thickness is within 2 mm (0.08 in) around the entire
circumference of the body flange.
ACX00476 6. Finish the flange surfaces so that they are smooth.
7. If the windshield glass is reused, scrape away all traces of
old adhesive, the glass stopper and the windshield spacer.
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42A-18 BODY
WINDOW GLASS
Seal line
Windshield spacer
AC905023AB
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BODY
WINDOW GLASS
42A-19
CAUTION
• The primer strengthens the adhesive, so be sure to
apply it. However, a too thick application will weaken
the adhesive.
• Do not touch the coated surface.
• Do not apply the primer on the remaining adhesive. The
adhesive strength may be weakened.
4. Soak a sponge in the primer, and apply evenly to the
windshield glass and the body in the specified places.
5. After applying the primer, let it dry for 3 minutes or more.
6. Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield glass within 30 minutes after
the primer application.
NOTE: Cut the tip of the sealant gun nozzle into a V-shape
to simplify adhesive application.
10 mm 7. After applying the adhesive, align the mating marks on the
(0.39 in)
windshield glass and the body, and then press the
15 mm windshield glass gently to seat it.
(0.59 in)
8. Use a spatula or the like to remove any excessive adhesive.
ACX00480AC
Then clean the surface with the parts cleaner (3M™ AAD
Part number 8906 or equivalent). Leave the vehicle
stationary until the adhesive sets.
CAUTION
• Move the vehicle carefully.
• When testing for water leakage, do not pinch the end of
the hose to spray the water.
9. Wait 30 minutes or more, and then test for water leakage.
N 3 2N
N 3
2N
N 3
1
2N AC904189AB
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42A-20 BODY
WINDOW GLASS
Unit: mm (in)
Section A – A Section B – B
Apply the primer and adhesive along the fictitious Seal line 12
12 (0.47) 1
lines (seal line) between the marks (0.47) center
Mark 1
Seal line
center
Primer 15
15 Primer
(0.60) (0.60)
B
A B
A
Section C – C Section D – D
C 12
Ceramic line (0.47) Seal line
center
C Primer 12
D (0.47)
1 1 15
(0.60)
D 15
Mark (0.60)
Seal line 3 Seal line
Primer
2 center
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
AC904190AB
AC904893AB
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BODY
WINDOW GLASS
42A-21
4. If the quarter window glass assembly is reused, make the
MB990480
mating marks on the glass assembly and body, and use the
special tool window glass holder (MB990480) to remove the
glass assembly.
CAUTION
• Be careful not to cut away more adhesive than is nec-
essary.
• Be careful not to damage a paintwork on the body sur-
Mating marks face with a knife. If the paintwork is damaged, repair the
AC904894AB
damaged area with touch-up paint or anti-rust agent.
• If the quarter window glass assembly is reused, scrape
away all traces of old adhesive from the quarter window
glass assembly.
5. Use a knife to cut away the remaining adhesive so that the
adhesive thickness is within 2 mm (0.08 in) around the entire
circumference of the body flange.
6. Finish the flange surfaces so that they are smooth.
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42A-22 BODY
WINDOW GLASS
2N
N 3
2N
N2
N2
4N
1
AC904088AB
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BODY
WINDOW GLASS
42A-23
Unit: mm (in)
Section A – A
15
A (0.60)
Primer
B
Mark Seal line Section B – B Seal
B line
center
4 15
(0.60)
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
AC904089AD
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42A-24 BODY
WINDOW GLASS
Liftgate dam, glass stopper and fastener installation positions Align the liftgate dam end line with
liftgate window glass corner end.
Fastener
Seal line
Align the fastener end
line with the liftgate
window glass mark.
Body center line
Fastener
Ceramic line
AC904090AC
2. Peel off the protection sheet on the back of the liftgate dam
and paste it to the specified position on the liftgate window
glass.
3. Install the glass stopper and fastener to the specified
positions on the liftgate window glass.
<Liftgate upper part> 4. Install the fasteners to the specified positions on the liftgate
Convex bead on
liftgate flange flange.
Fastener
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BODY
WINDOW GLASS
42A-25
<Liftgate lower part> Convex bead on
liftgate flange
Attach the
fastener in
align
Fastener with convex
beads
AC904102AB
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42A-26 BODY
WINDOW GLASS
B
Section C – C
A B
8N
9N 2N
N 7
8N
3
N 6
7N
N 1
N 4
N 5
6N
AC904882AB
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BODY
WINDOW GLASS
42A-27
Unit: mm (in)
<RH side>
A A C C
Body center line
Seal line
Ceramic line
Apply the primer and adhesive
along the fictitious lines (seal line)
Mark between the marks.
Adhesive: 3M ATD part No. 8609 Super Fast Urethane and 3M ATD Part No. 8608 Super Fast Urethane Primer
or equivalent
ACA03137AB
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42A-28 BODY
WINDOW GLASS
CAUTION
When cutting away the front part of the adhesive, roll up
the windshield molding lip as shown in the illustration and
secure it by tapes to prevent the lip from damaging.
(1) To make the adhesive cut away easier, use a knife to cut
A away the lip part of the roof molding front (left and right
sides) and roof molding rear.
(2) Use a sharp-point drill to make a hole in the roof glass
A
Tape adhesive.
Section A – A
(3) Pass a piano wire from the inside to outside of the vehicle
Roof glass through the hole.
Tape Lip
CAUTION
Windshield Do not let the piano wire touch the edge of the roof glass.
molding AC904783AB
(4) Pull the piano wire alternately from the inside and outside
along the roof glass to cut away the adhesive.
3. Make mating marks on the roof glass and body. Use the
window glass holder (Special tool: MB990480) to remove
Mating marks the roof glass.
CAUTION
• Be careful not to remove more adhesive than is neces-
sary.
• Be careful not to damage the paintwork on the body
Roof glass surface with a knife. If the paintwork is damaged, repair
the damaged area with repair paint or anti-rust agent.
AC904782AB
• If the roof glass is reused, scrape away all traces of old
adhesive, roof window spacer, glass stopper and pin.
4. Use a knife to cut away the remaining adhesive so that the
adhesive thickness is within 2 mm (0.08 in) around the entire
circumference of the body flange.
5. Finish the flange surfaces so that they are smooth.
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BODY
WINDOW GLASS
42A-29
Roof window spacer, glass stopper and pin installation positions Unit: mm (in)
Section E – E 18.2
(0.72)
Section A – A 80.0 )
5
(3.1
Windshield 28.3 )
glass 1
(1.1
Hole shape
Mark on body
A A D D
Roof molding
Align the pin end rear
line with the mark.
Align the roof window
spacer rear end line
with the mark.
C Section D – D
19.9 (0.78)
Section B – B 80.0 )
(3.15
28.3 )
1
(1.1
Section C – C
.78)
19.9 (0
39.2 ) Hole shape
(1.54 on body
Roof window
spacer front (A)
Glass stopper
Align the roof window spacer front (A) Roof molding rear
end line with the mark.
Roof window Seal line
Mark spacer side
Seal line Align the roof window spacer side end line with the mark.
ACA03138AB
2. Install the roof molding front and rear with double-sided
tapes to the outer circumference of the roof glass.
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42A-30 BODY
DOOR
3. Position the roof window spacer front (A/ B) and roof window
spacer side/ rear to the specified positions of the roof glass
so that there is no adrift or warped surface inside the roof
glass.
4. Install the glass stoppers to the front corner ends of the roof
glass.
5. Install the pin to the rear center part of the roof glass.
.
Windshield
molding AC904783AB
DOOR
GENERAL INFORMATION
M1423000100644
AC702890AC
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BODY
DOOR
42A-31
When the door is locked by the driver’s or front pas-
senger’s door lock switch, the ETACS-ECU operates
its door lock relay and passes a current through the
door lock actuators of all the doors (including the lift-
Park/Neutral position ON
gate) for 0.25 second to lock all the doors (including switch "P" OFF
the liftgate).
When the door is unlocked by the driver’s or front ON
Unlock relay output
passenger's door lock switch, the ETACS-ECU oper- OFF t
ates its door unlock relay and passes a current
through the door lock actuators of all the doors t: 0.25 second
(including the liftgate) for 0.25 second to unlock all AC900907AE
the doors (including the liftgate).
When the selector lever is shifted to the P position
When a door is locked and unlocked by driver’s or
with the ignition switch turned ON, the transaxle
front passenger's door lock switch consecutively, the
range switch "P" turns ON, ETACS-ECU turns the
ETACS-ECU operates its door lock relay and passes
unlock relay output ON for 0.25 second to unlock all
a current through the door lock actuators of all the
the doors (including the liftgate).
doors (including the liftgate) for 0.25 second to lock
all the doors (including the liftgate). Then, the .
ETACS-ECU operates its door unlock relay and IGNITION SWITCH "LOCK (OFF)"
passes a current through the door lock actuators of POSITION-LINKED DOOR UNLOCKING
all the doors (including the liftgate) for 0.25 second to FUNCTION
unlock all the doors (including the liftgate). Due to
• When the ignition switch is turned to the " LOCK
this, there may be a time lag between the driver’s or
(OFF)" position, all the doors (including liftgate)
front passenger's door lock switch actuation and the
will be unlocked automatically, improving passen-
time when all the doors (including the liftgate) are
gers' convenience for getting out. Using a cus-
unlocked.
tomization function, the ignition switch " LOCK
.
(OFF)" position-linked door unlocking function
SELECTOR "P" POSITION-LINKED DOOR can be changed (Refer to P.42A-141).
UNLOCKING FUNCTION
•
t: 0.25 second
AC900907AD
POWER WINDOWS
When the power window (main or sub) switch is • The power windows can be opened/closed for 30
operated, the door windows will open or close. This seconds after the ignition switch is turned OFF
system has the following operations and features: (timer expires if the driver’s or front passenger’s
• A power window lock switch on the power win- door is opened).
dow main switch prevents the door window glass • The power window main switch contains a
from opening/closing with the front passenger's one-touch switch that will automatically open and
and rear power window sub switches. close the driver's side door window only.
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42A-32 BODY
DOOR
SPECIFICATION(S)
SERVICE SPECIFICATION
M1421000300846
SEALANT
M1421000500312
COMPONENT IDENTIFICATIONS
M1421005400365
<DOOR CHECK>
Applicable location Identification mark
Front door Left door 55L
Right door 55R
Rear door Left door 64L
Right door 64R
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BODY
DOOR
42A-33
<DOOR OPENING WEATHERSTRIP OUTER>
Clip application side Clip identification color
Front left door clip White
Front right door clip Pink
Rear door clip (A, C) White
Rear door clip (B) Gray
Rear left door clip (D) Gray
Rear right door clip (D) Green
SPECIAL TOOLS
M1423000601073
MB990480
MB990900
MB990211
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42A-34 BODY
DOOR
MB991826
MB991958
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BODY
DOOR
42A-35
Tool Tool number and name Supersession Application
a
MB991223 Harness set General service tools Making voltage and
a: MB991219 Test resistance measurement
harness during troubleshooting
b: MB991220 LED a: Connector pin contact
b
harness pressure inspection
c: MB991221 LED b: Power circuit inspection
harness adapter c: Power circuit inspection
d: MB991222 Probe d: Commercial tester
c
connection
d
DO NOT USE
MB991223BF
MB992006 AB
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42A-36 BODY
DOOR
DOOR DIAGNOSIS
CAUTION
During diagnosis, a diagnosis code associated with other system may be set when the ignition switch
is turned on with connector(s) disconnected. On completion, confirm all systems for diagnosis
code(s). If diagnosis code(s) are set, erase them all.
INSPECTION PROCEDURE A-1: Central Door Locking System does not Work at All.
CAUTION
Before replacing the ECU, ensure that the power
supply circuit, the ground circuit and the com-
munication circuit are normal.
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BODY
DOOR
42A-37
BLACK- BLACK-
GRAY GRAY
ETACS- C-408
ECU
FRONT DOOR LOCK ACTUATOR, REAR DOOR LOCK ACTUATOR OR LIFTGATE LOCK ACTUATOR
C-411 C-415
WHITE
VIOLET
WHITE WHITE
WHITE
VIOLET
WHITE VIOLET
7 6 C-225 7 6 C-212
GREEN
GREEN
WHITE
LIGHT
LIGHT
14 13 3 2
POWER FRONT POWER
WINDOW WINDOW
MAIN DOOR DOOR
SUB SWITCH
SWITCH LOCK LOCK F-26
F-13 SWITCH SWITCH
BLACK
BLACK
7 C-224 7 C-211
BLACK
BLACK
ACA03226AB
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42A-38 BODY
DOOR
C-415
F-13 F-26
C-411
ACA03053AU
ACA03084AH
DIAGNOSIS
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BODY
DOOR
42A-39
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42A-40 BODY
DOOR
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BODY
DOOR
42A-41
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42A-42 BODY
DOOR
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BODY
DOOR
42A-43
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42A-44 BODY
DOOR
INSPECTION PROCEDURE A-2: Central Door Locking System does not Operate even when Door
Lock Switch of Power Window Main Switch Operated (Door Lock Switch of Front Power Window Sub
Switch Operates Normally).
CAUTION
Before replacing the ECU, ensure that the power
supply circuit, the ground circuit and the com-
munication circuit are normal.
Central Door Lock Power Supply Circuit
FUSIBLE
LINK 37
BLACK- BLACK-
GRAY GRAY
ETACS- C-408
ECU
FRONT DOOR LOCK ACTUATOR, REAR DOOR LOCK ACTUATOR OR LIFTGATE LOCK ACTUATOR
C-411 C-415
WHITE
VIOLET
WHITE WHITE
WHITE
VIOLET
WHITE VIOLET
7 6 C-225 7 6 C-212
GREEN
GREEN
WHITE
LIGHT
LIGHT
14 13 3 2
POWER FRONT POWER
WINDOW WINDOW
MAIN DOOR DOOR
SUB SWITCH
SWITCH LOCK LOCK F-26
F-13 SWITCH SWITCH
BLACK
BLACK
7 C-224 7 C-211
BLACK
BLACK
ACA03226AB
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BODY
DOOR
42A-45
.
ACA03084AB
DIAGNOSIS
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42A-46 BODY
DOOR
ACA00018AC
UNLOCK 10 − 13 Continuity
exists (2 Ω or
less)
AC702473BG
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BODY
DOOR
42A-47
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42A-48 BODY
DOOR
INSPECTION PROCEDURE A-3: Central Door Locking System does not Operate even when Door
Lock Switch of Front Power Window Sub Switch Operated (Door Lock Switch of Power Window Main
Switch Operates Normally).
CAUTION
Before replacing the ECU, ensure that the power
supply circuit, the ground circuit and the com-
munication circuit are normal.
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BODY
DOOR
42A-49
BLACK- BLACK-
ETACS- GRAY GRAY
C-408
ECU
FRONT DOOR LOCK ACTUATOR, REAR DOOR LOCK ACTUATOR OR LIFTGATE LOCK ACTUATOR
C-411 C-415
WHITE
VIOLET
WHITE WHITE
WHITE
VIOLET
WHITE VIOLET
7 6 C-225 7 6 C-212
GREEN
GREEN
WHITE
LIGHT
LIGHT
14 13 3 2
POWER FRONT POWER
WINDOW WINDOW
MAIN DOOR DOOR
SUB SWITCH
SWITCH LOCK LOCK F-26
F-13 SWITCH SWITCH
BLACK
BLACK
7 C-224 7 C-211
BLACK
BLACK
ACA03226AB
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42A-50 BODY
DOOR
.
ACA03084AH
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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BODY
DOOR
42A-51
AC208731CY
AC209731
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42A-52 BODY
DOOR
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BODY
DOOR
42A-53
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42A-54 BODY
DOOR
INSPECTION PROCEDURE A-4: A Door or a Liftgate cannot be Locked or Unlocked by the Central
Door Locking System.
CAUTION
Before replacing the ECU, ensure that the power supply circuit, the ground circuit and the communi-
cation circuit are normal.
ETACS-ECU C-408
VEHICLES
SKY BLUE
VIOLET
GREEN
WITH KOS
GREEN
LIGHT
LIGHT
PINK
GRAY
VIOLET
PINK
8 2 1
FRONT
DOOR
7 3 LOCK
FRONT ACTUATOR
DOOR (LH)
LOCK
ACTUATOR 6 F-14
BLACK
(RH)
9 F-06
7 C-224
BLACK
7 C-211
ACA03266AB
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BODY
DOOR
42A-55
BLACK- BLACK-
GRAY GRAY
ETACS- C-408
ECU
C-413 1 C-413
GRAY
GRAY
GRAY
GRAY
10 G-23
GRAY
9 10 F-22 9 10 F-21
GRAY
GRAY
LIFTGATE
LOCK
ACTUATOR
GRAY
GRAY
GRAY
GRAY
3 2 1 4 2 3 4 1
REAR REAR G-10
BLACK
DOOR DOOR
LOCK LOCK
ACTUATOR ACTUATOR
(LH) (RH)
BLACK
12
F-25 F-18
ACA03267AB
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42A-56 BODY
DOOR
C-415
C-413
G-10 (B)
TROUBLESHOOTING HINTS
• The door lock actuator(s) may be defective
F-25 F-18 • The liftgate lock actuator may be defective
• The wiring harness or connectors may have
ACA03085AB loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector
• The ETACS-ECU may be defective
DIAGNOSIS
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BODY
DOOR
42A-57
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42A-58 BODY
DOOR
<Unlatch>
Claw
<Half-latch (door-ajar)>
Claw
Door inside
handle cable
Door inside
<Full-latch> handle
lock knob Unlock Lock
Claw
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BODY
DOOR
42A-59
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42A-60 BODY
DOOR
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BODY
DOOR
42A-61
<Unlatch>
Claw
<Half-latch (door-ajar)>
Claw
Door inside
handle cable
Door inside
<Full-latch> handle
lock knob Unlock Lock
Claw
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42A-62 BODY
DOOR
TSB Revision
BODY
DOOR
42A-63
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42A-64 BODY
DOOR
<Unlatch>
Claw
<Half-latch (door-ajar)>
Claw
Door inside
handle cable
Door inside
<Full-latch> handle
lock knob Unlock Lock
Claw
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BODY
DOOR
42A-65
TSB Revision
42A-66 BODY
DOOR
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BODY
DOOR
42A-67
<Unlatch>
Claw
<Half-latch (door-ajar)>
Claw
Door inside
handle cable
Door inside
<Full-latch> handle
lock knob Unlock Lock
Claw
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42A-68 BODY
DOOR
TSB Revision
BODY
DOOR
42A-69
TSB Revision
42A-70 BODY
DOOR
AC302760AG
AC702473BF
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BODY
DOOR
42A-71
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42A-72 BODY
DOOR
INSPECTION PROCEDURE A-5: Selector "P" Position-linked Door Unlock Function does not Operate
<CVT>.
CAUTION
Before replacing the ECU, ensure that the power supply
circuit, the ground circuit and the communication circuit
are normal.
Input signal
Transmission range switch ("P" position)
AC702939AD
. .
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BODY
DOOR
42A-73
DIAGNOSIS
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42A-74 BODY
DOOR
INSPECTION PROCEDURE A-6: Ignition "LOCK (OFF)" Position-linked Door Unlock Function does
not Operate.
.
DIAGNOSIS
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BODY
DOOR
42A-75
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42A-76 BODY
DOOR
CAUTION
On troubleshooting, if the ignition switch is turned ON while disconnecting connector(s), diagnosis
code(s) associated with other system may be set. On completion, confirm all systems for diagnosis
code(s). If diagnosis code(s) are set, erase them all.
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BODY
DOOR
42A-77
DIAGNOSTIC TROUBLE CODE PROCEDURES <DRIVER SIDE POWER
WINDOW>
CAUTION
Before replacing the ECU, ensure that the input and output signal circuits are normal.
LIN DRIVE
CIRCUIT FRONT
(LH)
CPU
SKY BLUE
BLACK
BROWN
GREEN
YELLOW
PINK
BLUE
7 C-224
BLACK
FRONT
POWER
WINDOW
MOTOR (LH)
F-10
IC IC
ACA03176AB
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42A-78 BODY
DOOR
.
F-13
ACA03084AC
.
DIAGNOSIS
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BODY
DOOR
42A-79
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42A-80 BODY
DOOR
CAUTION
Before replacing the ECU, ensure that the input
and output signal circuits are normal.
Driver’s Power Window Circuit
LIN DRIVE
CIRCUIT FRONT
(LH)
CPU
SKY BLUE
BLACK
BROWN
GREEN
YELLOW
PINK
BLUE
7 C-224
BLACK
FRONT
POWER
WINDOW
MOTOR (LH)
F-10
IC IC
ACA03176AB
.
TROUBLESHOOTING HINTS
F-13 • Malfunction of the front power window motor (LH)
• Malfunction of the power window main switch
ACA03084AC
• Damaged wiring harness and connectors
TSB Revision
BODY
DOOR
42A-81
DIAGNOSIS
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42A-82 BODY
DOOR
TROUBLESHOOTING HINTS
• Malfunction of the front power window motor (LH)
• Malfunction of the power window main switch
DIAGNOSIS
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BODY
DOOR
42A-83
CAUTION
Before replacing the ECU, ensure that the input and output signal circuits are normal.
LIN DRIVE
CIRCUIT FRONT
(LH)
CPU
SKY BLUE
BLACK
BROWN
GREEN
YELLOW
PINK
BLUE
7 C-224
BLACK
FRONT
POWER
WINDOW
MOTOR (LH)
F-10
IC IC
ACA03176AB
.
TROUBLESHOOTING HINTS
F-13 • Malfunction of the front power window motor (LH)
• Malfunction of the power window main switch
ACA03084AC
• Damaged wiring harness and connectors
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42A-84 BODY
DOOR
DIAGNOSIS
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BODY
DOOR
42A-85
TROUBLESHOOTING HINTS
• Malfunction of the front power window motor (LH)
• Malfunction of the power window main switch
DIAGNOSIS
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42A-86 BODY
DOOR
TROUBLESHOOTING HINTS
• Malfunction of the power window main switch
DIAGNOSIS
CAUTION
During diagnosis, a diagnosis code associated with other system may be set when the ignition switch
is turned on with connector(s) disconnected. On completion, confirm all systems for diagnosis
code(s). If diagnosis code(s) are set, erase them all.
Trouble symptom Inspection Reference
procedure page
number
Power windows do not work at all. B-1 P.42A-87
Driver's power window does not work by means of the power window main B-2 P.42A-94
switch.
Relevant power window(s) does not work by means of the front and rear B-3 P.42A-99
passenger's power window sub switches.
Front and/or rear passenger's power window(s) do not work by means of the B-4 P.42A-114
power window main switch.
Power window timer function does not work normally. B-5 P.42A-119
Power window anti-trap function does not work normally <Driver’s side door>. B-6 P.42A-121
Window glass lowers automatically while it is rising <Driver’s side door>. B-7 P.42A-124
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BODY
DOOR
42A-87
SYMPTOM PROCEDURES <POWER WINDOW>
CAUTION
Before replacing the ECU, ensure that the power supply circuit, the ground circuit and the communi-
cation circuit are normal.
RELAY BOX
ENGINE
BLACK-
COMPARTMENT
RED
POWER
WINDOW
RELAY
10 C-415
4 C-224
POWER WINDOW
MAIN SWITCH
F-13
CPU
7 C-224
ACA03290AB
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42A-88 BODY
DOOR
.
TROUBLESHOOTING HINTS
• The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
C-408 (B)
ACA03053AV nals pushed back in the connector
• The power window main switch may be defective
Connector: F-13 • The ETACS-ECU may be defective
ACA03084AB
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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BODY
DOOR
42A-89
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42A-90 BODY
DOOR
AC702474AN
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BODY
DOOR
42A-91
AC702474AO
TSB Revision
42A-92 BODY
DOOR
AC702474AP
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BODY
DOOR
42A-93
AC702473BG
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42A-94 BODY
DOOR
INSPECTION PROCEDURE B-2: Driver's Power Window does not Work by means of The Power
Window Main Switch.
CAUTION
Before replacing the ECU, ensure that the power
supply circuit, the ground circuit and the com-
munication circuit are normal.
Driver's Side Power Window Circuit
ETACS-ECU
POWER
WINDOW
RELAY
C-415
F-13
POWER WINDOW MAIN SWITCH
LIN DRIVE
CIRCUIT FRONT
(LH)
CPU
BLACK
SKY BLUE
YELLOW
BROWN
GREEN
PINK
BLUE
7 C-224
BLACK
FRONT
POWER
WINDOW
MOTOR (LH)
F-10
IC IC
ACA03316AB
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BODY
DOOR
42A-95
.
ACA03084AC
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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42A-96 BODY
DOOR
AC702474AP
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BODY
DOOR
42A-97
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42A-98 BODY
DOOR
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BODY
DOOR
42A-99
INSPECTION PROCEDURE B-3: Relevant Power Window(s) does not Work by means of the Front and
Rear Passenger's Power Window Sub Switches.
CAUTION
Before replacing the ECU, ensure that the power supply
circuit, the ground circuit and the communication circuit
are normal.
POWER
WINDOW
RELAY
LOCK
SWITCH
BLUE
BLACK
SKY
8 C-415
7 6
5 C-224
BLACK
PINK
10 6 5 C-211
BLUE
SKY
FRONT
POWER
WINDOW
SUB SWITCH
(RH)
F-07
PINK
FRONT
POWER
WINDOW
MOTOR (RH)
F-09
ACA03329AB
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42A-100 BODY
DOOR
REAR REAR
(LH) (RH)
POWER
WINDOW
RELAY
LOCK
SWITCH
15
GREEN GREEN
GRAY
12 C-413
LIGHT
2 12 11 12 C-224
WHITE
1 8 7 F-22 1 8
GREEN
7 F-21
BLUE
BLUE
RED
SKY
SKY
REAR REAR
POWER POWER
WINDOW WINDOW
SUB SWITCH SUB SWITCH
(LH) (RH)
F-16 F-17
BLUE
BLUE
PINK
PINK
REAR REAR
POWER POWER
WINDOW WINDOW
MOTOR (LH) MOTOR (RH)
F-24 F-19
ACA03330AB
C-415
F-22 F-21
C-413
F-25 F-18
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BODY
DOOR
42A-101
Connectors: F-07, F-09, F-13 Connectors: F-16, F-17, F-19, F-24
F-09 (GR)
F-16 F-17
F-13 F-07
F-24 (GR) F-19 (GR)
ACA03084AE ACA03085AC
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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42A-102 BODY
DOOR
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BODY
DOOR
42A-103
AC702474AQ
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42A-104 BODY
DOOR
AC702473BH
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BODY
DOOR
42A-105
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42A-106 BODY
DOOR
STEP 14. Check the rear power window sub switch (LH) for
continuity.
(1) Remove the rear power window sub switch (LH). Refer to
GROUP 42A, Door, Door Glass and Regulator P.42A-145.
<Rear door> (2) Check continuity when the rear power window sub switch
(LH) is operated to "UP" or "DOWN" position.
Switch Tester Specified
position connection condition
UP 4 − 5, 6 − 7 Continuity
exists (2 Ω or
OFF 4 − 5, 7 − 8
1 2 3 less)
4 5 6 7 8 DOWN 4 − 6, 7 − 8
AC703138AB
Q: Is the rear power window sub switch (LH) normal?
YES : Go to Step 15.
NO : Replace the rear power window sub switch (LH).
When the rear power window sub switch (LH) is
operated, the rear power window (LH) should raise
and lower normally.
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BODY
DOOR
42A-107
STEP 16. Check the battery power supply circuit to the rear
power window sub switch (LH). Measure the voltage at rear
power window sub switch (LH) connector F-16.
(1) Disconnect rear power window sub switch (LH) connector
F-16 and measure the voltage available at the wiring
harness side of the connector.
(2) Measure the voltage between terminal 6 and ground.
Connector F-16 • The voltage should measure approximately 12 volts
(harness side)
(battery positive voltage).
Q: Is the measured voltage approximately 12 volts (battery
positive voltage)?
YES : Go to Step 19.
NO : Go to Step 17.
AC702474 AI
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42A-108 BODY
DOOR
AC702473BI
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BODY
DOOR
42A-109
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42A-110 BODY
DOOR
STEP 23. Check the rear power window sub switch (RH) for
continuity.
(1) Remove the rear power window sub switch (RH). Refer to
GROUP 42A, Door, Door Glass and Regulator P.42A-145.
<Rear door> (2) Check continuity when the rear power window sub switch
(RH) is operated to "UP" or "DOWN" position.
Switch Tester Specified
position connection condition
UP 4 − 5, 6 − 7 Continuity
exists (2 Ω or
OFF 4 − 5, 7 − 8
1 2 3 less)
4 5 6 7 8 DOWN 4 − 6, 7 − 8
AC703138AB
Q: Is the rear power window sub switch (RH) normal?
YES : Go to Step 24.
NO : Replace the rear power window sub switch (RH).
When the rear power window sub switch (RH) is
operated, the rear power window (RH) should raise
and lower normally.
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BODY
DOOR
42A-111
STEP 25. Check the battery power supply circuit to the rear
power window sub switch (RH). Measure the voltage at
rear power window sub switch (RH) connector F-17.
(1) Disconnect rear power window sub switch (RH) connector
F-17 and measure the voltage available at the wiring
harness side of the connector.
(2) Measure the voltage between terminal 6 and ground.
Connector F-17 • The voltage should measure approximately 12 volts
(harness side)
(battery positive voltage).
Q: Is the measured voltage approximately 12 volts (battery
positive voltage)?
YES : Go to Step 28.
NO : Go to Step 26.
AC702474AS
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42A-112 BODY
DOOR
AC702473BJ
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BODY
DOOR
42A-113
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42A-114 BODY
DOOR
INSPECTION PROCEDURE B-4: Front and/or Rear Passenger's Power Window(s) do not work by
means of the Power Window Main Switch.
CAUTION
Before replacing the ECU, ensure that the power
supply circuit, the ground circuit and the com-
munication circuit are normal.
POWER
WINDOW
FRONT MAIN
(RH) SWITCH
F-13
ETACS-ECU LOCK
POWER SWITCH
WINDOW
BLUE
BLACK
RELAY
SKY
7 6
5 C-224
BLACK
PINK
10 6 5 C-211
BLUE
SKY
FRONT
POWER
WINDOW
SUB SWITCH
(RH)
F-07
PINK
FRONT
POWER
WINDOW
MOTOR (RH)
F-09
ACA03335AB
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BODY
DOOR
42A-115
REAR REAR
(LH) (RH)
ETACS-ECU
POWER
WINDOW LOCK
SWITCH
RELAY
15
GREEN GREEN
GRAY
LIGHT
BROWN
BROWN
2 12 11 12 C-224
WHITE
1 8 7 F-22 1 8
GREEN
7 F-21
BLUE
BLUE
RED
SKY
SKY
REAR REAR
POWER POWER
WINDOW WINDOW
SUB SWITCH SUB SWITCH
(LH) (RH)
F-16 F-17
BLUE
BLUE
PINK
PINK
REAR REAR
POWER POWER
WINDOW WINDOW
MOTOR (LH) MOTOR (RH)
F-24 F-19
ACA03336AB
ACA03085AB ACA03084AE
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42A-116 BODY
DOOR
F-16 F-17
. .
DIAGNOSIS
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BODY
DOOR
42A-117
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42A-118 BODY
DOOR
STEP 10. Check power window main switch F-13 and rear
power window sub switch (LH) connector F-16 for loose,
corroded or damaged terminals, or terminals pushed back
in the connector.
Q: Is front power window main switch connector F-13 and
rear power window sub switch (LH) connector F-16 in
good condition?
YES : Go to Step 11.
NO : Repair or replace the damaged component(s). Refer
to GROUP 00E, Harness Connector Inspection
P.00E-2.
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BODY
DOOR
42A-119
INSPECTION PROCEDURE B-5: The Power Window Timer Function does not Work Normally.
CAUTION
Before replacing the ECU, ensure that the power supply
circuit, the ground circuit and the communication circuit
are normal.
TROUBLESHOOTING HINT
.
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42A-120 BODY
DOOR
DIAGNOSIS
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BODY
DOOR
42A-121
INSPECTION PROCEDURE B-6: Power Window Anti-trap Function does not Work Normally <Driver’s
Side Only>.
CAUTION
Before replacing the ECU, ensure that the input and output signal circuits are normal.
LIN DRIVE
CIRCUIT FRONT
(LH)
CPU
SKY BLUE
BLACK
BROWN
GREEN
YELLOW
PINK
BLUE
7 C-224
BLACK
FRONT
POWER
WINDOW
MOTOR (LH)
F-10
IC IC
ACA03176AB
TSB Revision
42A-122 BODY
DOOR
.
F-13
ACA03084AC
.
CIRCUIT OPERATION
Malfunction of the power window motor revolution
detection sensor is suspected.
DIAGNOSIS
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BODY
DOOR
42A-123
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42A-124 BODY
DOOR
INSPECTION PROCEDURE B-7: Window Glass Lowers Automatically while it is Rising <Driver’s Side
Only>.
.
CIRCUIT OPERATION
If the sliding resistance is too great when the window is being
raised or the window glass encounters an object, the window
glass will lower by approximately 150 mm (5.9 in).
.
TROUBLESHOOTING HINTS
• Improperly adjusted door window glass
• Incorrectly installed or warped glass slider
• Malfunction of the power window motor
• Malfunction of the window regulator
DIAGNOSIS
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BODY
DOOR
42A-125
CHECK AT ECU TERMINAL
M1429013600658
F-13
AC609433AG
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42A-126 BODY
DOOR
DOOR DIAGNOSIS
INTRODUCTION TO GLASS AND DOOR DIAGNOSIS
M1423007300296
Glass and door faults include water leaks and
improper opening and closing. Causes for these
faults can include faults in the glass, weatherstrip,
drain hole or door installation.
GLASS AND DOOR DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1423006700354
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
glass and door fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1423007000392
SYMPTOM PROCEDURES
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BODY
DOOR
42A-127
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42A-128 BODY
DOOR
DIAGNOSIS
.
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BODY
DOOR
42A-129
STEP 2. Check the door opening weatherstrips STEP 4. Check the door movement.
for installation condition. Q: Is the door deformed?
Q: Are the door opening weatherstrips installed YES : Repair or replace the door. Then go to Step
correctly? 5.
YES : Go to Step 3. NO : Go to Step 5.
NO : Repair or replace the door opening
weatherstrips. Then go to Step 5.
STEP 5. Retest the door condition.
Q: Has the wind noise been improved?
STEP 3. Check the clearance. YES : Return to Step 1.
Q: Are the door glass and the door opening NO : The procedure is complete.
weatherstrips holder assembled correctly?
YES : Go to Step 4.
NO : Adjust the door glass and the door opening
weatherstrips (Refer to P.42A-131.) Then
go to Step 5.
ACA03087AB
ACA03087AC
ACA03087AD
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42A-130 BODY
DOOR
7. Check that wind noise occurs when the last remaining tape
is removed, and that noise does not occur when it is
re-attached.
8. When the source(s) of the wind noise is finally located,
attach butyl tape, body sealer or similar material to obstruct
this source as much as possible.
ACA03087AE
ON-VEHICLE SERVICE
DOOR ADJUSTMENT
M1423000900521
CAUTION
Do not apply 98 N⋅m (72 ft-lb) or more to the door hinge
adjusting wrench (Special tool: MB991163).
1. When the clearance between the door and the body is
uneven:
(1) Apply protective tape to the fender around the hinge
installation position and door edge.
(2) Remove the splash shield <Front door > (Refer to
P.42A-9).
(3) Remove the centre pillar trim <Rear door> (Refer to
Door hinge
GROUP 52A − Interior Trim P.52A-13).
(4) Use the door hinge adjusting wrench (Special tool:
AC303387AB MB990834 or MB991163) to loosen the body-side door
hinge mounting bolts (mounting nuts for the door upper
hinge of the rear door).
(5) Move the door to adjust the clearance between the door
MB990834 or
MB991163 and the body is even.
2. When the door is not flush with the body surface:
AC000592AJ
Bolt
AC508112AB
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BODY
DOOR
42A-131
<Non adjustable bolt> (3) If adjustment is not possible, replace the door-side door
hinge mounting bolt with the adjustment bolt
(MU001031).
NOTE: If the adjustment bolt has been already installed,
<Adjusting bolt AC507757 reuse it.
(MU001031)>
(4) Move the door to adjust so that the door is flush with the
body surface.
(5) Tighten the door-side door hinge mounting bolt to the
specified torque.
AC507758
AC508102 AB Tightening torque: 26 ± 6 N⋅m (19 ± 5 ft-lb)
3. When the door is stiff to close and open:
(1) Adjustment using the striker (toward the inside of the
vehicle and vertical direction):
Install a temporary bolt instead of the striker mounting
bolt, and use the remover bar (Special tool: MB990939)
and a hammer to tap the temporary bolt to the desired
direction.
MB990939
TEMPORARY
BOLT STRIKER
AC006109AC
STRIKER
AC006110AC
AC006111AC
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42A-132 BODY
DOOR
<Front door> 1. Remove a door trim assembly (Refer to GROUP 52A − Door
Speaker mounting hole Trim P.52A-17).
Door speaker bracket 2. Remove a waterproof film (Refer to P.42A-155).
mounting hole 3. Remove the door speaker and door speaker bracket (Front
door) <Vehicles with audio amplifier> (Refer to GROUP 54A
− Speaker P.54A-648).
Channel guide
mounting bolts
Channel guide
mounting bolts
AC904724AB
<Rear door> 4. Remove the door speaker cover (Rear door) <Vehicles with
Door speaker cover
mounting hole audio amplifier>.
5. Remove the power window switch from the removed door
trim assembly, and connect it to the door side connector.
6. Set the channel guide mounting bolts to the adjusting hole.
7. Raise the window glass with the power window switch to
check that the window glass to door clearance is even. If
there is a problem, loosen the channel guide mounting bolts
to adjust tilting up/down of the glass.
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BODY
DOOR
42A-133
ADJUSTMENT OF FAULTY POWER WINDOW
M1429002100262
If a door window glass wrongly, automatically lowers while
being raised, adjust or replace it as follows:
1. Remove a door trim assembly (Refer to GROUP 52A − Door
Trim P.52A-17).
2. Remove a waterproof film (Refer to P.42A-155).
3. Remove a door speaker cover and door speaker bracket
<Vehicles with audio amplifier> (Refer to P.54A-648).
4. Remove a window regulator assembly (Refer to P.42A-145).
5. Raise and lower the door window glass by hand to check the
operation force.
6. If the door window glass does not move up and down
Runchannel smoothly, check and repair as follows:
Door • Check the installation condition of a door window glass run-
sash
channel.
• Check a door sash for twist and bend.
• Check the installation condition of a lower sash.
Lower 7. If repair or adjustment is impossible, replace the door
sash assembly (Refer to P.42A-142).
AC003777AC
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42A-134 BODY
DOOR
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BODY
DOOR
42A-135
LEARNING PROCEDURES WHEN POWER
WINDOW SWITCH IS REPLACED WITH A NEW
ONE
CAUTION
The anti-trap function will not activated until the learning
procedures of the fully closed position have been com-
pleted (because the anti-trap function was reset).
Operate the power window switch to fully close the door win-
dow glass by one-shot up action so that the power window
switch will complete learning (no initialisation is required).
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42A-136 BODY
DOOR
<Unlatch>
Claw
<Half-latch (door-ajar)>
Claw
Door inside
handle cable
Door inside
<Full-latch> handle
lock knob Unlock Lock
Claw
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BODY
DOOR
42A-137
ACTUATOR OPERATION CHECK <FRONT LH AND REAR
LH>
Claw Door inside Battery Door inside
position handle lock connection handle lock
knob knob
position operation
Full-latch Lock • Connect Knob moves
terminal from "Lock"
1 to to "Unlock"
negative position.
battery
terminal.
• Connect
terminal
2 to
positive
battery
terminal.
Full-latch Unlock • Connect Knob moves
terminal from
1 to "Unlock" to
positive "Lock"
battery position.
terminal.
• Connect
terminal
2 to
negative
battery
terminal.
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42A-138 BODY
DOOR
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BODY
DOOR
42A-139
ACTUATOR SWITCH CHECK <FRONT RH: VEHICLES
WITH KOS>
Claw Door inside Tester Specified
position handle lock connection condition
knob
position
Full-latch Lock 7−9 No
continuity
Full-latch Unlock 7−9 Continuity
exists (2 Ω
or less)
AC505249
Section A – A
AC507361
AC507643 AB
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42A-140 BODY
DOOR
Section A – A
AC905463AC
Section A – A
AC905464AC
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BODY
DOOR
42A-141
CUSTOMIZATION FUNCTION
M1429007800783
By operating the ETACS system or MMCS of scan
tool MB991958, the following functions can be pro-
grammed. The programmed information is held even
when the battery is disconnected.
Adjustment Adjustment item Adjusting contents Adjusting contents
item (scan tool (scan tool display)
display)
Door unlock Adjustment of All doors unlock Without function: The first operation of
mode power door locks keyless entry system or unlock operation
with selective by KOS unlocks all doors.
unlocking <Vehicles Dr door unlock With function: The first operation of
with keyless entry keyless entry system or unlock operation
system> by KOS unlocks the driver's door only, and
the second unlock operation within 2
seconds after that unlocks all doors. (initial
condition)
Auto door Adjustment of the Disabled Without function (initial condition) <M/T,
unlock auto door unlock CVT>
function Always (P pos) With function: Operates when the shift
lever or the selector lever is moved to the
P position. <CVT>
Always (Lock pos) With function: Operates when the ignition
switch is moved to the LOCK (OFF)
position. <M/T, CVT>
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42A-142 BODY
DOOR
DOOR ASSEMBLY
REMOVAL AND INSTALLATION
M1423002201060
Post-installation operation
• Door adjustment (Refer to P.42A-130.)
<Front door>
4, 5
20 ± 5 N·m
15 ± 3 ft-lb 3
7 6
5.0 ± 1.0 N·m
44 ± 8 in-lb
26 ± 6 N·m
19 ± 5 ft-lb
9
8 4
25 ± 4 N·m
19 ± 3 ft-lb
2 26 ± 6 N·m
19 ± 5 ft-lb
1 5 AC905428AB
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BODY
DOOR
42A-143
<Rear door>
4, 5
3
20 ± 5 N·m
15 ± 3 ft-lb
7 6
5.0 ± 1.0 N·m
44 ± 8 in-lb
4
9
26 ± 6 N·m
19 ± 5 ft-lb
1
26 ± 6 N·m
8 25 ± 4 N·m 19 ± 5 ft-lb
19 ± 3 ft-lb 2 5
AC905428AB
-1.5 mm
(0.06 in)
Striker
Latch
AC006126AC
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42A-144 BODY
DOOR
INSPECTION
M1423006000537
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BODY
DOOR
42A-145
DOOR GLASS AND REGULATOR
REMOVAL AND INSTALLATION
M1429001301590
<Front door>
1 6
3 7
5
2
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42A-146 BODY
DOOR
<Rear door>
6 2
3
7
7.5 ± 1.5 N·m
66 ± 13 in-lb
4.0 ± 2.0 N·m
35 ± 17 in-lb
8
7.5 ± 1.5 N·m 5
66 ± 13 in-lb
4
4.0 ± 2.0 N·m
8 35 ± 17 in-lb 4.0 ± 2.0 N·m
35 ± 17 in-lb ACA03144AB
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BODY
DOOR
42A-147
CAUTION
If any film or the like is applied to a door window glass, use
MB990480
the window glass holder (Special tool: MB990480) at the
outside of the door glass to prevent the film from peeling
off.
2. Lift the door window glass, and attach the special tool
MB990480 to the glass as shown to prevent the glass from
falling.
AC605591AC
CAUTION
Attach protective pates at the power window regulator arm
ends as shown to prevent the arm ends from scratching
the door window glass at the time of removal <Rear door>.
3. Slant the door window glass and remove it upward from the
inside of the door <Rear door>.
4. Remove the power window regulator assembly.
Protective tapes
AC905021AB
INSPECTION
M1429001401218
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42A-148 BODY
DOOR
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BODY
DOOR
42A-149
<FRONT DOOR (PASSENGER’S SIDE)>
Battery connection Slider position
• Connect terminal 1 to UP
the negative battery
terminal
• Connect terminal 4 to
the positive battery
terminal
AC609372AB • Connect terminal 4 to DOWN
the negative battery
terminal
• Connect terminal 1 to
the positive battery
terminal
.
<REAR DOOR>
Battery connection Slider position
• Connect terminal 1 to UP
the negative battery
terminal
• Connect terminal 4 to
the positive battery
terminal
AC905018 • Connect terminal 4 to DOWN
the negative battery
terminal
• Connect terminal 1 to
the positive battery
terminal
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42A-150 BODY
DOOR
<Front door> 6
4
4.0 ± 2.0 N·m 5
35 ± 17 in-lb 3
11 N 14
18
17
12
25 ± 4 N·m
19 ± 3 ft-lb
AC904704AC
7
AC506540 AC502683
AC507354AK
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BODY
DOOR
42A-151
Door outside handle removal
steps
2. Plug
3. Door lock key cylinder (Driver's
side)
4. Door outside handle cover
5. Door outside handle
6. Door outside handle gasket
7. Door outside handle base
8. Keyless operation switch
9. Clip
Door latch assembly removal
steps
1. Door inside handle
10. Door speaker bracket <Vehicles
with audio amplifier>
11. Screw
<<A>> 12. Door lock cover
<<A>> 13. Door latch assembly
>>B<< 14. Door inside lock cable
>>B<< 15. Door inside handle cable
16. Door outside handle rod
17. Clip
Door check removal steps
• Front door speaker (Refer to
GROUP 54A − Speaker
P.54A-648.)
>>A<< 18. Door check
<Rear door> 5
4.0 ± 2.0 N·m 3 4
35 ± 17 in-lb
N 8 14 15
9
1
25 ± 4 N·m
19 ± 3 ft-lb
AC904705AC
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42A-152 BODY
DOOR
6
AC506540 AC502683
AC507354AJ
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BODY
DOOR
42A-153
INSTALLATION SERVICE POINTS
.
Blue
Door inside
handle knob Door inside
handle cable
AC904914AB
INSPECTION
M1421007600860
AC506541AD
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42A-154 BODY
DOOR
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BODY
DOOR
42A-155
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
REMOVAL AND INSTALLATION
M1423003101839
<Front door>
5N
1
3 25 ± 4 N·m
19 ± 3 ft-lb
Sealant: 3M™ AAD Part No. 8633 1
or equivalent 11
2
12
10 9
8
(B) 7 6
4
5.0 ± 1.0 N·m
44 ± 9 in-lb
(A)
: Claw positions
Clip (A) Clip (B)
AC905437AD
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42A-156 BODY
DOOR
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BODY
DOOR
42A-157
<Rear door>
1
5N
1
2 11
(B)
(A) 9
(C) 8
6
5.0 ± 1.0 N·m
44 ± 9 in-lb
Clip (D)
4
12
(D) 7
10
ACA03531AB
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42A-158 BODY
DOOR
8 (0.31)
Thickness:
1 (0.04)
AC703359AC
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BODY
LIFTGATE
42A-159
INSTALLATION SERVICE POINT
.
LIFTGATE
GENERAL INFORMATION
M1424000100034
SEALANT
M1424002200026
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42A-160 BODY
LIFTGATE
SPECIAL TOOL
M1424000600620
MB991826
MB991958
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BODY
LIFTGATE
42A-161
Tool Tool number and name Supersession Application
a MB991223 Harness set General service tools Measurement of terminal
a. MB991219 Test voltage and resistance
harness a. Connector pin contact
b. MB991220 LED pressure inspection
b harness b. Power circuit inspection
c. MB991221 LED c. Power circuit inspection
harness adapter d. Commercial tester
d. MB991222 Probe connection
c
d Do not use
MB991223BD
MB992006 AB
LIFTGATE DIAGNOSIS
CAUTION
During diagnosis, a diagnostic trouble code associated with other system may be set when the igni-
tion switch is turned on with connector(s) disconnected. On completion, confirm all systems for diag-
nostic trouble code(s). If diagnostic trouble code(s) are set, erase them all.
Trouble symptom Reference page
Liftgate does not open. P.42A-162
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42A-162 LIFTGATE
BODY
SYMPTOM PROCEDURES
CAUTION
Before replacing the ECU, ensure that the input and output signal circuits are normal.
FUSIBLE
LINK 37
BLACE BLACE
-GRAY -GRAY
C-408
ETACS-ECU
INPUT SIGNAL
LIFTGATE LOCK
RELEASE HANDLE
LIFTGATE
LOCK
RELAY
C-413
GREEN
10 G-23
GREEN
LIFTGATE
LOCK
ACTUATOR
G-10
12 G-23
AC702938AC
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BODY
LIFTGATE
42A-163
.
TROUBLESHOOTING HINTS
• Vehicle speed signal ((ASC-ECU) error
• Malfunction of the liftgate lock release handle
• Malfunction of the liftgate lock actuator
• Malfunction of ETACS-ECU
G-10 (B)
• Damaged wiring harness and connectors
ACA03081AC
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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42A-164 BODY
LIFTGATE
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BODY
LIFTGATE
42A-165
AC702473BD
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42A-166 BODY
LIFTGATE
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BODY
LIFTGATE
42A-167
INPUT SIGNAL CHART
M1427005100113
CAUTION
During diagnosis, a diagnostic trouble code associated with other system may be set when the igni-
tion switch is turned on with connector(s) disconnected. On completion, confirm all systems for diag-
nostic trouble code(s). If diagnostic trouble code(s) are set, erase them all.
CAUTION
Before replacing the ECU, ensure that the power supply circuit, the ground circuit and the communi-
cation circuit are normal.
GREEN
BLACK
LIGHT
GRAY
8 12
G-23 G-23 G-23 3
BROWN
BLACK
BROWN
GREEN
LIGHT
BROWN
C-17 13 C-26 3
BROWN
GREEN
LIGHT
ETACS-ECU C-412
11 14
KOS-ECU C-10
ACA03121AB
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42A-168 BODY
LIFTGATE
G-23
G-07
C-415
C-413
. .
DIAGNOSIS
Required Special Tools:
• MB991223: Harness Set
• MB992006: Extra Fine Probe
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BODY
LIFTGATE
42A-169
AC904415AB
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42A-170 BODY
LIFTGATE
AC702473BE
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BODY
LIFTGATE
42A-171
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42A-172 BODY
LIFTGATE
LIFTGATE DIAGNOSIS
INTRODUCTION TO LIFTGATE DIAGNOSIS
M1424002500146
Difficult locking/unlocking, uneven clearance, and
wind noise from the liftgate may be due to improper
adjustment of the liftgate.
LIFTGATE DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1424002600198
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
liftgate fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1424002700162
SYMPTOM PROCEDURES
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BODY
LIFTGATE
42A-173
ON-VEHICLE SERVICE
LIFTGATE ALIGNMENT
M1424000900568
AC905218AB
Liftgate hinge
AC507073 AB
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42A-174 BODY
LIFTGATE
Section A – A
Damper
14 mm
(0.55 in)
AC904708AB
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BODY
LIFTGATE
42A-175
LIFTGATE
REMOVAL AND INSTALLATION
M1424001100918
5
10
8.0 ± 2.0 N·m
71 ± 17 in-lb 10
12 ± 1 N·m
10 106 ± 8 in-lb
12 ± 1 N·m
106 ± 8 in-lb
10 ± 2 N·m
89 ± 17 in-lb
N
8
7
24 ± 1 N·m
17.7 ± 0.7 ft-lb
11
3
5.0 ± 1.0 N·m
9
44 ± 8 in-lb
4 2 1 AC904460AB
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42A-176 BODY
LIFTGATE
10
AC904412
Adhesive: 3M™ AAD Part No.8531 Heavy Drip Check Sealer, 3M™ AAD Part No. 8646 Automotive Joint and
Seam Sealer or equivalent
AC904585AD
Pin
AC801037AB
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BODY
LIFTGATE
42A-177
INSTALLATION SERVICE POINTS
.
AC801038AB
AC904412AB
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42A-178 BODY
LIFTGATE
Post-installation operation
• Liftgate alignment (Refer to P.42A-173.)
20 ± 5 N·m
3 15 ± 3 ft-lb
1
AC904459AB
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BODY
LIFTGATE
42A-179
REMOVAL SERVICE POINT
.
AC905045AB
Striker
Latch AC402863AB
2 3 1 AC904414AB
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42A-180 BODY
LIFTGATE
INSPECTION
M1424001200454
AC904415AB
AC904611AB
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BODY
LIFTGATE
42A-181
LIFTGATE LOCK ACTUATOR CHECK
AC302760AG
AC905470AC
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42A-182 BODY
LOOSE PANEL
LOOSE PANEL
REMOVAL AND INSTALLATION
M1421003101242
CAUTION
• Disconnect the battery (−) terminal and wait for 60 seconds or more before starting work. Insulate
the disconnected (−) terminal by wrapping a tape.
• Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow con-
tact with water, oil, or others. If a dent, crack, deformation and others are discovered, replace it
with a new one.
19 ± 6 N·m
9.0 ± 2.0 N·m
80 ± 17 in-lb 14 ± 4 ft-lb
11
42 ± 8 N·m
31 ± 5 ft-lb 9
42 ± 8 N·m
31 ± 5 ft-lb
41 ± 10 N·m
30 ± 7 ft-lb
7
8
41 ± 10 N·m
30 ± 7 ft-lb
ACA03114AB
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BODY
LOOSE PANEL
42A-183
Headlight support upper panel Headlight support upper panel
removal steps removal steps (Continued)
• Front bumper assembly removal and • Front impact sensor (Refer to
installation (Refer to GROUP 51 − GROUP 52B − Front impact sensor
Front Bumper Assembly P.51-4.) P.52B-367.)
1. Front bumper cover >>A<< 6. Headlight support upper panel
• Hood latch switch harness and front Dash panel heat protector removal
harness connection 7. Dash panel heat protector
2. Hood lock release cable Rear seat crossmember removal
3. Hood latch 8. Rear seat crossmember
4. Radiator cap assembly bracket and Tie down hook rear removal
radiator upper hose <4B1> 9. Tie down hook rear
5. Air cleaner intake duct Rear end brace removal
• Horn (HI), horn (LO) (Refer to 10. Rear end brace
GROUP 54A − Horn P.54A-315.) Rear wheelhouse brace removal
11. Rear wheelhouse brace
6
1
7 5 AC904568AB
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NOTES