OWNER :

CONSALTANT : QW-482 WELDING PROCEDURE SPECIFICATION ASME

CONTRACTOR :
SUPPORTING PQR NO.:GMCo/SMAW/01 DATE : 12/22/2020
WPS NO.:-GMCo/WPS/01 DATE : 12/22/2020
WELDING PROCESS:- SMAW
JOINTS (QW-402) 37.5.....
JOINT DESIGN Single "V" Butt 4
1.6 3
BACKING No 2
1
BACKING MATERIAL N.A
BASE MATERIAL (QW-403) POST WELD HEAT TREATMENT
MATERIAL SPEC. ASME A-106 Gr. B TEMPERATURE RANGE
GROUP NO. 1 TIME (min)
P.NO. TO P. NO. P NO 1 TO P NO 1 HEATING / COOLING RATE

THICKNESS RANGE 1.5 mm to 2T GAS (QW-408)

PIPE DIA RANGE UNLIMITED PERCENT COMPOSITIO

OTHER GASES
FILLER MATERIAL (QW-404)
Root Subsequent SHIELDING N/A
SFA SPEC. 5.1 5.1 TRAILING N/A
AWS CLASS E 6010 E 7018 BACKING N/A
F-NO. 3 4 ELECTRICAL CHARACTERISTICS
A-NO. 1 1
CURRENT 80 - 180 Amps.
SIZE OF FILLER MATERIAL 2.5 3.15 & 4.0

DEPOSITED WELD METAL THK. 16.0 mm + reinforcement VOLTS 20 -28 Volts

THICKNESS RANGE FOR TUNGSTEN SIZE

1.5 mm to 2T
GROOVE MODE OF METAL TRANSFER
FILLER WIRE SPEED RANGE
THICKNESS RANGE FOR FILLET All Thick. All thick
OTHER
POSITION (QW-408) TECHNIQUE CHARACTERISTICS

POSITION OF GROOVE All TRAVEL SPEED RANGE (mm/min)

WELDING PROGRESSION N.A STRING OR WEAVE

POSITION OF FILLET All OSCILLATION (Max)

PREHEAT (QW-406) MULTI OR SINGLE PASS
PREHEAT TEMP. (Min.) 60 0 C (Min.) MULTIPLE OR SINGLE ELECTRODE
INTERPASS TEMP. (Max.) 250 0 C (Max.) CONTACT TUBE TO WORK DISTANCE
 GAS CUP SIZE
PREHEAT MAINTENANCE N.A
METHOD OF BACK GOUSING
INITIAL & INTERPASS CLEANING
POST HEATING (Min.) N.A
PEENING

FILLER METALS CURRENT

VOLT
WELD LAYERS PROCESS
TYPE AND AMP RANGE
CLASS DIA.
POLARITY RANGE
Root (1) SMAW E 6010 2.5 DCEP 80 - 100 22 - 26
Hot pass (2) SMAW E 7018 3.15 DCEP 90 - 130 20 - 28
Fillup (3) SMAW E 7018 4.0 DCEP 90 - 160 20 - 28

APPLICABLE FOR PIPING CLASS : N/A

SIGNATURE:

NAME: ENG. MOHAMED ATEF BADAWY ENG. ALAELDDIN ABDULKAREM SOROR

DATE:

PREPARED BY CHECKED BY APPRO

SPECIFICATION ASME SEC.IX & API 650

12/22/2020 REV. 0
12/22/2020 REV. 0
TYPE MANUAL

All dimensions
4 are in mm
10

3.0 +/- 0.5

ELD HEAT TREATMENT (QW-407)
N/A
N/A
TE N/A

GAS (QW-408)

PERCENT COMPOSITION

GASES MIXTURE FLOW RATE

N/A N/A N/A

N/A N/A N/A
N/A N/A N/A
CAL CHARACTERISTICS (QW-409)

180 Amps. DCEP

POLARITY
-28 Volts DCEP

N/A
SFER N/A
NGE N/A

UE CHARACTERISTICS (QW-410)

(mm/min) 65 - 95 mm / Minute

Both

3 d (d- diameter of electrode)

Both
CTRODE Single
DISTANCE N/A
 N/A
SING N/A
EANING Chipping / Brushing / Grinding

VOLT
TRAVEL SPEED RANGE
RANGE

22 - 26 75 - 80 mm / Minute
20 - 28 65 - 95 mm / Minute
20 - 28 65 - 95 mm / Minute

APPROVED BY
OWNER :
CONSALTANT : QW-482 WELDING PROCEDURE SPECIFICATION ASME
CONTRACTOR :
SUPPORTING PQR NO.:GMCo/SMAW/01 DATE : 12/22/2020
WPS NO.:-GMCo/WPS/02 DATE : 12/22/2020
WELDING PROCESS:- SMAW
JOINTS (QW-402)
JOINT DESIGN Double "V" Butt
BACKING No
BACKING MATERIAL N.A
BASE MATERIAL (QW-403) POST WELD HEAT TREATMENT
MATERIAL SPEC. ASME A-106 Gr. B TEMPERATURE RANGE
GROUP NO. 1 TIME (min)
P.NO. TO P. NO. P NO 1 TO P NO 1 HEATING / COOLING RATE

THICKNESS RANGE 5 mm to 200 mm GAS (QW-408)

PIPE DIA RANGE UNLIMITED PERCENT COMPOSITIO

OTHER GASES
FILLER MATERIAL (QW-404)
Subsequent SHIELDING N/A
SFA SPEC. 5.1 TRAILING N/A
AWS CLASS E 7018 BACKING N/A
F-NO. 4 ELECTRICAL CHARACTERISTICS
A-NO. 1
CURRENT 80 - 180 Amps.
SIZE OF FILLER MATERIAL 3.15 & 4.0

DEPOSITED WELD METAL THK. 16.0 mm + reinforcement VOLTS 20 -28 Volts

THICKNESS RANGE FOR TUNGSTEN SIZE

1.5 mm to 2T
GROOVE MODE OF METAL TRANSFER
FILLER WIRE SPEED RANGE
THICKNESS RANGE FOR FILLET All Thick. All thick
OTHER
POSITION (QW-408) TECHNIQUE CHARACTERISTICS

POSITION OF GROOVE All TRAVEL SPEED RANGE (mm/min)

WELDING PROGRESSION N.A STRING OR WEAVE

POSITION OF FILLET All OSCILLATION (Max)

PREHEAT (QW-406) MULTI OR SINGLE PASS
PREHEAT TEMP. (Min.) 60 0 C (Min.) MULTIPLE OR SINGLE ELECTRODE
INTERPASS TEMP. (Max.) 250 0 C (Max.) CONTACT TUBE TO WORK DISTANCE
 GAS CUP SIZE
PREHEAT MAINTENANCE N.A
METHOD OF BACK GOUSING
INITIAL & INTERPASS CLEANING
POST HEATING (Min.) N.A
PEENING

FILLER METALS CURRENT

VOLT
WELD LAYERS PROCESS
TYPE AND AMP RANGE
CLASS DIA.
POLARITY RANGE
Hot pass (1) SMAW E 7018 3.15 DCEP 90 - 130 20 - 28
Fillup (2) SMAW E 7018 4.0 DCEP 90 - 160 20 - 28

APPLICABLE FOR PIPING CLASS : N/A

SIGNATURE:

NAME: ENG. MOHAMED ATEF BADAWY ENG. ALAELDDIN ABDULKAREM SOROR

DATE:

PREPARED BY CHECKED BY APPRO

SPECIFICATION ASME SEC.IX & API 650

12/22/2020 REV. 0
12/22/2020 REV. 0
TYPE MANUAL

All dimensions
are in mm

ELD HEAT TREATMENT (QW-407)

N/A
N/A
TE N/A

GAS (QW-408)

PERCENT COMPOSITION

GASES MIXTURE FLOW RATE

N/A N/A N/A

N/A N/A N/A
N/A N/A N/A
CAL CHARACTERISTICS (QW-409)

180 Amps. DCEP

POLARITY
-28 Volts DCEP

N/A
SFER N/A
NGE N/A

UE CHARACTERISTICS (QW-410)

(mm/min) 65 - 95 mm / Minute

Both

3 d (d- diameter of electrode)

Both
CTRODE Single
DISTANCE N/A
 N/A
SING N/A
EANING Chipping / Brushing / Grinding

VOLT
TRAVEL SPEED RANGE
RANGE

20 - 28 65 - 95 mm / Minute
20 - 28 65 - 95 mm / Minute

APPROVED BY