Parts and Service Manual Supplement: Part No. 115052 Rev A November 2006

Parts and Service Manual Part No.
115052
Rev A
Supplement November 2006
November 2006
Important This Parts and Service Manual Supplement

Read, understand and obey the safety rules and provides service parts information and electrical
operating instructions in the TMZ-50/30 Operator's schematics for the recently released TMZ-50/30
Manual before attempting any maintenance or Control System, which are not included in your
repair procedure. parts or service manuals. Please add this parts
information and electrical schematics to the parts
This manual provides detailed parts and service and service manuals for your machine.
information for qualified service professionals.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us: Copyright © 1998 by Genie Industries
115052 Rev A November 2006

PO Box 97030 First Edition, First Printing
Redmond, WA 98073-9730 USA
"Genie" is a registered trademark of Genie
www.genieindustries.com Industries in the USA and many other countries.
"TMZ" is a trademark of Genie Industries.
e-mail: techsup@genieind.com
Printed on recycled paper
Printed in U.S.A.
2 TMZ-50/30 Part No. 115052

November 2006
Table of Contents
Introduction
Important Information ........................................................................................ 2
Section 1 Rev Service Parts

A Decals .............................................................................................................. 6
A Platform Controls ............................................................................................ 12
A Ground Controls ............................................................................................. 16
A Drive Controls, View 1 .................................................................................... 22
A Drive Controls, View 2 .................................................................................... 26
Section 2 Rev Schematics

A Introduction ..................................................................................................... 29
A Wiring Diagram - Ground Controls, View A-A ................................................. 30
A Wiring Diagram - Ground Controls, View B-B ................................................. 31
A Wiring Diagram - Ground Controls, View C-C ................................................. 32
A Wiring Diagram - Platform Controls, View D-D ............................................... 33
A Wiring Diagram - Platform Controls, View E-E ................................................ 34
A Wiring Diagram - Platform Controls, View F-F ................................................ 35
A Wiring Diagram - Drive Controls, View G-G .................................................... 36
A Wiring Diagram - Drive Controls, View H-H .................................................... 37
A Wiring Diagram - Drive Controls, View J-J ...................................................... 38
Part No. 115052 TMZ-50/30 3

November 2006
Section 6 Rev Schematics, continued

A Electrical Schematic - Platform Controls (all models) ................................ 6 - 40
A Electrical Schematic - Drive Controls (all models) ..................................... 6 - 41
A Electrical Schematic -
DC Models (before serial number T5000-91) ............................................. 6 - 42
DC Models (from serial number T5000-91 to T5002-24) ............................ 6 - 44
DC Models (from serial number T5002-25 to TMZ5003-228) ..................... 6 - 46
DC Models (after serial number TMZ5003-228) ......................................... 6 - 48
Gasoline Models (before serial number T5000-91) .................................... 6 - 50
Gasoline Models (from serial number T5000-91 to T5002-24) ................... 6 - 52
Gasoline Models (from serial number T5002-25 to TMZ5003-228) ............ 6 - 54
Gasoline Models (after serial number TMZ5003-228) ................................ 6 - 56
Gasoline Bi-Fuel Models (before serial number T5000-91) ........................ 6 - 58
Gasoline Bi-Fuel Models (from serial number T5000-91 to T5002-24) ....... 6 - 60
Gasoline Bi-Fuel Models (from serial number T5002-25 to TMZ5003-228) 6 - 62
Gasoline Bi-Fuel Models (after serial number TMZ5003-228) .................... 6 - 64
4 TMZ-50/30 Part No. 115052

November 2006
Section 6 Rev Schematics, continued

Diesel Models (before serial number T5000-91) ........................................ 6 - 66
Diesel Models (from serial number T5000-91 to T5002-24) ....................... 6 - 68
Diesel Models (from serial number T5002-25 to TMZ5003-228) ................ 6 - 70
Diesel Models (after serial number TMZ5003-228) .................................... 6 - 72
Diesel Bi-Fuel Models (before serial number T5000-91) ............................ 6 - 74
Diesel Bi-Fuel Models (from serial number T5000-91 to T5002-24) ........... 6 - 76
Diesel Bi-Fuel Models (from serial number T5002-25 to TMZ5003-228) .... 6 - 78
Diesel Bi-Fuel Models (after serial number TMZ5003-228) ........................ 6 - 80
Part No. 115052 TMZ-50/30 5

Parts Information November 2006
Decals REV A
44981 or 48727** 82228 52008 62709

Shading indicates
65056 48733** 27564 82232 62698 28161
that the decal is
or 114256
hidden from view.
62699
62735 76092
or 65059
or 76668
or 82231**
62733***
28161 62719
72899 76410
43658 or 44980 72971
28174 or 28235 28161
SafetyTape
28161
48723
62707 Ground 52475
Safety Tape 72898
28161
Controls or 72909
48726** Side 48719
52475 28236
28157 28176
*Not on DC Models
**Not on Gas and Diesel 114257
52829 (All decals appear on Bi-Fuel Models)
or 52830 ***Not on units with english decals 44248
76093 or 37052
or 76669 44986
or 65309
62734***
40434
76094 72971
or 76670
28174
62702 or 28235
65056 or
Power Safety Tape
44981 Unit Side
31060
27564 28161
28164 62713 or 62714*
28171
35579 or 62722
28175
31060
62707
Safety tape 62719 62708 72898 52475 Safety tape 28158
28161 52475 or 72909 28161 or 28159*
6 TMZ-50/30 Part No. 115052

November 2006 Parts Information
REV A DECALS
Index Part No. Description Quantity
1 27564 Danger - Electrocution Hazard ................................................................................... 2
2 28157 Label - Dexron ............................................................................................................ 1
3 28158 Label - Unleaded ........................................................................................................ 1
4 28159* Label - Diesel ............................................................................................................. 1
5 28161 Warning - Crushing Hand ......................................................................................... 12
6 28164 Notice - Hazardous Materials ..................................................................................... 1
7 28171 Label - No Smoking .................................................................................................... 1
8 28174 Power to Platform, 230V AC ....................................................................................... 2
9 28175 Caution - Compartment Access .................................................................................. 1
10 28176 Notice - Missing Manuals ........................................................................................... 1
11 28235 Power to Platform, 115V AC ....................................................................................... 2
12 28236 Warning - Failure To Read . . . ................................................................................... 1
13 31060 Danger, Do not alter limit switch ................................................................................. 2
14 35579 Notice - Max Cap, Hook, 500 lbs / 227 kg .................................................................. 1
15 37052 Notice - Max Cap, 500 lbs / 227 kg ............................................................................. 1
16 40434 Label - Lanyard Anchorage Point ............................................................................... 2
17 43658 Notice - Power to Battery Charger, 230V AC ............................................................. 1
18 44248 Notice - Max Capacity, 440 lbs / 200 kg ..................................................................... 1
19 44980 Notice - Power to Battery Charger, 115V AC ............................................................. 1
20 44981 Airline to Platform ....................................................................................................... 2
21 44986 Notice - Side Force 90 lbs / 400N , CE ....................................................................... 1
22 48719 Danger - General Safety, Platform ............................................................................. 1
23 48723 Label - Parking Brake (surge) ..................................................................................... 1
24 48726** Notice - Battery Charger Operating Instructions ......................................................... 1
25 48727** Danger - Battery/Charger Safety ................................................................................ 1
26 48733** Danger - Tip-over (batteries) ...................................................................................... 1
This list continues on the next page.
Part No. 115052 TMZ-50/30 7

DECALS REV A
44981 or 48727** 82228 52008 62709

Shading indicates
65056 48733** 27564 82232 62698 28161
that the decal is
or 114256
hidden from view.
62699
62735 76092
or 65059
or 76668
or 82231**
62733***
28161 62719
72899 76410
43658 or 44980 72971
28174 or 28235 28161
SafetyTape
28161
48723
62707 Ground 52475
Safety Tape 72898
28161
Controls or 72909
48726** Side 48719
52475 28236
28157 28176
*Not on DC Models
76093 or 37052
or 76669 44986
or 65309
62734***
40434
76094 72971
or 76670
28174
62702 or 28235
65056 or
Power Safety Tape
44981 Unit Side
31060
27564 28161
28164 62713 or 62714*
28171
35579 or 62722
28175
31060
62707
28161 52475 or 72909 28161 or 28159*
8 TMZ-50/30 Part No. 115052

REV A DECALS
27 52008 Danger - General Safety, Ground ............................................................................... 1
28 52475 Label - Transport Tie-down ........................................................................................ 4
29 52569 Ground Control Panel ................................................................................................. 1
30 52829 Cosmetic - Genie TMZ-50/30 - Large ......................................................................... 1
31 52830 Cosmetic - Genie TMZ-17/10 - Large ......................................................................... 1
32 59625 Platform Control Panel ............................................................................................... 1
33 62698 Cosmetic - Genie TMZ-50/30 - Small ......................................................................... 1
34 62699 Cosmetic - Genie TMZ-17/10 - Small ......................................................................... 1
35 62700 Notice - Operating Instructions, Ground ..................................................................... 1
36 62701 Notice - Operating Instructions, Platform .................................................................... 1
37 62702 Danger/Notice - Drive System .................................................................................... 1
38 62707 Warning - Towing Hazard ........................................................................................... 2
39 62708 Label - Manual Lowering Valves ................................................................................. 1
40 62709 Notice - Material Lifting Operation .............................................................................. 1
41 62713 Notice - Honda Engine Specifications ........................................................................ 1
42 62714 Notice - Hatz Engine Specifications ............................................................................ 1
43 62719 Label - Arrow .............................................................................................................. 2
44 62722 Notice - Max Capacity, 440 lbs / 200 kg ..................................................................... 1
45 62733*** Patch, Ground Control Panel ...................................................................................... 1
46 62734*** Patch, Platform Control Panel .................................................................................... 1
47 62735 Notice - Battery Connection Diagram, DC .................................................................. 1
48 65056 Label - Waterline to Platform ...................................................................................... 2
49 65059 Notice - Battery Connection Diagram, Bi-fuel ............................................................. 1
50 65309 Notice - Side Force, 90 lbs / 400N, ANSI and CSA .................................................... 1
51 72898 Notice - Tire specification, ANSI and CSA .................................................................. 2
Part No. 115052 TMZ-50/30 9

DECALS REV A
44981 or 48727** 82228 52008 62709

Shading indicates
65056 48733** 27564 82232 62698 28161
that the decal is
or 114256
hidden from view.
62699
62735 76092
or 65059
or 76668
or 82231**
62733***
28161 62719
72899 76410
43658 or 44980 72971
28174 or 28235 28161
SafetyTape
28161
48723
62707 Ground 52475
Safety Tape 72898
28161
Controls or 72909
48726** Side 48719
52475 28236
28157 28176
*Not on DC Models
76093 or 37052
or 76669 44986
or 65309
62734***
40434
76094 72971
or 76670
28174
62702 or 28235
65056 or
Power Safety Tape
44981 Unit Side
31060
27564 28161
28164 62713 or 62714*
28171
35579 or 62722
28175
31060
62707
28161 52475 or 72909 28161 or 28159*
10 TMZ-50/30 Part No. 115052

REV A DECALS
52 72899 Decal - Notice, Transport Instructions ........................................................................ 1
53 72909 Notice - Tire specification, CE .................................................................................... 2
54 72971 Label - Transport to Canada ....................................................................................... 2
57 76094 Drive Control Panel .................................................................................................... 1
58 76410 Serial Label ................................................................................................................ 1
61 76670 Danger/Notice - Drive System .................................................................................... 1
62 82228 Label - Fault Codes .................................................................................................... 1
63 82231** Notice - Battery Connection Diagram, DC Models with Drive ..................................... 1
64 82232 Label - LED Diagnostic Readout ................................................................................ 1
65 114256 Notice - Operating Instructions, Ground ..................................................................... 1
66 114257 Notice - Operating Instructions, Platform .................................................................... 1
Part No. 115052 TMZ-50/30 11

Platform Controls REV A
1 4 7 8 9 10 11 12 13 14 15
2 5 16
3 6 17
18
19
20
21
22
23
24
25
15 16
26
27
3 1
28
31
30
6
29 4
12 TMZ-50/30 Part No. 115052

REV A PLATFORM CONTROLS
Item Part No. Description Quantity This Figure
— 76674 Platform Control Box Assembly, IC - Complete ......................................................... —

— 76672 Platform Control Box Assembly, DC - Complete ....................................................... —
— 76649 Platform Control Box Assembly, Bi-Fuel - Complete ................................................. —
— 42428 Resistor, 10k ohms, 1 Watt ....................................................................................... —
— 104333 Resistor, 1k ohms, 2 Watt ......................................................................................... —
1 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 ........................................................................... 5
2 66866 Button - Joystick Mount .............................................................................................. 3
3 6889 Low Profile Nylock Nut, 1/4 -20 ................................................................................... 5
4 49820 Screw - PHPM, 6-32 x 0.5 inch, GR 2 ........................................................................ 5
5 47218 Draw Latch - Over Center (includes keeper and latch) ............................................... 1
— 62819 Keeper - Over Center Latch ...................................................................................... —
6 12344 Nylock Nut, 6-32 ......................................................................................................... 6
7 76645 Platform Control Box .................................................................................................. 1
8 76646 Dual Pulse Width Modulation Controller ..................................................................... 1
9 66813 Push Button - Black with Seal (horn) .......................................................................... 1

— 66815 Base with 1 N.O Contact ........................................................................................... —
— 66816 N.O. Contact ............................................................................................................. —
10 66812 Push Button - Red Mushroom Head ........................................................................... 1

— 66817 Base - Push Button (includes 1 N.C. contact) ........................................................... —
— 66818 N.C. Contact .............................................................................................................. —
11 13038 Toggle Switch - DPDT, 3 position (power connection) ................................................ 1

— 27246 Boot - Rubber ............................................................................................................ —
12 66813 Push Button - Black with Seal (engine start) (IC and Bi-fuel models) ......................... 1
— 66816 N.O. Contact ............................................................................................................. —
— 15243 Plug - Nylon, Black Domed (DC models) ................................................................... —
13 66813 Push Button - Black with Seal (choke/preheat) (IC and Bi-fuel models) ..................... 1
— 66816 N.O. Contact ............................................................................................................. —
14 76644 Platform Control Box Lid ............................................................................................. 1
15 49819 Screw - PHPM, 10-32 x 0.5 inch, GR 2 ...................................................................... 6
16 99207 Internal Star Washer, #10 ........................................................................................... 4
Part No. 115052 TMZ-50/30 13

PLATFORM CONTROLS REV A
1 4 7 8 9 10 11 12 13 14 15
2 5 16
3 6 17
18
19
20
21
22
23
24
25
15 16
26
27
3 1
28
31
30
6
29 4
14 TMZ-50/30 Part No. 115052

REV A PLATFORM CONTROLS
17 23405 Nutsert, 10-32............................................................................................................. 6
18 76647 Indicator - Battery Discharge (DC and Bi-fuel models) ............................................... 1

— 45840 Plug (IC models) ........................................................................................................ —
19 104327 Potentiometer Assembly ............................................................................................ 1
20 96418 Toggle Switch - SPDT, 2 position, Momentary (turntable rotate) ................................ 1

— 27246 Boot - Rubber ............................................................................................................ —
21 96418 Toggle Switch - SPDT, 2 position, Momentary (platform level) ................................... 1

— 27246 Boot - Rubber ............................................................................................................ —
22 96418 Toggle Switch - SPDT, 2 position, Momentary (secondary boom up/down) ............... 1
— 27246 Boot - Rubber ............................................................................................................ —
23 96418 Toggle Switch - SPDT, 2 position, Momentary (primary boom up/down) .................... 1
— 27246 Boot - Rubber ............................................................................................................ —
24 96418 Toggle Switch - SPDT, 2 position, Momentary (jib boom up/down) ............................ 1
— 27246 Boot - Rubber ............................................................................................................ —
25 96418 Toggle Switch - SPDT, 2 position, Momentary (primary boom extend/retract) ........... 1
— 27246 Boot - Rubber ............................................................................................................ —
26 66813 Push Button - Black with Seal (boom function enable) ............................................... 1
— 66816 N.O. Contact ............................................................................................................. —
27 73753 Connector - Receptacle with Flange, 24 way ............................................................. 1

— 83130 Terminal Pin, 16-18 Gauge ....................................................................................... —
28 45383 Alarm - Warble Tone, 5-30V DC ................................................................................. 1

— 72326 Nut - Retainer ............................................................................................................ —
29 104493 Holder - Relay ............................................................................................................ 1
30 56302 Relay - 24V DC (DC and Bi-fuel models) ................................................................... 2

— 34052 Relay - 12V DC (IC models) ...................................................................................... —
31 104492 Bracket - Relay Mount ................................................................................................ 1
Part No. 115052 TMZ-50/30 15

Ground Controls REV A
1 4 5 8
2 6
3 7
10 11 10
12
15 14 13
16
17
18
20 19
21
5 6 22
23
38 39
24
44 25
26
27
43
28
42
29
41
39
40 38 37 36 35 34 33 32 31 30
16 TMZ-50/30 Part No. 115052

REV A GROUND CONTROLS
— 76673 Ground Control Box Assembly, IC - Complete .......................................................... —

— 76671 Ground Control Box Assembly, DC - Complete ......................................................... —
— 76640 Ground Control Box Assembly, Bi-Fuel - Complete ................................................... —
3 23404 Nutsert, 1/4 -20 ........................................................................................................... 3
4 76631 Ground Control Box .................................................................................................... 1
5 23405 Nutsert, 10-32........................................................................................................... 10
8 76632 Printed Circuit Board - CPU (DC & Bi-fuel models) .................................................... 1
— 76633 Printed Circuit Board - CPU (IC mocels) ................................................................... —
9 73751 Connector - Plug , 40 way .......................................................................................... 1

— 73714 Socket - Terminal, 16-18 Gauge ................................................................................ —
— 60757 Seal - Plug ................................................................................................................. —
10 21018 Screw - PHPM, 10-24 x 0.375 inch .......................................................................... 12
11 33585 Coupling Nut, 10-24 x 0.75 inch ................................................................................. 6
12 45383 Alarm - Warble Tone, 50-30V DC ............................................................................... 1

— 72326 Retainer Nut ............................................................................................................... 1
13 76638 Wire Harness Assembly - Drive.................................................................................. 1

— 87748 Receptacle Connector, 14 way .................................................................................. —
14 87751 Panel Washer - Shell, Size 18 .................................................................................... 1
15 87750 Panel Nut - Plastic, Size 18 ........................................................................................ 1
16 13038 Toggle Switch - DPDT, 3 position (power connection) ................................................ 1

— 27246 Boot - Rubber ............................................................................................................ —
17 66813 Push Button - Black with Seal (engine start) (IC and Bi-fuel models) ......................... 1
— 66816 N.O. Contact ............................................................................................................. —
Part No. 115052 TMZ-50/30 17

GROUND CONTROLS REV A
1 4 5 8
2 6
3 7
10 11 10
12
15 14 13
16
17
18
20 19
21
5 6 22
23
38 39
24
44 25
26
27
43
28
42
29
41
39
40 38 37 36 35 34 33 32 31 30
18 TMZ-50/30 Part No. 115052

18 66813 Push Button - Black with Seal (choke/preheat) (IC and Bi-fuel models) ..................... 1
— 66816 N.O. Contact ............................................................................................................. —
19 96008 Key Switch, 3 Position (includes 1 pair of keys) ......................................................... 1

— 83093 Key (single) ............................................................................................................... —
— 37947 Key, Package of 10 ................................................................................................... —
20 96009 Rubber Washer ......................................................................................................... —
21 104091 Push Button, Green (outrigger right/rear) ................................................................... 1

— 104092 Base with 1 N.O. Contact and Green LED ................................................................ —

— 66815 Base with 1 N.O Contact1 ......................................................................................... —
— 66816 N.O. Contact ............................................................................................................. —
23 104091 Push Button, Green (outrigger right/front) ................................................................... 1

24 96418 Toggle Switch - SPDT, 2 position, Momentary (turntable rotate) ................................ 1

— 27246 Boot - Rubber ............................................................................................................ —
25 96418 Toggle Switch - SPDT, 2 position, Momentary (platform level) ................................... 1

— 27246 Boot - Rubber ............................................................................................................ —
26 104091 Push Button, Green (outrigger left/rear) ..................................................................... 1

27 96418 Toggle Switch - SPDT, 2 position, Momentary (jib up/down) ...................................... 1

— 27246 Boot - Rubber ............................................................................................................ —
28 96418 Toggle Switch - SPDT, 2 position, Momentary (secondary boom up/down) ............... 1
— 27246 Boot - Rubber ............................................................................................................ —
29 76630 Ground Control Lid ..................................................................................................... 1
30 104091 Push Button, Green (outrigger left/front) ..................................................................... 1

31 96418 Toggle Switch - SPDT, 2 position, Momentary (primary boom up/down) .................... 1
— 27246 Boot - Rubber ............................................................................................................ —
32 66813 Push Button - Black with Seal (auto-level) .................................................................. 1

— 66816 N.O. Contact ............................................................................................................. —
Part No. 115052 TMZ-50/30 19

GROUND CONTROLS REV A
1 4 5 8
2 6
3 7
10 11 10
12
15 14 13
16
17
18
20 19
21
5 6 22
23
38 39
24
44 25
26
27
43
28
42
29
41
39
40 38 37 36 35 34 33 32 31 30
20 TMZ-50/30 Part No. 115052

33 96418 Toggle Switch - SPDT, 2 position, Momentary (primary boom extend/retract) ........... 1
— 27246 Boot - Rubber ............................................................................................................ —
34 66813 Push Button - Black with Seal (outrigger enable) ....................................................... 1

— 66816 N.O. Contact ............................................................................................................. —
35 66813 Push Button - Black with Seal (outrigger extend) ....................................................... 1

— 66816 N.O. Contact ............................................................................................................. —
36 66813 Push Button - Black with Seal (outrigger retract) ........................................................ 1

— 66816 N.O. Contact ............................................................................................................. —

— 66817 Base with 1 N.C. Contact .......................................................................................... —
— 66818 N.C. Contact .............................................................................................................. —
38 12344 Nylock Nut, 6-32 ......................................................................................................... 2
40 55306 Screw - PHM, 4-40 x 0.5 inch, GR 2 .......................................................................... 6
41 76629 PCB Mount ................................................................................................................. 1
42 76637 Wire Harness Assembly - Power ................................................................................ 1

— 104874 Receptacle Connector, 3 Position, Flanged ............................................................... —
43 38020 Circuit Breaker, 15 A, 220V AC .................................................................................. 1
44 76636 Wire Harness Assembly - Auto-level .......................................................................... 1

— 87755 Receptacle Connector, 8 way, Flanged, 14-18 Gauge .............................................. —
— 60447 Receptacle Lock, 12 way, 14-18 Gauge .................................................................... —
Part No. 115052 TMZ-50/30 21

Drive Controls, View 1 REV A
1 4 7 8 9
2 5
3 6
11 10
1 3
23 24 25
12
22
6 21
20 11 13 10
19
18
17
16
15 14
22 TMZ-50/30 Part No. 115052

REV A DRIVE CONTROLS, VIEW 1
— 76675 Drive Control Box Assembly, IC - Complete .............................................................. —

— 76656 Drive Control Box Assembly, DC and Bi-Fuel - Complete ......................................... —
— 13083 Diode, 2A .................................................................................................................. —
— 99195 Resistor, 5.6 ohms, 2 Watt ........................................................................................ —
6 12344 Nylock Nut, 6-32 ......................................................................................................... 5
7 76657 Holder - Relay ............................................................................................................ 1
8 56302 Relay - 24V DC (DC and Bi-fuel models) ................................................................... 3

— 34052 Relay - 12V DC (IC models) ....................................................................................... 2
9 76658 Bracket - Relay Mount ................................................................................................ 1
11 23405 Nutsert, 10-32............................................................................................................. 7
12 76646 Dual Pulse Width Modulation Controller ..................................................................... 1
14 76654 Joystick - Dual Axis .................................................................................................... 1

— 66817 Base with 1 N.C. Contact .......................................................................................... —
— 66818 N.C. Contact .............................................................................................................. —

— 66815 Base with 1 N.O Contacts ......................................................................................... —
— 66816 N.O. Contact ............................................................................................................. —
17 66813 Push Button - Black with Seal (outrigger extend) ....................................................... 1

— 66816 N.O. Contact ............................................................................................................. —
18 66813 Push Button - Black with Seal (auto-level) .................................................................. 1

— 66816 N.O. Contact ............................................................................................................. —
Part No. 115052 TMZ-50/30 23

DRIVE CONTROLS, VIEW 1 REV A
1 4 7 8 9
2 5
3 6
11 10
1 3
23 24 25
12
22
6 21
20 11 13 10
19
18
17
16
15 14
24 TMZ-50/30 Part No. 115052

19 66813 Push Button - Black with Seal (outrigger retract) ........................................................ 1

— 66816 N.O. Contact ............................................................................................................. —
20 76652 Drive Controls Box Lid ................................................................................................ 1
21 7127 Screw - PHPM, 6-32 x 0.75 inch ................................................................................ 4
22 76653 Drive Controls Box ..................................................................................................... 1
23 87748 Receptacle Connector, 14 way ................................................................................... 1

24 87751 Panel Washer - Shell, Size 18 .................................................................................... 1
25 87750 Panel Nut - Plastic, Size 18 ........................................................................................ 1
Part No. 115052 TMZ-50/30 25

Drive Controls, View 2 REV A
1 2 4 7
3 5
6
10 9 8
15 16
11
14
12 13
26 TMZ-50/30 Part No. 115052

— 109828 Drive Mount Arm Kit .................................................................................................. —
1 109822 Mount - Drive Control ................................................................................................. 1
2 94434 Screw - HHC, 3/8 -16 x 1.25 inches ............................................................................ 4
3 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
7 Ref. Drive Control Box (refer to Drive Controls, View 1) ................................................... —
8 18605 Nut - Nylock, 8-32 ....................................................................................................... 2
11 109855 Drive Guard, Right ...................................................................................................... 1
12 6090 Screw - PHPM, 1/4 -20 x 0.75 inch, GR 5 ................................................................... 6
13 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 6
14 109823 Drive Guard, Left ........................................................................................................ 1
15 6889 Nut - Low Profile Nylock, 1/4 -20 ................................................................................. 2
16 7339 Screw - HHC, 1/4 -20 x 0.5 inch, GR 5 ........................................................................ 2
Part No. 115052 TMZ-50/30 27

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28 TMZ-50/30 Part No. 115052

November 2006 Service Information
Schematics
About This Section
Electrical Schematics
Electrocution hazard. Contact with

electrically charged circuits could
result in death or serious injury.
Remove all rings, watches and
Observe and Obey: other jewelry.
Troubleshooting and repair procedures shall be General Repair Process
completed by a person trained and qualified on
the repair of this machine.
Malfunction Identify Troubleshoot
Immediately tag and remove from service a discovered symptoms
damaged or malfunctioning machine.
Repair any machine damage or malfunction
problem
before operating the machine. still exists
Before Troubleshooting: Return to Perform

Inspect
service problem and test repair
Read, understand and obey the safety rules
solved
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
Part No. 115052 TMZ-50/30 29

Service Information November 2006
Wiring Diagram -
Ground Controls, View A-A REV A
VIEW A-A
GROUND CONTROL BOX VIEW A-A
VIEW A-A
(INSIDE LID SURFACE) VIEW B-B
VIEW A-A
VIEW C-C
VIEW B-B
VIEW C-C
ROUTE THESE WIRES TO GROUND CONTROL BOX PRINTED CIRCUIT BOARD

(VIEW B-B)
J1-16
J1-13
J1-14
J1-31
J1-26
J1-23
J1-24
J1-12
J1-10
J1-18
J1-37
J1-11
J1-1
J1-2
J1-6
J1-5
J1-8
J1-7
J1-4
J1-3
J1-9
18 GN/WH
18 WH/RD
18 RD/WH
18 BK/WH
18 WH/BK
18 OR/RD
18 BL/WH
18 GN/BK
18 OR/BK
18 RD/BK
16 GN/YL
16 BL/BK
18 WH
18 GN
16 OR
18 RD
18 BN
18 BK
16 BL
18 YL
18 YL
TS63 TS61 TS60 TS58 TS66 WH/RD
EXT/RET UP/DN UP/DN UP/DN UP/DN
WH/RD
4 3
WH/RD WH/RD WH/RD WH/RD WH/RD
TS62
BN44
PRIMARY PRIMARY SECONDARY JIB PLATFORM TURNTABLE
BOOM
BOOM BOOM BOOM LEVEL ROTATE
FUNCTION ENABLE
4 3 BN52 BN50
BK BK
X2
X2
X1
X1
BN47 BK
WH
WH 3 4 3 4 WH/RD
4 3 4 3
OUTRIGGER LEFT FRONT LEFT REAR
EXTEND OUTRIGGER OUTRIGGER
BN102 WH
BN35
WH/RD
4 3 BN53 BN51
AUTO-LEVEL BK HORN
X2
X1
BN48
X1
X2
WH
3 4 WH 3 4
OUTRIGGER RIGHT FRONT RIGHT REAR

RETRACT OUTRIGGER OUTRIGGER KEY
SWITCH KS1
WH/RD WH/RD WH/RD
B
1
TS53 RD
4 3 4 3
2 3 1
B1
4 2
P1 BN68 BN90
IC/DC/AUX
EMERGENCY ENGINE START CHOKE/PREHEAT
STOP (MODELS WITH ENGINE) (MODELS WITH ENGINE)
18 OR/WH
18 OR/WH
18 GN/WH
18 RD/WH
18 RD/WH
18 BL/WH
16 RD/BK
16 RD/BK
18 BK/RD
16 GN/YL
16 BL/RD
16 BL/RD
14 RD 18 BK
CB1-1
18 WH
U1(-)
18 RD
ROUTE THIS ROUTE THIS

J1-36
J1-35
J1-20
J1-25
J1-19
S20
S19
J1-17
S22
J1-21
S21
J1-15
J1-34
J1-33
WIRE TO WIRE TO
GROUND GROUND
CONTROL BOX CONTROL BOX
FRONT SURFACE ROUTE THESE WIRES TO GROUND CONTROL BOX PRINTED CIRCUIT BOARD FRONT SURFACE
(VIEW C-C) (VIEW B-B) (VIEW C-C)
30 TMZ-50/30 Part No. 115052

Wiring Diagram -
REV A Ground Controls, View B-B
VIEW B-B
VIEW B-B
(INSIDE BOX ASSEMBLY) VIEW B-B
VIEW A-A
VIEW C-C
VIEW B-B
VIEW C-C
WIRES ROUTED FROM GROUND CONTROL BOX INSIDE LID SURFACE

(VIEW B-B)
J1-10
J1-12
3J1-1
J1-14
J1-15
J1-16
J1-17
J1-18
J1-19
J1-20
J1-21
J1-23
J1-24
J1-25
J1-26
J1-27
J1-28
J1-29
J1-30
J1-37
J1-31
J1-33
J1-34
J1-35
J1-36
J1-40
J1-11
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
(UNUSED)
(UNUSED)
(UNUSED)
(UNUSED)
(UNUSED)
18 GN/WH
18 OR/WH
18 WH/RD
18 RD/WH
18 RD/WH
18 BK/WH
18 WH/BK
18 OR/RD
18 BL/WH
18 OR/BK
18 GN/BK
18 RD/BK
18 BK/RD
16 RD/BK
16 RD/BK
16 GN/YL
16 GN/YL
16 BL/RD
16 BL/RD
16 BL/BK
18 WH
18 WH
16 OR
18 GN
18 RD
18 BN
18 YL
16 BL
18 YL
18 BK
16 RD
16 RD
18 BK
S15 S14
16 BL
S1
S2
S3
S6
S7
S8 S40 S39
S11 JUMPER INSTALLATION
H5 (+)
H5(-)
CB1 #2
CB1 #2
S37 S38
GROUND ALL MODELS (S8•S11) AND (S9•S10)
S10 JUMPERS IC/DC MODELS (S1•S2)
IC ONLY MODELS (S1•S3)
S9
WIRES ROUTED MODELS WITH MOTION ALARM (S6•S7)
MODELS WITHOUT DRIVE JUMPER (S4•S5)
FROM BEFORE S/N T5000-91 (S12•S13)
VIEW C-C
J1
AFTER S/N T5000-90 (S14•S15)
S13 S12 DRIVE CONTROLS
S33 S36
S28 S29
11
1
21
31
AUTO-LEVEL CONTROLS S30 S25
S31 S24
S17
S18
S16
S32 S23
S27 S26
10
30
40
20
S35 S34
S5 S4
S19
S21
S20
S22
18 GN/WH
18 OR/WH
18 RD/WH
18 BL/WH
14 OR/WH
14 GN/WH
18 GN/WH
14 RD/WH
18 RD/WH
18 BK/WH
18 WH/BK
14 BL/WH
18 GN/BK
18 OR/BK
18 RD/BK
16 BL/BK
14 WH
18 WH
16 OR
16 GN
14 RD
18 RD
12 RD
14 BK
18 BK
J3-3 12 BK
16 BL
BN51 #4
BN53 #4
BN50 #4
BN52 #4
J2-1
J2-4
J2-2
J4-A
J4-H
J4-G
J4-E
J4-D
J4-K
J4-B
J4-C
J4-J
J4-L
J4-M
J4-N
J4-F
J4-P
J3-1
J2-5
J2-6
J2-8
J2-7
WIRES ROUTED WIRES ROUTED FROM

NOTE:VIEW C-C
S39 AND S40 ARE ONLY FOR DC AND BI-FUEL
FROM WIRES ROUTED FROM MODELS BEFORE SERIAL NUMBER T5000-91; REFER TO
VIEW A-A VIEW C-C THE CORRECT ELECTRICAL SCHEMATIC FOR DETAILS
Part No. 115052 TMZ-50/30 31

Wiring Diagram -
Ground Controls, View C-C REV A
VIEW C-C
VIEW C-C
(FRONT INSIDE SURFACE) VIEW B-B
VIEW A-A
VIEW C-C
VIEW B-B
VIEW C-C
J2 8 7 6 5
1 2 + - E
P
N J4
F D M
2 1
A C
G B L
3
J3
1 2 3 4 H K
J
CB1
15A CIRCUIT
H5
ALARM
BREAKER
ROUTE THESE WIRES TO ROUTE THIS WIRE TO

INSIDE LID SURFACE INSIDE BOX ASSEMBLY
(VIEW A-A) (VIEW B-B)
14 RD
P1 #2 18 BK
J1-32
18 BK
BN51 #X2
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J4-A
J4-B
J4-C
J4-D
J4-E
J4-F
J4-G
J4-H
J4-J
J4-K
J4-L
J4-M
J4-N
J4-P
(UNUSED)
18 OR/WH
18 GN/WH
18 GN/WH
18 RD/WH
18 RD/WH
18 BK/WH
18 WH/BK
18 BL/WH
18 GN/BK
18 OR/BK
18 RD/BK
16 BL/BK
14 WH
18 WH
16 OR
16 GN
14 RD
16 RD
J1-38 16 RD
12 RD
18 RD
14 BK
12 BK
18 BK
16 BL
16 BL
S16
S17
S18
S19
S20
S21
S22
J1-39
S38
S37
J1-22
S33
S35
S34
S32
S31
S29
S30
S28
S26
S27
S23
S24
S25
S36
ROUTE THESE WIRES TO GROUND CONTROL BOX PRINTED CIRCUIT BOARD

(VIEW B-B)
32 TMZ-50/30 Part No. 115052

Wiring Diagram -
REV A Platform Controls, View D-D
VIEW D-D
PLATFORM CONTROL BOX VIEW D-D
VIEW D-D
(INSIDE LID SURFACE) VIEW E-E
VIEW D-D
VIEW F-F
VIEW E-E
VIEW F-F
ROUTE THESE WIRES TO PLATFORM CONTROL BOX FRONT INSIDE SURFACE

(VIEW F-F)
H7 (+)
J1-10
J1-20
H7 (-)
J1-2
J1-1
J1-5
J1-6
J1-7
J1-8
J1-9
18 OR/WH
18 BK/WH
18 WH/BK
18 RD/BK
16 BL/BK
18 WH
18 RD
18 BK
18 BK
16 BL
16 BL
TS13 TS11 TS10 POTENTIOMETER

(SW1) (SW2) (SW3) 1 - 10K OHM
EXT/RET UP/DN UP/DN
R14
BN12 WH/RD
BK
WH/RD WH/RD CCW CW

WH/RD
3 4 VO
RD
BOOM PRIMARY PRIMARY SECONDARY R2
OR
R1
FUNCTION ENABLE BOOM BOOM BOOM
BK
TS8 TS9 TS12

RESISTOR
10K OHM, 1W
(SW4) (SW5) (SW6)
UP/DN UP/DN WH/RD
BN15 WH/RD
3 4
N P G7
JIB PLATFORM TURNTABLE BATTERY
HORN CHARGE INDICATOR
LEVEL ROTATE
WH/RD WH/RD
TS104
1 2 IC/DC/AUX
BN2 BN3
P2
3 4 3 4
EMERGENCY ENGINE START CHOKE/PREHEAT

STOP (MODELS WITH ENGINE) (MODELS WITH ENGINE)
RD
18 WH/RD 16 OR
CR15-87 CR97-87A
18 OR/WH
18 OR/BK
16 RD/BK
18 BK/RD
16 GN/YL
18 BL/RD
16 OR
16 RD
18 RD
16 RD/BK 18 WH
18 BK
18 YL
CR15-30 CR97-87
J1-24
J1-23
J1-4
J1-3
J1-12
J1-11
J1-16
J1-15
J1-13
J2-12
J2-1
ROUTE THESE WIRES TO ROUTE THESE WIRES TO

PLATFORM CONTROL BOX FRONT INSIDE SURFACE PLATFORM CONTROL BOX INSIDE BOX ASSEMBLY
(VIEW F-F) (VIEW E-E)
Part No. 115052 TMZ-50/30 33

Wiring Diagram -
Platform Controls, View E-E REV A
VIEW E-E
VIEW E-E
(INSIDE BOX ASSEMBLY) VIEW E-E
VIEW D-D
VIEW F-F
VIEW E-E
VIEW F-F
BL/WH
RESISTOR
1K OHM, 2W
U3
ELECTRONIC
CR97 CONTROL
MODULE
SPEED CONTROL
BK
86 OR
87A
87
30
85
86
87A
GN/BK
87
30
85
CR15
CHOKE/PREHEAT J2 J3
(BLACK)
1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10 1112
BL/WH
WH
OR
RD
BK
J1
(REFER TO VIEW F-F)
P2 #2 16 RD/BK 18 BK G7 (-) 16 GN J1-18 J1-14 18 GN/BK
BN3 #4 18 WH/RD 18 OR/WH G7 (+) 18 RD/WH J1-21 H7 (-) 18 WH/RD
R14 VO 18 WH 16 OR R14 CW 18 BL/WH J1-19

PLATFORM CONTROL BOX INSIDE LID SURFACE PLATFORM CONTROL BOX FRONT INSIDE SURFACE
(VIEW D-D) (VIEW F-F)
34 TMZ-50/30 Part No. 115052

Wiring Diagram -
REV A Platform Controls, View F-F
VIEW F-F
VIEW F-F
(FRONT INSIDE SURFACE) VIEW E-E
VIEW D-D
VIEW F-F
VIEW E-E
VIEW F-F
16 BL
18 BK 18 BK
H7
ALARM J1 PLATFORM
1 6
+ 7 12
13 18
- 19 24
18 BK
16 BL J1-22
J1-17
J1-21
J1-18
J1-14
J1-19
J1-23
J1-24
J1-15
J1-16
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
J1-11
J1-12
J1-20
J1-13
18 OR/WH
18 RD/WH
18 BK/WH
18 WH/BK
18 BL/WH
18 GN/BK
18 OR/BK
16 RD/BK
18 RD/BK
18 BK/RD
16 GN/YL
18 BL/RD
16 BL/BK
18 WH
16 GN
16 OR
16 RD
18 RD
18 RD
18 BK
18 BK
18 BK
18 YL
16 BL
16 BL
BN15 #4
CR15-86
J2-2
J3-12
CR15-85
CR97-30
P2 #2
P2 #1
BN2 #4
BN2 #3
SW1
SW1
SW4
SW4
SW2
SW2
SW3
SW3
SW6
SW6
SW5
SW5
G7 (+)
BN3 #4
G7 (-)

PLATFORM CONTROL BOX INSIDE BOX ASSEMBLY PLATFORM CONTROL BOX INSIDE LID SURFACE
(VIEW E-E) (VIEW D-D)
Part No. 115052 TMZ-50/30 35

Wiring Diagram -
Drive Controls, View G-G REV A
VIEW G-G
DRIVE CONTROL BOX VIEW G-G
VIEW G-G
(INSIDE LID SURFACE) VIEW H-H
VIEW G-G
VIEW J-J
VIEW H-H
VIEW J-J
ROUTE THESE WIRES TO DRIVE CONTROL BOX FRONT INSIDE SURFACE

(VIEW J-J)
J1-M
J1-G
J1-D
J1-H
J1-N
J1-B
J1-C
J1-E
J1-F
J1-L
18 GN/WH
18 RD/WH
18 WH/BK
18 GN/BK
16 RD/BK
18 WH
16 OR
16 GN
16 RD
16 BL
WH/BK
BL/WH WH/BK
WH/BK
3 4
BL/WH
HORN BN81
B
THROTTLE BOARD
A
3 4
SIG
WH/BK
OUTRIGGER
3 4 -VE JC5
BL/RD
BL/WH
Vs JOYSTICK
EXTEND BN78
STEER BOARD
3 4 B A SIG -VE Vs
BL/RD
AUTOLEVEL BN79
3 4 1 2
OUTRIGGER R1 R2
RETRACT 3 4 EMERGENCY
RESISTOR 5.6K OHM, 2W
RESISTOR 5.6K OHM, 2W
P3 STOP
BN80
18 OR/WH
18 WH/BK
18 BL/WH
16 RD/BK
18 WH
16 GN
16 BN
18 BK
18 BK
18 YL
CR99A-30
CR98-87
CR99A-87
CR99B-87
CR99A-86
CR99B-85
CR99A-85
CR98-30
J3-12
CR99A-86
ROUTE THESE WIRES TO DRIVE CONTROL BOX INSIDE BOX ASSEMBLY

(VIEW H-H)
36 TMZ-50/30 Part No. 115052

Wiring Diagram -
REV A Drive Controls, View H-H
VIEW H-H
VIEW H-H
(INSIDE BOX ASSEMBLY) VIEW H-H
VIEW G-G
VIEW J-J
VIEW H-H
VIEW J-J
ROUTE THESE WIRES TO DRIVE CONTROL BOX FRONT INSIDE SURFACE

(VIEW J-J)
J1-K
J1-A
J1-P
J1-J
18 BK/WH
18 OR/BK
18 BL/BK
18 BK
U24
ELECTRONIC
CONTROL
MODULE
U24 J2
(GREY)
J3
(BLACK)
1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10 1112
BL/WH
18 BK BK
86
CR98
87A
30
87
OUTRIGGER
RETRACT 85
86
CR99A
87A
30 GN
87
RESISTOR R1
BN
85
86
WH
87A
CR99B 30
87
RESISTOR R2 18 BK
85 18 RD
18 WH
DIODE, 2A
18 BL/WH 18 WH/BK
BN80 #3 JC5
16 GN 16 RD/BK
R1 P3 #1
18 YL 18 BK
JC5 STEER ‘A’ JC5 THROTTLE ‘VE’
16 BN 16 BN
JC5 STEER ‘VE’ JC5 STEER ‘SIG’
18 WH 18 OR/WH
R2 JC5 STEER ‘B’
ROUTE THESE WIRES TO DRIVE CONTROL BOX INSIDE LID SURFACE

(VIEW G-G)
Part No. 115052 TMZ-50/30 37

Wiring Diagram -
Drive Controls, View J-J REV A
VIEW J-J
VIEW J-J
(FRONT INSIDE SURFACE) VIEW H-H
VIEW G-G
VIEW J-J
VIEW H-H
VIEW J-J
ROUTE THESE WIRES TO DRIVE CONTROL BOX INSIDE BOX ASSEMBLY

(VIEW H-H)
16 BL/BK
ECM J2-2 J1-J
18 OR/BK
ECM J2-3 J1-K
18 BK/WH
CR98-85 J1-A
18 BK
CR99B-86 J1-P
E
P
D
N J1
F M
A C
G B L
H K
J
16 RD 18 GN/WH
P3 #2 J1-B J1-G BN81 #4
16 RD/BK 16 OR
P3 #1 J1-C J1-H JC5 THROTTLE ‘SIG’
18 GN/BK 18 WH/BK
BN80 #4’ J1-D J1-L JC5
18 RD/WH 16 BL
BN78 #4’ J1-E J1-M JC5 THROTTLE ‘A’
18 WH 16 GN
BN79 #3 J1-F J1-N JC5 THROTTLE ‘B’
ROUTE THESE WIRES TO DRIVE CONTROL BOX INSIDE LID SURFACE

(VIEW G-G)
38 TMZ-50/30 Part No. 115052

Part No. 115052 TMZ-50/30 39

Electrical Schematic -
Platform Controls REV A
(all models)
PLATFORM J2-2
J3-12
CONTROL R14
J3-3
BN2 ENGINE START
J3-10
BOX 1K OHM
RESISTOR
J2-1
J3-5 TS12 TURNTABLE ROTATE
J3-6
CR97 J3-9
SPEED TS13 PRI BOOM EXT/RET
CONTROL J2-12
30 86
85
TS11 PRI BOOM UP/DN
87 87A U3
ECM
TS10 SEC BOOM UP/DN
R14
CCW CW TS9 PLAT LEVEL
VO
R20A 10K OHM TS8 JIB UP/DN

RESISTOR
G7
BCI +
TS104
J1 14-PIN N P POWER SELECT(IC/DC/AUX)
CONNECTOR
BN12
R20B 10K OHM
RESISTOR BOOM FUNCTION ENABLE
P2 BN35
EMERGENCY HORN
STOP
CR15 +
CHOKE/ ALARM H7
PREHEAT
30 86
87
85 BN90
CHOKE/PREHEAT
J1-1
J1-21
J1-18
J1-19
J1-20
J1-24
J1-23
J1-14
J1-13
J1-22
J1-17
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-16
J1-15
40 TMZ-50/30 Part No. 115052

Electrical Schematic -
REV A Drive Controls
(all models)
DRIVE R2 5.6k OHM RESISTOR

CONTROL R1 5.6k OHM RESISTOR
BOX
J1-J J2-2 J3-3
J1-K J2-4 J3-4
JC5 U24
JOYSTICK ECM
J1-L J3-12 J3-5
J3-6
J3-9
J2-1 J2-12
J1-N B
THROTTLE BOARD
J1 14-PIN J1-M A
CONNECTOR J1-H SIG BN81 HORN

-VE
Vs
BN78
OUTRIGGER EXTEND
B
STEER BOARD
A
SIG
BN80
-VE
OUTRIGGER RETRACT
Vs
BN79
AUTOLEVEL
J1-F
J1-D
J1-E
J1-G CR98 CR99A CR99B
P3 EMERGENCY STOP OUTRIGGER
RETRACT
RESISTOR
R1
RESISTOR
R2
J1-B 30 86 30 86 30 86
J1-C 85 85 85
87 87 87
J1-A
J1-P
Part No. 115052 TMZ-50/30 41

Electrical Schematic
DC Models REV A
(before serial number T5000-91)
Part 1 of 2
BN68 ENGINE START
GROUND CONTROL BOX BN52
LF OUTRIGGER
X1 X2
BN35 HORN
4 3
TS62 TURNTABLE ROTATE
BN53
B 1 RF OUTRIGGER
TS63 PRI BOOM EXT/RET X1 X2
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
CONTROL LR OUTRIGGER X1 X2
TS60 SEC BOOM UP/DN
4 4 3
B1
TS66 PLAT LEVEL BN51
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL
KS1 KEY SWITCH BN102

TS53 AUTO-LEVEL
POWER SELECT(IC/DC/AUX)
P1 BN44 +
EMERGENCY BOOM FUNCTION ENABLE
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
J3 P1 P3
S40
S39
S38
S37
POWER ENGINE OUTRIGGER
20
19
16
33
23
30
CONNECTOR
8
1 17 2 9 19
J3-3 J3-1
12V+ 24V+
LS15
U14
PUMP ENABLE
N.C.H.O.
PUMP SPEED
24V/12V
VOLTAGE
DIVIDER LS14
24V +
N.C.H.O.
+
+
86 30
CR50 85 87
RIGHT REAR OUTRIGGER COIL +
RIGHT REAR OUTRIGGER COIL -
LEFT REAR OUTRIGGER COIL +
LS15 RIGHT REAR OUTRIGGER COM

LEFT REAR OUTRIGGER COIL -
RIGHT REAR OUTRIGGER N.C.

PROPORTIONAL DRIVE COIL +
PROPORTIONAL DRIVE COIL -
LEFT REAR OUTRIGGER COM

LS14 LEFT REAR OUTRIGGER N.C.
B5 QD1 (+)
EIGHT 6V BATTERIES
(MODELS WITH DRIVE)
F6 D1
B5 U9 275A
FOUR 6V BATTERIES BATTERY
FUSE M5
(MODELS WITHOUT DRIVE) CHARGER
M5
- - MOTOR A1
T2
+
M- B+ 1
Y65
Y33
Y34
- - 24V+ 3
1 G6
- NOTE -
+
0-5V 2
B- 3
- - MACHINE SHOWN
AC INPUT U6
IN THE STOWED
+
MOTOR FOR DRIVE FUNCTIONS

- - QD1 (-)
CONTROLLER
(MODELS WITH DRIVE) POSITION WITH
THE POWER OFF
+
109830A
ES0198C
ES0203A
42 TMZ-50/30 Part No. 115052

LEFT FRONT OUTRIGGER COIL - 14
Y35 +
LEFT FRONT OUTRIGGER COIL + 3 S16 J2-1
18 S17 J2-2
S7
S6
LEFT FRONT OUTRIGGER COM 6
LS12 (UNUSED)
REV A
LEFT FRONT OUTRIGGER N.C. J2-3
109830A
ES0203A
ES0198C
S18 J2-4
N.C.H.O.
LS12
S8
LS13
RIGHT FRONT OUTRIGGER N.C.
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
LS13 RIGHT FRONT OUTRIGGER COM 29
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
RIGHT FRONT OUTRIGGER COIL + +
Y36 RIGHT FRONT OUTRIGGER COIL - 21 S22 J2-8
November 2006
Part No. 115052

S33 J4-A
FLASHING BEACONS + (OPTION) 27
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LIMIT SWITCH CIRCUIT COM 22 S32 J4-D
LS11 JIB BOOM N.O.H.C. 10 S31 J4-E
LS2 PRIMARY BOOM UP N.O.H.C. S29 J4-F
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J
MODELS WITHOUT DRIVE: CONNECT S4 TO S5

S27 J4-K
Y9 PROPORTIONAL VALVE COIL + 13
S15
S14
+ S23 J4-L
PROPORTIONAL VALVE COIL - 30
CONNECTOR PC BOARD
MODELS WITH MOTION ALARM: CONNECT S6 TO S7
S24 J4-M
GROUP A GROUND 21 S25 J4-N
+
Y39 OUTRIGGER UP (RETRACT) COIL 1 S36 J4-P
S8
S11
Y40 OUTRIGGER LEVEL (EXTEND) COIL + 2
+
Y41 OUTRIGGER REGEN COIL 3
Y20 PLATFORM LEVEL UP (FWD) COIL + 4
S9
+
S10
Y19 PLATFORM LEVEL DN (REV) COIL 5
(MODELS WITH DRIVE)

FOR DRIVE FUNCTIONS
GROUND CONTROL BOX
Y24 ROTATE RIGHT COIL 6

CONNECTOR
J4 14-PIN
+
+
Y23 ROTATE LEFT COIL 7
Y42 LIFT/DRIVE SELECT COIL + 12

GROUP B GROUND 22
+
TMZ-50/30
Y22 LOWER LIFT CYL UP COIL 8 1
2
Y21 LOWER LIFT CYL DN COIL + 9
+ 3
Y53 UPPER LIFT CYL UP COIL 10
4
P2
P4 PLATFORM
Y52 UPPER LIFT CYL DN COIL + 11 5
+
LIFT / DRIVE
Y61 JIB EXTEND (UP) COIL 14 6
7
Y60 JIB RETRACT (DN) COIL + 15
+ 8
Y26 BOOM EXTEND COIL 16
9
Y25 BOOM RETRACT COIL + 17 10
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
GROUP C GROUND 23 19
TO PLATFORM CONTROL BOX
TO DRIVE CONTROL BOX
+ 20
Y32 DRIVE COIL 18
21
Y50A RIGHT FORWARD COIL + 19 22
+
Y64A RIGHT REVERSE COIL 20
23
24
DRIVE
Y50 LEFT FORWARD COIL 24
(OPTION)
+
- NOTE -
+
Y64 LEFT REVERSE COIL 25
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
43
DC Models
Service Information
Part 2 of 2
DC Models REV A
(from serial number T5000-91 to T5002-24)
Part 1 of 2
BN68 ENGINE START
LF OUTRIGGER
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 18 9 19
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
N.C.H.O.
PUMP SPEED
LS14
24V +
N.C.H.O.
+
+



B5 QD1 (+)
EIGHT 6V BATTERIES
(MODELS WITH DRIVE)
F6 D1
B5 U9 275A
FUSE M5
M5
- - MOTOR A1
T2
+
M- B+ 1
Y65
Y33
Y34
- - 24V+ 3
1 G6
- NOTE -
+
0-5V 2
B- 3
- - MACHINE SHOWN
AC INPUT U6
IN THE STOWED
+

- - CONTROLLER
THE POWER OFF
+
QD1 (-) 109830A

ES0215B
ES0220B
44 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0220B
ES0215B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
+
S10
(MODELS WITH DRIVE)

FOR DRIVE FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
45
DC Models
Service Information
Part 2 of 2
DC Models REV A
(from serial number T5002-25 to TMZ5003-228)
Part 1 of 2
BN68 ENGINE START
LF OUTRIGGER
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 18 9 19
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
N.C.H.O.
PUMP SPEED
LS14
24V +
N.C.H.O.
+
+



B5 QD1 (+)
EIGHT 6V BATTERIES
(MODELS WITH DRIVE)
F6 D1
B5 U9 275A
FUSE M5
M5
- - MOTOR A1
T2
+
M- B+ 1
Y65
Y33
Y34
- - 24V+ 3
1 G6
- NOTE -
+
0-5V 2
B- 3
- - MACHINE SHOWN
AC INPUT U6
IN THE STOWED
+

- - CONTROLLER
THE POWER OFF
+
QD1 (-) 109830A

ES0230A
ES0235A
46 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0235A
ES0230A
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
Ls27 TURNTABLE N.C. S30 J4-G
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
+
S10
(MODELS WITH DRIVE)

FOR DRIVE FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
47
Part 2 of 2
DC Models
Service Information

DC Models REV A
(after serial number TMZ5003-228)
Part 1 of 2
BN68 ENGINE START
LF OUTRIGGER
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 9 19
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
N.C.H.O.
PUMP SPEED
LS14
24V +
N.C.H.O.
+
+



B5 QD1 (+)
EIGHT 6V BATTERIES
(MODELS WITH DRIVE)
F6 D1
B5 U9 275A
FUSE M5
M5
- - MOTOR A1
T2
+
M- B+
Y65
Y33
Y34
- - 24V+ +
1 G6
- - NOTE -
+
0-5V
B- 3
- - MACHINE SHOWN
AC INPUT U6
IN THE STOWED
+

- - CONTROLLER
THE POWER OFF
+
QD1 (-) 109830A

ES0230B
ES0235B
48 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0235B
ES0230B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
+
S10
(MODELS WITH DRIVE)

FOR DRIVE FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
49
Part 2 of 2
DC Models
Service Information
Gasoline Models REV A
Part 1 of 2
BN68 ENGINE START
GROUND CONTROL BOX LF OUTRIGGER
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1 GY
PUMP ENABLE
J3 LS15
ENGINE STOP
N.C.H.O.
ENGINE RUN
THROTTLE +
POWER
CONNECTOR
GROUND
START +
LS14
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH WH BK/YL
U33
VOLTAGE
REGULATOR
WH RD/BK

GY
GY
BK
3
BK
2 1
BK/WH
G6
F9 CR49
15A
FUSE
CR4 ENGINE
HIGH STOP
30 86
IDLE
85
30 86 87A
CR1
Y65
Y33
Y34
85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
BATTERY
QD7 (+) SW26 MACHINE SHOWN
FOR DRIVE FUNCTIONS
+
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
F11 AUX STARTER LEVEL
POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 U19 U20
109830A
- QD7 (-) HIGH IDLE
SOLENOID
IGNITION
COIL
SPARK
PLUG ES0216B
ES0221B
50 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0221B
ES0216B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
AND
S9
+
S10
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUND CONTROL BOX
(MODELS WITHOUT DRIVE)

CONNECTOR
J4 14-PIN
+
+
FOR BOOM AND DRIVE FUNCTIONS

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
51
Service Information
Part 2 of 2
Gasoline Models
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1 GY
PUMP ENABLE
J3 LS15
ENGINE STOP
N.C.H.O.
ENGINE RUN
THROTTLE +
POWER
CONNECTOR
GROUND
START +
LS14
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH WH BK/YL
U33
VOLTAGE
REGULATOR
WH RD/BK

GY
GY
BK
3
BK
1
BK/WH
G6
2
F9 CR49
15A
FUSE
CR4 ENGINE
HIGH STOP
30 86
IDLE
85
30 86 87A
CR1
Y65
Y33
Y34
85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
BATTERY
FOR DRIVE FUNCTIONS
+
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 U19 U20
109830A
- QD7 (-) HIGH IDLE
SOLENOID
IGNITION
COIL
SPARK
PLUG ES0216C
ES0221C
52 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0221C
ES0216C
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
AND
S9
+
S10
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
53
Gasoline Models
Service Information
Part 2 of 2
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 6 4 16 3 18 5 9 19
J3-3 J3-1 GY
PUMP ENABLE
J3 LS15
ENGINE STOP
N.C.H.O.
ENGINE RUN
THROTTLE +
POWER
CONNECTOR
GROUND
CHOKE +
START +
LS14
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH WH BK/YL
U33
VOLTAGE
REGULATOR
WH RD/BK

GY
GY
BK
3
BK
1
BK/WH
G6
2
F9 CR49
15A
FUSE
CR4 ENGINE
STOP
HIGH
IDLE
CR15 30 86
CHOKE 85
30 86 30 86 87A
CR1
Y65
Y33
Y34
85 85
START 30 87 86 87
B1
- NOTE -
85
87
ONE 12V
BATTERY
FOR DRIVE FUNCTIONS
+
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q7 U19 U20
109830A
- QD7 (-) HIGH IDLE
SOLENOID
CHOKE IGNITION
COIL
SPARK
PLUG ES0231A
ES0236A
54 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0236A
ES0231A
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
LS27 TURNTABLE N.C. S30 J4-G
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
AND
S9
+
S10
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
55
Part 2 of 2
Gasoline Models
Service Information

Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 6 4 16 3 18 5 9 19
J3-3 J3-1 GY
PUMP ENABLE
J3 LS15
ENGINE STOP
N.C.H.O.
ENGINE RUN
THROTTLE +
POWER
CONNECTOR
GROUND
CHOKE +
START +
LS14
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH WH BK/YL
U33
VOLTAGE
REGULATOR
WH RD/BK

GY
GY
BK
BK
+
BK/WH
G6
-
F9 CR49
15A
FUSE
CR4 ENGINE
STOP
HIGH
IDLE
CR15 30 86
CHOKE 85
30 86 30 86 87A
CR1
Y65
Y33
Y34
85 85
START 30 87 86 87
B1
- NOTE -
85
87
ONE 12V
BATTERY
FOR DRIVE FUNCTIONS
+
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q7 U19 U20
109830A
- QD7 (-) HIGH IDLE
SOLENOID
CHOKE IGNITION
COIL
SPARK
PLUG ES0231B
ES0236B
56 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0236B
ES0231B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
AND
S9
+
S10
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+

GROUP B GROUND 22
+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
57
Part 2 of 2
Gasoline Models
Service Information
Gasoline Bi-Fuel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S40
S39
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 4 16 3 18 5 9 19
J3-3 J3-1 GY
12V+ 24V+
J3 U14 LS15
PUMP ENABLE
ENGINE STOP
N.C.H.O.
PUMP SPEED
ENGINE RUN
THROTTLE +
POWER
24V/12V
CONNECTOR
GROUND
VOLTAGE
START +
DIVIDER LS14
24V +
N.C.H.O.
+
+
CR50 85
86 30
KS3 BK/YL
KEY SWITCH U33
QD1 (+)
87 WH BK/YL
VOLTAGE
REGULATOR
WH RD/BK

F6
GY
GY
BK
D1 3
275A BK
U9
BATTERY
FUSE M5 BK/WH
2
G6 1
CHARGER
M5
B5 MOTOR A1
4-6V F9 CR49
T2 15A
BATTERY
M- B+ CR4 ENGINE
- 24V+
FUSE
HIGH STOP
30 86
1 IDLE
85
+
30 86 87A
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
AC INPUT U6
- NOTE -
85
87
+
MOTOR
- QD7 (+) CONTROLLER SW26 MACHINE SHOWN
FOR DRIVE FUNCTIONS
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
+
LEVEL
- F11 STARTER
POSITION WITH
QD1 (-) 175A FUSE
THE POWER OFF
M3
+
Q3 U19 U20
109830A
QD7 (-) HIGH IDLE
SOLENOID
IGNITION
COIL
SPARK
PLUG ES0218B
ES0223B
58 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0223B
ES0218B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
4
5V 12V
32
LEVEL SENSOR 12V+ 13
S7
1
33
33
LEVEL SENSOR
RD - 14
LEVEL
BOARD
CIRCUIT
SENSOR
34
2
X-AXIS (0-5V) 15
N.O.
3
WH 35 16
Y-AXIS (0-5V)
LEVEL SENSOR
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
59
Part 2 of 2
Gasoline Bi-Fuel Models
Service Information
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 4 16 3 18 5 9 19
GY
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
ENGINE STOP
N.C.H.O.
PUMP SPEED
ENGINE RUN
THROTTLE +
GROUND
START +
LS14
24V +
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH U33
QD1 (+) WH BK/YL
VOLTAGE
REGULATOR
WH RD/BK

F6
GY
GY
BK
D1 3
275A BK
U9
BATTERY
FUSE M5 BK/WH
G6 1
CHARGER
M5 2
B5 MOTOR A1
4-6V F9 CR49
T2 15A
BATTERY
M- B+ CR4 ENGINE
- 24V+
FUSE
HIGH STOP
30 86
1 IDLE
85
+
30 86 87A
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
AC INPUT U6
- NOTE -
85
87
+
MOTOR
FOR DRIVE FUNCTIONS
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
+
LEVEL
- F11 STARTER
POSITION WITH
QD1 (-) 175A FUSE
THE POWER OFF
M3
+
Q3 U19 U20
109830A
QD7 (-) HIGH IDLE
SOLENOID
IGNITION
COIL
SPARK
PLUG ES0218C
ES0223C
60 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0223C
ES0218C
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
61
Part 2 of 2
Service Information
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 6 4 16 3 18 5 9 19
GY
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
ENGINE STOP
N.C.H.O.
PUMP SPEED
ENGINE RUN
THROTTLE +
GROUND
CHOKE +
START +
LS14
24V +
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH U33
QD1 (+) WH BK/YL
VOLTAGE
REGULATOR
WH RD/BK

F6
GY
GY
BK
D1 3
275A BK
U9
BATTERY
FUSE M5 BK/WH
G6 1
CHARGER
M5 2
B5 MOTOR A1
4-6V F9 CR49
T2 15A
BATTERY
M- B+ CR4 ENGINE
- 24V+
FUSE
HIGH CR15 STOP
30 86
1 IDLE
CHOKE 85
+
30 86 30 86 87A
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86 87
85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
FOR DRIVE FUNCTIONS
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
+
LEVEL
- F11 STARTER
POSITION WITH
QD1 (-) 175A FUSE
THE POWER OFF
M3
+
Q3 Q7 U19 U20
109830A
QD7 (-) HIGH IDLE
SOLENOID
CHOKE IGNITION
COIL
SPARK
PLUG ES0233A
ES0238A
62 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0238A
ES0233A
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
63
Part 2 of 2
Service Information

Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 6 4 16 3 18 5 9 19
GY
J3 LS15
PUMP ENABLE
POWER
J3 #3
J3 #1
ENGINE STOP
N.C.H.O.
PUMP SPEED
ENGINE RUN
THROTTLE +
GROUND
CHOKE +
START +
LS14
24V +
N.C.H.O.
+
+
KS3 BK/YL
KEY SWITCH U33
QD1 (+) WH BK/YL
VOLTAGE
REGULATOR
WH RD/BK

F6
GY
GY
BK
D1
BK
+
U9 275A
BATTERY
FUSE M5 BK/WH
G6
CHARGER
M5 -
B5 MOTOR A1
4-6V F9 CR49
T2 15A
BATTERY
M- B+ CR4 ENGINE
- 24V+
FUSE
HIGH CR15 STOP
30 86
1 IDLE
CHOKE 85
+
30 86 30 86 87A
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86 87
85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
FOR DRIVE FUNCTIONS
(MODELS WITH DRIVE)
ENGINE
OIL IN THE STOWED
+
LEVEL
- F11 STARTER
POSITION WITH
QD1 (-) 175A FUSE
THE POWER OFF
M3
+
Q3 Q7 U19 U20
109830A
QD7 (-) HIGH IDLE
SOLENOID
CHOKE IGNITION
COIL
SPARK
PLUG ES0233B
ES0238B
64 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0238B
ES0233B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
65
Part 2 of 2
Service Information
Diesel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1
PUMP ENABLE
ENGINE STOP
J3
ENGINE RUN
LS15
THROTTLE +
N.C.H.O.
GROUND
POWER
START +
CONNECTOR
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT
D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

SWITCH
30 15
50
3
1
F9 CR4 CR8 G6
10A HIGH FUEL 2
FUSE IDLE CUTOFF
30 86 30 86
CR1
Y65
Y33
Y34
85 87A 85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
SW2 SW28
FOR DRIVE FUNCTIONS
QD7 (+)
(MODELS WITH DRIVE)
BATTERY
+ ENGINE ENGINE MACHINE SHOWN
OIL CYLINDER
PRESSURE HEAD
IN THE STOWED
F11 AUX STARTER
TEMP POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q8
109830A
- QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0217B
ES0222B
66 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0222B
ES0217B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
67
Diesel Models
Part 2 of 2
Service Information

Diesel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1
PUMP ENABLE
ENGINE STOP
J3
ENGINE RUN
LS15
THROTTLE +
N.C.H.O.
GROUND
POWER
START +
CONNECTOR
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT
D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

SWITCH
30 15
50
3
1
F9 CR4 CR8 G6
10A HIGH FUEL 2
FUSE IDLE CUTOFF
30 86 30 86
CR1
Y65
Y33
Y34
85 87A 85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
SW2 SW28
FOR DRIVE FUNCTIONS
QD7 (+)
(MODELS WITH DRIVE)
BATTERY
OIL CYLINDER
PRESSURE HEAD
IN THE STOWED
F11 AUX STARTER
TEMP POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q8
109830A
- QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0217C
ES0222C
68 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0222C
ES0217C
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
69
Diesel Models
Service Information
Part 2 of 2
Diesel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1
PUMP ENABLE
ENGINE STOP
J3
ENGINE RUN
LS15
THROTTLE +
N.C.H.O.
GROUND
POWER
START +
CONNECTOR
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT
D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

SWITCH
30 15
50
3
1
F9 CR4 CR8 G6
10A HIGH FUEL 2
FUSE IDLE CUTOFF
30 86 30 86
CR1
Y65
Y33
Y34
85 87A 85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
SW2 SW28
FOR DRIVE FUNCTIONS
QD7 (+)
(MODELS WITH DRIVE)
BATTERY
OIL CYLINDER
PRESSURE HEAD
IN THE STOWED
F11 AUX STARTER
TEMP POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q8
109830A
- QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0232A
ES0237A
70 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0237A
ES0232A
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
71
Diesel Models
Part 2 of 2
Service Information

Diesel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
17 4 16 3 18 5 9 19
J3-3 J3-1
PUMP ENABLE
ENGINE STOP
J3
ENGINE RUN
LS15
THROTTLE +
N.C.H.O.
GROUND
POWER
START +
CONNECTOR
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT
D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

SWITCH
30 15
50
+
F9 CR4 CR8 G6
10A
FUSE
HIGH
IDLE
FUEL
CUTOFF
-
30 86 30 86
CR1
Y65
Y33
Y34
85 87A 85
START 30 87 86
B1
- NOTE -
85
87
ONE 12V
SW2 SW28
FOR DRIVE FUNCTIONS
QD7 (+)
(MODELS WITH DRIVE)
BATTERY
OIL CYLINDER
PRESSURE HEAD
IN THE STOWED
F11 AUX STARTER
TEMP POSITION WITH
175A FUSE
THE POWER OFF
M2 M3 Q3 Q8
109830A
- QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0232B
ES0237B
72 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0237B
ES0232B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
73
Diesel Models
Part 2 of 2
Service Information
Diesel Bi-Fuel Models REV A
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S40
S39
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 4 16 3 18 5 9 19
J3-3 J3-1
PUMP ENABLE
12V+ 24V+
ENGINE STOP
PUMP SPEED
J3
ENGINE RUN
LS15
THROTTLE +
U14 N.C.H.O.
GROUND
POWER
START +
24V/12V
CONNECTOR
24V +
VOLTAGE
DIVIDER D7C H2 N.C.H.O.
LS14
L
+
+
86 30 G G
C H24 U23
H15
CR50 85 ENGINE
CIRCUIT
QD1 (+)
87
D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

F6 D1
SWITCH
U9 275A
BATTERY
FUSE M5 30 15
CHARGER 50
M5
B5 MOTOR A1
3
4-6V
T2 1
BATTERY
M- B+ F9 CR4 CR8 G6
- 24V+ 10A HIGH FUEL
1 2
FUSE IDLE CUTOFF
+
30 86 30 86
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
87A 85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
SW2 SW28
FOR DRIVE FUNCTIONS
-
(MODELS WITH DRIVE)
QD7 (+) CONTROLLER

ENGINE ENGINE MACHINE SHOWN
OIL CYLINDER
IN THE STOWED
+
PRESSURE HEAD
- F11 STARTER
POSITION WITH
QD1 (-)
TEMP
175A FUSE
THE POWER OFF
M3
+
Q3 Q8
109830A
QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0219B
ES0224A
74 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0224A
ES0219B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
75
Part 2 of 2
Diesel Bi-Fuel Models
Service Information
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 4 16 3 18 5 9 19
J3
PUMP ENABLE
ENGINE STOP
PUMP SPEED
ENGINE RUN
LS15
THROTTLE +
POWER
J3 #3
J3 #1
N.C.H.O.
GROUND
START +
24V +
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT
QD1 (+) D1 KS3 BOARD

B+ KEY
H5
H0
H7
H4

F6 D1
SWITCH
U9 275A
BATTERY
FUSE M5 30 15
CHARGER 50
M5
B5 MOTOR A1
3
4-6V
T2 1
BATTERY
M- B+ F9 CR4 CR8 G6
1 2
FUSE IDLE CUTOFF
+
30 86 30 86
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
87A 85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
SW2 SW28
FOR DRIVE FUNCTIONS
-
(MODELS WITH DRIVE)
QD7 (+) CONTROLLER

OIL CYLINDER
IN THE STOWED
+
PRESSURE HEAD
- F11 STARTER
POSITION WITH
QD1 (-)
TEMP
175A FUSE
THE POWER OFF
M3
+
Q3 Q8
109830A
QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0219C
ES0224B
76 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0224B
ES0219C
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S30 J4-G
S13
S12
LS2
S28 J4-H
N.O.H.C.
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
77
Part 2 of 2
Service Information
Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 4 16 3 18 5 9 19
J3
PUMP ENABLE
ENGINE STOP
PUMP SPEED
ENGINE RUN
LS15
THROTTLE +
POWER
J3 #3
J3 #1
N.C.H.O.
GROUND
START +
24V +
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT

B+ KEY
H5
H0
H7
H4

F6 D1
SWITCH
U9 275A
BATTERY
FUSE M5 30 15
CHARGER 50
M5
B5 MOTOR A1
3
4-6V
T2 1
BATTERY
M- B+ F9 CR4 CR8 G6
1 2
FUSE IDLE CUTOFF
+
30 86 30 86
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
87A 85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
SW2 SW28
FOR DRIVE FUNCTIONS
-
(MODELS WITH DRIVE)
QD7 (+) CONTROLLER

OIL CYLINDER
IN THE STOWED
+
PRESSURE HEAD
- F11 STARTER
POSITION WITH
QD1 (-)
TEMP
175A FUSE
THE POWER OFF
M3
+
Q3 Q8
109830A
QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0234A
ES0239A
78 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0239A
ES0234A
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
79
Part 2 of 2
Service Information

Part 1 of 2
BN68 ENGINE START
BN52
X1 X2
BN35 HORN
4 3
BN53
B 1 RF OUTRIGGER
4 3
2
TS61 PRI BOOM UP/DN
PLATFORM
BN50
TS60 SEC BOOM UP/DN
4 4 3
B1
3 RR OUTRIGGER X2
GROUND
TS58 JIB UP/DN 4 3
CONTROL

TS53 AUTO-LEVEL
P1 BN44 +
STOP
H5
- ALARM
BN47
OUTRIGGER EXTEND
CB1 BN48
OUTRIGGER RETRACT
15A
CIRCUIT
BREAKER BN90
CHOKE/PREHEAT
J1-1
J1-31
J1-19
J1-20
J1-18
J1-37
J1-33
J1-38
J1-39
J1-35
J1-36
J1-15
J1-34
J1-16
J1-17
J1-14
J1-13
J1-3
J1-4
J1-11
J1-12
J1-7
J1-8
J1-5
J1-6
J1-2
J1-9
J1-10
J1-26
S19
J1-25
S20
J1-24
S21
J1-23
S22
J1-22
J1-32
CONNECTOR PC BOARD
U21
P1 P3
S38
S37
ENGINE OUTRIGGER
20
19
16
33
23
30
4
8
1 17 2 4 16 3 18 5 9 19
J3
PUMP ENABLE
ENGINE STOP
PUMP SPEED
ENGINE RUN
LS15
THROTTLE +
POWER
J3 #3
J3 #1
N.C.H.O.
GROUND
START +
24V +
D7C H2 N.C.H.O.
LS14
L
+
+
G G
C H24 U23
H15 ENGINE
CIRCUIT

B+ KEY
H5
H0
H7
H4

F6 D1
SWITCH
U9 275A
BATTERY
FUSE M5 30 15
CHARGER 50
M5
B5 MOTOR A1
+
4-6V
T2
BATTERY
M- B+ F9 CR4 CR8 G6
-
1
24V+ 10A
FUSE
HIGH
IDLE
FUEL
CUTOFF
-
+
30 86 30 86
0-5V CR1
Y65
Y33
Y34
- B- 3
START 30 87
85
86
87A 85
AC INPUT U6
- NOTE -
85
87
+
MOTOR
SW2 SW28
FOR DRIVE FUNCTIONS
-
(MODELS WITH DRIVE)
QD7 (+) CONTROLLER

OIL CYLINDER
IN THE STOWED
+
PRESSURE HEAD
- F11 STARTER
POSITION WITH
QD1 (-)
TEMP
175A FUSE
THE POWER OFF
M3
+
Q3 Q8
109830A
QD7 (-) HIGH IDLE
SOLENOID
FUEL
CUTOFF ES0234B
ES0239B
80 TMZ-50/30 Part No. 115052

Y35 +
18 S17 J2-2
S7
S6
LS12 (UNUSED)
REV A
109830A
ES0239B
ES0234B
S18 J2-4
N.C.H.O.
LS12
S8
LS13
NOTE
S19 J2-5
N.C.H.O.
S5
S4
SENSOR
AUTOLEVEL
17
S20 J2-6
32
S21 J2-7
November 2006
Part No. 115052

S33 J4-A
P3
FB 15
S35 J4-B
FLASHING BEACONS -
S34 J4-C
OUTRIGGER
S3
S1
S2
LS11
N.O.H.C.
S13
S12
LS2
S28 J4-H
N.C.
N.O.H.C.
LS27
U21
S26 J4-J

S27 J4-K
S15
S14
+ S23 J4-L
CONNECTOR PC BOARD
S24 J4-M
+
S8
S11
+
S9
AND
+
S10
GROUND CONTROL BOX

CONNECTOR
J4 14-PIN
+
+
(MODELS WITH DRIVE)

FOR BOOM FUNCTIONS
GROUP B GROUND 22

+
TMZ-50/30
2
+ 3
4
P2
P4 PLATFORM
+
LIFT / DRIVE
7
+ 8
9
11
12
13
RD 33 14
LEVEL
BOARD
CIRCUIT
SENSOR
15
N.O.
WH 35 16
17
SENSOR
LEVEL
S7
BK 34
18
+ 20
Y32 DRIVE COIL 18
21
+
23
24
DRIVE
(OPTION)
+
- NOTE -
+
POSITION WITH
IN THE STOWED
THE POWER OFF

MACHINE SHOWN
81
Part 2 of 2
Service Information
November 2006
82 TMZ-50/30 Part No. 115052

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566
Part No.
115052
Rev A
Parts and Service Manual Supplement TMZ-50/30

Parts and Service Manual Supplement: Part No. 115052 Rev A November 2006

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Parts and Service Manual Supplement: Part No. 115052 Rev A November 2006

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Parts and Service Manual Part No.

Important This Parts and Service Manual Supplement

Contact Us: Copyright © 1998 by Genie Industries

115052 Rev A November 2006

2 TMZ-50/30 Part No. 115052

Section 1 Rev Service Parts

Section 2 Rev Schematics

Part No. 115052 TMZ-50/30 3

Section 6 Rev Schematics, continued

4 TMZ-50/30 Part No. 115052

Section 6 Rev Schematics, continued

Part No. 115052 TMZ-50/30 5

44981 or 48727** 82228 52008 62709

6 TMZ-50/30 Part No. 115052

Index Part No. Description Quantity

1 27564 Danger - Electrocution Hazard ................................................................................... 2

2 28157 Label - Dexron ............................................................................................................ 1

3 28158 Label - Unleaded ........................................................................................................ 1

4 28159* Label - Diesel ............................................................................................................. 1

5 28161 Warning - Crushing Hand ......................................................................................... 12

6 28164 Notice - Hazardous Materials ..................................................................................... 1

7 28171 Label - No Smoking .................................................................................................... 1

8 28174 Power to Platform, 230V AC ....................................................................................... 2

9 28175 Caution - Compartment Access .................................................................................. 1

10 28176 Notice - Missing Manuals ........................................................................................... 1

11 28235 Power to Platform, 115V AC ....................................................................................... 2

12 28236 Warning - Failure To Read . . . ................................................................................... 1

13 31060 Danger, Do not alter limit switch ................................................................................. 2

14 35579 Notice - Max Cap, Hook, 500 lbs / 227 kg .................................................................. 1

15 37052 Notice - Max Cap, 500 lbs / 227 kg ............................................................................. 1

16 40434 Label - Lanyard Anchorage Point ............................................................................... 2

17 43658 Notice - Power to Battery Charger, 230V AC ............................................................. 1

18 44248 Notice - Max Capacity, 440 lbs / 200 kg ..................................................................... 1

19 44980 Notice - Power to Battery Charger, 115V AC ............................................................. 1

20 44981 Airline to Platform ....................................................................................................... 2

21 44986 Notice - Side Force 90 lbs / 400N , CE ....................................................................... 1

22 48719 Danger - General Safety, Platform ............................................................................. 1

23 48723 Label - Parking Brake (surge) ..................................................................................... 1

24 48726** Notice - Battery Charger Operating Instructions ......................................................... 1

25 48727** Danger - Battery/Charger Safety ................................................................................ 1

26 48733** Danger - Tip-over (batteries) ...................................................................................... 1

This list continues on the next page.

Part No. 115052 TMZ-50/30 7

44981 or 48727** 82228 52008 62709

8 TMZ-50/30 Part No. 115052

Index Part No. Description Quantity

27 52008 Danger - General Safety, Ground ............................................................................... 1

28 52475 Label - Transport Tie-down ........................................................................................ 4

29 52569 Ground Control Panel ................................................................................................. 1

30 52829 Cosmetic - Genie TMZ-50/30 - Large ......................................................................... 1

31 52830 Cosmetic - Genie TMZ-17/10 - Large ......................................................................... 1

32 59625 Platform Control Panel ............................................................................................... 1

33 62698 Cosmetic - Genie TMZ-50/30 - Small ......................................................................... 1

34 62699 Cosmetic - Genie TMZ-17/10 - Small ......................................................................... 1

35 62700 Notice - Operating Instructions, Ground ..................................................................... 1

36 62701 Notice - Operating Instructions, Platform .................................................................... 1

37 62702 Danger/Notice - Drive System .................................................................................... 1

38 62707 Warning - Towing Hazard ........................................................................................... 2

39 62708 Label - Manual Lowering Valves ................................................................................. 1

40 62709 Notice - Material Lifting Operation .............................................................................. 1

41 62713 Notice - Honda Engine Specifications ........................................................................ 1

42 62714 Notice - Hatz Engine Specifications ............................................................................ 1

43 62719 Label - Arrow .............................................................................................................. 2