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32-1

GROUP 32

POWER PLANT
MOUNT
CONTENTS

GENERAL INFORMATION . . . . . . . . 32-2 REMOVAL AND INSTALLATION . . . . . . . . 32-5

SPECIAL TOOL . . . . . . . . . . . . . . . . . 32-2 ENGINE ROLL STOPPER AND


CENTERMEMBER . . . . . . . . . . . . . . . 32-8
ENGINE MOUNTING . . . . . . . . . . . . . 32-3 REMOVAL AND INSTALLATION . . . . . . . . 32-8
REMOVAL AND INSTALLATION . . . . . . . . 32-3
CROSSMEMBER* . . . . . . . . . . . . . . . 32-10
TRANSAXLE MOUNTING . . . . . . . . . 32-5 REMOVAL AND INSTALLATION . . . . . . . . 32-10

WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING
• Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from rendering the SRS inoperative).
• Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
• MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
side-airbag module, curtain air bag module, side impact sensors, seat belt pre-tensioners, clock spring, and interconnecting
wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or maintenance)
are indicated in the table of contents by an asterisk (*).
32-2 POWER PLANT MOUNT
GENERAL INFORMATION

GENERAL INFORMATION
M1321000101729
For the power plant support, the inertial axis • For the transaxle mounting bracket, light weight
four-point mounting system is adopted, and the sys- and high rigidity sheet metal is adopted to reduce
tem has the following features. gear noise.
• For the engine and transaxle mounting insulator, • There are roll stoppers at front and rear. They
the cylindrical liquid seal mountings are adopted. help reduce vibration when the engine is idling
This reduces idling vibration and acceleration and shock during acceleration or deceleration of
noise, and improves riding comfort. the vehicle.
• For the engine mounting bracket, lightweight and • The front axle crossmember has been fully flat-
high rigidity aluminium is adopted to reduce tened to improve steering ability.
acceleration noise.

CONSTRUCTION DIAGRAM

Engine mounting
insulator

Engine mounting Rear roll stopper


bracket

Transaxle mounting insulator

Front axle crossmember

Front roll stopper

Transaxle mounting
Centermember bracket

AC809109AB

SPECIAL TOOL
M1321000601111

Tool Tool number and Supersession Application


name
MB991897 or MB991113-01, Knuckle and tie rod end ball joint
MB992011 MB990635-01 or disconnection
Ball joint remover General service tool NOTE: Conventional steering
linkage puller, MB991406,
MB990635 or MB991113 can
MB991897
also be used

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POWER PLANT MOUNT
ENGINE MOUNTING
32-3
ENGINE MOUNTING
REMOVAL AND INSTALLATION
M1321001103201

Pre-removal and Post-installation Operation


• Radiator Condenser Tank Removal and Installation (Refer
to GROUP 14 − Radiator P.14-30).

66 ± 7 N·m
49 ± 5 ft-lb

100 ± 5 N·m 66 ± 7 N·m


74 ± 3 ft-lb 49 ± 5 ft-lb

1
2

50 ± 5 N·m
37 ± 3 ft-lb

AC904667AD

Removal steps Removal steps (Continued)


<<A>> 1. Engine mounting bracket >>A<< 2. Engine mounting insulator stopper
3. Engine mounting insulator

REMOVAL SERVICE POINT


.

<<A>> ENGINE MOUNTING BRACKET REMOVAL


CAUTION
When supporting the engine and transaxle assembly with
a garage jack, be careful not to deform the engine oil pan.
1. Place a garage jack against the engine oil pan with a piece
of wood in between to support the engine and transaxle
assembly.
2. Operate a garage jack so that the engine weight is not
applied to the engine mounting insulator, and remove the
engine mounting bracket.

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32-4 POWER PLANT MOUNT
ENGINE MOUNTING

INSTALLATION SERVICE POINT


.

>>A<< ENGINE MOUNTING INSULATOR STOP-


PER INSTALLATION
Install the engine mounting insulator stopper as shown in the
Engine mounting insulator Engine side figure.

Engine mounting
insulator stopper
AC505483 AB

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POWER PLANT MOUNT
TRANSAXLE MOUNTING
32-5
TRANSAXLE MOUNTING
REMOVAL AND INSTALLATION
M1321001402748

Pre-removal operation Post-installation operation


• Engine Room Under Cover Front A, B and Engine Room • Engine Control Module (ECM) and Bracket Installation
Side Cover (LH) Removal (Refer to GROUP 51 −Under [Refer to GROUP 13A − Engine Control Module (ECM)
Cover P.51-17). P.13A-1042].
• Battery and Battery Tray Removal (Refer to GROUP 54A • Air Cleaner Assembly Installation (Refer to GROUP 15 −
− Battery P.54A-11). Air Cleaner P.15-6).
• Relay Box Mounting Bolts Removal. • Relay Box Mounting Bolts Installation.
• Air Cleaner Assembly Removal (Refer to GROUP 15 − Air • Battery and Battery Tray Installation (Refer to GROUP
Cleaner P.15-6). 54A − Battery P.54A-11).
• Engine Control Module (ECM) and Bracket Removal • Engine Room Under Cover Front A, B and Engine Room
[Refer to GROUP 13A − Engine Control Module (ECM) Side Cover (LH) Installation (Refer to GROUP 51 −Under
P.13A-1042]. Cover P.51-17).

<M/T>
50 ± 5 N·m
37 ± 3 ft-lb

2
3

2
47 ± 7 N·m
35 ± 5 ft-lb
50 ± 5 N·m
37 ± 3 ft-lb

95 ± 10 N·m
70 ± 7 ft-lb

AC613528 AD

Removal steps Removal steps (Continued)


<<A>> 1. Transaxle mounting bracket >>A<< 2. Transaxle mounting insulator
stopper
3. Transaxle mounting insulator

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32-6 POWER PLANT MOUNT
TRANSAXLE MOUNTING

<CVT>
50 ± 5 N·m
2 37 ± 3 ft-lb
3

2
47 ± 7 N·m
35 ± 5 ft-lb
50 ± 5 N·m
37 ± 3 ft-lb

95 ± 10 N·m
70 ± 7 ft-lb

AC708872 AC

Removal steps Removal steps (Continued)


<<A>> 1. Transaxle mounting bracket >>A<< 2. Transaxle mounting insulator
stopper
3. Transaxle mounting insulator

REMOVAL SERVICE POINT


.

<<A>> TRANSAXLE MOUNTING BRACKET


REMOVAL
1. Place a garage jack against the transaxle case with a piece
of wood in between to support the engine and transaxle
assembly.
2. Operate a garage jack so that the transaxle weight is not
applied to the transaxle mounting insulator, and remove the
transaxle mounting insulator.

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POWER PLANT MOUNT
TRANSAXLE MOUNTING
32-7
INSTALLATION SERVICE POINT
.

>>A<< TRANSAXLE MOUNTING INSULATOR


STOPPER INSTALLATION
Transaxle Install the transaxle mounting insulator stopper as shown in the
Transaxle side
mounting figure.
insulator

Transaxle
mounting
insulator
stopper
AC613222AB

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32-8 POWER PLANT MOUNT
ENGINE ROLL STOPPER AND CENTERMEMBER

ENGINE ROLL STOPPER AND CENTERMEMBER


REMOVAL AND INSTALLATION
M1321002301611

CAUTION
• When the engine mounting insulator, transaxle mounting insulator and rear roll stopper have been
removed, tighten the engine mounting insulator, transaxle mounting insulator and rear roll stop-
per securely. Then, tighten the front roll stopper center nut *1 securely.
• The parts indicated by the *2 are the bolts with friction coefficient stabilizer. In removal, ensure
there is no damage, clean dust and soiling from bearing and thread surfaces, and tighten them to
the specified torque.
Pre-removal and post-installation operation
• Engine Room Under Cover Front B Removal and Installa-
tion (Refer to GROUP 51 − Under Cover P.51-17).

<FWD> <AWD>
50 ± 5 N·m
37 ± 3 ft-lb 50 ± 5 N·m
37 ± 3 ft-lb

53 ± 8 N·m
39 ± 5 ft-lb
5

2
3
56 ± 5 N·m* 1
4 41 ± 3 ft-lb* 1

71 ± 10 N·m* 2
71 ± 10 N·m* 2 52 ± 7 ft-lb* 2
52 ± 7 ft-lb* 2 50 ± 5 N·m
37 ± 3 ft-lb
AC904498 AD

Front roll stopper and Rear roll stopper removal


centermember removal steps <FWD>
1. Centermember hook 5. Rear roll stopper
2. Centermember assembly Rear roll stopper removal steps
>>A<< 3. Front roll stopper <AWD>
1. Centermember hook
4. Centermember
5. Rear roll stopper

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POWER PLANT MOUNT
ENGINE ROLL STOPPER AND CENTERMEMBER
32-9
INSTALLATION SERVICE POINT
.

>>A<< FRONT ROLL STOPPER INSTALLATION


Install the front roll stopper so that the hole faces toward the
vehicle front.

Hole

Front of vehicle
ACA00387AB

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32-10 POWER PLANT MOUNT
CROSSMEMBER

CROSSMEMBER
REMOVAL AND INSTALLATION
M1321003202159

CAUTION
• Before removing the driver's air bag module and steering wheel assembly, refer to GROUP 52B −
Service Precautions P.52B-24 and Driver's Air Bag Module and Clock Spring P.52B-375. Position
the steering wheel in the straight-ahead position. If you fail to do this, clock spring for SRS may
get damage not to operate the SRS (air bag), and it may cause the serious injury of the driver.
• The parts indicated by * are the bolts with friction coefficient stabilizer. In removal, ensure there is
no damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the
specified torque.
• After the installation, perform a calibration for the ASC-ECU to learn the steering wheel sensor
neutral point. (Refer to GROUP 35C − On-vehicle Service, Steering Wheel Sensor Calibration
P.35C-273).
Pre-removal Operation Post-installation Operation
• Driver's Air Bag Module and Steering Wheel Assembly • Centermember Assembly Installation (Refer to P.32-8).
Removal (Refer to GROUP 37 − Steering Wheel P.37-79). • Lower Arm Assembly Installation (Refer to GROUP 33 −
• Engine Room Under Cover Front A, B and Engine Room Lower Arm P.33-16).
Side Cover Removal (Refer to GROUP 51 − Under Cover • Stabilizer link Installation (Refer to GROUP 33 − Stabilizer
P.51-17). Bar P.33-20).
• Stabilizer link Removal (Refer to GROUP 33 − Stabilizer • Engine Room Under Cover Front A, B and Engine Room
Bar P.33-20). Side Cover Installation (Refer to GROUP 51 − Under
• Lower Arm Assembly Removal (Refer to GROUP 33 − Cover P.51-17).
Lower Arm P.33-16). • Clock Spring Centring (Refer to GROUP 52B − Driver's
• Centermember Assembly Removal (Refer to P.32-8). Air Bag Module and Clock Spring P.52B-375).
• Driver's Air Bag Module and Steering Wheel Assembly
Installation (Refer to GROUP 37 − Steering Wheel
P.37-79).
• Using your fingers, press the dust cover to check for a
crack or damage (Refer to GROUP 37 − On-vehicle Ser-
vice, Ball Joint Dust Cover Check P.37-75).
• Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33 − On-vehicle Service, Front Wheel Alignment
Check and Adjustment P.33-7).

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POWER PLANT MOUNT
CROSSMEMBER
32-11

50 ± 5 N·m 36 ± 6 N·m
5.0 ± 2.0 N·m N 1 27 ± 4 ft-lb
37 ± 3 ft-lb
44 ± 17 in-lb
70 ± 10 N·m
<AWD> 52 ± 7 ft-lb
10
11 2 25 ± 5 N·m
50 ± 5 N·m
5 37 ± 3 ft-lb 18 ± 3 ft-lb 3N
9
<FWD>
31 ± 4 N·m
23 ± 2 ft-lb

31 ± 4 N·m
4 23 ± 2 ft-lb
6
53 ± 8 N·m
39 ± 5 ft-lb 5 7 6
7
8

12

110 ± 11 N·m*
81 ± 8 ft-lb*
ACA03227 AB

Removal steps Removal steps (Continued)


>>D<< 1. Steering column bolt 5. Rear roll stopper
>>D<< 2. Steering column shaft 6. Stabilizer bar bracket
assembly and steering gear >>C<< 7. Stabilizer bushing
and linkage assembly >>B<< 8. Stabilizer bar
connection >>A<< 9. Joint cover grommet
<<A>> 3 Self-locking nut (Tie-rod end 10. Heat protector
and knuckle connection) 11. Steering gear and linkage
4. Rear roll stopper center bolt assembly
<<B>> • Front axle crossmember 12. Front axle crossmember
assembly

Required Special Tool:


• MB991897 or MB992011: Ball Joint Remover

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32-12 POWER PLANT MOUNT
CROSSMEMBER

REMOVAL SERVICE POINTS


.

<<A>> SELF-LOCK NUT (TIE-ROD END AND


KNUCKLE CONNECTION) REMOVAL
CAUTION
• Do not remove the self-lock nut from the ball joint, but
only loosen it, and use the special tool.
• To prevent the special tool from dropping off, suspend
it with a cord.
1. Install special tool MB991897or MB992011 as shown in the
Cord
figure.

Nut

MB991897
or
MB992011

Bolt
Ball joint AC208247AJ

2. Turn the bolt and knob to make the special tool jaws parallel,
then hand-tighten the bolt. After tightening, check that the
Bolt
jaws are still parallel.
Parallel NOTE: To adjust the special tool jaws to be parallel, set the
knob as shown in the figure so that it functions as a fulcrum
of the jaws.
Knob Correct
3. Turn the bolt and disconnect the tie-rod end from the
steering knuckle.

Wrong AC104739AE

<<B>> FRONT AXLE CROSSMEMBER


ASSEMBLY REMOVAL
1. Jack up and support the font axle crossmember, remove the
Piece of wood
front axle crossmember mounting bolt.
2. Check the hoses and harnesses for roughness, and then
remove the front axle crossmember assembly with the rear
roll stopper, steering gear and linkage and stabilizer bar
installed.

Transmission jack

AC605350 AB

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POWER PLANT MOUNT
CROSSMEMBER
32-13
INSTALLATION SERVICE POINTS
.

>>A<< JOINT COVER GROMMET INSTALLATION


Install the joint cover grommet to the steering gear and linkage
by aligning the mating marks as shown in the figure.
Steering gear
and linkage

Joint cover
grommet

AC606182 AF

>>B<< STABILIZER BAR INSTALLATION


2.5 mm (0.10 in) Install the stabilizer bar as shown in the figure.

Stabilizer bar

Stopper ring
Stabilizer bushing
Stabilizer bar bracket
AC611658AD

>>C<< STABILIZER BUSHING INSTALLATION


Stabilizer bar
Install the stabilizer bushing as shown in the figure.
Front
bracket

Front axle Slit


cossmember

Stabilizer bushing

AC609899 AB

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32-14 POWER PLANT MOUNT
CROSSMEMBER

>>D<< STEERING COLUMN SHAFT ASSEMBLY


AND STEERING GEAR AND LINKAGE ASSEMBLY
CONNECTION/STEERING COLUMN BOLT
INSTALLATION
Insert the steering column bolt into the no-tapped bolt hole, and
Steering column tighten it to the specified torque.
bolt Tightening torque: 36 ± 6 N⋅m (27 ± 4 ft-lb)

Non-threaded bolt hole Threaded bolt hole

Steering column
bolt Intermediate shaft
assembly
ACA03307AB

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