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Manual Transaxle: Group 22A
Manual Transaxle: Group 22A
Manual Transaxle: Group 22A
GROUP 22A
MANUAL
TRANSAXLE
CONTENTS
WARNING
• Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from rendering the SRS inoperative).
• Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
• MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
side-airbag module, curtain air bag module, side impact sensors, seat belt pre-tensioners, clock spring, and interconnecting
wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or maintenance)
are indicated in the table of contents by an asterisk (*).
22A-2 MANUAL TRANSAXLE
GENERAL INFORMATION
GENERAL INFORMATION
M1221000101391
These manual transaxles come in the models, namely, F5MBB.
Item Specification
Transaxle model F5MBB
Transaxle type 5-speed forward, 1-speed reverse constant mesh
Transaxle gear ratio 1st 3.833
2nd 1.913
3rd 1.333
4th 1.028
5th 0.820
Reverse 3.583
Final gear ratio (Differential gear ratio) 4.235
LUBRICANT
M1221000401046
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MANUAL TRANSAXLE
SPECIAL TOOLS
22A-3
SPECIAL TOOLS
M1221000601426
B992277
B992201
B991527
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22A-4 MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
SYMPTOM PROCEDURES
DIAGNOSIS
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MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
22A-5
AC102278AO
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22A-6 MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
STEP 2. Visual check at the clutch housing. STEP 3. Check the oil seal or O-ring for damage.
Q: Do oil leaks appear around the joint between the Q: Is the oil seal or O-ring damaged?
engine and the clutch housing? YES : Replace the oil seal or the O-ring. Then go
YES : Remove the transaxle. Check the input to Step 4.
shaft oil seal, and replace if necessary. NO : Go to Step 4.
Then go to Step 4.
NO : Go to Step 3.
STEP 4. Retest the system.
Q: Is the oil still leaking?
YES : Return to Step 1.
NO : The procedure is complete.
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MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
22A-7
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22A-8 MANUAL TRANSAXLE
ON-VEHICLE SERVICE
ON-VEHICLE SERVICE
TRANSAXLE OIL LEVEL CHECK
M1221000901450
1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of the filler
Filler plug
plug hole.
3. Check that the oil is not noticeably dirty.
4. Tighten the filler plug and new gasket, to the specified
torque.
Tightening torque: 49 ± 19 N⋅m (37 ± 14 ft-lb)
Gasket
Filler plug
Transmission oil
AC700330AN
Filler plug
Transmission oil
AC700330AN
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MANUAL TRANSAXLE
TRANSAXLE CONTROL
22A-9
TRANSAXLE CONTROL
REMOVAL AND INSTALLATION
M1221003801582
WARNING
Be careful not to subject the SRS-ECU to any shocks during removal and installation of the
gearshift cable and select cable assembly.
5
6 7.0 ± 3.0 N·m
62 ± 27 in-lb
10
1
7N 2
3 4
9.5 ± 3.5 N·m
84 ± 31 in-lb
AC609225 AB
Gearshift cable and select cable Gearshift cable and select cable
assembly removal steps assembly removal steps
1. Gearshift lever knob <<B>> >>A<< 7. Gearshift link clip
2. Sleeve >>A<< 10. Gearshift cable and select cable
• SRS-ECU Removal and assembly
Installation (Refer to GROUP 52B, Gearshift lever assembly
SRS-ECU P.52B-371). removal steps
3. Select cable connection (Gearshift 1. Gearshift lever knob
lever side) 2. Sleeve
<<A>> >>B<< 4. Gearshift cable connection • Floor Console Bracket (A)
(Gearshift lever side) Removal and Installation (Refer to
• Air cleaner assembly (Refer to GROUP 52A P.52A-9).
GROUP 15, Air Cleaner P.15-6). 3. Select cable connection (Gearshift
• Battery and battery tray (Refer to lever side)
GROUP 54A, Battery P.54A-11). >>B<< 4. Gearshift cable connection
<<B>> >>A<< 5. Gearshift cable connection (Gearshift lever side)
(Transaxle side) 8 Harness clamp, connector
<<B>> >>A<< 6. Select cable connection connection
(Transaxle side) 9. Gearshift lever assembly
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22A-10 MANUAL TRANSAXLE
TRANSAXLE CONTROL
Clip
Gearshift cable
AC800736 AD
AC800730 AD
Gearshift cable, 2. Push up the claws of the gearshift link clip using a
Claws Select cable screwdriver, etc., and then remove the gearshift link clip
from the bracket together with the cables.
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MANUAL TRANSAXLE
TRANSAXLE CONTROL
22A-11
INSTALLATION SERVICE POINTS
.
AC210558AD
2. Securely fit the tips of the gearshift cable and the select
Shift cable cable.
3. Move the shift lever and gearshift lever to all positions and
check that the operation is smooth.
Select cable
AC609227AB
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22A-12 MANUAL TRANSAXLE
TRANSAXLE CONTROL
Gearshift cable
AC607793AB
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MANUAL TRANSAXLE
TRANSAXLE ASSEMBLY
22A-13
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
M1221002701816
17 ± 6.8 N·m
3 50 ± 5 N·m 13 ± 4 ft-lb
50 ± 5 N·m 47 ± 7 N·m 37 ± 4 ft-lb
37 ± 3 ft-lb 35 ± 5 ft-lb
95 ± 10 N·m
71 ± 7 ft-lb
48 ± 6 N·m
4
9 36 ± 4 ft-lb
6
5
10
1
11
10 12
48 ± 6 N·m
50 ± 5 N·m 36 ± 4 ft-lb
37 ± 3 ft-lb 2
8
13
53 ± 8 N·m
40 ± 5 ft-lb
90 ± 10 N·m
12 67 ± 7 ft-lb
48 ± 6 N·m
36 ± 4 ft-lb 7
50 ± 5 N·m
37 ± 3 ft-lb
AC705185AG
AC705185
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22A-14 MANUAL TRANSAXLE
TRANSAXLE ASSEMBLY
Concentric slave
cylinder adapter AC701311AE
AC800730 AD
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MANUAL TRANSAXLE
TRANSAXLE ASSEMBLY
22A-15
.
AC905012AC
AC904579AD
MB991527
MB992201 AC904576 AC
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22A-16 MANUAL TRANSAXLE
TRANSAXLE ASSEMBLY
MB991932 AC611565AB
Input shaft
AC707775AC
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MANUAL TRANSAXLE
TRANSAXLE ASSEMBLY
22A-17
>>B<< INJECTOR PROTECTOR MOUNTING BOLT
INSTALLATION
Tighten the injector protector mounting bolt (A in the figure) to
the specified torque.
Tightening torque: 20 ± 2 N⋅m (15 ± 1 ft-lb)
A
AC905012AC
Transaxle
mounting
insulator
stopper
AC505484 AB
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NOTES