HITACHI Gi TOYO rae A Hitachi Group CompanyDie Casting Machine rer defeet wel Wp = 5 2X sertes High-end Die-casting Machine Employing Renovated Control Based on the Proven BD-V Series a a ENMU Pad Rot OO inisotion . 0a ] : (ORTHOD (2h.60 [E1D-AASO VENTED Le et sae ot @Sharp acceleration capability 7 misi0.01s (706) The Latest Control SYSTEM 500 » yw High-cycle compound movement. (compound movement of peiphra! devices a standart) wv arg PC eternal 800 type Exiemal 40 fe (US momen) +40 intemal gaphic pats #1, TESC/P coro cade] = ESC/P corel code super pir (nto) ‘appar sinter | * USB pms spat (Tey spect) +1 The number of he graphic i inte by te namber of casting codon dita ° S Cnty contons PEGI canoe sores oo on a memory cardSUY Visiols, to ivarss yraonic funstions Nel PImprove OpelAauOnMlemiciencys The 12.1-inch color touch panel screen guides you easily and smoothly to all operations, including the various setup, adjustment, checking, and inspection functions. Injection screen Ladle screen i High cycle setup screen Sets up the injection change position, Sets up the ladle arm, ladle change Sets up high-cycle related functions, ‘speed, and accumulator prossure position, speed, and timer. I Extractor screen 1H Die movement and ejection screen I Reject shot screen Sels up the die movement and ejection Sots up the extractor mode. change position, speed, and ejection force, Sets up the actions related to reject shots during a startup, lH Core setup screen I Spray screen BW Injection spare ser: Sets up the core movement sequence, Sets up the spray timer and mode. Sets up the models related to injection, ‘speed, and pressure, Q Monitoring Conditions Management ‘Shot monitor screen Injection position graphic Production control screen Displays the measurement value for Displays an injection graph for the Displays a simplified production control every shot. horizontal axis stroke. function ‘Monitor data screen Injection time graphic Data memory screen Displays data for 200 shots, Displays an injection graph for the Stores casting conditions for 400 dies horizontal axis time. ‘and graphic data for 40 dies in memory. Alarm record screen Communication port screen Monitor graphics screen Displays data for 200 shots on a Stores alarmmessages thathave been The conditions can be printed on a monitor graph, created (400 pieces). printer and stored on USB memory. en enditinnnienneiy I Parameter count screen I Setup record screen 1 Password screen Se Caloulates the injection parameters. Stores 300 items of setup records in Prevents the conditions trom being Tho results can be checked visually. memory. changed unless a password is entered. eBD-6359V3 ZK Medium-sized machine boasting of high versatility. fs lisesi) 1 at a pessiols nssds BD-B99VS ZK Provides superior cost performance to every diecaster. BD-125 V5 ‘An array of technological features are condensed into a compact body! t's a very popular compact machine. BO-259V5 2 Available with a wide range of options, itimproves productivity! BD-9QOYS Top class medium-sized machine capable of handling high level casting requirements. BH959VSE Significant. ea In ease of use, eae and productivity! so High speed and high power, new generation large-sized machine. ct i WIQXS,, ee i, | | — a= A ae i) | |) ceie-Casting Machine Main$ PEs Oignance toNedal tie: E cliseeaiS tins) uleleniiss ofits futures ‘Model name BD.125V5 EX BD-250V5 EX ‘BD.S50V5 EX BBD-BOOVS EX BD-650V5 EX 1BD-B00V5 EX BD-900V5 EX BD-1250V5 EX ‘Control system SYSTEM 500 t — SYSTEM 500 Injection system New Mult Injection ‘New Multi injection Clamping force [kN] 1250 ‘2500 3500 5000 ‘6500 8000 3000 12500 Die plate (Hw) (mm 700700 850x904 835 x 1008 070% 1070 1230% 1230 1400% 1400 400% 1400 1800%1800 g Tie-bar distance (H»Ww) {mm “460x460 584x584 652x652 748X748 852x852 941x941 991x931 1150%1150 5 | Die stroke (Max. Min.) [mm] '850~200 ‘380~250 420~300 560 (660 760 760, 900) © | Die thickness (Max. Min.) {mm] '500~250 600~250 700~300 850~350 900~350 950~400 ‘950~400 1500~600 Tie-bar diameter [mm] 85 110 125) 150 160 180 190 230 Injection force TaN] 199~17 221~281 264~335 383~491 410~525 472~605 537~688 797~1020 Intensity ratio 1:204 12216 122.16 1:23 1:25 1:25 1:25 13237 Plunger stroke [mm] 305 370 425 580 670 750 750 950 § | Tip jog-out stoke (mm) (hon fred ie lat sare) 125 150 165 250 300 325 325) 400) 'B | tniection position [mm 100 =125 7-150 “175 =225( 3H) =275(%) 275 (%) ce) © | Tip diameter [mm] (Standard) 45 -GO- 55-60 5055 -60-65-70 | 60-65-70. 75-80 | 70:75-@0-85-90 | 70-75-@0-85-90 | 80-85-@0- 95-100 |80-90-400- 110-120] 100- 110-420-130 injoction pressure [MPal (standard io ameter 90.6 99.5 87 977 1049 95.4 95.1 90.2 Low ijction spacd [m/s] (makenan 9 goin sete) 003~1.0 003~1.0 0.03~1.0 0103~1.0 0.03~1.0 0.03~1.0 0.03~1.0 005~0.7 High injection speed [m/s] 1.0~8.0 1.0~90 1.0~90 1.0~90 1.09.0 1.0~9.0 1.0~8.0 1.0~80 a | Election force [kN 80 123 193 254.4 294.5 342 342 586 & [Election stroke mm) 0~75 0~80 (0~100 0~110 0~125 0~125 o~i25 | 0200 g [Cote hycreulc outlet (Rexsets] 1 7axt 374x3 37 4x3 3/4x2 374x2 374x2 374x2 1x2 S [Number of hycraulic core (sets) 1 1 1 2 2 | 3 3 3 | Coolant inlet pipe diameter [Re] 1 4 1 - 1474 11/4 1174 1174 1172 ‘Coolant drain pipe diameter (Rel 2 2 2 2172 2172 2172 ate 3 Oil cooler coolant inist [Re] 3/4 ava 3/4 1 1 1 1 1 § [oil cooler coolant outiet [Re] 374 a4 374 1 1 1 1 1 & | Die coven eausinent vee ned sie se x gant) 3/8x6 3/8x7 3/8x7 3789 378x9 a7exit 3/exit 3/8x15 i cent eutrent vee rie se sax ut) 3/8x5 3/8x7 3/8x7 3/8xi2 8/8X15 378x15 378x165 378x15 Required coolant volume (ol coc) [L/min] 40 40 40 80 80 100 100 100 Reuired coolant volume (die cooling) 25~50 30~70 30~70 '50~80 50~90 150 150 150~240 Motor (hydraulic pump) (kW) 15 22 22 7 37 45 45 45/37 B | Motor (aio height) (kw) o2 4 0.75 15, 15 22 22 37, 'B | Motor (lubrication pump) {kv} 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 UW | Power supply capacity [kVA] 25 40. 40 60 60 70 70 102 Power supply voltage [V] (SOH2/60H2) ‘AC200,7220(=10%) | AC200/220(410%) | Ac2007220%¢10%) | AC2007220(#10%) | Acz007220(+10%) | AC200/220(+10%) | AC2007220(+10%) | AC2007220(10%) Air | Air connection port [Re] 1 1 1 1172 4172 11/72 14/72 2 Machine dimensions (LxW2H) [mm] 45191 549X2197 5770X1942X2601 ea95xa02ixe814 || 7517x2445x2044 T122x2600%2940 9618x2750x3439 | 9618x2750x3439 | 13003x3273x4542 & | Mecrine weit (1 50 85 130 19.0 260 330 330 710 } Hycraulic fui tank capacity (L) 280 360, 400 600 600 750 750 11290-+400(1690) 3 There are also the special dimension. These specifications are suibject to change without notice. | o e@Standard and Optional Specifications @standard Option res TSE ara aoa cf =r br lala | [urea sector sisfelelelefele A root sysigin is conirollse to: Teen sistelelels{e|e|| [naretrse sfolelelelelete “4 7 7 ‘Specified sleeve diameter olololololalola Oil leaner sieieeeeesio iii at clisseeis tiny silent, Se elelelslelelele]| [mesmiamoanmam e[s[elelels[ele Tip ktvicetion device © ooo 0 oe] eo] | 2) Hyer fuid evel ower arm elelelelelelele Tp uarcsten niin 57 0[0[0]o]o]olole| || or cose sumac waerteavene [Olololololololo Automatic Ladle KD1-M5 series Injsston aea cows (hoe side) [@ |e ele lelelele aaa olefololololole Ui a inkag ae t-berngsrocreadopad ohm cng un, ; Test emivananano |e le/e[e[e/e[e[e]| [osu ane are oe [ fo the sult ade canbe opereted smyth a minum seca change | siete tos —_fe-esiele/efete/|*| secure mort meme _fofcfopetaielele Mode ‘xo1-15Ms | «D1-35M5 | _KD1-65M5_| KD1-100MS | KD1-120M5, 5 | nation electric tow conto! © eee eel le) | | Nivceon gas chains tool ardtoe |@|@|@ eee ee Secibes Gocestngmaaina| SR _ FS EA CEE STE UNS EK 3 injector contin fesdbackfncton eeeeseiee Glycerin sealed pressure gauge eeleeeeele errgonect__|fe too | 00 # oanernacrane |e [e[elelelelele]| [uoaewanwanes —e[eleleleletele Parne ~ ~| Hot sleeve device ololo olololo “Microorocessor contol (SYSTEM 500)|@|@ |e |e @ eee ae te mncsaitsiiin) t-te “Mutl-njection (highresponse EH ratio valve) | @|@/@/@/@ elele USB interface (1 connection) eeeereeee ‘iin diameter of erica | rm | [760 | 800 Injection foros adjustment | eoveceveeclee “Touch key sytem eeeeleecee | wemceang eer cr ia ar intensifying time aciustment eeeeeeciece Internal memory (400 type) eeleeeeee a Bs intensttying accumulator -lolololololole ‘Extemel USE memory (400 ype) =1 |@|@ le |e eelee Conse ut teers od Fos iecaelie etic al ie lt ean iss bee acto | || -|-|-|-|-[—|| | oeitetreteriecin corre dainadtire |@|elelelelelele teeing ebro 5 See sie Intertying eynder system © ooo ele e) | tinerciehal sem eeleleeeee 2 ee aioe S[slelelslelele] | [socne s[s[elelels[s|s Socmenuntenimen]=[o[efelololels]| [moss aio slslelelelelele i iaomissaanaas tewsealels[s[ele[s[e[e]| [namrinas zwei ——|e[e|e[elels[e]e _Automatic Spray SD2-MS series inueaarerse|sle[s[elele[e[e]| [mramcounena——le[s[e[elele[e[e “Te spray convo doves are regaled in dosed valve bot faite ieiermaeinasniemate, 619 9/0 9 9/0 ¢]| Maweamar tem gee ge cels Tnalitenanias and acquetmanit Automatic clamp force setup ele eieeeece Spray time step control eeeeleeiee Mode sb2-15M5 | sb235M5 | so265M6 | sD20MS | SOM-120MS Clamping force automatic adiusiment |@|@/e@le eee @ Fl ‘Spray time control based die temperature | © | O10 |0]0]o/o0]0 Sabseroome yeaa) _| some x _ [pee cons 6s) mon enn Belen come Ieee Clamping force monitoring function eleeleeeee Alarm message eeecleeee fertamegecratia nu eS = eee =~ 4 Diehl oad meter (1 place) eleleleeeee ‘Alarm histary Indication function eleleleleeee them T z Puaessatos corsa -|5)5/5,0[e)¢/e]| |rmarnocnewiyicin |e/6|e/o]e 0/0 ‘sopra uy) 36 we] are ee {| Crromesiates weber ovapucota [ele lelelelelelel|| | Henciciescecitesions eeleleleeeoe a a errs slolololo|o[o[o] [il wermannaaamrens|ofo]o[o[o]o[o[e a pa ma aa tiseaeae sle[elelelsls[e]| [czemasnntan[elelelelele[ele Pann carmen s/s Ret_O5MPa minimum | Ret.1/4 O5MPa minimum [hz U&Narians| Low pressure dle protection system eleieleeeee Detect product signal output olololfolololo Snbteginet sims | Bas Wei at Operation side manual safety door eleieleeeen ‘Reject shot function: eeeeiceee a eae anil deca ie contr Cpuionske aamnaicsateyax [o[o}o]o[ololole]| |osuco le |elelelelelele ee] can reat ce sfololofolololo]| |msmuitatmanmaial}o|o[oto[o [ole aa eermncas|elstels|s[s[ele| ll amantearury —[olelelalolslele Sess S[eletololelole] | |[masnnmneresan tamlo|o[otolo[ololo Automatic Extractor TDSL-MSseries ieee ofofofo]o[o]o[o]) [tstienan de tx. ciestowi]e [eee [ele [e ls. i and igh yi parton by ado ok dried ee iter A OT, tue slelelelstefelel| [mperaunmnmersnalelo[ststolelete = ee eae | cavemaees SS|S|S e888 yl alatelefoletele agar | Se naeelnameml ene | Cotiaour barra nersail-[o[o]0|0[ |e |e] [¢]retssiomanan ——Jolololololelolo. xvaction oko __[mm| 1020 1400 _| 1800) 2080 | (Gare motion selectable erst © fe fof e | ee fel o| at incase oy castine consiens a sexed in Toyorpaciied USE merony ee = = = 5 cenamansnicncness —Io [uate {s{s{ote] srorccntcmm cceersntanea canoe tm Basti. z i Core state display function @eeleieeoeee Clamp diameter tran 40~60 I 50~80 | eo~os | 20~120 VERE GAN ololelololololo au : = area Ti chien, aaa Ta erent ele[e[ofofofofo eS a : ontestneaarens ——[o[o|o|elel~ ‘Air consun@tion lure 69 [3a 10 T 10 Sik The specifications are subject to change without notice. ree — a TogceTariaiyae abe meine savedimensions Equipped| with the latest technol : Js) Uighte tied ite) Ue) Ze) E ™BD-V5 EX outside drawing Frace eit mani ‘Gc et dane iru Face cut eter K mua ator : ae ; HS a ale Tree] Te Tepe Tete [ele[ [es [e[i[@[e sovzsea| dest [Baao| 1711 [1608 | Por | 1073 | Treo] ove [Tore | ase | Taos [Sera [e167 | Toss am 1200 [Tee0 [1185 ere [soot [UT7 wasnen] 6770] soos [ere [ieee | or] vo | reno soxeovsn e205 [375 [2600 | e016 | a7a | “°” | 12801 1810 [1160 ares [aava [Tne (©The value unit is mm, unless incicated otherwise. @The specication values are subject to change without notice. (© This dlagram shows BO-250V5 EX. wecinerare] A [8 [cl] olelrFlse,;H{[i[v|K]t[M|N]P ‘ansoovSeX| 7517 | 4320 | 3197 | 24a5|1100| 1801 | 1ass | 1487 |1180| 750 | 1400| 4198 | 2844) 1170) — anss0vs | 7722 | 4520 | sa0e | 2600|1118| 1801 | 1433 | 1587| 1186| 750 | 1400| 4298 | 2040/1166) — aD e005 paowe5 "8 | 8040 | 9682 | 2750| 1142| 1982] 1850] 1662 | 1900| 750 | 1500 | 4408 2498] 1390 | 602s ‘ao ieswsex[13003) 6400 | 5536 | 3273] 1396] - | 1740] 22a0| 1400] 00 | 1700 | 6a2a | asa0 | 1410 | 7467 (@7Tho valuo unit is mm, unless Indicated otherniee, @ Pls the dimension withthe tle-bar pull device. (©The specification values are subject to change without notice. @This diagram shows BO-BO0VS EXMIBD-125V5 EX die plate and ejector related diagram MBD-650V5 EX die plate and ejector related diagram ig wea Ee J ang) ett Sh ee a) Be 4 1a i Hl Ee ti | | noone eae ee tena oe BD-800V5 EX die plate and ejector related diagram —_— iz a sod [ers ea = 3 —f re : Fito a unmet, Spore aoe MBD-S00V5 EX die plate and ejector related diagram 1. A Balt ™ ste Se ae) ei | v= Poni Bae @BD-SOOVS5 EX die plate and ejector related diagram Sima “a eel soa aeeee aT oe Qsecu ens PN We OV... be) deh BO Fee) a | ese TOYO TOYO MACHINERY & METAL CO., LTD. URL http://www.toyo-mm.cojp/ SINTALH GI Fa an Mon} www.sintai-corp.com Trenton neem Sonar ramon Sew sera" emake memo a SoS enatetantone Spageonss rat ae aoe SEL eprom te Sanus ain pet BET ss sn uc Suara Cs Meco, ori Comme Bulg Ure R, Tana, Guage Chinn (fen wezbameaen "Vou sobaoameaa longa enn 1S av Di et Sng a Dit Chora hie Shoah ane aT at Kate Hanya, ateg Puan Shae, hina (tenstersaness Ten) -osree sae ae ‘te mg Rd Sota anne Orava Changi Janes Pees Ci (tev scesieaewon0 en soostasze oo tap Mate cP Hs Aa Su Carn, £01 Pag J, Seno Ms Trepwooarsosan we). somooa vote aan HO en Raeg 2 Taran Gn 108 hr Bh her Maa Frabsconamett po s007 ama Hermosa thas Bex AAR: rar am Frobeer tans pe on eres (521 Ran os Eagucegpang enna ane 00 Tans Mrepvevasuaret won vet snoTee ‘near our 2b in oS. Bog Ds Oi ana Vata Revetastateaaeessone Unies 208 ec, ane Tove, nee Date Com Dah 8a (Mejorinasoens tha ot rete For safe use of the machina, pease read the respective marvel aspecally (Toye Mair Mat Ca 2012 8 cn op Pu bclt my eb esa wha a poms ow TOYO.