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Ship Catering NCIII
Ship Catering NCIII
Introduction
Food is essential to our body. Without food, our body will not move, our muscles will not work
and our cells will not be able to perform required function. In order to keep our body healthy
and strong, one must eat nutritious health-balanced food.
The health of the crew on board depends on you – the ship cook – as you plan, prepare and
serve the right amount of nutritious health-balanced meal that contains six (6) essential nutrient
categories.
If you decide to prepare and serve unhealthy foods that are high in preservatives, sodium or
sugar, then the crew would definitely acquire Non-Communicable Diseases (NCD) or lifestyle
diseases such as heart disease, stroke, obesity and type 2 diabetes.
To aid you in preparing nutritionally and health-balanced menu, you must have full grasp of
information on the components of a health-balanced meal. We will study in this lesson the
components of a health-balanced meal such as nutrient categories, recommended amount of
food intake and principles of food plate.
Nutrient is the substance found in food that is essential for growth and maintenance of life1. It is
grouped into six (6) categories namely:
1. Carbohydrate
2. Protein
3. Lipid or Fat
4. Vitamin
5. Mineral
6. Water
Carbohydrate, protein and fats are needed by the body in large amount, hence termed as
macronutrients. On the other hand, vitamins and minerals essential in performing internal
function are required in much smaller amount or are referred to as micronutrients.
1 www.oxforddictionaries.com
Carbohydrates
Remember!
Specific example of foods rich in carbohydrates are bread, pasta, rice and potatoes. Carbohydrates
that are good for the body are whole grains such as wheat oatmeal and brown rice.
Now that you have an idea that rice is a carbohydrate and is converted into body sugar, make sure
not to serve rice with pasta (noodles) or potatoes.
Protein
1. Unsaturated fats
Unsaturated fats are also known as the ‘good’ lipid. It stabilizes heart rhythm and ease
inflammation. Unsaturated fats has two (2) types: monounsaturated fats
and polyunsaturated fats.
Example of foods rich in unsaturated fat are some oils (olive, peanut, canola, corn, soybean),
avocado, almond, hazelnut, pumpkin seed and sesame seed.
2. Saturated fats
Saturated fats are type of lipids not recommended, to be taken in large amounts, because it can
increase cholesterol level in the blood. The advisable intake of saturated fat is about 5% to 6% of
the total daily calories.
Plant products, such as coconut, coconut oil, palm kernel oil and cocoa butter, and animal
products, such as beef, lamb, pork, butter, cream, and cheese, are examples of foods rich in
saturated fats1.
3. Trans fats
Trans fats are produced by heating vegetable oils, specifically partially hydrogenated oil ideal for
repeated frying fast food items. Intake of this fat can increase lipids that carry cholesterol
towards the heart and can also create inflammation or swelling of organs. This fat if taken in
large amounts, can lead to stroke, heart disease and diabetes.
Examples of foods rich in trans fat other than partially hydrogenated oil are beef fat and dairy
fat.
Unsaturated fat tends to be liquid at room temperature, while saturated and trans fat becomes
solid at room temperature.
Introduction
A cook in a merchant vessel got used on serving rice and meat dishes. Vegetable dishes are
also excluded in his menu since he doesn’t eat those. He boards the ship and prepare his usual
menu. A Muslim and a vegetarian crew were also on board. In this case, the ship cook and the
crew both have shared responsibility in communicating each other – either written or verbal.
One way to communicate is with the use of the crew profile form that is used to gather
information on crew’s nationality, ailment and food preference. Study this lesson to help you
prepare a crew profile form.
This form will be used as we prepare the best meal while you stay aboard. Rest assured the form
will be treated with utmost confidentiality and will be used in preparing nutritionally and health-
balanced menu.
Name
Nationality
Religion
It is important to consider the religion, culture and health condition of the crew as you plan
and prepare a meal. Use the crew profile form to gather the essential information or data.
Preparing this form is part of the ship cook’s commitment to take care of the crew member’s
health and is also used as you prepare nutritionally health-balanced meal. There is no standard
form so customized it based on your preference or use your company’s prescribed form, if there
is any.
Crew profile form basically collects information of the crew including:
Preparing a crew profile form is really an easy task. Use the guidelines below if you are to
prepare your own form:
Decide on what type of format you want to use, either supply response type or checkbox
type.
Supply response format means that the crew will write the information needed on the space
provided while checkbox format means that the box beside the information will be ticked if that
is the answer. Format other than these two will also be considered.
Include the components of a crew profile form including the name of the crew,
nationality, religion and health conditions.
Review the prepared form and make sure that it is in accordance with the company
standard and procedure.
After collecting all the form, count the total number of crew by nationality, religion and
health condition. This will be your basis in preparing menu plan and calendar menu.
Before proceeding to the next lesson, prepare your own crew profile form.
Introduction
Before planning the menu, a ship cook must count the stocks available on hand and must
calculate the victualing budget.
To plan the menu, you must first be knowledgeable on the international standards and
requirements set by WHO. Then you will weigh up the cultural dietary patterns, religious beliefs
and health condition of the crew. All of these will be further discussed on this lesson.
Beginning Inventory is a document needed to be furnished during initial count of the entire
stock. This lesson will focus on how to get the information needed to load in the ‘current
inventory’ table.
You probably have a good reason for counting your inventory. But this is a good time to
consider other benefits and reasons in tracking of inventory.
The following reasons are meant to remind you the common grounds in counting inventory
(Clearly Inventory, 2011)1:
Tracking of Stocks.
Businesses have a large part of their capital tied up in assets. In this case, you
must keep track of the available stocks in the galley.
Anticipate Demand.
Doing the beginning inventory in the long run would help you determine what
food supplies are mostly needed during holidays or season.
Loss Control.
Practicing this as a routine would increase awareness on the number of spoilage,
thus estimating the loss occurred to the company.
Location Decisions.
Constant inventory would help you identify the area where your old stocks are
kept and new stocks stored.
Guidelines for Conducting Beginning Inventory
Listed are the things to consider as you conduct physical inventory (Scanco,
2014):
Aside from the beginning inventory, one of the important factors to consider is the
calculation of victualling budget. Victualling simply means food supply. Victualling Budget refers
to the money allotted daily for the food of all crew members. Knowing the budget is one of the
factors to consider aside from the profile of the crew and beginning inventory before and as you
plan a menu. Note that the daily budget for each crew depends on the shipping company.
Example:
There are twenty four (24) crew on board. The management of the merchant ship has a
budget of $7 for each crew. The length of the merchant ship cruise is 7 days. Let us now
compute for the total food budget per day and for 7 days cruise.
Crew = 24
To compute for the crew’s budget per day, multiply the allotted budget per crew to the
total number of crew.
To get the total 7-day cruise budget, multiply the food budget per day to the total days of
cruise.
The budget per day ($168 in this example) is monitored by the Executive Chef and is
supervised by the Person In-Charge of every galley section to maintain transparency of food
budget.
Remember that every food item issued by the store for the galley must have a
corresponding food requisition from the Executive Chef or Chef de Partie to control the flow of
food stocks and budget.
Menu Planning
As discussed in the first lesson, the health of the crew lies greatly on the food they eat. In
creating a menu, the following should be considered:
Crew Profile
The nutritious health-balanced food given should also conform to the health
condition and to the cultural and religious beliefs of the crew. Use the data
gathered from the Crew Profile Form as reference.
Availability of supplies
The availability of the supplies depends on the listed goods on-hand (or from the
beginning inventory) and the supplies available on the market.
Budget Allocation
Cost can be one of the most important factors to consider when preparing a
menu. Low allocation on food budget should not hinder the ship’s cook in
preparing nutritious, health-balanced meal.
Other things to be considered as you plan a menu aside from the listed above are as follows:
The menu to be prepared must comply with the standards and requirements set by the
international community. The focus of the international standards and requirements are on the
vitamin and mineral intake to fight lifestyle diseases.
Sodium Intake
The World Health Organization (WHO) strongly recommends a decrease of sodium intake. Adult
should consume less than 2,000 mg/day or 5 g/day reduction of sodium. The decrease of sodium
reduces the risk of high blood pressure, stroke and cardiovascular diseases.
Sodium is needed to be decreased because it attracts water. If an adult has an increased sodium
intake - tendency is that the body will absorb more water; thus increasing the activity of the
heart pumping more than the usual.
The most common form of sodium is the sodium chloride or known as table salt.
Potassium Intake
WHO strongly recommends an increase of potassium intake. Potassium intake for adults should
be at least 90 mmol or 3,510 mg per day (conditional recommendation). Increase in potassium
intake also reduces high blood pressure, stroke and cardiovascular diseases.
Potassium helps our muscles and nerves communicate. Heart is a cardiac muscle. An increase in
potassium would definitely trigger and help the pumping of the heart. It also counteracts some
harmful effects of sodium on blood pressure.
Foods high in potassium include dark leafy green vegetables, potatoes, fish, nuts, milk, citrus
foods, mushrooms and bananas.
Sugar Intake
It is recommended by the WHO to decrease intake of free sugar* all throughout the life course.
Adult and children are strongly recommended to reduce less than 10% of total energy intake of
free sugars; and conditionally recommended additional reduction to below 5% of total energy
intake. Note that countries with low intake of free sugar than the prescribed amount need not
increase.
The concern of serving cereal and tuber-based diets or staple-based diet is that this type of diet
is low in mineral especially iron and zinc.
The recommended approach to this is the food-based approach by adding a small portion, or
50g, of meat, poultry and fish to increase the iron and zinc content to cereal and tuber-based
diets.
Vitamin A
To meet the dietary requirements of most staple-based diet, Vitamin A, specifically its
carotenoids, should be added to the meal.
Foods that can be added are 50 g cooked carrots or 21 g of raw carrots, 20 to 25 g fish or chicken
liver, green leafy vegetables including ivy gourd, and the carotenoid-rich red palm oil.
Vitamin C
Another vitamin needed by the body is Vitamin C that can be supplied by food intake. An
example is by adding an orange to a potato-based diet. Other Vitamin C food sources other than
orange are guava, amla, strawberries, papaya, melon, cantaloupe, spinach, asparagus, tomato
and brussels sprouts. Minimal cooking such as steaming or stir-frying should be done to
maximize its bio-available nutrient.
Tip:
Listed below are important things to consider as you develop healthier menus:
Reduce sodium in soups, sauces and marinades to reduce risk of high blood pressure
and reduce risk of heart disease and stroke.
Offer fresh fruit desserts, sugar-free beverages, unsweetened cereals, baked items with
less sugar.
Reduce fat and cholesterol by offering fish, chicken and turkey to reduce risk of some
cancers and coronary heart disease.
You are fully aware that a healthy body depends on one’s lifestyle and culture. As a ship cook,
you acknowledge the cultural differences of the passengers and crew aboard the ship.
Asian cuisine varies from their country of origin but most of it are based on rice and noodles
(pasta) having vegetables and meat dishes in small amounts. Asian countries also use soy-based
products like tofu (wet soy bean curd) and tempeh (dry fermented soy bean).
Middle easterners have a lot of similarities on their food choices such as olives, olive oil, pitas
(flat breads), honey, sesame seeds, chickpeas, mint and parsley.
Southern Europeans usually eat olive oil, olives, pasta in Southern Italy, rice meal such as risotto
in Greece and paella in Spain, and also well-cooked lamb and goat, fish and seafood.
Here is the summary of some commonly consumed foods in consideration of the cultural dietary
patterns (De Young et. al., 2005):
1. Native American
Blue corn flour to make cornbread, fruit dumplings, tortillas, carrot, cabbage, wild banana,
berries. No preferred food from dairy goods, fats and oil.
2. African – American
Biscuits, leafy greens, buttermilk, pork products, fish and lard. No preferred food from fruit
group.
3. Japanese
Rice products, noodles (pasta), bamboo shoots, burdock, cabbage, persimmons, fish, shellfish,
soy and rice oil. No preferred food from the dairy group.
4. Chinese
Rice and wheat related products, bamboo shoots, Chinese celery, parsley, and turnips,
kumquat, fish and seafood. No preferred food from the dairy group.
5. Filipino
Noodles (pasta), rice, bamboo shoots, green leafy vegetables, avocado, bitter melon
(ampalaya), guavas, custards and fish in all forms. No preferred food from fats and oils.
7. Mexican
Corn, taco shells, chilli peppers, salsa, tomatoes, avocado, guacamole, cheese and sour cream.
Another important aspect in menu planning is the crew’s religious belief. Different menu items
are influenced by religion including Hinduism, Judaism, Orthodox Jews, Islam, Buddhism and
Christianity. Listed below are some helpful tips in planning a menu in consideration of religious
beliefs:
Hindu people
consider eating beef a sin because cows are sacred. Most Hindus are following lacto-
vegetarian diet meaning dairy is added to the vegetarian diet or simply no meat, no egg.
Jewish
people (with the religion Judaism) must prepare food according to the Kosher
guidelines. Orthodox Jews and Conservative Jews believe that edible animal must regurgitate
food and must have cloven feet. In this case, pig has cloven feet but does not chew the cud so
it is forbidden. It is also not allowed to prepare meat and dairy products together.
Buddhists
are mostly vegetarian, but may also eat meat if it is not killed for them to eat. All animal flesh
is forbidden and must also avoid alcohol consumption.
Christians
believe that fish and not meat should be served every Friday of the week during Lent/Lenten
Season.
Aside from the cultural and religious consideration, a ship cook should also look into the health
condition of the crew. These include allergies and lifestyle diseases such as high blood pressure,
diabetes and cancer.
Allergies
Another main concern as a Ships’ Cook is the sensitivity of the crew to the food allergen.
Allergy is a chronic condition where our body reacts to foreign substances. The hypersensitivity
reaction occurs when the part of immune system called Immunoglobulin E (IgE) binds to the
food molecules that trigger the release of inflammatory chemical such as histamine.
Common foods that trigger the allergy, or known as allergens, include milk, peanut, egg,
shellfish, tree nut, wheat, rice and fruit. Signs and symptoms include itchiness, swelling of the
tongue, vomiting, diarrhea and hives. Severe symptom called anaphylaxis can cause red skin
rash, wheezing, difficulty of breathing, swelling of the face, lips, tongue and roof of mouth and
even unconsciousness after several minutes to hours of exposure.
There is no treatment for food allergy. The best way to prevent occurrence of this condition is to
not serve food that triggers the allergy. As a professional food worker, it is an important task to
identify the allergens of the crew and avoid its preparation.
In case of emergency, especially if the crew cannot breathe, a device called the auto-injection
pen that contains doses of adrenaline can be used to counteract anaphylaxis.
As discussed on the previous lesson, high blood pressure is a serious concern that can lead to
cardiovascular diseases and stroke. Remember that the food that you serve can help prevent
non-communicable diseases.
To help reduce risk of high blood pressure among crew, serve a nutritious, health-balanced meal
low in sodium. An example of this would be the eating plan known as DASH diet.
Diabetes
Are you aware that there are two (2) types of diabetes? Type 1 is hereditary or from our parents’
genes, while Type 2 is from our sedentary lifestyle or the routine where a person has no or
irregular physical activity. This way of living also includes the habit of eating unhealthy and
processed foods.
To prevent incidence of diabetes and to serve food to crew with diabetes, make sure the meal is
rich in nutrients and low in fat and calories. Plate should be more on fruits, vegetables and
whole grains.
Cancer
Cancer is a disease where abnormal cells grow uncontrollably and then crowed out the normal
cells. According to WHO, cancer is the leading cause of morbidity and mortality worldwide. Like
diabetes, the cause is also due to genetics and sedentary lifestyle.
Serving nutritionally, health-balanced food is an essential step to prevent this disease. Serving
foods low in fat and with more fresh fruits, vegetables and whole grains would help the crew not
to develop cancer.
Menu Bank is the compiled set dishes from breakfast to dinner. In this lesson, our goal is for you
to prepare nutritious health-balanced menu. We also recommend that you prepare a menu bank
that is classified into three (3) categories namely cultural, religious and health condition
category.
Here are sample menus for an American and a Muslim crew members:
Food Preference Questionnaire is a form given to the crew members to indicate their
preference for various food items. The commonly used questionnaire format is in rating scale
and is given to each crew attending the meal or at some appropriate time.
The purpose of having this questionnaire is for the ship cook to determine which of the
prepared meals are more or least popular, the crew’s desired frequency of the meal and the
most or least liked menu combinations. Make sure the questionnaire is updated regularly
because tastes change, new personnel come aboard and new items are procured.
This questionnaire is our reference to determine your most and least liked food items. Please
fill up the rating* and frequency** columns.(*Rating indicates how you like or dislike a food
item. **Frequency indicates the number of times you prefer the food item to be served.)
Rate the following food item according to your preference:
5 – Like very much
4 – Like moderately
3 – Neither like nor dislike
2 – Dislike moderately
1 – Dislike very much
e.g.
FOO R FRE
D A QU
ITEM TI EN
N CY
G per
we
ek
STEA 5 2x
MED a
FRA we
NKF ek
URTE
RS
Salad Nicoise
Chocolate Mousse
Lesson 4: Planning the Calendar or Cycle Menu
Objectvies
Introduction
After studying how to prepare nutritious health-balanced menu, we will now
proceed to another lesson – which is the planning the calendar or cycle menu.
This is considered to be the most important part of the module because you
need to apply your knowledge and skills in meal and menu planning for you to
come up with nutritious health-balanced calendar menu.
Preparing the calendar menu would be easy because all you need to do is to
derive this from your prepared menu bank.
Calendar Menu
Calendar Menu refers to the series of menus planned in advance for a particular period
of time. It varies in each day of the cycle considering the number people eating the food as well
as their likes and dislikes.
Cycle Menu
Cycle Menu refers to the series of menus composed of breakfast, lunch and dinner. It is
planned for a particular cycle or from one (1) week to one (1) month. Menus are repeated at the
end of the cycle.
In any operation, when feeding the same people on a daily basis, it is important to have
a menu cycle. A menu cycle will allow the chef to achieve following points:
The Cycle Menu System is the menu rotation plan recommended for use. It is a series of menus
planned to be used consecutively with some variations over a period of time. A cycle menu,
rotated with appropriate changes on a quarterly or seasonal basis, is recommended. They should
be reviewed continuously to increase variety and eliminate unpopular dishes. Cycle meals save
time and are easier to analyze thoroughly and to perfect than those written on a weekly basis.
Cycle menus also lend themselves to more forecasting of ration costs and requirements for
requisitioning and daily food preparation.
better meals, time savings, improved cost control, and more effective supervision and
training
contains easy-to-tailored menus in reference with the patrons’ preferences, available
supplies, and seasonal ingredients
ONE-MONTH MENU
1 2 3 4
5 6 7 8 9 10 11
Fruit juice, Fruit juice, Fruit juice, Fruit juice, Fruit juice, Fruit juice, Fruit juice,
cereals, cereals, cereals, cereals, cereals, cereals, bacon strips,
cheese beef potato sauteed oatmeal with sauteed cheese
omelet, tocino,garli omelet, tuna with ice cream, ground omelet
french c rice, sausage onions, hard boiled beef plain rice,
toast, coffee, french fried rice, eggs, coffee, plain rice, coffee,
coffee, tea, milk toast, coffee, tea, milk, coffee, tea, milk,
tea,milk ,toast coffee, tea, tea, milk, toast tea, milk, toast
,toast milk, toast toast toast
Islam: no Islam: no Islam: no
Islam: no pork; Islam: no Islam: no pork; Islam: no pork;
pork; halal food pork; pork; halal food pork; halal food
halal food only halal food halal food only halal food only
only only only only
Judaism: Judaism: no Judaism: no
Judaism: no no pork Judaism: no Judaism: pork Judaism: pork
pork kosher pork no pork kosher food no pork kosher food
kosher food food only kosher food kosher only kosher only
only only food only food only
Introduction
After you prepare the calendar or cycle menu, you will then request for the ingredients and
supplies.
In this lesson, the focus will be on how to calculate the amount of food supplies and
ingredients, as well as the inventory and ordering procedures done to complete this task.
Calculating the Amount of Food Supplies and Ingredients
Where appropriate, the ship’s cook must be able to order food products to support the
menu plan, taking due account of raw ingredient usage and the financial implications.
BEEF
Total Meals
Let us compute for the total purchase weight of the beef topslice:
To compute for the total purchase weight, multiply the numbers of meals in a cycle, number of
crew and the portion allotted per crew.
BEEF
To compute for total food cost, multiply the total purchase weight to the unit cost of the
item.
BEEF
Total Meals
BEEF
Total Meals
Note: Aside from beef, you should also calculate the total purchase weight and total food
cost of other ingredients such as pork and seafood before ordering request. This is to avoid
shortage of supplies and budget overrun (or spending money more than the allotted budget).
2. Calculate the total cost of main ingredients, total meals and average cost per crew. To
illustrate how the computation is done, we will use beef ingredients as an example. You
should also include other ingredients like pork and seafood to complete this task.
To compute for total cost of main ingredients, add the total food cost for each ingredient.
To compute for total number of meals, add the number of meals in a cycle and multiply it to the
number of crew
6 meals using beef topslice + 4 meals using beef sirloin + 6 meals using beef shoulder
= 16 meals x 25 crew = 400 meals – Total Number of Meals
To compute for the average cost per crew, divide the total cost of main ingredients to the total
number of meals.
Total cost of main ingredients = $264.66 Total number of meals = 400 meals
$264.66 total cost of main ingredients / 400 meals = $0.66 – Average Cost per Crew
BEEF
After calculating the amount of food and food cost, you must:
Based on the estimated amount of food you’ll need to prepare the menus, you should
determine the amount of food you already have in your store rooms and refrigerators.
The par stocks on board must be established in all areas for better control and avoid
shortage or running out of items. An inventory report, based on physical count, must be
produced before placing any orders.
Ordering Procedures
When placing an order for the F&B Department (food, beverage and consumables ), the
following must be considered:
Par Stock
Stock on Hand
Pending Orders
Order Period till next delivery date
Average Consumption
A par stock for one (1) month should be maintained on board based on usage. The orders for
these items will be placed every one (1) month. When placing the orders for these items, a full
inventory must be attached or the order will not be processed. Ordering every month will give
more negotiation power with the suppliers due to the higher volume of the orders and saves the
company’s money.
In preparing order request, it is always safe to refer to existing company policies as these
have been practiced and proven the best way to do the job.
Objectives
Introduction
Making sure that the galley stores and supplies are adequate is important to ensure a
successful and efficient workflow in the galley. As the ship’s cook, you will be tasked that all
galley stores and supplies are properly maintained.
The food contact surfaces that you can find in the galley are:
Equipment surfaces
Tables and preparation areas
Utensils
Bins and totes
Food grade packaging materials (i.e. foil, clear film)
There are certain factors that you need to consider when choosing the correct food contact
surfaces to be used in the galley.
For safety purposes, you should avoid using food contact surfaces that are made out of the
following materials:
The materials used to make food contact surfaces are critical when choosing the proper
cleaning chemicals and materials to use to keep up the cleanliness inside the galley. Food
contact surfaces are usually made out of stainless steel that are easy to clean and will not react
when applied with chemical cleaners.
It is also important to clean the outside of the equipment, the environment in the galley,
and observe one’s personal hygiene in order to
maintain a sanitary environment that is appropriate
for food processing.
Selection and Storage of Cleaning Materials:
Selecting Appropriate Cleaning Materials
In selecting the appropriate cleaning material to
use, you should consider the different types of food
contact surfaces present in the galley. It helps in
determining the types of cleaners and cleaning
practices to use.
Selection of Chemical Cleaning Materials
The selection of cleaning and sanitizing chemicals to be used in the galley will depend on:
o Surface Composition
These are the materials used in making the food contact surfaces. Stainless steel is the most
preferred surface when it comes to food equipment since it is less corrosive than other
metals.
o Surface Finish
This relates to the equipment design and construction standards of food contact surfaces.
When it comes to handling high-fat products, a less smooth surface is employed to allow
product release onto the surface.
o Surface Condition
If some of your food contact surfaces were mishandled (they have pitted, cracked,
corroded, or roughened surfaces) it is much more difficult to clean or might no longer be
cleanable.
Application method
o Clean-in-place
It is a type of application or cleaning method that can be done without having to move the
equipment from one place to another.
o Clean-out-of-place
It is a type of application or cleaning method that requires the removal of the equipment
from their designated area and moving them to a cleaning station for cleaning.
o Manual
It is a type of application or cleaning method that requires the disassembly of galley
equipment for cleaning and inspection purposes.
Water quality
The water quality needs to be considered since water contains 95-99% of the cleaning and
sanitizing solutions used in the galley.
o It transfers the food soils or any contaminants from the food contact surface
The different areas in the galley will often require different types of cleaners. A clean-in-place
surface or environment will need cleaners that do not foam as much as manually applied
cleaners.
o Detergents
General Purpose
It is a cleaning/maintenance product suitable for washing cutlery and utensils.
Alkaline
It is a water-soluble alkali that has detergent properties but does not contain any soap. It is
used when a strong detergent is needed in removing scuff marks and build up of dirt.
Chlorinated (Chlorinated Alkaline)
Acid
It is a type of detergent that has acid as its major component which is used in removing
mineral deposits or hard water deposits on equipments.
Enzyme
It is a type of detergent that contains enzymes, proteins that are produced by living
organisms to assist in chemical reactions that help detergents be more effective in
removing dirt and stain.
o Sanitizers
Chlorine
It is a cost effective product used in sanitizing equipment. When used effectively, it can
easily kill unwanted microorganisms.
Iodine
It has a brown color that signifies strength and is less irritating when used compared to
chlorine.
Quats
It is a non-toxic, odourless, non corrosive and stable to heat and in the presence of organic
matter.
Chlorine dioxide
It is a versatile sanitizer that donates oxygen and breaks down to smaller components. It is
much less corrosive when applied on equipment and is environment-friendly.
Brushes
The bristles of the brush is good for removing
food soils but if additional pressure is needed to
remove soils, the bristles may spread out
that may result to inefficient cleaning.
Sponge
Sponges are popular cleaning materials since
they conform to cleaning surfaces and only
require light pressure when used to be
effective in manually removing food soils. They are also effective in cleaning knives and other
small tools used in the galley. Sponges should be kept in a sanitizing solution to prevent the
growth of bacteria in the sponge.
Pressure spray
Pressure sprays are popular for cleaning difficult to reach food contact surfaces.
Squeegee
Squeegees are used in cleaning floors and windows. It is used to control the liquid on a flat
surface.
After using, you should make sure that all cleaning materials or tools are properly cleaned,
rinsed, and sanitized before storage to let them dry.
The brushes and squeegees can be hung on a wall or a board to dry. They can also be stored
in a fresh sanitizing solution.
You can store the sponges in a fresh sanitizer. They can also be stored where the air
circulates freely around them and they can dry in between uses.
Proper Storage of Chemicals
All chemical and cleaning materials and supplies should be kept inside the chemical storage.
The chemical/cleaning materials storage should be placed far away from any food storage
and food preparation areas to avoid contamination. You should always follow FIFO rule when
storing new supplies.
Receiving provisions of food from suppliers needs to be monitored to make sure that they
comply with the temperature requirements applying to the products.
That is why it is important that all food deliveries should be checked as soon as they are
received aboard.
All food items should come from approved sources and suppliers. You should be able to
document the name of the supplier of your goods. You should retain delivery notes and
receipts. You can also write down the details or save e-mails.
When receiving delivery of goods, make sure that all deliveries arrive on time and off
peak. Off peak is when the galley, particularly the ship’s cook, is not busy with the galley
operations.
Homemade food is not allowed in the delivery.
Check the temperature of perishable products once received. It should be at 4°C (40°F)
or below for refrigerated items and -18°C (0°F) or below for frozen items. A higher
temperature on the outer packaging for a short while such as 1 to 2 hours is acceptable
Check whether the packaging is intact, clean and (for tins) no bulges, and whether the
expiry date has passed.
You should not accept poor quality of goods. You should notify the supplier immediately
of the poor consignment and complain and demand that they at least replace the products or
be returned without charge.
It will be helpful in assessing the quality of goods if you inspect the delivery truck.
Observe the surface of goods and look for signs of taint such as unpleasant smell, wrong
color, wrong consistency for fresh meat, or a slimy surface.
Supplies
Storage of Food Items:
Proper storage of supplies, especially food items, is crucial in sustaining the operations of the
galley. The main food storing techniques include:
Freezing is the most utilized type of food storage today. It prolongs the shelf life of food by
being stored in a very low temperature wherein bacteria cannot thrive that may cause food
contamination.
Frozen produce usually last for at least 6 months and when properly stored, may last much
longer.
Always follow the FIFO rule when storing old and new food items in the freezer.
You have to make sure that you always use airtight containers for storage to prevent moisture
loss and freezer burn. It can also be stored in 3” shallow pan.
Though freezing is simple to follow and retains much of the flavor and vitamins of the produce,
its drawbacks are that it is energy-intensive and may result to food spoilage if the power goes
out and it becomes warm.
For you to reap the benefits of freezing, you have to see to it that the freezer temperature
should be maintained below 0.4°C (32.72°F).
Fish 6 months
o Food should never be thawed at room temperature as this increases the risk of
bacterial and fungal growth that may lead to food poisoning.
o Once thawed, you should use the thawed food immediately and should not be
refrozen.
o Frozen food can be thawed using the following methods:
Microwave oven
Secure the frozen food item that you want to thaw from the
freezer.
Place the food item on a microwavable container or plate.
Use plastic wrap to cover the frozen food item.
Open the microwave and place the container inside.
Close the microwave and set the appropriate temperature and
time for your chosen food item.
Wait for the timer to set off before opening the microwave.
Remove the food item from the microwave and use it
immediately.
Under refrigeration
Secure the frozen food item that you want to thaw from the
freezer.
Place the food item on a 3 inches shallow pan or container.
Place it inside the refrigerator/chiller at 4° C (40°F) overnight or
until the food item is thawed.
Use the thawed food item immediately.
Supplies
Proper Storage in the Refrigerator / Chiller
Refrigeration (chiller)
The refrigeration method of storage follows the same principle as to freezing but maintain a
higher temperature.
You have to make sure that the cold room and refrigerators must be kept clean and tidy.
There is a possibility for contamination if the refrigerators are not kept properly. Also, always
maintain the ideal operating temperature in a refrigerator which is 2-4°C (34-40°F) or below.
If there will be an instance that food may becomes spoiled; You should discard foods that
have been warmer than 4°C (40°F) for more than 2 hours. If there is any doubt at all about the
length of time that the food has been exposed at room temperature then it should be thrown
out. Perishable food could be
Do not forget to follow the First In First Out basis to make sure that stocks are rotating.
Refrigerator/Chiller Freezer
The cooked food should be on the top level. This will prevent any raw meat from
contaminating the cooked food.
The raw meats like beef and lamb can be stored on the second level.
The raw seafood is stored at the third level.
The raw pork meat is stored on the fourth level.
The raw poultry is stored on the fifth or last level.
The poultry is stored at the last level since it has been proven that it carries salmonella.
htt ps://youtu.be/dpOPfP_SdgI
Supplies
Proper Storage Procedure in the Dry Storage
The ideal temperature for storing dry goods, corn products, and flour is at 13°C (55°F) or at
room temperature.
There must be enough shelves and no stores on the floor. The shelves front should be
elevated to keep goods in place during high seas. The lowest shelf should be placed at 6 inches
above the deck and 3 inches of the wall.
The dry stores must be ventilated so the air is dry and clean, and mould is directed away
from the food products. You see to it that food must never be stored in rooms where there are
diesel fumes or pipe running through with the risk of oil leaks or water from drains.
You are required to follow the First In First Out (FIFO) rule. You should also look out for
dented cans in storage for proper disposal. The lead from the cans and the chemicals from the
food content may have a reaction resulting to food contamination. This may cause foodborne
sickness caused by chemicals.
Do not forget to always store the heavy items in the lower shelves.
htt ps://youtu.be/tYYlnA46qks
The hot food cabinet is where the cooked food or any food waiting to be served is placed.
You must monitor that the temperature of the hot food cabinet is maintained at 60°C
(140°F).and above to avoid contamination. If storing dishes with eggs, the maintained
temperature should be at 68°C (155°F).
Hot food is only allowed to be stored up to 4 hours inside the hot food cabinet. If it not yet
served after 4 hours you must discard the food immediately.
When reheating cold food, the internal temperature should be at 74°C (165°F).
htt ps://youtu.be/1c8piaZjjlg
There are several standards and protocols followed for you to run a galley.
It is a systematic preventive approach to food safety that addresses physical, chemical, and
biological hazards as a means of prevention rather than finished product inspection.
It is used in the food industry to identify potential food safety hazards in order for key
actions to be taken to reduce or eliminate the risk of hazards being realized.
In the case of companies operating vessels with a substantial crew complement, the
philosophy of the international safety management code is likely to have been extended
already to include food and fresh water and hygiene issues based on a hazard analysis and
critical control point (HACCP) system.
Food can become unsafe if the following favorable conditions supporting bacteria
growth are present:
o F- Food
o A- Air
o T- Time
o T – Temperature
o O – Oxygen
o M - Moist
Food can also become unsafe when it is kept in the temperature danger zone, if good
personal hygiene is not followed, and if there is presence of food contamination.
You can keep food safe by using time and temperature control, practicing good personal
hygiene, and preventing cross contamination.
Hot food is should be maintained at 57° C (140°F) and above while cold food is should be
at 5°C (40°F). You must always use a thermometer to measure the internal temperature of the
food to make sure that it is not in between 5-57°C (40-140°F) which is considered as the
temperature danger when it comes to food storage.
The Chopping Board Color Coding System is followed to avoid such contamination.
A specific color of the chopping board is assigned to be used with a specific type of food or
ingredient.
You should use food grade gloves when handling cooked and ready to eat food items to avoid
cross/food contamination.
Always wash and sanitize each chopping board before and after use.
Session Objectives
Introduction
Working in the galley will allow you to use certain equipment and facilities that will need
maintaining to prolong its use. In this lesson, you will learn the importance of personal hygiene
in working in the galley and knowing the proper procedures in cleaning and maintaining the
equipment and areas in the galley.
Personal Hygiene:
It is important to maintain a good personal hygiene to prevent any food contamination and
also the spread of diseases in the galley. The following are examples of good personal hygiene
practices that you should follow:
Personal Hygiene:
Personal Hygiene:
Proper Hand Washing
htt ps://youtu.be/j_eSMWcrL_g
Before handling any equipment or completing any procedures in the galley, you must first
perform the steps in proper hand washing..
Wet the front and back of your hands with warm water then add the soap.
Spread the soap thoroughly onto your hands.
Rub hands and wrist thoroughly for 20 seconds.
Using the nail brush, brush the palm and back of your hand including the nails.
Rinse the soap off your hands under running water.
Use disposable paper towel or air dryer to dry your hands.
After drying your hands, use the same disposable paper towel to turn off the faucet.
Throw the disposable paper towel in the trash can.
Limiting the performance of hand washing in a designated sink is followed because the
liquid hand wash soap paper towel is available in that certain area and it prevents
contamination of food during food preparation.
Make sure that the designated hand wash sink is used for hand washing only and not to
be used for washing utensils and towels
It is also not acceptable to dump ice in sinks.
To avoid contamination, avoid leaving food containers in or on the sink and trolley and
sanitizer bucket in front of the sink.
1. Pre-rinse
o removes loose soil from surfaces prior to cleaning
o use warm water (100-120°F)
2. Wash
3. Post-rinse
4. Sanitize
htt ps://youtu.be/KYVc0OUfvLs
Cooking equipments are the main tools to use in the galley. That is why it is important to ensure
each are in good state.
In the galley, there are two ways that you can do in cleaning the cooking equipment. It is the
three compartment sink method or by using the dishwashing machine. It is required in the galley
to have either the three compartment sink or a dishwashing machine.
Remove or scrape all food remnants from the utensils that were used during the food
preparation and cooking.
Afterwards, wash the utensils in the first sink filled with warm water and detergent.
Rinse the washed utensils in the second sink filled with clean hot water that is as hot as
your hand can stand.
Sanitize the utensils in the third sink using hot water or a solution of water and sanitizing
agent. The sanitizing solution should follow the ratio of 1 tablespoon of sanitizing agent for
every 1 gallon of water.
Air dry the sanitized utensils on the drying rack before storing. Do not towel dry to
prevent contaminating the utensils.
Dishwashing Machine
Using water, remove any food remnants remaining from the soiled utensils.
Pull down the top part of the dishwashing machine using the bar in front.
Once done, the machine will alert you if you can open the top part of the machine.
Remove the entire dish rack inside the machine and place it on top of a table to air dry.
Pour the contents of the WASH bucket, which is water and detergent, on the equipment.
Scrub the equipment using a sponge to remove any food soil on the equipment. Avoid
using wash cloths inside the galley since these spread the germs and bacteria when used.
Pour the water from the RINSE bucket on the equipment. The temperature of the water
should be kept not lower than 82 °C (180 °F).
Remove excess water by using the sponge.
Pour the contents of the SANTIZE bucket which contains a solution of warm water and a
sanitizing agent. Remove excess water using the sponge.
Let the equipment air dry. Avoid using towels to dry any equipment since these may
cause contamination.
It is important for utensils and other food processing equipment to be cleaned and disinfected at
least once every working day or immediately after use.
htt ps://youtu.be/4iOElW8I4ew
Inside the galley, there are specific areas that are used to have an efficient work flow during
galley operations.
There are five major areas that are important during galley operations.
Freezer
The freezer is the most utilized type of food storage inside the galley. It keeps the food perfect
for use for long periods of time.
Refrigerator/Chiller
This is also a type of storage area for food that follows the same principle in the freezer storage
but is maintained at a lower temperature.
Dry Storage
The dry storage is where all canned and dry goods are stored to avoid contamination. The
temperature needed to be maintained inside the dry storage is at room temperature.
It is in the cooking and preparation area that all foods are prepared by the cook for the
consumption of the crew inside the galley.
Always maintain a bucket containing a sanitizing solution to keep your wash cloths that you can
use to clean spillage during galley operations.
Each area should be maintained and cleaned before, during, and after each service. By
maintaining the food safety inside the galley, you can avoid any contamination that may result
to further problems.
The galley is the designed so that it must be easy to clean and disinfect. That is why the galley
and mess should be practically organized.
Deck, tables and bulkheads should have smooth surfaces that are easy to clean and that can
tolerate frequent washing and disinfection.
There are no detailed regulations for how to carry out cleaning and disinfecting. The responsible
person in the galley decides how it should be done and describes the systematic routines in the
self-assessment program. However,
Food remnants can contain harmful bacteria and must be removed to prevent food
poisoning.
To prevent pests from arriving.
To stop the risk of foreign bodies physically contaminating food.
To promote awareness of hygiene amongst galley personnel and crew.
To create a pleasant working environment and to take the lead by setting a good
example for the rest of the crew
Cleaning and disinfecting workplaces, machinery and equipment should be done in six stages:
Remove all visible dirt for example with a scraper, brush or broom with scraper blade
(for the deck). Use gloves.
Use hot water with a measured dose of suitable detergent to remove dirt. Read the
directions on the datasheet/label.
After cleaning, wash down the areas with clean water and take care to remove all soap
remnants.
Use disinfectants at the correct dilution. Follow the directions on the packaging.
Wring out a clean cloth rinsed in clean water with disinfectant to dry off surfaces so
there are no detergent residues on tables and surfaces that are in direct contact with food.
Cleaned surfaces should be visibly dry.
Your detergents and disinfectants should be stored separately from food and the food
preparation areas to prevent contamination
https://youtu.be/AZnv_hvf5Q0
In the three bucket system, three buckets are used and each is assigned for a specific purpose.
One bucket is for washing, one for rinsing, and another one for sanitizing. Each bucket should be
appropriately labelled of its purpose.
Pour the contents of the WASH bucket, which is water and detergent, on the dirty floor.
Scrub the wet floor using a floor brush. Avoid using mops inside the galley because these
spread the germs and bacteria when used. Push the excess water on the floor to the drainage
using the squeegee.
Pour the water from the RINSE bucket on the floor. Remove excess water by using the
squeegee to push the excess water to the drainage.
Lastly, pour the contents of the SANTIZE bucket which is a solution of hot water and a
sanitizing agent. Remove excess water using the squeegee.
Let it air dry.
Sanitizing Bucket
The sanitizing bucket is a bucket that contains a solution of warm water and sanitizing agent.
This is where the wash cloths used for spillage during the galley operations are placed.
The following steps are followed when using the sanitizing bucket.
Essential materials and equipment are needed to properly perform waste disposal in the galley.
Waste in the galley should be placed in bins with lids and should be of a suitable size.
The bins must be kept in good condition and be easy to clean and disinfect since it can be a
serious source of contamination.
Large pedal bins are recommended since otherwise you have to touch the lid of the
waste bin with your hands which may cause contamination.
Garbage facilities must be constructed and run in such a way that they can be kept clean
and prevent access by pests. This is to prevent contamination.
A waste disposal plan can also be helpful for sorting waste at source. If there is enough room,
waste can be sorted into food remnants, plastic, metal, paper/cardboard and other flammable
items. Daily routines that follow the ship-owners/ship’s waste procedures must ensure that
waste is removed and stored during the day.
Waste Segregation
Inside the galley, you must make sure that there are large bins provided to easily carry out waste
segregation throughout the daily operations.
Each bin should be labelled and lined with waste bags for easier disposal of its contents. The
waste inside galley is segregated into the three categories:
Food Wastes
These are the leftover food that includes the food soil, leftover food, and the spoiled food
supplies in the galley.
Plastic Wastes
Any material used in the galley that are made out of plastic
Papers, Rags, Glass, Metal, Bottles, Crockery, and similar refuge
These are materials that are made out of recyclable materials.
Hazardous Waste
These are waste containing chemicals and any materials that might be harmful when in
contact with the human body.
Following a waste segregation plan will help you in deciding how to deal with the disposal for
each type of waste category.
When removing the waste bags, it should be possible to tie the tops to prevent pests. Bags
should be placed in plastic bins or in some other way raised from the deck to prevent them
standing directly on it. There must be access to a hose for washing down the garbage store.
The crew in the galley should prepare and store each type of waste to its proper storage or
disposal procedure.
Food waste must not be kept in a room where food is stored. As a minimum, waste must be
removed from the galley at the end of the working day. Food waste can be stored in a cold
chamber where in bacterial growth is inactive therefore preventing contamination in the galley.
Other food waste is brought by the galley crew to the macerator to be processed by the
macerator operator. A macerator should only be used for food waste that is suitable for being
ground and washed out with the waste water. Some food wastes are not suitable for being
grounded like tendons from meat, large pieces of fish skin from skinning fish and
vegetables/fruit with long fibres such as banana skins and green waste from fresh leeks.
Plastic waste is brought to the incinerator to be processed by the operator of the incinerator. An
incinerator is machinery that is used for burning waste materials at high temperatures until it is
reduced to ash.
As the ship’s cook, you must make sure that the waste is stored far away from any food storage
and food preparation areas.
Workplace Safety:
https://youtu.be/rFHdD8BC7LI
Do not create or ignore obstructions in the ship’s alleyways since they may prevent
people from escaping from a fire.
Never smoke in bed.
Report people who do smoke in bed.
Do not bring hazardous material into the accommodation.
Avoid diseases by keeping air ducts clean and effective.
Be aware if hot surfaces in ship’s laundry and drying rooms.
Report dangerous equipment such as badly wired electrical equipment.
Do not play or interfere with fire extinguishers as it could cost someone’s life.
Always report even small defects like loose or protruding carpet as someone might trip
over them. Reporting small problems early will help in handling big problems later on.
Always report if there is a presence of sickness within the crew. Your illness maybe
contagious, and even if it is not, your reactions may slow down and cause danger to yourself
and others.
Always remember that being off duty does not release you from your responsibility to
safeguard yourself or your fellow crew members.
You must clear up all the spills and breakages immediately to keep the decks clean and
dry to minimize slips, trips, and falls.
Always use the correct procedures for operating cooking equipment especially ovens.
Never leave the galley unattended if any cooking is in place.
Make sure that no untrained personnel are allowed to operate the galley equipment.
You should know where the appropriate fire-fighting equipment is kept and how to use
it.
You should remember correct lifting techniques with heavy items. Always get help to lift
heavy objects if you need it.
You must wear the appropriate footwear and clothing
Make sure that you tell someone when you are going into the fridges or cold storage
and make sure you know how to operate the emergency escape equipment or alarm.
Burns
Prevention of Burns
Electrocution
Prevention of Electrocution
o Foam
It is extremely effective against fires involving solid combustible materials and flammable
liquids
o Water Fire Extinguishers
It is suitable for class and solid combustibles such as wood, textiles, and paper.
o Powder
It can be used to put out an electrical type of fire.
o CO2
It is used for all types of fire.
o Fire Blanket
It is excellent at fighting fires involving small scale combustible cooking media such as chip
pans and deep fat fryers. It can also be used for extinguishing clothing fires by wrapping the
blanket around the person on fire.
It is the ship cook’s job to deal with all administrative concerns regarding the galley area. In this
lesson you will learn how to use the different galley management documents and how to
supervise the different maintenance procedures in the galley area.
The ship’s cook not only has to deal with preparing food for the crew inside the galley but also
has to deal with different administrative concerns that are crucial during the galley operations.
The following are the different administrative concerns that you have to commit to when
working in the galley.
Acquisitions
Menu planning
Crew profile
Food safety
Safety in the workplace
Waste disposal management
It is also you responsibility as the ship cook to effectively deal with internal and external
customers that may require patience and diplomacy on your part.
These are used to remind the crew inside the galley of the different practices needed to be
undertaken to promote a hygienic working environment.
By following the galley management documentation system, you can prevent cross-
contamination in the galley and endorse good personal hygiene.
Documents are placed near the hand washing station and sinks. These documents contain the
proper procedure for hand washing and the dos and don’ts when using the different types of
equipment.
Each storage facility, such as the refrigerator and freezer, also contain management documents
that remind the crew of the proper temperature for each type of storage that could help them
during their temperature monitoring. It also contains the correct level of food storage to avoid
food contamination.
The design of the storage inside the galley must make it easy for the crew to keep every supply
in order, be able to check expiry dates, and can easily access the supply goods.
As the ship’s cook, you must monitor the incoming and outgoing provisions in the galley to
ensure that quality of the supplies that you have on board.
It is also helpful to monitor the state of each storage facility for specific periods of time to
prevent food contamination.
This is done by having a temperature monitoring sheet for the refrigerator and the freezer. On
the monitoring sheet, you have to indicate the time of the said monitoring and the current
temperature of the refrigerator or freezer during the monitoring. Making sure that both storage
facilities are intact will prevent food wastage and promote food safety in the galley.
The same goes for the dry storage and the chemical/cleaning materials storage. You have to see
to it that the FIFO rule is followed and that both storages are clean and tidy.
Having a planned and organized cleaning plan makes it achievable to maintain a high standard of
hygiene in the galley.
Following a cleaning plan will help in meeting all the sanitary requirements needed to be kept up
aboard and especially in the galley where the prevention of contamination is critical.
It is important that you ensure that all the crew working inside the galley is knowledgeable of
the cleaning plan. You as the ship cook should explain the plan so that everybody involved in the
galley operations understand it.
The rest of the crew on board the ship must also have an understanding of the cleaning being
done in maintaining high hygienic standards inside the galley. One possible way of circulating
such information is by posting the cleaning plan on a notice board where everybody can see
when cleaning is done.
Cleaning is usually done by the crew daily before and after the galley operations. Some
equipment and areas inside the galley require daily maintenance and cleaning while other
equipments like the exhaust system is done on a weekly basis due to the strenuous time and
effort involved in cleaning such equipments.
This is done by monitoring each area with the use of monitoring sheets. The galley monitoring is
done regularly to ensure that every area is clean at all times. The equipment are inspected to
check on their current state and to see if any step should be taken to improve the usage capacity
of the equipment in question.
You will check not only the physical appearance of the equipment but also the state of its
operative characteristics. This will ensure and help in maintaining food safety and work place
safety inside the galley.