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Section 0 General Information For NKR, NPR, NQR Series For 2000 Year Model PDF
Section 0 General Information For NKR, NPR, NQR Series For 2000 Year Model PDF
GENERAL INFORMATION
SECTION 0
Applicable Model
N-Series
0A General Information
SECTION 0A
GENERAL INFORMATION
CONTENTS
PAGE
General Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 2
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 3
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 6
Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 7
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A– 9
Recommended Liquid Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A–10
Recommended Thread Locking Agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A–12
0A–2 GENERAL INFORMATION
6. Handle brake fluid and antifreeze solution 16. Be sure to tighten bolts and nuts to the
with great care. specified torque, using a properly maintained
Spilling these liquids on painted surfaces will torque wrench.
damage the paint.
17. When service operation is completed, make a
7. The use of the proper tool(s) and special final check to be sure service has been done
tool(s) where specified is essential to efficient, properly and problem has been corrected.
reliable, and safe service operations.
18. When1removing1or1replacing1parts1that
8. Always use genuine ISUZU replacement1 require refrigerant to the discharged from the
parts. Air conditioning system, be sure to use the
ACR4 or equivalent to recover and recycle
9. Discard used cotter pins, gasket, O-rings, oil Refrigerant-134a, to promote the movement
seals, lock washers, and self-locking nuts at for the protection of the ozone layer covering
disassembly. the earth.
Normal function of these parts cannot be
guaranteed if they are reused. 19. To1assure1safety, always1slowly1release1air
pressure1from1the1air1tanks1before
10. Keep the disassembled parts neatly in groups. disconnecting1pipes,1hoses1or1other1parts
This1will1facilitate1smooth1and1correct from1any1unit1under1pressure.
reassembly.
GENERAL INFORMATION 0A–3
1
2
3
4
5
6
0A–4 GENERAL INFORMATION
The1number1represents1the
service1operation1sequence.
... Align the marks ... Use special tool(s) (parts manufacturer’s tool(s))
... Adjustment
7. The service standard is indicated in terms of considered serviceable. “Limit” indicates the
“Standard” and “Limit”. limit1value1(Correction1or1replacement1is
The “Standard” means the assembly standard necessary when measurement is beyond this
and standard range within which the parts are limit).
0A–6 GENERAL INFORMATION
IDENTIFICATION
Chassis Number:
It is stamped on the front right-hand side face of the
chassis side member.
1: NKR model with independent front suspension.
2: NKR, NPR and NQR models with rigid axle front
suspension.
Engine Number:
4J Series Engine
It is stamped on the left side rear of the cylinder body.
4H Series Engine
The engine number is stamped on the right side of
the cylinder body.
LIFTING INSTRUCTION
If it is necessary to use a lifting device other than Lifting should only be done at the positions
the original equipment jack, see illustration for indicated to prevent possible damage to the
acceptable lifting points. vehicle.
CAUTION:
Failure to observe the acceptable lift points may result in
unsatisfactory vehicle performance or a durability failure
which may result in loss of control of the vehicle.
1 3 1 Front axle
2 Side frame front side
3 Rear axle center
4 Side frame rear side
5 Suspension cross member
4
6 Jack up bracket
2
NHR,NKR
NKR
(Front independent
(Front independent suspention)
suspention)
5 3
6
4
NHR,NKR
NKR
(Frontindependent
(Front independentsuspention)
suspention)
NHR,NKR
NKR
(Frontindependent
(Front independentsuspention)
suspention)
TORQUE SPECIFICATIONS
STANDARD BOLTS
The torque values given in the following table should be applied where a particular torque is not specified.
The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials
such as casting, etc.
FLARE NUTS
N·m (kg·m / lb·ft)
Pipe diameter mm (in) Torque Pipe diameter mm (in) Torque
NOTE:
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater
than 0.25 mm (0.001 in). Poor adhesion will result.
3. Be careful to use the specified amount of liquid gasket.
Follow the manufacturer’s instructions at all times.
GENERAL INFORMATION 0A–11
Application Procedure
mm (in.)
SCREW JUDGE-
DEPRESSION
HOLE MENT
1~3
(0.04~0.12)
OK
OK
Apply liquid gasket to
Depression the bolt hole interior
Specified
bead width
NG
Example
Anaerobic Type : 2-3mm (0.08-0.12 inch)
Others : 2-6mm (0.08-0.24 inch)
NOTE:
When the application procedures are specified in this Workshop manual, follow them.
0A–12 GENERAL INFORMATION
NOTE:
When the application procedures are specified in this Workshop manual, follow them.
HOME
SECTION 0B
MAINTENANCE AND LUBRICATION
CONTENTS
PAGE
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B– 2
4JB1-TC engine model (ACEA B2 specification engine oil) . . . . . . . . . . . . . . . . . . . . 0B– 3
4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification) . . 0B– 9
4HE1-TC engine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–15
Maintenance schedule under severe driving conditions . . . . . . . . . . . . . . . . . . . . . . 0B–21
Recommended Fluids, Lubricants and Diesel Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–21
Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–22
0B–2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
When performing the checks on the following items,
regular inspection items should also be checked.
PROPELLER SHAFT
* Universal joints and sliding sleeve grease - L - L - L - L - L or every 12 months
Loose connections I I I I I I I I I I or every 6 months
Splines for excessive wear - - - I - - - I - - or every 24 months
Bearings and related parts for looseness - - - I - - - I - - or every 24 months
Center bearing - L - L - L - L - L or every 12 months
REAR AXLE
* Differential gear oil I I I R I I I R I I or every 24 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil)
SERVICE INTERVAL:
(Use odometer reading or months x 1000 km 10 20 30 40 50 60 70 80 90 100
Whichever comes first) x 1000 mile 6 12 18 24 30 36 42 48 54 60
FRONT AXLE
* Kingpins L L L L L L L L L L or every 6 months
STEERING
Power steering system oil leakage I I I I I I I I I I or every 6 months
* Power steering system for looseness or damage I I I I I I I I I I or every 6 months
Power steering fluid - - - R - - - R - - or every 24 months
Power steering hoses - - - - - - - R - - or every 48 months
Fitting of knuckles and front axle for looseness I I I I I I I I I I or every 6 months
Steering mechanism for looseness or damage - - - I - - - I - - or every 24 months
Ball joints for damage I I I I I I I I I I or every 6 months
(Independent suspension model only)
Ball joints for excessive play I I I I I I I I I I or every 6 months
(Independent suspension model only)
Relay lever shaft for excessive play I I I I I I I I I I or every 6 months
(Independent suspension model only)
Steering wheel play I I I I I I I I I I or every 6 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
MAINTENANCE AND LUBRICATION 0B–5
Maintenance schedule: 4JB1-TC engine model (ACEA B2 specification engine oil)
SERVICE INTERVAL:
(Use odometer reading or months x 1000 km 10 20 30 40 50 60 70 80 90 100
Whichever comes first) x 1000 mile 6 12 18 24 30 36 42 48 54 60
Steering function I I I I I I I I I I or every 6 months
Wheel alignment - - - I - - - I - - or every 24 months
SERVICE BRAKES
Brake fluid I I I R I I I R I I or every 24 months
Brake system for fluid leakage I I I I I I I I I I or every 6 months
* Brake linings and drums for wear I I I I I I I I I I or every 6 months
* Disc brake pads and discs for wear I I I I I I I I I I or every 6 months
0B–6 MAINTENANCE AND LUBRICATION
PROPELLER SHAFT
* Universal joints and sliding sleeve grease - L - L - L - L - L or every 12 months
Loose connections I I I I I I I I I I or every 6 months
Splines for excessive wear - - - I - - - I - - or every 24 months
Bearings and related parts for looseness - - - I - - - I - - or every 24 months
Center bearing - L - L - L - L - L or every 12 months
REAR AXLE
* Differential gear oil I I I R I I I R I I or every 24 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification)
SERVICE INTERVAL:
(Use odometer reading or months x 1000 km 15 30 45 60 75 90 105 120 135 150
Whichever comes first) x 1000 mile 9 18 27 36 45 54 63 72 81 90
FRONT AXLE
* Kingpins L L L L L L L L L L or every 9 months
STEERING
Power steering system oil leakage I I I I I I I I I I or every 9 months
* Power steering system for looseness or damage I I I I I I I I I I or every 9 months
Power steering fluid - - - R - - - R - - or every 36 months
Power steering hoses - - - - - - - R - - or every 72 months
Fitting of knuckles and front axle for looseness I I I I I I I I I I or every 9 months
Steering mechanism for looseness or damage - - - I - - - I - - or every 36 months
Ball joints for damage I I I I I I I I I I or every 9 months
(Independent suspension model only)
Ball joints for excessive play I I I I I I I I I I or every 9 months
(Independent suspension model only)
Relay lever shaft for excessive play I I I I I I I I I I or every 9 months
(Independent suspension model only)
Steering wheel play I I I I I I I I I I or every 9 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
MAINTENANCE AND LUBRICATION 0B–11
Maintenance schedule: 4JB1-TC engine model (Engine oil that meets or exceeds ACEA B3 specification)
SERVICE INTERVAL:
(Use odometer reading or months x 1000 km 15 30 45 60 75 90 105 120 135 150
Whichever comes first) x 1000 mile 9 18 27 36 45 54 63 72 81 90
Steering function I I I I I I I I I I or every 9 months
Wheel alignment - - - I - - - I - - or every 36 months
SERVICE BRAKES
Brake fluid I I I R I I I R I I or every 36 months
Brake system for fluid leakage I I I I I I I I I I or every 9 months
* Brake linings and drums for wear I I I I I I I I I I or every 9 months
* Disc brake pads and discs for wear I I I I I I I I I I or every 9 months
0B–12 MAINTENANCE AND LUBRICATION
PROPELLER SHAFT
* Universal joints and sliding sleeve grease - L - L - L - L or every 14 months
Loose connections I I I I I I I I or every 7 months
Splines for excessive wear - - - I - - - I or every 28 months
Bearings and related parts for looseness - - - I - - - I or every 28 months
Center bearing - L - L - L - L or every 14 months
REAR AXLE
* Differential gear oil I I I R I I I R or every 28 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
Maintenance schedule: 4HE1-TC engine model
SERVICE INTERVAL:
(Use odometer reading or months km 11250 22500 33750 45000 56250 67500 78750 90000
Whichever comes first) mile 7000 14000 21000 28000 35000 42000 49000 56000
FRONT AXLE
* Kingpins L L L L L L L L or every 7 months
STEERING
Power steering system oil leakage I I I I I I I I or every 7 months
* Power steering system for looseness or damage I I I I I I I I or every 7 months
Power steering fluid - - - R - - - R or every 28 months
Power steering hoses - - - - - - - R or every 56 months
Fitting of knuckles and front axle for looseness I I I I I I I I or every 7 months
Steering mechanism for looseness or damage - - - I - - - I or every 28 months
Steering wheel play I I I I I I I I or every 7 months
Steering function I I I I I I I I or every 7 months
Wheel alignment - - - I - - - I or every 28 months
(I): Inspect and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate
MAINTENANCE AND LUBRICATION 0B–17
Maintenance schedule: 4HE1-TC engine model
SERVICE INTERVAL:
(Use odometer reading or months km 11250 22500 33750 45000 56250 67500 78750 90000
Whichever comes first) mile 7000 14000 21000 28000 35000 42000 49000 56000
SERVICE BRAKES
Brake fluid I I I R I I I R or every 28 months
V Hydro booster fluid (ATF) I I I R I I I R or every 28 months
Brake system for fluid leakage I I I I I I I I or every 7 months
* Brake linings and drums for wear I I I I I I I I or every 7 months
* Disc brake pads and discs for wear I I I I I I I I or every 7 months
Brake pedal travel and free play I I I I I I I I or every 7 months
0B–18 MAINTENANCE AND LUBRICATION
A B C D A+B
0B–20 MAINTENANCE AND LUBRICATION
Exhaust pipes and mountings for looseness or damage Inspect every 10,000 km (6,000 miles)
Manual transmission oil and differential gear oil Change every 20,000 km (12,000 miles)
Universal joints and sliding sleeve grease Lubricate every 10,000 km (6,000 miles)
Steering system for looseness or damage Inspect every 5,000 km (3,000 miles)
Brake linings and drums for wear Inspect every 5,000 km (3,000 miles)
Disc brake pads and discs for wear Inspect every 5,000 km (3,000 miles)
MAINTENANCE AND LUBRICATION 0B–21
GRADE
LUBRICATION/FLUID
ACEA API Other
Differential GL-5
Automatic transmission
Power steering DEXRON II, III
Hydro brake booster
Clutch and brake fluid reservoir Hydraulic brake fluid SAE J1703
FMVSS 116 DOT. 3 or 4 grade
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SAE 20, 20W
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SAE 10W
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SAE 10W–30
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SAE 15W–40, 20W–40, 20W–50
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DO NOT USE SYNTHETIC OILS.
* At ambient temperatures below –25°C (–13°F), starting aids (oil pan
heater, block heater, etc.) are recommended to prevent hard starting
[Multi grade] and other engine problems.
[Single grade]
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SAE 40, 50
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SAE 30
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Issued by
Tokyo, Japan