OPERATIONAL MANUAL

TRANSFORMER TESTING KIT

LET’S SAVE ENERGY

AN ISO 9001:2008 CERTIFIED COMPANY

Plot No. B-45, GIDC Electronics Estate,Sector-25,

Gandhinagar - 382024. Gujarat - INDIA

Phone : +91-79-23 28 92 25 / 98 79 20 34 86
Fax : +91-79-23 28 92 26
Email : veer@veerelectronics.com
info@veerelectronics.com
Web : www.veerelectronics.com
1. INTRODUCTION

We appreciate your business and your choice of VEER ELECTRONICS products. The installation,
operation, and maintenance liability for this product becomes that of the purchaser at the time of
receipt. Reading the applicable Installation and Operation Manual prior to installation and operation
of this equipment is required for a full understanding of its application and performance prior to use.

2. DESCRIPTION OF PRODUCT

VEER ELECTRONICS make Transformer Testing Bench is a designed to simplify the testing of
Transformer. The panel has many functions, which may be used independently or simultaneously;
functions include No Load Test, Load Test (Short Circuit Test), DVDF Test. Each function may
be operated using simple Test selections switches. All controls, instruments, and connections are
panel-mounted for ease of access and viewing.

3. SAFETY PRECAUTIONS

[1.] Ground :- Make sure that there must be presence of proper ground in your power supply system.
Properly Ground Test Bench and DVDF Test set.
[2.] Make proper connection as per wiring connection diagrams. Wiring connection diagrams are
given in manual for your kind reference.
[3.] All the wires must be fashioned firmly to the terminals. No loose contact to be kept.
[4.] DVDF test set must lye on perfect Foundation.
[5.] Make sure that any device under test should be equipped with appropriate safety guards as per
relevant specifications.
[6.] Don't turn the Testing Bench on / off instantly. It may be harmful to performance of the test bench.
[7.] Keep clean your Testing Bench and Keep away from Water.
[8.] Use Rubber sole shoes while Testing.
[9.] Only authorised person should operate test bench due to High voltage output.

4. SPECIFICATIONS

The specifications listed in this section are generalized for this equipment. VEER ELECTRONICS
can modify the equipment according to your company's needs. However, please note that the
specifications may vary depending on the customization of your product.

Transformer OC/ SC / DVDF / HV Testing Panel

Test Kit Testing Panel for Distribution Transformer 11KV, 33KV / 433V, 400V volts upto
1000 kVA. 6% percentage Impedance

DVDF Test Capacity: 20 kVA.

Set Input: 415 Volts, 50 Hz, 27.8 Amp
Output: 0-1000 Volts, 100 Hz ±2%, 11.5 Amp

HV Test Output: 100 kV, 100 miliamp

Set Oicooled

Variac / 100 Amp motorized dimmer

Dimmer Oil Capacity: 375 Liter

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VEER ELECTRONICS
B
Y
R

Y
R
Y

B
B

NC
NC

NC

N
P
N

P
S2
S1

NC
DI

NC

NC
NC
NC
INT

INC
NEU
DEC
5. CONNECTION DIAGRAMS

HV R Y B R Y B R Y B
HOOTER HV mA

UP
NC

NC
NC

NC
NC

NC
NC

NC
O/P SENSING

DOWN
ZERO
FROM DVDF TO DVDF FOR TO DVDF FOR

DIMMER

NEUTRAL
EXCITATION OF

INTERLOCK
OUTPUT OF INPUT OF
GENERATOR GENERATOR MOTOR
TO CONTROL OF
DIMMER

2
NC

R
R
N

Y
B
B

Y
B

NC
R

B
R

R
Y

Y
B

B
NC
NC
NC

R
NC
NC

Y
B Y R B Y R N B Y R N B Y R B Y R N
NC

B Y R N

NC

NC
NC
NC
NC
NC

FROM O/P OF TO I/P OF FOR O/P OF TO I/P OF

OC/SC/DVDF MAINS
INTERMEDIATE INTERMEDIATE DIMMER DIMMER
OUTPUT TRANSFORMER I/P
TRANSFORMER

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 6. FRONT PANEL

1 2 5 8 9 3 6 10 7 4 11 12 13

VARIAC DVDF TEST

GENERATOR ON/OFF

14 15 16 17

1. RYB Mains Indication Lamp 9. HV On Indication Lamp

2. Mains VAF Meter
3. OC / SC Test On Indication Lamp
4. DVDF On Indication Lamp
5. OC/SC, DVDF Output Selection Switch
6. OC / SC Measuring Power
Analyzer
7. DVDF Timer
8. KV, mA & Timer Meter for HV Test
10. VA Meter for DVDF Test
11. Test Selection switch for OC/SC ,DVDF & HV Test
12. Frequency Meter for DVDF Test
13. Emergency Indication Lamp
14. Variac Up/Down Push Button
15. DVDF Generator Start/Stop Push Button
16. Test On/Off Push Button
17. Emergency Stop Push Button
7. INSTALLATION & OPERATIONS

After unpacking the unit, check the equipment for compliance and for any damage that may have
occurred during shipment. Claims for damage caused during shipping must be initiated by the
receiver and directed to the shipping carrier. VEER ELECTRONICS is not responsible for any
damage caused by mishandling by the shipping company.

6.1 OPERATING PROCEDURE FOR TRANSFORMER TESTING BENCH

[1.] First of all connect the input terminals with your Mains Supply cable according to the N, R, Y, B,
to input terminal mounted on bottom side of panel. Also tightly connect Earthing terminal with
local Earthing point.
[2.] Now, Switch ON mains from where you have taken a supply and also switch ON MCB of panel.
[3.] Switch ON the power switch of measuring instrument VPA-60080.
[4.] Now, proper connect the Dimmer N, R, Y, B Input & Output Terminals mounted on the
bottomside of
Panel.
[5.] Now, Rotate the “Change over Switch” to select OS /SC / DVDF / HV Test Connection.

OS/SC TEST
[6.] When you select OC/SC test, Connect your cable according to the N, R, Y, B output terminal of
OC/SC Test mounted on bottom side of panel.
[7.] Now, Push the Start button then give input by 3-Phase variac. You can see voltage, current,
Power, Power factor in 3 - Phase Precision Power Analyzer.

DVDF TEST
[8.] When you select DVDF test, Connect your cable according to the R, Y, B Input terminal and R,
Y, B output terminal of DVDF test mounted on bottom side of panel.
[9.] Then Push Start Button off DVDF Test then start test by pressing Start Button of Test On - Off
and give input by 3-Phase variac You can see output voltage and frequency in VIF meter, If
required frequency does not achieve while testing in that case interchange input excitation line
wires externally. (Please conduct no load trial when first time testing.)

HV METER
[10.] When you select HV test, Connect your cable according to the N, P output terminal of HV test
mounted on bottom side of panel.
[11.] Now, Push the Start button then give input by 3-Phase variac. You can see output voltage and
frequency in VIF meter
8. Settings in VIF meter.

[1.] First of press up and down arrow key both at a time till the display can’t show sys setting in
display. Then release both switch. By pressing these again you can come out from setting.
Press Up arrow key

CT P

Set 200A(Mains Supply) / Set 45A (DVDF) / Set 220A (HV) by Pressing VAF and
Up / Down Arrow switch.

Press Up arrow switch to enter the value.

PT P

Set 433V(Mains Supply) / Set 999V (DVDF) / Set 30KV (HV) by Pressing VAF and
Up / Down Arrow switch.

Press Up arrow switch to enter the value.

PT S

Set 433V(Mains Supply) / Set 433V (DVDF) / Set 230V (HV) by Pressing VAF and
Up / Down Arrow switch.
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9. Settings in Timer.

[1.] First press SET + PROG keys together until you can't enter to “MOD” function of timer. Then
Release both keys. If you want to come out from Mode you have to press these two keys again.

Select “Int” by pressing UP arrow key. Press SET switch to move on Next mode.

Time range
Select “999 Sec” by pressing UP arrow key. Press SET switch to move on Next mode

Start
Select “Pulse” by pressing UP arrow key. SET switch to move on Next mode

Front panel reset

Select “No” by pressing UP arrow key. SET switch to move on Next mode

Power on reset
Select “Yes” by pressing UP arrow key. SET switch to move on Next mode

10. Settings in Over Current Relay.

[1.] First of press up and down arrow key both at a time till the display can’t show “CT” setting in
display. Then release both switch. By pressing these again you can come out from setting.
Press Up arrow key

CT.S

Set 5A (DVDF) / Set 5A (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

CT P

Set 45A(DVDF) / Set 45A (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

CT

Press O and Up Arrow switch to change the mode.

RLY

Press Up arrow key.

OC

Set “ON” by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

SOC

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 Set 13A (DVDF) / Set 13A (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

UC

Set “OFF” by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

Press O and Up Arrow switch to change the mode.

Tm

Press Up arrow Key.

tRP

Set 0.2S (DVDF) / Set 0.2S (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

REC

Set 2S (DVDF) / Set 2S (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

P.ON

Set 0.2S (DVDF) / Set 0.2S (HV) by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

Press O and Up Arrow switch to change the mode till “PW” in display.

Set “dis” by Pressing O and Up / Down Arrow switch.

Press Up arrow switch to enter the value.

Now come out from Mode by pressing UP and Down Arrow key.

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11. Preferred Measurement Modes in Digital Panel Meters

[1.] Mains V-I-F Meter

1. Select Line to Line (LL) & Average (Av) as

shown in image.
LL
L1
415 V
2. Here you can see Average Voltage, Current
and Frequency.

L2
Av 100 A

L3
50.0 Hz

[2.] HV kV-mA Meter

1. Set Tripping Current by Pressing SET mA Key.

2. Set Test Timing by Pressing UP and DOWN
arrow Key.

[3.] DVDF V-I Meter

1. Select Line to Line (LL) & Average (Av) as

shown in image.
LL
L1
866 V
2. Here you can see Average Voltage, Current.

L2
Av 100 A

L3
00.0 Hz

NOTE: Please Select all the test modes in panel meter as describe above. If this modes is not
selected then first select this modes in panel meters.

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