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Performance Comparison of Hot-Mix and Warm-Mix Asphalts With Cashew Nut Shell Liquid
Performance Comparison of Hot-Mix and Warm-Mix Asphalts With Cashew Nut Shell Liquid
Abstract: Hot-mix asphalt (HMA) is the paving material conventionally used all over the world, but the production of HMA at high
temperatures of 150–180°C emits large amounts of particulate matter and harmful gases. Warm-mix asphalt (WMA) has been developed
with the objective of minimizing these harmful emissions to the atmosphere during the production and placement process. WMA performs
like HMA at lower mixing temperature. In this paper, cashew nut shell liquid (CNSL) is added from 0.5% to 3.5% by weight of bitumen at
an increment of 0.5% in bitumen as an organic additive. The optimum CNSL content is found to be 2% by weight of bitumen and the
viscosity reduction is 30% at 135 °C. This modified bitumen is used for the preparation of dense bituminous macadam mix (DBM) using
WMA technology, making the mixing and compaction process more eco-friendly. A comparison of the stability and rutting characteristics
of both HMA and WMA mixtures are made. Stability values of both HMA and WMA are above the minimum requirements of dense
bituminous macadam. There is a reduction of 79% in rutting depth with WMA technology. Dynamic shear rheometer (DSR) test
results showed that the bitumen modified with 2% CNSL can prevent rutting failure up to a maximum temperature of 71.22 °C as compared
to 68.11 °C in neat bitumen. The statistical analysis authenticates the experimental findings. ANOVA analysis for the Marshall
quotient revealed that the characteristics of WMA were similar to HMA, and the result for rutting showed that the additive CSNL
and temperature had significant effects on rutting potential and make the asphalt pavements more resistant to permanent deformation.
DOI: 10.1061/JPEODX.0000086. © 2018 American Society of Civil Engineers.
Author keywords: Hot-mix asphalt; Warm-mix asphalt; Cashew nut shell liquid; Brookfield viscometer; Dynamic shear rheometer;
Wheel rut tester; Rutting of pavement.
were also evaluated. Statistical analysis was performed to establish was observed for WMA pavements compared with the HMA pave-
the findings of this study. ments. In NCHRP Project 09-47A, over the first several years of
service, the differences in material properties between WMA and
Downloaded from ascelibrary.org by York University/Scott Library on 12/21/18. Copyright ASCE. For personal use only; all rights reserved.
Viscosity Studies
Fig. 1. Brookfield viscometer.
A Brookfield viscometer was used to study the viscosity of the neat
bitumen and CNSL-modified bitumen according to ASTM D4402
(ASTM 2015). For the study, the viscosities of neat bitumen and
Cashew Nut Shell Liquid
bitumen modified with 0.5–3.5% CNSL at an increment of 0.5%
Cashew nut shell liquid is a dark black liquid, which is caustic and were measured at 135°C. Comparing the viscosity values of modified
flammable. It constitutes 25% by weight of the cashew nut. It is bitumen at different percentages of CNSL liquid, the optimum dos-
used in various industries as an antioxidant for fuels and lubricants age of CNSL liquid was determined. The viscosities of neat bitumen
and has fundamental importance for the polymer industry. CNSL is and the binder with optimum CNSL content were measured at differ-
rich in unsaturated, long-chain, and natural phenolic compounds ent temperatures, such as 120, 135, 155, 165, and 175°C. For all
like anacardic acid, cardanol, cardol, and polymeric materials. The the viscosity tests, 8–10 mL of binder were tested using an SC4-21
surfactant properties of CNSL causes a molecular rearrangement spindle (AMETEK Brookfield, Middleboro, Massachusetts), main-
within the binder reducing its resistance to flow (Ribeiro et al. taining a constant rotational speed of 20 rpm. The values of viscosity
2012), which makes CNSL an additive in the preparation of warm- in centipoises was read directly from the viscometer.
mix asphalt. The physical properties of CNSL are given in Table 3 In Strategic Highway Research Program (SHRP) asphalt binder
and the chemical structure is shown in Fig. 2. It has both polar and specifications, the dynamic shear rheometer (DSR) is used to
non-polar components. predict the rutting potential of the binder (Hrdlicka et al. 2007).
Similar to Sasobit, the organic additive used in WMA technol- Rheological properties of neat bitumen and modified bitumen
ogy, CNSL is completely soluble in bitumen at temperatures were studied using a DSR (AASHTO 2011) as shown in Fig. 3.
Table 4. Properties of neat bitumen (NB) and bitumen modified with 2% CNSL (MB)
Results
Property Test method NB MB VG30 requirements (IS 73)
Penetration at 25°C 1=10 mm IS 1203-1978 57 68 50–70
Softening point (°C) IS 1205-1978 50.5 47 Minimum 47
Ductility at 27°C (cm) IS 1208-1978 >100 >100 Minimum 75
Specific gravity IS 1202-1978 0.989 0.984 —
Flash point (°C) IS 1209-1978 276 274 Minimum 220
Kinematic viscosity at 135°C in cSt IS 73: 2013 570 395 Minimum 350
Fig. 6. Testing of HMA in wheel rut tester. Fig. 8. HMA sample after the rutting test.
ified bitumen.
Fig. 16. Volume of voids filled with bitumen versus bitumen content. Fig. 18. Rut depth versus number of wheel passes.
Rutting specimens of 300 × 300 × 50 mm dimension were casted of significance of 5% using R Programming (RStudio 1.0.136).
at OBC; HMA and WMA specimens were prepared at OBCs of ANOVA results for the Marshall quotient, rutting parameter
4.38 and 4.32%, respectively. The compacted specimens were sub- (G=sin δ), and rut depth are shown.
jected to repetitions of load using a wheel rut tester. Deformations Statistical analysis was carried out to test the tenability of the
of HMA and WMA specimens at 500; 1,000; 1,500; 2,000; and null hypothesis, which is an assumption that there was no differ-
2,500 wheel passes were noted and compared as shown in Fig. 18. ence in values of Marshall quotient of HMA and WMA. Based on
After 60 min, it was found that the average rutting in HMA samples ANOVA shown in Table 8, the null hypothesis can be accepted
was 4.97 mm, while that for WMA samples was 1.04 mm. Results since the p-value is >0.05, the null hypothesis can be accepted.
of the rutting tests are provided in Table 7. Graphical representa- Marshall quotient values of HMA and WMA were not significantly
tions for rut depth of HMA and WMA (mm) versus time are shown different at a significance level of 0.05, indicating similar compac-
in Figs. 19 and 20. tion and stiffness properties for HMA and WMA.
Table 9. ANOVA-rutting parameter (G=sin δ) ANOVA shown in Table 10 revealed that rut depth values were
Parameter Df Sum of squares Mean Sq F value Pr (>F)
significantly affected by the type of mix, indicating a better resis-
tance to permanent deformation for WMA compared to HMA.
Temperature 14 12,025 859.0 35.81 1.62 × 10−8 ***
Treatment 1 514 514.4 21.45 0.000389***
Residuals 14 336 24.0 — —
Conclusions
Note: *** p < 0.001; ** p < 0.01; * p value is between 0.01 and 0.05.
This work focuses on laboratory evaluation of HMA and WMA
mixes for dense bituminous macadam (DBM). DBM mixes were
ANOVA in Table 9 shows that the null hypothesis was not true; prepared according to MoRTH (2013). HMA was prepared at a mix-
G=sin δ values were statistically different at a significance level ing temperature of 160°C, with VG-30 bitumen, while WMA was
of 0.05. Based on the results, WMA additive and temperature prepared at a mixing temperature of 135°C, using CNSL-modified
had a significant effect on the rutting parameter (G=sin δ). Analysis bitumen.
revealed that modified bitumen had a significant effect on rutting The optimal dosage of 2% by weight of CNSL of bitumen was
potential, indicating better resistance to rutting. used in preparing WMA. The viscosity studies on neat bitumen and
vides better resistance against permanent deformations due to their Goh, S. W., and Z. You. 2008. “Warm mix asphalt using Sasobit: Field and
high stability. laboratory experience.” In Proc., 2008 Mid-Continent Transportation
Rutting performance of both HMA and WMA showed that the Forum. Madison, WI: Univ. of Wisconsin.
sample prepared by WMA technology has a higher resistance to Goliya, H. S., and M. I. Faraz. 2017. “Evaluation of rutting on semi dense
rutting compared to the conventional method. The rutting depth in bituminous concrete by using polymer modified mix.” Indian Highways
45 (8): 17–22.
HMA samples was 4.97 mm, while that for WMA samples was
Hrdlicka, G. M., V. Tandon, J. Prozzi, A. Smit, and Y. Yildrim. 2007.
1.04 mm. In both cases, the total rutting was within the permissible
Evaluation of binder tests for identifying rutting and cracking
limit of 20% of the total thickness of the sample. Since the rut depth potential of modified asphalt. Technical Rep. No. FHWAITX-07/
was less for WMA compared to HMA, it offers more resistance 0-4824-1.
to permanent deformation due to repeated wheel loads and hence IS (Indian Standards). 1963a. Indian standard methods of test for aggre-
better serviceability to pavements. gates. Part I: Particle size and shape. IS 2386 Part(I)-1963. New Delhi,
The statistical analysis authenticates the experimental findings. India: Bureau of Indian Standards.
ANOVA analysis for Marshall quotient revealed that WMA has IS (Indian Standards). 1963b. Indian standard methods of test for aggre-
similar characteristics to HMA, and the result for rutting showed gates. Part III: Specific gravity, density, voids, absorption and bulking.
that the additive CSNL and temperature had significant effects IS 2386 Part(III)-1963. New Delhi, India: Bureau of Indian Standards.
on rutting potential, making the asphalt pavements more resistant IS (Indian Standards). 1963c. Indian standard methods of test for
to permanent deformation. aggregates. Part IV: Mechanical properties. IS 2386 Part(IV)-1963.
The use of CNSL in the preparation of WMA helps to reduce the New Delhi, India: Bureau of Indian Standards.
mixing and compaction temperature in the range of 100–140°C, IS (Indian Standards). 2013. Paving bitumen-specifications. IS 73-2013.
unlike the traditional HMA method which requires a temperature New Delhi, India: Bureau of Indian Standards.
Jones, W. 2004. Warm mix asphalt-a state-of-the-art review. Australian
range of about 150–180°C. This reduces the fuel consumption and
Asphalt Pavement Association Advisory Note 17. Kew, Australia:
subsequent emission of harmful gases to the environment. Also, AAPA.
WMA has more rut resistance than that of HMA. Therefore, the Liu, J., and P. Li. 2012. “Low temperature performance of Sasobit-modified
preparation of warm-mix asphalt using cashew nut shell liquid warm-mix asphalt.” J. Mater. Civ. Eng. 24 (1): 57–63. https://doi.org/10
proved to be more energy efficient, environmentally friendly, and .1061/(ASCE)MT.1943-5533.0000347.
an effective method in pavement construction. Mazumder, M., V. Sriraman, H. H. Kim, and S. J. Lee. 2016. “Quantifying
the environmental burdens of the hot mix asphalt (HMA) pavements and
the production of warm mix asphalt (WMA).” Int. J. Pavement Res.
Acknowledgments Technol. 9 (3): 190–201. https://doi.org/10.1016/j.ijprt.2016.06.001.
Monu, K. M., P. Banger, and A. K. Duggal. 2015. “A review paper on
The authors would like to express their thanks to the faculties warm mix asphalt technologies.” Int. Res. J. Eng. Technol. 2 (5):
of Amal Jyothi College of Engineering, Kanjirappally; Rajiv 378–381.
Gandhi Institute of Technology, Pampady; College of Engineering, Morea, F., R. Marcozzi, and G. Castaño. 2012. “Rheological properties of
Trivandrum; and all who have provided valuable help for this study. asphalt binders with chemical tensoactive additives used in warm mix
asphalts (WMAs).” Constr. Build. Mater. 29: 135–141. https://doi.org
/10.1016/j.conbuildmat.2011.10.010.
MoRTH. 2013. Specifications for road and bridge works. Delhi, India:
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