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  • Aluminum Reduction Cell BoM

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    Kerem B
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    This document provides a bill of materials for refractory and carbon materials needed for 150 aluminum reduction pots across two lines (Line 1 with 90 pots and Line 2 with 60 pots). The bill includes 30 items consisting of calcium silicate boards, bonded calcium silicate-vermiculite boards, various types of vermiculite boards, poros insulating bricks, fire clay bricks, and mortar. The items are grouped into 5 packages and specify dimensions, drawings, quantities needed for each line, and total quantities across both lines.

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    This document provides a bill of materials for refractory and carbon materials needed for 150 aluminum reduction pots across two lines (Line 1 with 90 pots and Line 2 with 60 pots). The bill includes 30 items consisting of calcium silicate boards, bonded calcium silicate-vermiculite boards, various types of vermiculite boards, poros insulating bricks, fire clay bricks, and mortar. The items are grouped into 5 packages and specify dimensions, drawings, quantities needed for each line, and total quantities across both lines.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    30 views1 page

    Aluminum Reduction Cell BoM

    Uploaded by

    Kerem B
    This document provides a bill of materials for refractory and carbon materials needed for 150 aluminum reduction pots across two lines (Line 1 with 90 pots and Line 2 with 60 pots). The bill includes 30 items consisting of calcium silicate boards, bonded calcium silicate-vermiculite boards, various types of vermiculite boards, poros insulating bricks, fire clay bricks, and mortar. The items are grouped into 5 packages and specify dimensions, drawings, quantities needed for each line, and total quantities across both lines.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    Aluminum Reduction Cell (Pot) Refractories & Carbon Bill of Materials

    Line 1-Almahdi (D18) 90 Pots & Line 2-Hormozal (D20) 60 Pots


    Total 150 Pots
    Requirement (QTY) Remark
    Description /
    No Package Description Drawing Total Unit
    Dimension (mm) D18 D20
    No. No. 90 Pots D18
    (90 Pots) (60 Pots)
    60 Pots D20
    354*82*250
    1 Calcium Silicate (CaSi) Board ALM29030101 - - 1 240 240 Pcs
    (Corner Curved 250 mm)
    2 Calcium Silicate (CaSi) Board 1000*60*250 ALM29030102 - - 2 1,560 1,560 Pcs

    3 Calcium Silicate (CaSi) Board 1000*135*50 ALM29030103 - - 3 1,500 1,500 Pcs

    4 Calcium Silicate (CaSi) Board 461*135*50 ALM29030108 - - 4 120 120 Pcs


    1 CaSi Boards 354*82*220
    5 Calcium Silicate (CaSi) Board ALM29030701 - - 5 240 240 Pcs
    (Corner Curved 220 mm)
    6 Calcium Silicate (CaSi) Board 1000*60*220 ALM29030703 - - 6 430 430 Pcs

    7 Calcium Silicate (CaSi) Board 120*20*220 ALM29030804 - - 7 245 245 Pcs

    8 Calcium Silicate (CaSi) Board 232*20*220 ALM29030802 - - 8 4,640 4,640 Pcs

    9 Calcium Silicate (CaSi) Board 1000*500*65 ALM1519 1 5,850 - - 5,850 Pcs


    1000*610*50
    10 Bonded CaSiO3/LD Vermiculite (CaSiO3 - 20 mm thickness, ALM29060109 - - 9 2,700 2,700 Pcs
    LDV - 30 mm thickness)
    2 Bonded CaSi-LDV Boards
    460*610*50
    Bonded CaSiO3/LD Vermiculite
    11 (CaSiO3 - 20 mm thickness, ALM29030110 - - 10 900 900 Pcs
    , thickness 20/30 mm
    LDV - 30 mm thickness)
    12 LD Vermiculite 1000*60*200 ALM29030201 - - 11 480 480 Pcs

    13 LD Vermiculite 1000*60*220 ALM29030706 - - 12 490 490 Pcs

    14 HD Vermiculite 305*610*60 ALM29030205 - - 13 8,100 8,100 Pcs

    15 HD Vermiculite 490*610*60 ALM29030206 - - 14 1,800 1,800 Pcs

    16 3 Vermiculites Boards HD Vermiculite 1000*144*60 ALM29030207 - - 15 240 240 Pcs

    17 HD Vermiculite 610*70*140 ALM29030301 - - 16 600 600 Pcs

    18 HD Vermiculite 450*70*140 ALM29030303 - - 17 240 240 Pcs

    19 HD Vermiculite 610*55*140 ALM29030304 - - 18 1,800 1,800 Pcs

    20 HD Vermiculite 610*70*220 ALM29030708 - - 19 800 800 Pcs

    21 Poros Insulating Bricks 230*152*64 ALM151802 2 9,500 - - 9,500 Pcs

    22 4 Poros Insulating Bricks Poros Insulating Bricks 230*230*64 ALM151801 3 9,500 - - 9,500 Pcs

    23 Poros Insulating Bricks 318*114*76 ALM151803 4 5,600 - - 5,600 Pcs


    500*500*76
    24 Fire Clay Bricks (S.F) ALM29030401 - - 20 7,980 7,980 Pcs
    Chamotte
    500*500*64
    25 Fire Clay Bricks (S.F) ALM29030502 - - 21 7,980 7,980 Pcs
    Chamotte
    230*115*50
    26 Fire Clay Bricks (S.F) ALM29030713 - - 22 3,720 3,720 Pcs
    Chamotte
    232*100*220
    27 Fire Clay Bricks (S.F) ALM29030801 - - 23 9,120 9,120 Pcs
    Chamotte
    120*100*220
    28 Fire Clay Bricks (S.F) ALM29030803 - - 24 480 480 Pcs
    Chamotte
    40*100*220
    29 Fire Clay Bricks (S.F) ALM29030805 - - 25 245 245 Pcs
    Chamotte
    195*115*60
    30 5 Fire Clay Bricks & Mortar Fire Clay Bricks (S.F) ALM29030902 - - 26 9,700 9,700 Pcs
    Chamotte
    230*115*60
    31 Fire Clay Bricks (S.F) ALM29030711 - - 27 7,440 7,440 Pcs
    Chamotte
    460*429*64
    32 Fire Clay Bricks (S.F) ALM151702 5 12,800 - - 12,800 Pcs
    Chamotte
    478*468*64
    33 Fire Clay Bricks (S.F) ALM151701 6 10,800 - - 10,800 Pcs
    Chamotte
    Large L Shape A1 (L 4.5)
    34 Fire Clay Brick (S.F) 318*230/114*152/76 mm ALM150101 7 5,150 - - 5,150 Pcs
    Chamotte
    Small L Shape A2 (L 6.8)
    35 Fire Clay Brick (S.F) 230*230/114*192/64 mm ALM150102 8 9,200 - - 9,200 Pcs
    Chamotte
    Silicon Carbide Nitride Bond
    36 380*273*76 ALM29031003 - - 28 10,248 10,248 Pcs
    (N-SiC) Brick
    Silicon Carbide Nitride Bond
    37 380*380*76 AlM29031001 - - 29 245 245 Pcs
    (N-SiC) Brick
    Silicon Carbide Nitride Bond
    38 348*114*64 ALM1514 9 6,920 - - 6,920 Pcs
    (N-SiC) Brick
    6 SiC Bricks & Cements Silicon Carbide Nitride Bond
    39 485*258*76 ALM1303 10 8,920 - - 8,920 Pcs
    (N-SiC) Brick
    Medium Cement
    40 Silicon Carbide (SiC) Mortar - 11 15,500 30 17,000 32,500 Kg
    (Carbofrax 8s- / MC 1026)
    Ramming Low Cement
    41 Silicon Carbide (SiC) Castable Deck Plate Castable - 12 9,900 31 6,000 15,900 Kg
    LC 987
    For Leveling underneath Cathode Block
    42 Dry Barrier Mix - - - 32 33,600 33,600 Kg
    AT Mix 0-2mm "(12.5mm)
    Collector bar/shell window Sealant
    43 7 Castable & Sealant Moldable Refractory (Mastic) - 13 1,800 33 3,000 4,800 Kg
    (Insural 3000)
    High Alumina Castable
    44 Corner Castable - 14 38,000 34 6,000 44,000 Kg
    ZBC 145 / Nc-21-16 / Durax 1300
    465*115*435/340 mm
    45 Carbon Side Wall Block PEX/REF/440/018 - - 35 2,880 2,880 Pcs
    Graphitized
    3100*420*400 mm
    46 Cathode Bottom Block Semi-Graphitic (30 % Graphite) ALM/13/09 15 1,550 - - 1,550 Pcs
    Sidewall Block, Cathode Rectangular-D18
    8
    Block & Paste 3250*420*440 mm
    47 Cathode Bottom Block Semi-Graphitic (30 % Graphite) POTKES5/M/440/001-01 - - 36 1,160 1,160 Pcs
    Round-D20
    Ramming Sidewalls & Seems
    48 Cold Ramming Paste - 16 495,000 37 265,000 760,000 Kg
    Between Cathode Blocks
    174,113 Pcs
    890,800 Kg

    19.02.2020 DELSHADI ©®

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