Ak 430 Om457la 01 Gb-Elektroschaltplan PDF

1 2 3 4 5 6 7 8
A A
project AK 430 OM457LA_01
B B
producer: Doppstadt Calbe GmbH

C C
D D
rated voltage volt Model

24VDC
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH = AK 430 OM457LA F

Barbyer chausse 3 cover sheet language english
dl.per H. Borgmann +
D-39240 Calbe/Saale
veri. sheet 1
Version : 01
Rel. modific. date name std. root created for created from of 1 sh.
1 2 3 4 5 6 7 8
Modification,Copy only with Autorisation From Dopstadt Elektrotechnik
1 2 3 4 5 6 7 8
Contents of: AK 430 OM457LA_01_GB Page : 1

A A
No. file Comment date
1 =AK 430 OM457LA_AK 430 OM457LA_01.00 View Electric cabinet door outside A0 18.11.2005
2 =AK 430 OM457LA_AK 430 OM457LA_01.00 View Electric cabinet door inside A0 18.11.2005
3 =AK 430 OM457LA_AK 430 OM457LA_01.00 Assembly plate electric cabinet A0 18.11.2005
4 =AK 430 OM457LA_AK 430 OM457LA_01.00 Key - Switch Indicator light Subassemblies 18.11.2005
5 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bars Solenoid valves 18.11.2005
6 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A1 Emergency Stop Control Hydraulics 18.11.2005
B 7 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A2 - Connectors Motor control ADM/MR 18.11.2005 B
8 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bars Printed circuit A2 18.11.2005
9 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A3 - Radio control Rear control and switch board 18.11.2005
10 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A4 Engine monitoring 18.11.2005
11 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A5 Power supply Hydraulics/Encoder 18.11.2005
12 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bars Printed circuit A5 18.11.2005
13 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A6 Automatic reverse of Scraper floor 18.11.2005
14 =AK 430 OM457LA_AK 430 OM457LA_01.00 Settings Scraper floor control 18.11.2005
15 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A7 Control panel Hydraulic control 18.11.2005
C C
16 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A8 Connections Keyfield 2\Engine Start 18.11.2005
17 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A9 Indicator lamp module 1 Engine monitoring 18.11.2005
18 =AK 430 OM457LA_AK 430 OM457LA_01.00 Indicator lamp module 1 Engine monitoring 18.11.2005
19 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A10 Connection Indicator lamp module 2 Hydraulic control 18.11.2005
20 =AK 430 OM457LA_AK 430 OM457LA_01.00 Indicator lamp module 2 Hydraulic control 18.11.2005
21 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit A11 Fan control 18.11.2005
22 =AK 430 OM457LA_AK 430 OM457LA_01.00 Settings Fan reversing printed circuit A11 18.11.2005
23 =AK 430 OM457LA_AK 430 OM457LA_01.00 Printed circuit PV1 24V Scraper floor 18.11.2005
D D
24 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bar A0 X1 18.11.2005
25 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bar X5 radio unit 18.11.2005
26 =AK 430 OM457LA_AK 430 OM457LA_01.00 Clamp bar X3 switch gear tail 18.11.2005
27 =AK 430 OM457LA_AK 430 OM457LA_01.00 Switch gear tail 18.11.2005
28 =AK 430 OM457LA_AK 430 OM457LA_01.00 Switch gear rear control and switch board 18.11.2005
29 =AK 430 OM457LA_AK 430 OM457LA_01.00 Connections Fuse 18.11.2005
30 =AK 430 OM457LA_AK 430 OM457LA_01.00 Emergency Stop circuit 18.11.2005
31 =AK 430 OM457LA_AK 430 OM457LA_01.00 Signal development Engine start 18.11.2005
E E
32 =AK 430 OM457LA_AK 430 OM457LA_01.00 Signal development Engine Stop Emergency Stop 18.11.2005
33 =AK 430 OM457LA_AK 430 OM457LA_01.00 Connections Encoder external 18.11.2005
34 =AK 430 OM457LA_AK 430 OM457LA_01.00 Connection dynamo e.-pump 18.11.2005
35 =AK 430 OM457LA_AK 430 OM457LA_01.00 Pressure switch position switch 18.11.2005
36 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve Scraper floor on 18.11.2005

Barbyer chausse 3 content language english
D-39240 Calbe/Saale
veri. sheet 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Contents of: AK 430 OM457LA_01_GB Page : 2

A A
No. file Comment date
37 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve Scraper floor backwards 18.11.2005
38 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve Fan cleaning cooling 18.11.2005
39 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve rear conveyor on 18.11.2005
40 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valves sub conveyor on 18.11.2005
41 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve extend support 18.11.2005
42 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve retract support 18.11.2005
B 43 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve release traveling drive 18.11.2005 B
44 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve traveling drive move forwards 18.11.2005
45 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve traveling drive backwards 18.11.2005
46 =AK 430 OM457LA_AK 430 OM457LA_01.00 Solenoid valve supplementary Hydraulic 18.11.2005
47 =AK 430 OM457LA_AK 430 OM457LA_01.00 Plug Engine control device -MR- DB 18.11.2005
48 =AK 430 OM457LA_AK 430 OM457LA_01.00 Plug 1-4 ADM-FR Motor control 18.11.2005
49 =AK 430 OM457LA_AK 430 OM457LA_01.00 Diagnosis socket 14 pin DB 18.11.2005
50 =AK 430 OM457LA_AK 430 OM457LA_01.00 Bushing housing 25 pin\MFA 10 18.11.2005
51 =AK 430 OM457LA_AK 430 OM457LA_01.00 Assignment SP 08 block Solenoid valves 18.11.2005
C C
52 =AK 430 OM457LA_AK 430 OM457LA_01.00 Connectors Hydraulics 18.11.2005
D D
E E

Barbyer chausse 3 content language english
D-39240 Calbe/Saale
veri. sheet 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
display unit
MFA 10
B B
Indicator lamp module 1
Keyfield 1 Hydraulic control

machine operation
C C
Keyfield 2 gas adjustment Engine

Disturbance reset
S0
D D
symbol H1 S1
Potentiometer R1 indicator lamp ignition switch

Scraper floor advance Emergency Stop
Emergency Stop
switch
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH View = AK 430 OM457LA F
Barbyer chausse 3 Electric cabinet door language english
D-39240 Calbe/Saale outside
veri. sheet 1
A0 Version : 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Display unit MFA-10 Indicator lamp module 1 Printed circuit A7

Page 15
Page 11/12/50 Printed circuit A9
B Page 17/18
B

Printed circuit A10
Page 19/20
C C
Cable duct 30 X 60 mm
Printed circuit A4 Printed circuit A6

Printed circuit A8
Page 10 Page 13
Page 16
D D
2
H1 1
3
50 S0
Page 23
S1 75 X 1-
30 X2+
15
30 Emergency Stop
indicator lamp switch
Emergency Stop Page 24/30
ignition switch Potentiometer R1
Page 10/30
Page 31 Scraper floor advance
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH View = AK 430 OM457LA F
Barbyer chausse 3 Electric cabinet door language english
D-39240 Calbe/Saale Inside
veri. sheet 2
A0 Version : 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A5
Page 11/12
Page 29
F1 - F8
A A
S o c k e t a s s i g n m e nt 1-4 - Page 48
9-pin
12-pin
ADM-FR
B B
30 x 60
Cable duct 30 x 60
18-pin
30 x 60
Cable duct 40 x 60
Page 6
A1
Cable duct 30 x 60
Page 24
Clamp bar X1
A0
15-pin
Page 9
A3
C C
Cable duct 30 x 60
30 x 60
Page 7/8
A2
D D
30 x 60
Page 23
control
Scraper floor-
PV 1
P a g e 33
status
Water-
encoder
K1
30 x 60
Page 21/22
A11
E E
Cable duct 40 x 60
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Assembly plate = AK 430 OM457LA F
Barbyer chausse 3 Electric cabinet language english
D-39240 Calbe/Saale A0
veri. sheet 3
Version : 01 of 52 sh.
Rel. modific. date name std. root created for created from
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A S1 ignition switch - Page 2/31 Indicator light indicator lamp module 2 horn / warning encoder Page 33 A
Page 19/20 H6 - horn Engine monitoring
Key - switch gear tail
H2.1 - reverse Fan
Page 26/27/28
H2.2 - overload turbo clutch
construction groups
S2 - RSH close H2.3 - Scraper floor backwards
S3 - RSH open H2.4 - Scraper floor on Printed circuit A1 - Page 6
S4 - extend rear conveyor H2.5 - overdrive chain (not assigned) Printed circuit A2 - Page 7/8
S5 - retract rear conveyor H2.6 - rear belt/sub conveyor on Printed circuit A3 - Page 9
B H2.7 - traveling drive forwards Printed circuit A4 - Page 10 B
Position switch-pressure switch Printed circuit A5 - Page 11/12
H2.8 - supplementary Hydraulic on
Page 35 H2.9 - work light on Printed circuit A6 - Page 13
H2.10 - elektric pump on printed circuit A7 - Page 15
S6 - pressure switch Scraper floor
Printed circuit A8 - Page 16
S7 - pressure switch RSH
S8 - position switch turbo clutch Printed circuit A9 - Page 17/18
indicator lights
Printed circuit A10 - Page 19/20
H1 - Emergency Stop indicator lamp - Page 10/30 Printed circuit A11 - Page 21/22
C H2 - RSH close (Ignition on) Manual operation chain chassis - A12 C
Emergency - Stop switch Page 24/30 H3 - RSH open (Ignition on) (Only AK 430 with Chain chassis)
H4 - extend rear conveyor (Ignition on) Radio unit 16 Channel A13 - Page 25
S0 - Emergency Stop switch electric cabinetdoor
S0.1 - Emergency Stop switch rear control and switch board H5 - retract rear conveyor (Ignition on) Proportional amplifier PV 1
S0.2 - Emergency Stop switch rear conveyor H2-H5 - Page 26/27/28 Scaper floor - Page 23
S0.3 - Emergency Stop front right
S0.4 - Emergency Stop front left K1 - Relay level encoeder cooling water
Potentiometer - adjustment PV pump Page 3/33
D R1 potentiometer D
Scraper floor advance - Page 23
Indicator light indicator lamp module 1 K2 - Load relay electric pump
Page 17/18 Page 34
H1.1 - Disturbance ADM-FR (Engine) Keyfield 1 Hydraulic control Page 1/15

H1.2 - not assigned
on / off - retract / extend
H1.3 - oil pressure
H1.4 - diagnosis Disturbance
H1.5 - water level Keyfield 2 Page 1/16
E E
H1.6 - Hydraulic oil level Gas adjustment Engine / Disturbance reset
H1.7 - air filter
H1.8 - Hydraulic oil overheating
H1.9 - water temperature
H1.10 - load control
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Key - Switch = AK 430 OM457LA F
Barbyer chausse 3 Indicator light language english
D-39240 Calbe/Saale Subassemblies
veri. sheet 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Clamp bars
A A
A0 X1 Clamp bar electric cabinet (67 pin) - Page 24
Ground Connections/ Emergency Stop/valve
A0 X2 Clamp bar electric cabinet (8 pin)
Option travingin drive chain
X3 Clamp bar electric cabinet rear (15 pin) - Page 26
Connections Emergency off
Rear conveyor control panel/RSH
B B
X4 Clamp bar tip jack (14 pin) - socket manual operation chain chassis
X4.1 Clamp bar blind Plug (14 pin) - socket chain chassis
A12 X1 Clamp bar Plug (14 pin) - Plug manual operation chain chassis (A12)
X5 Clamp bar tip jack radio control line (20 pin) - Page 25
A13/X1 Clamp bar Socket (20 pin) - Connection at radio receiver - Page 25
(A0 X2/X4/X4.1/A12/A12 X1 - Options AK 430 Chain)

C C
Solenoid valve Hydraulic control
Y1 Scraper floor on/Off PV - Page 36

Y2 Scraper floor reverse - Page 37
Y3 Scraper floor reverse supplementary valve - Page 37
Y4 open RSH - Page 28
D D
Y5 close RSH - Page 28
Y6 Fan mode of operation clean/Reverse - Page 38
Y7 Fan mode of operation cooling - Page 38
Y8 extend rear conveyor - Page 28
Y9 insert rear conveyor - Page 28
Y10 rear conveyor on/Off - Page 39
Y11 sub conveyor ON/OFF - Page 40
Y12 extend support - Page 41
E E
Y13 retract support - Page 42
Y14 release traveling drive - Page 43
Y15 traveling drive forwards - Page 44
Y16 traveling drive backwards - Page 45
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Clamp bar = AK 430 OM457LA F
Barbyer chausse 3 Solenoid valves language english
D-39240 Calbe/Saale
veri. sheet 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
A1 A1 X8 Signal speed from ADM Connection A2 X11) - Page 7/8 A
X8 Clamp 1 -0V (Speed 1675) - (Connection A2 X11 Clamp 3 / relay 4)

1 2 1 2 3 4 1 2 3 1 2 (Release Scraper floor on)
X5 X4 X6 X7
1 2
X8 Clamp 2 -0V (Speed 1000) - (Connection A2 X11 Clamp 4 / relay 3)
K1 K2 K3 K4 K5 K6 X8 (Release pressure switch RSH close)
A1 X9 Connection A6 X6 - Page 13
1 2 3
B X9 Clamp 1 Signal RSH close - Solenoid valve (A6 X6 Clamp 1) B
X9
X9 Clamp 2 Signal speed 1675 (A6 X6 Clamp 2)
K7 X9 Clamp 3 Signal speed 1000 release RSH close (A6 X6 Clamp 3)
K9 K10
X10 Clamp 1 -0V release elektric pump - (Connection A7 X6 Clamp 1)

1 2 3 X10 Clamp 2 Signal elektricpump on +24V - (Connection A7 X6 Clamp 2)
K8 X10 X10 Clamp 3 Signal work light on +24V - (Connection A7 X6 Clamp 3)
C C
3 2 1
X2 1 2 1 2 3 4 1 2 A1 X7 Output Solenoid valves (Connection X1) - Page 24

X1 X3 X11
X7 Clamp 1 regrinder flap open (Connection X1 Clamp 27)
X7 Clamp 2 regrinder flap close (Connection X1 Clamp 28)
D D
A1 X1 Power supply Emergency Stop circuit - Page 24/29 A1 X4 Input Signals Connection A4 X2 - Page 10
X1 Clamp 1 +24V fuse F3 X4 Clamp 1 Engine start - (A4 X2 Clamp 1) A1 X8 Input Signals Connection A3 X1 - Page 9
X1 Clamp 2 -0V (Connection X1 Clamp 6) X4 Clamp 2 Engine Stop - (A4 X2 Clamp 2) X6 Clamp 1 Engine Stop (Radio) - (A3 X1 Clamp 1)
X4 Clamp 3 D+ dynamo - (A4 X2 Clamp 3) X6 Clamp 2 RSH close (Rear control and switch board) - (A3 X1 Clamp 2)
A1 X2 Connection horn/Feeder - Page 24/29 X4 Clamp 4 indication lamp Emergency Stop - (A4 X2 Clamp 4) X6 Clamp 3 RSH open (Rear control and switch board) - (A3 X1 Clamp 3)
X2 Clamp 1 +24V fuse F7
X2 Clamp 2 horn 24V - (Connection X1 Clamp 21) A1 X5 Output Signals Connection A2 X9 - Page 7/8
The Output elektric pump is only triggered if
X2 Clamp 3 reserve Stopping Solenoid (Not assigned) X5 Clamp 1 Signal Engine start to ADM-FR - (A2 X9 Clamp 1)
E the Signal D -0V dynamo is connected E
X5 Clamp 2 Signal Engine Stop to ADM-FR - (A2 X9 Clamp 2) Then, the Output is only activated if there is a Signal
A1 X3 Emergency Stop circuit Connection X1 - Page 24/30
From the control Hydraulics.
X3 Clamp 1 Emergency Stop - (X1 Clamp 67) The Output is confirmed by the following functions.
X3 Clamp 2 Emergency Stop (+24V F3) - (X1 Clamp 66) A1 X11 Connection Clamp bar X1 - Page 24
Regrinder flap (RSH) open/close
X3 Clamp 3 Emergency Stop indication (+24V F3) - (X1 Clamp 61) X11 Clamp 1 Output elektric pump on (Connection X1 Clamp 47) Rear conveyor retract/extend
X3 Clamp 4 Emergency Stop indication - (X1 Clamp 62) X11 Clamp 2 Output work light on (Connection X1 Clamp 48) Support lift up/let down
Release traveling drive
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Printed circuit A1 = AK 430 OM457LA F
Barbyer chausse 3 Emergency Stop language english
D-39240 Calbe/Saale Control
veri. sheet 6
Hydraulics Version : 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
1 2 3 4 5 1 2 3 4 5 6 7 8 9
A2
X6 X1
3
X12
2
B B
1
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4
X7
X8
1 2 3 4 5 1 2 3 4 5 1 2 1 2
X5 X4 X9 X3
C C
1 2 1 2 3 4 5 6 7 1 2 3 4
X10 X2 X11
A2 X1 Socket 1 ADM-FR - Page 48

D A2 X4 Socket 4 ADM-FR - Page 48 D
A2 X5 Connection to Diagnosis socket - Page 49
A2 X6 Supply Engine control (Power supply F1/F2/F3) - Page 24/29
A2 X7 Output indications Signals (Connection A5/X5) - Page 10
A2 X8 Output/Input Signals (Connection A5/X5) - Page 11/12
A2 X9 Signal start/Stop - (Connection A1/X5) - Page 6
A2 X10 Signal gas adjustment - (Connection A4/X8) - Page 10
E E
A2 X11 Out-Input Signals ADM-FR - (Connection A1/X8) - Page 6
A2 X12 Connection Plug Control device MR (Engine cable harness) - Page 47
Barbyer chausse 3 Connectors language english
D-39240 Calbe/Saale Motor control
veri. sheet 7
ADM/MR Version : 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A2 X1 Connection to Socket 4 ADM/FR - Page 48 A2 X6 Supply Engine control - Page 24/29 A2 X12
X1 Clamp 1 - Clamp 30 / F2 X6 Clamp 1 (Clamp 30 / F1) red/black 1,5mm² Connection Connection Plug
A A
X1 Clamp 2 - Clamp 31 / -0V X6 Clamp 2 (Clamp 31) - X1/Clamp 7 brown 1,5mm² Control device MR (15-pin) - Page 47
X1 Clamp 3 - Engine Stop - operation (Clamp 15) X6 Clamp 3 (Clamp 15 / F3) red 1,5mm²
X1 Clamp 4 - Disturbance ADM/FR X6 Clamp 4 (Clamp 31) - X1/Clamp 8 brown 1,5mm² X12 Clamp 1 (Clamp 30 / F1)
X1 Clamp 5 - diagnosis Disturbance (Buzzer) X6 Clamp 5 (Clamp 30 / F2) red/grey 1,5mm² red 2,5mm²
X1 Clamp 6 - oil pressure
A2 X7 Output indication Signals X12 Clamp 2 (Clamp 31)
X1 Clamp 7 - not assigned
X1 Clamp 8 - Oilpressure-display Connection to A4/X5 - Page 10 brown 2,5mm²
X1 Clamp 9 cooling watertemperature-display X7 Clamp 1 Disturbance ADM-FR - A4 X5 Clamp 1 X12 Clamp 3 diagnosis Connection K-diagnosis
B B
A2 X2 Connection to Socket 4 ADM/FR - Page 48 X7 Clamp 2 diagnosis Disturbance - A4 X5 Clamp 2 red/grey 1,5mm²
X7 Clamp 3 oil pressure - A4 X5 Clamp 3
X2 Clamp 1 gas- X12 Clamp 4 (Clamp 31)
X7 Clamp 4 cooling water temperature - A4 X5 Clamp 4
X2 Clamp 2 gas+ brown 2,5mm²
X2 Clamp 3 neutral gear A2 X8 Output/Input encoder Signals X12 Clamp 5 /Clamp 30 / F2)
X2 Clamp 4 Engine start
Connection to A5/X5 - Page 11/12 red 2,5mm²
X2 Clamp 5 dynamo Connection -W-
X2 Clamp 6 speed -0- X8 Clamp 1 dynamo Connection -W- - A5 X5 Clamp 1 X12 Clamp 6 CAN-LH
C
X2 Clamp 7 speed -2- X8 Clamp 2 oil pressure display - A5 X5 Clamp 2 Blue 1mm² C
X8 Clamp 3 coolant temperature display - A5 X5 Clamp 3
A2 X3 Connection to Socket 3 ADM/FR Page - 48 X12 Clamp 7 HF-GND
X3 Clamp 1 Signal relay K4 brown/red 1mm²
A2 X9 Signal start/Stop Connection A1/X5 - Page 6
X3 Clamp 2 Signal relay K3 X12 Clamp 8 HF-GND
X9 Clamp 1 Engine start - A1 X5 Clamp 1
A2 X4 Connection to Socket 4 ADM/FR - Page 48 brown/grey 1mm²
X9 Clamp 2 Engine Stop - A1 X5 Clamp 2
X4 Clamp 1 diagnosis Connection K-diag (Black 1mm²) X12 Clamp 9 CAN-LL
X4 Clamp 2 CAN-LH (blue 1mm²) A2 X10 Signal gas adjustment yellow 1mm²
D X4 Clamp 3 HF-GND (red/brown 1mm²) Connection to A4/X8 - Page 10 X12 Clamp 10 Clamp 50 Engine start D
X4 Clamp 4 HF-GND (grey/brown 1mm²) Black/white 1,5mm²
X10 Clamp 1 Gas plus - A4 X8 Clamp 1
X4 Clamp 5 CAN-LL (yellow 1mm²)
X10 Clamp 2 Gas minus - A4 X8 Clamp 2 X12 Clamp 11 (Engine Stop/Clamp 15-operation F3)
A2 X5 Connection to Diagnosis socket - Page 49 red 1,5mm²
X5 Clamp 1 (Clamp 30 / F1) A2 X11 Out-Input Signals ADM-FR
X12 Clamp (Signal Engine sssstart)
X5 Clamp 2 (Clamp 31) Connection to A1/X8 - Page 6 Black 1,5mm²
X5 Clamp diagnosis Connection K-diagnosis MR
X5 Clamp 4 (Clamp 15 / F3) X11 Clamp 1 Input speed -2- (Not assigned) X12 Clamp 13 black 1,5mm² - Engine start
E E
X5 Clamp 5 diagnosis Connection K-diagnosis ADM-FR X11 Clamp 2 Input speed -0- (Not assigned)
Connection X1 Clamp 22 (Towards the starter Clamp 50)
X11 Clamp 3 Output ADM-FR Signal relay 4 (A1 X8 Clamp 1)
X11 Clamp 4 Output ADM-FR Signal relay 3 (A1 X8 Clamp 2)
(Connection to external - PLD Engine)
Relay No.4 = -0V with 1675 rpm
Relay No.3 = with 1000 rpm
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Clamp bars = AK 430 OM457LA F
Barbyer chausse 3 printed circuit A2 language english
D-39240 Calbe/Saale
veri. sheet 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A3 X1 Connection A1 X6 - Page 6 A3 X8 Connection A7 X2 - Page 15

A X1 Clamp 1 Engine Stop - (Connection A1 X6 Clamp 1) X8 Clamp 8 not assigned - (Connection A7 X2 Clamp 1) A
Diode D1 H/overdrive on
only install on crawler X1 Clamp 2 RSH close - (Connection A1 X6 Clamp 2) X8 Clamp 2 rear conveyor on - (Connection A7 X2 Clamp 2)
X1 Clamp 3 RSH open - (Connection A1 X6 Clamp 3) X8 Clamp 3 reserve / sub conveyor on - (Connection A7 X2 Clamp 3)
Diodes D4/D5 and D6 on ..
X8 Clamp 4 extend support - (Connection A7 X2 Clamp 4)
Not install on crawlers
A3 X2 Connection rear control and switch board - Connection X1 - Page 24 X8 Clamp 5 retract support - (Connection A7 X2 Clamp 5)
X2 Clamp 1 +24V F5 - (Connection X1 Clamp 41) X8 Clamp 6 release traveling drive - (Connection A7 X2 Clamp 6)
X2 Clamp 2 -0V - (Connection X1 Clamp 42) X8 Clamp 7 traveling drive on - (Connection A7 X2 Clamp 7)
X2 Clamp 3 RSH close - (Connection X1 Clamp 43) X8 Clamp 8 supplementary Hydraulic on - (Connection A7 X2 Clamp 8)
B X2 Clamp 4 RSH open - (Connection X1 Clamp 44) X8 Clamp 9 electric pump on - (Connection A7 X2 Clamp 9) B
10
18
7
X2 Clamp 5 extend rear conveyor - (Connection X1 Clamp 45)
17
9
6
X2 Clamp 6 retract rear conveyor - (Connection X1 Clamp 46)
A3 X3 Clamp bar radio 16 channel - Connection
16
8
5
D4 A3 X9 Outputs Solenoid valves - Connection X1 - Page 24
D5 Tip jack X5 (wire No. = Clamp No.) - Page 25
15
7
4
X9 Clamp 1 extend rear conveyor (Y8) - (Connection X1 Clamp 31)
14
X3 Clamp 1 +24V F5 (Connection X5 Clamp 20)

6
3
D1 X9 Clamp 2 retract rear conveyor (Y9) - (Connection X1 Clamp 32)
X3 Clamp 2 -0V (Connection X5 Clamp 19)
13
5
2
X9 Clamp 3 rear conveyor on (Y10) - (Connection X1 Clamp 33)
X3 Clamp 3 RSH open (Connection X5 Clamp 6)
X6 X9 Clamp 4 reserve / sub conveyor on (Y11) - (Connection X1 Clamp 34)
C C
12
X3 Clamp 4 Engine Stop (Connection X5 Clamp 15)

1
4
D3 X9 Clamp 5 extend support (Y12) - (Connection X1 Clamp 35) X3 Clamp 5 gas - (Connection X5 Clamp 13)
11
3
X9 Clamp 6 retract support (Y13) - (Connection X1 Clamp 36) X3 Clamp 6 Gas + (Connection X5 Clamp 11)
D6 X3 Clamp 7 rear conveyor on (Connection X5 Clamp 5)
10
X9 Clamp 7 release traveling drive (Y14) - (Connection X1 Clamp 37)

2
D2
X3 Clamp 8 Rear conveyor off (Connection X5 Clamp 9)
X8
X9
X9 Clamp 8 traveling drive on (Y15) - (Connection X1 Clamp 38)

1
X3 Clamp 9 Scraper floor on (Connection X5 Clamp 8)

X9 Clamp 9 traveling drive backwards (Y16) - (Connection X1 Clamp 39)
X3 Clamp 10 Scraper floor off (Connection X5 Clamp 10)
8
X9 Clamp 10 supplementary Hydraulic on (Y17) - (Connection X1 Clamp 40)

X3 Clamp 11 Scraper floor reverse (Connection X5 Clamp 7)
7
X3 Clamp 12 extend support (Connection X5 Clamp 12)

K1 K2 A3 X6 Connection Clamp bar X2 (Only AK chain)
D X3 Clamp 13 retract support (Connection X5 Clamp 14) D
6
X6 Clamp 1 not assigned X3 Clamp 14 release traveling drive (Connection X5 Clamp 3)

X5
5
X6 Clamp 2 not assigned X3 Clamp 15 traveling drive forwards (Connection X5 Clamp 1)

X3 Clamp 16 traveling drive backwards (Connection X5 Clamp 2)
4
X6 Clamp 3 not assigned

X3 Clamp 17 Reserve (Connection X5 Clamp 17)
3
D9 X3 Clamp 18 reserve (Connection X5 Clamp 18)

2
D10 X6 Clamp 6 not assigned

6
X3
X4
1

5
2
E D7 E
X4 Clamp 1 Gas minus - (Connection A4 X7 Clamp 1)
4
X7
1
D8 X4 Clamp 2 Gas plus - (Connection A4 X7 Clamp 2)

3
A3
X5 Clamp 1 rear conveyor on - (Connection A7 X4 Clamp 1)

X5 Clamp 2 rear conveyor off - (Connection A7 X4 Clamp 2)
2
1 2 3 X5 Clamp 3 Scraper floor on - (Connection A7 X4 Clamp 3) A3 X7 Power supply Connection A5 X9 - Page 11/12
X2
1
X1 X5 Clamp 4 Scraper floor off - (Connection A7 X4 Clamp 4) X7 Clamp 1 +24V F5 - (Connection A5 X9 Clamp 1)
X5 Clamp 5 Scraper floor reverse - (Connection A7 X4 Clamp 5) X7 Clamp 2 -0V - (Connection A5 X9 Clamp 2)
Barbyer chausse 3 Radio control language english
D-39240 Calbe/Saale Rear control and switch board
veri. sheet 9
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
A4 X1 Power supply - Page 24/29
X5 X1 A4 X5 Inputs from ADM-FR
1
X1 Clamp 1 +24V fuse F4
1 1 X1 Clamp 2 -0V (X1/Clamp 9)
Connection A2/X7 - Page 7/8
2
X5 Clamp 1 Disturbance ADM-FR - (A2 X7 Clamp 1)
3
solder bridge X5 Clamp 2 diagnosis Disturbance (Buzzer) - (A2 X7 Clamp 2)
4
A4 X2 Output Signals X5 Clamp 3 oil pressure - (A2 X7 Clamp 3)
K1 X9 X5 Clamp 4 water temperature - (A2 X7 Clamp 4)
1
Connection A1/X4 - Page 6
X3 1
2
X2 Clamp 1 Engine start - (A1 X4 Clamp 1)
1
B B
1 X4 X2 Clamp 2 Engine Stop - (A1 X4 Clamp2)
1
1 X2 Clamp 3 D+ dynamo - (A1 X4 Clamp 3) A4 X6 Input keyboard
K3
2
3
X2 Clamp 4 Signal for indicator lamp Emergency Stop - (A1 X4 Clamp 4) Connection A8/X1 - Page 16
X2
3
4
1
1 X6 Clamp 1 Disturbance reset - (A8 X1 Clamp 1)
2
5
X6 Clamp 2 reserve - (A8 X1 Clamp 2)

A4 X3 Connections indicator lamp module 1
5
3
6
K6 K5 X6 Clamp 3 + 24V F4 - (A8 X1 Clamp 3)

6 Connection A9/X1 - Page 17/18 X6 Clamp 4 Gas minus - ( A8 X1 Clamp 4)
4
7
X6 Clamp 5 Gas plus - (A8 X1 Clamp 5)

C X3 Clamp 1 Disturbance ADM-FR - (A9 X1 Clamp 1) C
8
X6 Clamp 6 Engine Start - (A8 X1 Clamp 6)

X3 Clamp 2 not assigned - (A9 X1 Clamp 2)
9
K8 K7 X8 X6 X3 Clamp 3 oil pressure - (A9 X1 Clamp 3)

10
1
X3 Clamp 4 diagnosis Disturbance - (A9 X1 Clamp 4)
1 1
11
2
X3 Clamp 5 water level - (A9 X1 Clamp 5) A4 X7 Input Signals radio
X3 Clamp 6 Hydraulic oil level - (A9 X1 Clamp 6)
3
3
X3 Clamp 7 air filter - (A9 X1 Clamp 7)
K10 K9
4
X7 Clamp 1 Gas minus - (A3 X4 Clamp 1)

X3 Clamp 8 Hydraulic oil overheating - (A9 X1 Clamp 8)
X7 Clamp 2 Gas plus - (A3 X4 Clamp 2)
5
X3 Clamp 9 water temperature - (A9 X1 Clamp 9)

D D
X7 X3 Clamp 10 (D+ dynamo) charge control - (A9 X1 Clamp 10)
6
1
1 X3 Clamp 11 +24V F4 - (A9 X1 Clamp 11)

A4 X8 Signals to ADM-FR
2
K12 K11 K13

A4 X8 Clamp 1 Gas plus - (A2 X10 Clamp 1)
X8 Clamp 2 Gas minus - (A2 X10 Clamp 2)
A4 X4 Inputs external
X8 Clamp 3 (Reserve)
E X4 Clamp 1 water level - (A5 X8 Clamp 1) E
X4 Clamp 2 Hydraulic oil level - (A5 X8 Clamp 2) A4 X9 Connection Emergency Stop -lamp
X4 Clamp 3 air filter - (A5 X8 Clamp 3)
Page 1/2/30
X4 Clamp 4 Hydraulic oil overheating - (A5 X8 Clamp 4)
X9 Clamp 1 +24V indicator lamp Emergency Stop / H1
X4 Clamp 5 water temperature from MFA 10 - (A5 X8 Clamp 5)
X9 Clamp 2 -0V indicator lamp Emergency Stop / H1
X4 Clamp 6 D+ dynamo - (A5 X8 Clamp 6)
Barbyer chausse 3 Engine monitoring language english
D-39240 Calbe/Saale
veri. sheet 10
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
X2 A5 X1 Connections MFA 10 Display unit - Page 1/2/50

A5
3
A5 X2 Input powersupply Connection X1/F5 - Page 24/29
1 2
A5 X3 Reserve Signals - Connection ADM Socket 2 - Page 48
3
B B
A5 X4 Connections powersupply - Connection A7 X1 - Page 15
2
K1
A5 X5 Signals ADM-FR - Connection A2 X8 - Page 7/8
X6
1
3 2 1
A5 X6 Input powersupply MFA 10 - Connection X1/F2/F4 - Page 24/29
A5 X7 Inputs External Engine monitoring / K1 Clamp 87a - Page 33
14
X4 A5 X8 Signals Engine monitoring - Connection A4 X4 - Page 10
13
C
A5 X9 Output powersupply A3 - Connection A3 X7 - Page 9 C
12
2
A5 X10 Signal Emergency Stop - Connection X1 - Page 24/30
11
X9
1
X10
10
A5 X11 Output powersupply printed circuit A11 - Connection A11 X1 - Page 21
1
9
2
X11
8
1
7
8
6
7
D D
5
X5
1
6
4
5
5
3
4
2
3
X1
1
2
2
X8
X7
X3
1
E E
Barbyer chausse 3 Power supply language english
D-39240 Calbe/Saale Hydraulics/Encoder
veri. sheet 11
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A5 X5 Signals ADM-FR A5 X9 Output powersupply A3

A5 X1 Connections MFA 10 - Page 1/2/50
Connection A2/X8 - Page 7/8 Connection A3 X7 - Page 9
X1 Clamp 3 Signal speed ADM - (MFA 10 Clamp 22)
A X9 Clamp 1 +24V F5 - (Connection A3 X7 Clamp 1) A
X5 Clamp 1 Signal Lima Clamp -W- (A2 X8 Clamp 1)
X1 Clamp 4 switching Output 1 (Watertemperature) - (MFA 10 Clamp 3)
X5 Clamp 2 oil pressure display - (A2 X8 Clamp 2) X9 Clamp 2 -0V - (Connection A3 X7 Clamp 2)
X1 Clamp 5 Signal tank level sensor - (MFA 10 Clamp 9)
X5 Clamp 3 water temperature display - (A2 X8 Clamp 3)
X1 Clamp 6 Signal -W- dynamo - (Not assigned)
X1 Clamp 7 Signal oil pressure ADM - (MFA 10 Clamp 10) A5 X6 Input powersupply MFA 10 A5 X10 Signal Emergency Stop
X1 Clamp 8 Signal watertemperature ADM - (MFA 10 Clamp 12) Connection X1/F2/F4 - Page 24/29 Connection X1 - Page 24/30
X1 Clamp 11 ignition switch Clamp 15 - (MFA 10 Clamp 16) X6 Clamp 1 +24V (Clamp 30) - (Connection fuse F2) X10 Clamp 1 Signal Emergency Stop (Connection X1 Clamp 67)
B X1 Clamp 12 ignition switch Clamp 15 - (MFA 10 Clamp 2) (red 1,5mm²) B
X10 Clamp 2 reserve
X1 Clamp 13 mass (Clamp 31) - (MFA 10 Clamp 15) X6 Clamp 2 +24V (Clamp 15)- (Connection fuse F4)
(red/Black 1,5mm²)
X1 Clamp 14 Ignition switch Clamp 30 - (MFA 10 Clamp 1)
X6 Clamp 3 -0V (Clamp 31) - (Connection X1 Clamp 11 -0V)
(Bridge Clamp 19/20 at MFA 10)
(Bridge Clamp 7/8 at MFA 10) A5 X7 Inputs Signals external/Connection K1 A5 X11 Output powersupply A11
(Bridge Clamp 5/6 at MFA 10) Page 33 Connection A11 - Page 21
C X11 Clamp 1 +24V F5 - (Connection A11 X1 Clamp 1) C

X7 Clamp 1 water level-warning sensor white 0,75mm² - Connection K2 Clamp 87a
X11 Clamp 2 -0V - (Connection A11 X1 Clamp 2)
A5 X2 Input powersupply Hydraulic control X7 Clamp 2 level Hydraulic oil-warning sensor black/green 1,5mm²
Connection X1 / F5 - Page 24/29 X7 Clamp 3 air filter-warning sensor grey/red 1mm²

Soiling Hydraulic oil-warning sensor red 0,75mm²
X2 Clamp 1 +24V - (Connection fuse F5)
X2 Clamp 2 +24V - (Connection fuse F5) X7 Clamp 4 Hydraulic oil overheating-warning sensor violet 1,5mm²
X1 Clamp 3 -0V - (X1 Clamp 10 -0V) X7 Clamp 5 (Not assigned)
D X7 Clamp 6 tank level sensor grey 0,75mm² D

A5 X3 Reserve Signals X7 Clamp 7 Signal -W- dynamo green 0,75mm²
Connection ADM Socket 2 - Page 48 X7 Clamp 8 temperature Hydraulic oil - flasher (Not assigned)
X3 Clamp 1 reserve X7 Clamp 9 D+ dynamo blue 0,75mm²

X3 Clamp 2 switching Output 2 (Not assigned)
X3 Clamp 3 Signal speed ADM (Connection ADM Plug 2 contact 10)
A5 X8 Output encoder Signals
E Connection A4/X4 - Page 10 E

A5 X4 Output powersupply A7
X8 Clamp 1 water level - (A4 X4 Clamp 1)
Connection A7 X1 - Page 15
X8 Clamp 2 level Hydraulic oil - (A4 X4 Clamp 2)
X4 Clamp 1 +24V F5 - (Connection A7 X1 Clamp 1) X8 Clamp 3 air filter - (A4 X4 Clamp 3)
X4 Clamp 2 +24V F5 - (Connection A7 X1 Clamp 2) X8 Clamp 4 Hydraulic oil overheating - (A4 X4 Clamp 4)
X4 Clamp 3 +24V F5 - (Connection A7 X1 Clamp 3) X8 Clamp 5 water temperature over MFA 10 - (A4 X4 Clamp 5)
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Clamp bars = AK 430 OM457LA F
Barbyer chausse 3 printed ciruit A5 language english
D-39240 Calbe/Saale
veri. sheet 12
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
A6 X1 Power supply A6 - Page 24/29
D3
D4
X1 Clamp 1 +24V - (Connection fuse F6)
A6 X1 Clamp 2 -0V - (Connection X1 Clamp 13 -0V)
1 2 1 2 1 2 3
X5 X3 X2
D5
B D1 D2
A6 X2 Connection A7 X7 - Page 15 B
X1
1
+24V X2 Clamp 1 indicator light Scraper floor backwards (Connection A7 X7 Clamp 1)
K3 K4 K1 K2
2
-0V X2 Clamp 2 Scraper floor backwards (Connection A7 X7 Clamp 2)
3
X2 Clamp 3 Scraper floor on (Connection A7 X7 Clamp 3)

2
X6
1
A6 X3 Outputs Connections X1/PV1 - Page 23/24
D6
D8
X3 Clamp 1 Signal Scraper floor on (Connection PV1 Clamp 1)
C X3 Clamp 2 Signal Scraper floor backwards (Connection X1 Clamp 25) C
LED1
K5
D8
2
T2
X4
C D7
1
B E A6 X4 Pressure switch Scraper floor (Closer) - Connection X1 - Page 24

E B
X4 Clamp 1 pressure switch Scraper floor -S6- (Connection X1 Clamp 49)
C
T1 X4 Clamp 2 pressure switch Scraper floor -S6- (Connection X1 Clamp 50)
S3 ZD 1
C 1yf
D A6 X5 Pressure switch RSH (Opener) - Connection X1 - Page 24 D

9
8
9
8
D10 D11 X5 Clamp 1 pressure switch RSH -S7- (Connection X1 Clamp 51)
DIL2 X5 Clamp 2 pressure switch RSH -S7- (Connection X1 Clamp 52)
DIL1
10 1 10 1
11 S1 20 11 S2 20
16
16
1
S1 encoding switch S2 encoding switch

delay return time
pressure switch Scraper floor X6 Clamp 1 Signal RSH close Solenoid valve (Connection A1 X9 Clamp 1)
X6 Clamp 2 Signal speed (-0V) 1675 rpm release Scraper floor (Connection A1 X9 Clamp 2)
E E
X6 Clamp 3 Signal speed (-0V) 1000 rpm release pressure switch (Connection A1 X9 Clamp 3)
Adjustments see Page 14
Barbyer chausse 3 Automatic language english
D-39240 Calbe/Saale Reverse of Scraper floor
veri. sheet 13
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A S1 time setting S2 time setting S3 test A

Delay Signal Return time Scraper floor Automatic operation
Pressure switch Scraper floor Automatic operation
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
S1 S2 S3
B B
OFF OFF OFF
Switcher 2 On Step 1 Time (t) coarse adjustments

Switcher 4 On Stage2 Time (t)
C C
Switch 1-4 Off Stage5 Time (t)
Swichter 6 ON Step 1 Time (t) fine adjustments
Swichter 7 ON Stage2 Time (t)

D Swichter 5 ON Stage3 Time (t) D

E Settings at printed circuit board A6 - Page 13 E
One of the switches 5 - 10 to S1 and S2 always one switch has to be set to ON.
If none of these switches is preselected, the Scraper floor constantly runs backwards.
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Setting = AK 430 OM457LA F
Barbyer chausse 3 Scraper floor control language english
D-39240 Calbe/Saale
veri. sheet 14
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A7 X1 Input Power supply A7 A7 X8 Connection Keyfield Control panel
1
X1
X5
A7 Connection A5 X4 - Page 11/12
1
X8 Clamp 1 rear conveyor on
X7
A A
X1 Clamp 1 +24V F5 (Connection A5 X4 Clamp 1) X8 Clamp 2 Scraper floor on
1
3
1 2 3 4 5
X1 Clamp 2 +24V F5 (Connection A5 X4 Clamp 2) X8 Clamp 3 rear conveyor off
2
X4
X1 Clamp 3 -0V (Connection A5 X4 Clamp 3) X8 Clamp 4 Scraper floor off
3
X8 Clamp 5 extend support
A7 X2 Outputs - Connection A3 X8 - Page 9 X8 Clamp 6 Scraper floor backwards
K1 K2 K3 K4
X2 Clamp 1 not assigned (Connection A3 X8 Clamp 1) X8 Clamp 7 retract support
X3
X8 Clamp 8 reserve
1
X2 Clamp 2 rear conveyor on (Connection A3 X8 Clamp 2)
X2 Clamp 3 reserve/sub conveyor on (Connection A3 X8 Clamp 3) X8 Clamp 9 +24V (F5)
2
B B
X2
X2 Clamp 4 extend support (Connection A3 X8 Clamp 4) X8 Clamb 10 move in traveling drive
3
X2 Clamp 5 retract support (Connection A3 X8 Clamp 5) X8 Clamp 11 working light off
4
X8 X2 Clamp 6 release traveling drive (Connection A3 X8 Clamp 6) X8 Clamp 12 release traveling drive
K5 K6 K7 K8
1 X8 Clamp 13 working light on
3
X2 Clamp 7 move in traveling drive (Connection A3 X8 Clamp 7)
5
X2 Clamp 8 supplementary Hydraulic on (Connection A3 X8 Clamp 8) X8 Clamp 14 supplementary Hydraulic off
6
X2 Clamp 9 electric pump on (Hydraulics) (Connection A3 X8 Clamp 9) X8 Clamp 15 electric pump off
7
5
X8 Clamp 16 supplementary Hydraulic on
A7 X3 Connection Indicator lamp module 2 X8 Clamp 17 electric pump on
8
C Connection A10 X1 - Page 19/20 C
9
X3 Clamp 1 Fan reverse (Connection A10 X1 Clamp 1)
10
8
X3 Clamp 2 overload turbo clutch (Connection A10 X1 Clamp 2)
11
K9 K10 K11 K12
9
X3 Clamp 3 Scraper floor backwards (Connection A10 X1 Clamp 3)
17 X3 Clamp 5 not assigned (Connection A10 X1 Clamp 5)
X6
1
K17 X3 Clamp 7 move in traveling drive (Connection A10 X1 Clamp 7)
2
D X3 Clamp 8 supplementary Hydraulic on (Connection A10 X1 Clamp 8) D
X3 Clamp 9 working light on (Connection A10 X1 Clamp 9)
3
K13 K14 K15 K16 X3 Clamp 10 electric pump on (Connection A10 X1 Clamp 10)
X3 Clamp 11 -0V (Connection A10 X1 Clamp 11)
A7 X4 Input Signals - Connection A3 X5 - Page 9

A7 X6 Signals Input/Output - Connection A1 X10 - Page 6
X4 Clamp 2 rear conveyor off (Connection A3 X5 Clamp 2)
E X6 Clamp 1 release electric-pump on (-0V) (Connection A1 X10 Clamp 1) E
X6 Clamp 2 electric-pump on Output (Connection A1 X10 Clamp 2)
X4 Clamp 4 Scraper floor off (Connectiion A3 X5 Clamp 4)
X6 Clamp 3 working light on Output (Connection A1 X10 Clamp 3)
X4 Clamp 5 Scraper floor backwards (Connection A3 X5 Clamp 5)
A7 X7 Output Signals - Connection A6 X2 - Page 13

X7 Clamp 1 Scraper floor backwards (Indicator light) (Connection A6 X2 Clamp 1) A7 X5 Input Signals for Indicator lamps Connection X1 - Page 24
X7 Clamp 2 Scraper floor backwards (Connection A6 X2 Clamp 2) X5 Clamp 1 reverse Fan Signal for H2.1 (Connection X1 Clamp 29)
X7 Clamp 3 Scraper floor on (Connection A6 X2 Clamp 3) X5 Clamp 2 overload turbo clutch Signal for H2.2 (Connection X1 Clamp 54)
Barbyer chausse 3 Control panel Hydraulic control language english
D-39240 Calbe/Saale
veri. sheet 15
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 2
X1
1
A A
2
key key
key
X2 Disturbance
3
Gas minus Gas plus
1
reset
4
A8 X2/Clamp 1 A8 X2/Clamp 3 A8 X2/Clamp 4 A8 X2/Clamp 3 A8 X2/Clamp 5 A8 X2/Clamp 3
5
5
6
+24V +24V +24V

A8
7
B A8 X1/Clamp 1 A8 X1/Clamp 4 A8 X1/Clamp 5 A8 X3/Kl.3 B
A8
Signal +24V Signal +24V Signal +24V
A8 X1 Output Keyfield A4 X6/Clamp 1 A4 X6/Clamp 4 A4 X6/Clamp 5 A4 X6/Clamp 3

Page 10 Page 10 Page 10 Page 10
Gas adjustment / Disturbance reset / Signal Engine start
+24V
Connection A4/X6 - Page 11 A4
C A4 X7/Clamp 1 A4 X7/Clamp 2 A4 X8/Clamp 2 A4 X8/Clamp 1 C
Clamp 1 Disturbance reset - A4 X6 Clamp 1
Clamp 2 (Reserve) - A4 X6 Clamp 2
Signal +24V Signal +24V Signal -0V Signal -0V
Clamp 3 + 24 VDC - A4 X6 Clamp 3
Clamp 4 Gas minus - A4 X6 Clamp 4 A3 X4/Clamp 1 A3 X4/Clamp 2 A2 X10/Clamp 2 A2 X10/Clamp 1
Page 9 Page 9 Page 7/8 Page 7/8
Clamp 5 Gas plus - A4 X6 Clamp 5
Clamp 6 Engine start - A4 X6 Clamp 6

A3 A2
Clamp 7 Engine start - ignition switch Clamp 50
D A3 X3/Clamp 5 A3 X3/Clamp 6 A2 X2/Clamp 1 A2 X2/Clamp 2 D
A8 X2 Connector Keyfield 2 - Page 1
Gas adjustment / reset
X5 Clamp 13 X5 Clamp 11 Signal -0V Signal -0V

Page 25 Page 25
A DM A DM
E Plug 2 Plug 2 E
Contact 18 Contact 6
Gas minus Gas plus
A13 X1/Clamp 13 A13 X1/Clamp 11 Page 48 Page 48
Page 25 Page 25
Signal +24V Signal +24V

Gas minus Gas plus
radio- radio-
control control
Barbyer chausse 3 Connections language english
D-39240 Calbe/Saale Keyfield 2\Engine Start
veri. sheet 16
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
A9/A10 Printed circuit A9 - Connection indicator lamp module 1
2 1
11
A9 X1 Clamp 1 Disturbance ADM-FR H1.1 - (A4 X3 Clamp 1)
3 4
10
A9 X1 Clamp 2 not assigned H1.2 - (A4 X3 Clamp 2)
9
A9 X1 Clamp 3 Oil pressure H1.3 - (A4 X3 Clamp 3)
8
C C
A9 X1 Clamp 4 Diagnosis Disturbance H1.4 (A4 X3 Clamp 4)
7
6 5
A9 X1 Clamp 5 Waterlevel H1.5 - (A4 X3 Clamp 5)
6
A9 X1 Clamp 6 Level Hydraulic oil H1.6 - (A4 X3 Clamp 6)
5
A9 X1 Clamp 7 Air filter H1.7 - (A4 X3 Clamp 7)
7 8 4
3 A9 X1 Clamp 8 Overtemperature Hydraulic oil H1.8 - (A4 X3 Clamp 8)
A9 X1 Clamp 9 Watertemperature H1.9 - (A4 X3 Clamp 9)
2
D A9 X1 Clamp 10 (D+ Dynamo) Charge control H1.10 - (A4 X3 Clamp 10) D

1
9 10 X1 A9 X1 Clamp 11 +24V (F4) - (A4 X3 Clamp 11)
E E
Barbyer chausse 3 Indicator lamp module 1 language english
D-39240 Calbe/Saale Engine monitoring
veri. sheet 17
1 2 3 4 5 6 7 8
F
E
D
C
B
A
Rel.
1
1
A4 X3/Clamp 11 +24V (F4) A9 X1/Clamp 11

Page 10 Page 18
modific.
Disturbance ADM-FR
11
A4 X3/Clamp 1 A9 X1/Clamp 1
Page 10 Page 18
H 1.1
date name std.

date
veri.
dl.per
2
2
not assigned
Modification,Copy only with Autorisation

11
Page 10 Page 18
18.11.2005
H 1.2
H. Borgmann
root
oil pressure
11
Page 10 Page 18
3
3
H 1.3
AK 430 OM457LA_01
Diagnosis Disturbance
11
Page 10 Page 18
From Dopstadt Elektrotechnik

created for
H 1.4
4
4
Waterlevel
11
Page 10 Page 18
H 1.5
created from
Barbyer chausse 3
D-39240 Calbe/Saale
Level Hydraulic oil
11
5
5
Page 10 Page 18
H 1.6
air filter
Engine monitoring
11
A4 X3/Clamp 7 soiling A9 X1/Clamp 7

Page 10 Hydraulic oil Page 18
H 1.7
Doppstadt Calbe GmbH Indicator lamp module 1
6
6
Hydraulic oil overheating

11
Page 10 Page 18
H 1.8
Version : 01
Watertemperature
language english
7
7
11
Page 10 Page 18
H 1.9
+
11
A4 X3/Clamp 10 charge control / load control A9 X1/Clamp 10

Page 10 Page 18
H 1.10
8
8
= AK 430 OM457LA
sheet 18
of 52 sh.
F
E
D
C
B
A
1 2 3 4 5 6 7 8
A A
B B
A9/A10 Printed circuit A10 - Connection indicator lamp module 2
2 1
11
A10 X1 Clamp 1 Reverse Fan H2.1 - (A7 X3 Clamp 1)
3 4
10
A10 X1 Clamp 2 Overload turbo clutch H2.2 - (A7 X3 Clamp 2)
9
A10 X1 Clamp 3 Scraper floor backwards H2.3 - (A7 X3 Clamp 3)
8
C C
A10 X1 Clamp 4 Scraper floor on H2.4 - (A7 X3 Clamp 4)
7
6 5 A10 X1 Clamp 5 Not assigned H2.5 - (A7 X3 Clamp 5)
6
A10 X1 Clamp 6 Rear conveyor on H2.6 - (A7 X3 Clamp 6)
5
A10 X1 Clamp 7 Advance traveling drive H2.7 - (A7 X3 Clamp 7)
7 8 4
3
A10 X1 Clamp 8 Supplementary Hydraulic on H2.8 - (A7 X3 Clamp 8)
A10 X1 Clamp 9 work light on H2.9 - (A7 X3 Clamp 9)
2
A10 X1 Clamp 10 Electric pump on H2.10 - (A7 X3 Clamp 10)

D D
1
9 10 A10 X1 Clamp 11 -0V - (A7 X3 Clamp 11)

X1
E E
Barbyer chausse 3 Indicator lamp module 2 language english
D-39240 Calbe/Saale Hydraulic control
veri. sheet 19
1 2 3 4 5 6 7 8
F
E
D
C
B
A
Rel.
1
1
A7 X3/Clamp 11 -0V A10 X1/Clamp 11

Page 16 Page 20
modific.
Reverse Fan
11
Page 16 Page 20
H 2.1
date name std.

date
veri.
dl.per
2
2
Overload turbo clutch

A7 X3/Clamp 2 A10 X1/Clamp 2 11
Page 16 Page 20
18.11.2005
H 2.2
H. Borgmann
root
Scraper floor reverse
11

Page 16 Page 20
3
3
H 2.3
AK 430 OM457LA_01
Scraper floor on
11

Page 16 Page 20

created for
H 2.4
4
4
not assigned
11

Page 16 Page 20
H 2.5
created from
Barbyer chausse 3
D-39240 Calbe/Saale
Rear conveyor on
11
5
5
Page 16 Page 20
H 2.6
Advance traveling drive

Engine monitoring
11

Page 16 Page 20
H 2.7
Doppstadt Calbe GmbH Indicator lamp module 2
6
6
Supplementary Hydraulic on
11

Page 16 Page 20
H 2.8
Version : 01
work light on
language english
7
7
11

Page 16 Page 20
H 2.9
Electric pump on
+
11

Page 16 Page 20
H 2.10
8
8
= AK 430 OM457LA
sheet 20
of 52 sh.
F
E
D
C
B
A
1 2 3 4 5 6 7 8
A A
A11 X1 - Input powersupply - Connection A5 X11 - Page 11/12

X1 Clamp 1 +24V - F5 (Connection A5 X11 Clamp 1)
X1 Clamp 2 -0V (Connection A5 X11 Clamp 2)
B B
16 IC4060 9 16 IC4017 9 A11 X2 Output control Signals - Connection X1 - Page 24
1 8 1 8
X2 Clamp 1 Fan reverse (Connection X1 Clamp 29)

X2 Clamp 2 Fan cooling (Connection X1 Clamp 30)
(Time settings via S1 / S2 see Page 22)

C C
8
E$3 S1 A1 A2 E$2 S2
1
1
1
D D
2
K1
X2
1 2 X1
E A11 E
Barbyer chausse 3 Fan control language english
D-39240 Calbe/Saale
veri. sheet 21
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
S1 time setting S2 time setting

Mode cooling Mode of operation Fan reverse
1 2 3 4 1 2 3 4
S1 S2
B B
OFF OFF
Factory setting Factory setting
Switcher 1 On Time (t) = ca. 8 Minutes 30 Seconds Switcher 1 On Time (t) = plus 4 Seconds (8 Sec.)
C C
Switcher 2 On Time (t) = ca. 17 Minutes Switcher 2 On Time (t) = plus 4 Seconds (12 Sec.)
Switcher 3 On Time (t) = ca. 34 Minutes 30 Seconds Switcher 3 On Time (t) = plus 4 Seconds (16 Sec.)
Switcher 4 On Time (t) = ca. 69 Minutes Switcher 4 On Time (t) = plus 4 Seconds (20 Sec.)
A11 S1 - Page 21 A11 S2 - Page 21
D D
Only actuate the switch responsible When several switches are turned on,
for the desired delay time. the respective period of time is extended by 4 seconds.
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Settings = AK 430 OM457LA F
Barbyer chausse 3 Fan reverse language english
D-39240 Calbe/Saale printed circuit A11
veri. sheet 22
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
R1 settings Ramp time some minimum

A A
plus
R2 settings Electricity max. 510 mA
minus
R3 settings Electricity min. 210mA
H1 supply
PV 1 voltage is connected
B B
H1 R1 R2 R3
H2 H2 Output
(PV 1 Clamp 3 wire No.2)

triggered
C C
Clamp 1
F Clamp 2 Clamp 3
1,6 A
Connecting terminal
R1
12 3 4 5 6 7 8
view
D D
potentiometer
(Rear)
Clamp 1 + 24V Connection A6 X3 Clamp 1 - Page 13
Clamp 2 -0V Connection X1/Clamp 13 -0V - brown 0,75mm² - Page 24

1 R1 3
Clamp 3 Potentiometer R1 Connection 1 (wire No.2)
E E
Clamp 5 Potentiometer R1 Connection 2 (wire No.1) 2
Clamp 6 Potentiometer R1 Connection 3 (wire No.3)
Clamp 7 Solenoid valve Y1 - 0V Connection X1 Clamp 24 - blue 0,75mm² - Page 24
Clamp 8 Solenoid valve Y1 +24V Connection X1 Clamp 23 - red 0,75mm² - Page 24
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Printed circuit PV1 = AK 430 OM457LA F
Barbyer chausse 3 24V Scraper floor language english
D-39240 Calbe/Saale
veri. sheet 23
1 2 3 4 5 6 7 8
F
E
D
C
B
A
Rel.
1
1
+ 24V /B+ dynamo red 6mm² S1 - ignition switch Clamp 30 (red 6mm²)
1
1
2
2
+ 24V /Starter Clamp 30 red 6mm² Fuse F1/F2 (red 6mm²)
modific.
3
3
- 0V / B- dynamo brown 4mm² X1 / Clamp 5 (brown 2,5mm²)
4
4
- 0V /Casing for electric cabinet 6mm² X1 / Clamp 19 (brown 2,5mm²)
5
5
5
-0V Solenoid valves / -0V X1 / Clamp 3 (brown 2,5mm²)
6
6
6
-0V Solenoid valves / -0V -0V A1 X1 Clamp 2
7
7
7
date name std.

date
8
8
8
veri.
dl.per
2
2

18.11.2005
H. Borgmann
-0V Solenoid valves / -0V -0V PV 1 Clamp 2
-0V Solenoid valves / -0V -0V A6.1 X1 Clamp 2
-0V Solenoid valves / -0V -0V A6.1 X6 Clamp 2
root
-0V Solenoid valves / -0V -0V PV 2 Clamp 2
-0V Solenoid valves / -0V -0V K1 Clamp 85
-0V Solenoid valves / -0V -0V
3
3
-0V Solenoid valves / -0V X1 / Clamp 4 (brown 2,5mm²)
+ 24V diesel prefilter heating red 1,5mm² + 24V/F8 red 1,5mm²/Contact 3 dynamo black 0,75mm²
AK 430 OM457LA_01
+ 24V horn Engine monitoring H6 black/red 1,5mm² A1 X2 Clamp 2 black/red 1,5mm²
Engine start / starter Clamp 50 black 1,5mm² A2 X12 Clamp 13 black 1,5mm²
+ 24V Scraper floor on Y1/PV wire No.1 PV1 Clamp 8 (red 0,75mm²)
- 0V Scraper floor PV PV1 Clamp 7 (Blue 0,75mm²)

+ 24V Scraper floor backwards Y2 wire No.2 A6 X3 Clamp 2
created for
+ 24V Scraper floor backwards Y3 wire No.3
+ 24V valve RSH open Y4 wire No.4 A1 X7 Clamp 1
+ 24V valve RSH close Y5 wire No.5 A1 X7 Clamp 2
4
4
+ 24V valve Fan/Reverse Y6 wire No.6 A11 X2 Clamp 1 / A7 X5 Clamp 1
+ 24V valve Fan/Cooling Y7 wire No.7 A11 X2 Clamp 2
+ 24V valve extend rear conveyor Y8 wire No.8 A3 X9 Clamp 1
+ 24V valve retract rear conveyor Y9 wire No.9 A3 X9 Clamp 2
+ 24V valve rear conveyor on Y10 wire No.10 A3 X9 Clamp 3
created from
+ 24V valve sub conveyor on Y11 wire No.11 A3 X9 Clamp 4
+ 24V valve extend support Y12 wire No.12 A3 X9 Clamp 5
Barbyer chausse 3
D-39240 Calbe/Saale
+ 24V valve retract support Y13 wire No.13 A3 X9 Clamp 6
+ 24V valve release traveling drive Y14 wire No.14 A3 X9 Clamp 7
5
5
+ 24V valve traveling drive on Y15 wire No.15 A3 X9 Clamp 8
+ 24V valve traveling drive backwards Y16 wire No.16 A3 X9 Clamp 9
+ 24V valve supplementary Hydraulic on Y17 wire No.17 A3 X9 Clamp 10
+ 24V rear control and switch board wire No.1 (Connection .X3 Clamp 1) A3 X2 Clamp 1
- 0V rear control wire No.2 (Connection X3 Clamp 2) A3 X2 Clamp 2
Rear control Signal RSH close wire No.3 (Connection X3 Clamp 3) A3 X2 Clamp 3
Doppstadt Calbe GmbH Clamp bar A0 X1
Rear control Signal RSH open wire No.4 (Connection X3 Clamp 4) A3 X2 Clamp 4
Rear control and switch board Signal Extend rear conveyor wire No.5 (Connection X3 Clamp 5) A3 X2 Clamp 5
Rear control and switch board Signal Retract rear conveyor wire No.6 (Connection X3 Clamp 6) A3 X2 Clamp 6
6
6
+ 24V elektric pump on (K2/A1) black/grey 1,5mm² A1 X11 Clamp 1 (Black/grey 1,5mm²)
+ 24V (Option work light) - black/White 1,5mm² A1 X11 Clamp 2 (Black/White 1,5mm²)
3
Pressure switch Scraper floor / S6 A6 X4 Clamp 1

S6
2
Pressure switch Scraper floor / S6 A6 X4 Clamp 2

3
Pressure switch RSH / S7 A6 X5 Clamp 1

S7
1
Pressure switch RSH / S7 A6 X5 Clamp 2
Overload turbo clutch S8 / blue X1 Clamp 65

S8
Overload turbo clutch S8 / brown A7 X5 Clamp 2

Version : 01
Overload turbo clutch S8 / black S0.4 Clamp 21 (Front left) - wire No.1
S0.3 Clamp 21 (Front right) - wire No.1 S0.4 Clamp 22 (Front left) - wire No.2
language english
7
7
S0.3 Clamp 22 (Rront right) - wire No.2 Emergency Stop rear control wire No.7 (Connection X3 Clamp 7)
S0 Clamp 21 (Door) - wire No.1 Emergency Stop rear control wire No.8 (Connection X3 Clamp 10)
S0 Clamp 22 (Door) - wire No.2 X1 Clamp 64
S0.3 Clamp 13 (Front right) - wire No.3 S0.4 Clamp 13 (Front left) - wire No.3
S0 Clamp 13 (Door) - wire No.3 A1 X3 Clamp 3/Emergency Stop rear belt wire No.9 (Connection X3 Clamp 11)
S0.3 Clamp 14 (Front right) - wire No.4 A1 X3 Clamp 4/Emergency Stop rear conveyor wire No.10 (Connection X3 Clamp 14)
S0 Clamp 14 (Door) - wire No.4 S0.4 Clamp 14 (Front left) - wire No.4
+
Emergency Stop external X1 Clamp 59
Emergency Stop external X1 Clamp 53

8
8
Emergency Stop from external A1 X3 Clamp 2 +24V
Emergency Stop from external A1 X3 Clamp 1 A5 X10 Clamp 1 +24V

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
= AK 430 OM457LA
sheet 24
of 52 sh.
F
E
D
C
B
A
1 2 3 4 5 6 7 8
A A
Pin contact 20 pin
Inputs/Outputs radio control 16 channel

B B
A13
Bushing contact 20 pin X5
receiver
Connection printed circuit A3 X3 - Page 9
X5 X1
11 1
A3 X3 Clamp 1 (wire No.20) 20 10 A3 X3 Clamp 10 (wire No.10) A13 X1 Clamp 11 Gas + A13 X1 Clamp 1 Traveling drive forwards
C 12 2 C
A3 X3 Clamp 2 (wire No.19) 19 9 A3 X3 Clamp 8 (wire No.9) A13 X1 Clamp 12 Lift up Support A13 X1 Clamp 2 Traveling drive backwards
13 3
Not assigned (wire No.18) 18 8 A3 X3 Clamp 9 (wire No.8) A13 X1 Clamp 13 Gas - A13 X1 Clamp 3 Release traveling drive
A13 X1 Clamp 14 Let down support 14 4 A13 X1 Clamp 4
No assigned (wire No.17) 17 7 A3 X3 Clamp 11 (wire No.7)
A13 X1 Clamp 15 Engine Stop 15 5 A13 X1 Clamp 5 Rear conveyor/Sub conveyor on/Off
No assigned (wire No.16) 16 6 A3 X3 Clamp 3 (wire No.6)
16 6
A3 X3 Clamp 4 (wire No.15) 15 5 A3 X3 Clamp 7 (wire No.5) A13 X1 Clamp 16 A13 X1 Clamp 6 RSH open
A3 X3 Clamp 13 (wire No.14) 14 4 No assigned (wire No. 4) A13 X1 Clamp 17 17 7 A13 X1 Clamp 7 Scraper floor reverse
A3 X3 Clamp 5 (wire No.13) 13 3 A3 X3 Calmb 14 (wire No.3) A13 X1 Clamp 18 18 8 A13 X1 Clamp 8 Scraper floor on/Off
A3 X3 Clamp 12 (wire No.12) 12 2 A3 X3 Clamp 16 (wire No.2) A13 X1 Clamp 19 -0V 19 9 A13 X1 Clamp 9 Rear conveyor/Sub conveyor on/Off
D D
A3 X3 Calmb 11 (wire No.11) 11 1 A3 X3 Clamp 15 (wire No.1) A13 X1 Clamp 20 +24V F5 20 10 A13 X1 Clamp 10 Scraper floor on/Off
Radio unit
16 channel
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Clamp bar X5 = AK 430 OM457LA F
Barbyer chausse 3 Radio unit language english
D-39240 Calbe/Saale
veri. sheet 25
1 2 3 4 5 6 7 8
F
E
D
C
B
A
Rel.
1
1
modific.
date name std.
date
veri.
dl.per
2
2

18.11.2005
H. Borgmann
root
1
1
+24V F5 S2-S5 / H2-H5 Control line wire No.1
3
3
(Connection X1 Clamp 41)
2
2
-0V H2-H5 Control line wire No.2 (Connection X1 Clamp 42)
AK 430 OM457LA_01
3
3
S2 RSH close Control line wire No.3 (Connection X1 Clamp 43)

4
4
S3 RSH open Control line wire No.4 (Connection X1 Clamp 44)

5
5
S4 extend rear conveyor Control line wire No.5 (Connection X1 Clamp 45)

6
6
S5 retract rear conveyor Control line wire No.6 (Connection X1 Clamp 46)
created for
7
7
S0.1 (Opener) Clamp 21 Control line wire No.7 (Connection X1 Clamp 57)
8
8
S0.1 (Opener) Clamp 22
4
4
S0.2 (Opener) Clamp 21 - (Connection X3.1 Clamp 1)

S0.2 (Opener) Clamp 22 - (Connection X3.1 Clamp 2) Control line wire No.8 (Connection X1 Clamp 58)
S0.1 (Closer) Clamp 13 Control line wire No.9 (Connection X1 Clamp 61)
S0.2 (Closer) Clamp 13 - (Connection X3.1 Clamp 3)
created from
S0.1 (Closer) Clamp 14
Barbyer chausse 3
S0.2 (Closer) Clamp 14 - (Connection X3.1 Clamp 4) Control line wire No.10 (Connection X1 Clamp 62)
D-39240 Calbe/Saale
9 10 11 12 13 14 15
9 10 11 12 13 14 15
not assigned not assigned
5
5
Doppstadt Calbe GmbH Clamp bar X3

Page 24
switchboard rear
Page 27/28/30
6
6
Version : 01
language english
7
7
8
8
= AK 430 OM457LA
sheet 26
of 52 sh.
F
E
D
C
B
A
1 2 3 4 5 6 7 8
A A
Icon field 1 Icon field 3
B B
Emergency Stop
Icon field 2 Icon field 4
C C
D D
Icon field 1 extend rear conveyor (S4/H4) key/lamp green - Page 26/28
E Icon field 2 insert rear conveyor (S5/H5) key/lamp red - Page 26/28 E
Icon field 3 open RSH (S3/H3) key/lamp green - Page 26/28
Icon field 4 close RSH (S2/H2) key/lamp red - Page 26/28
Emergency Stop switch S0.1 - Page 26/30
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Switch gear tail = AK 430 OM457LA F
Barbyer chausse 3 language english
D-39240 Calbe/Saale
veri. sheet 27
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
rear conveyor
rear conveyor
insert/raise
A A
extend
close
open
R SH
R SH
3 X2+ 3 X2+ 3 X2+ 3 X2+
S2 H2 S3 H3 S4 H4 S5 H5
4 X1- X1- X1- X1-
4 4 4
B B
X3/Clamp 1 X3/Clamp 2 X3/Clamp 3 Signal +24V
Page 26 Page 26 Page 26 Radio control
Signal RSH open
3
Pressure-
P S7 switch X3/Clamp 4 A13 X1/Clamp 6 X3/Clamp 5 X3/Clamp 6
X1/Clamp 41 X1/Clamp 42 X1/Clamp 43 Page 26 Page 25 Page 26 Page 26
Page 24 Page 24 Page 24 1 R SH
X1/Clamp 51 X1/Clamp 52 X1/Clamp 44 X5/Clamp 6 X1/Clamp 45 X1/Clamp 46

Page 24 Page 24 Page 24 Page 25 Page 24 Page 24
C C
A3 X2/Clamp 1 A3 X2/Clamp 2 A3 X2/Clamp 3 A6 X5/Clamp 1 A6 X5/Clamp 2 Page 13 A3 X2/Clamp 4 A3 X3/Clamp 3 A3 X2/Clamp 5 A3 X2/Clamp 6
Page 9 Page 9 Page 9 Page 13 Page 13 Page 9 Page 9 Page 9 Page 9
A3 A6 A3
A3 X7/Clamp 1 A3 X7/Clamp 2 A3 X1/Clamp 2 A6 X6/Clamp 3 A6 X6/Clamp 1 A3 X1/Clamp 3 A3 X9/Clamp 1 A3 X9/Clamp 2
Page 9 Page 9 Page 9 Page 13 Page 13 Page 9 Page 9 Page 9
D A5 X9/Clamp 1 A5 X9/Clamp 2 A1 X6/Clamp 2 A1 X9/Clamp 3 A1 X9/Clamp 1 A1 X6/Clamp 3 D

Page 11/12 Page 11/12 Page 6 Page 6 Page 6 Page 6
A5 A1
A5 X2/Clamp 1 A5 X2/Clamp 3 A1 X7/Clamp 2 A1 X8/Clamp 2 A1 X7/Clamp 1
Page 11/12 Page 11/12 Page 6 Page 6 Signal Page 6
speed
(1000 rpm)
A5 X2/Clamp 2 X1/Clamp 28 A2 X11/Clamp 4 X1/Clamp 27 X1/Clamp 31 X1/Clamp 32
E Page 11/12 Page 24 Page 7/8 reached Page 24 Page 24 E
Page 24
RSH close
Y5 - 0V Y4 Y8 Y9
Y Y Y Y
ADM Plug 3
RSH close Contact 8 RSH open Extend rear conveyor Retract rear conveyor
Page 48
+24V F5 X1/Clamp 5-19 -0V X1/Clamp 5-19 -0V
Page 29 Page 24 Page 24
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Switch gear = AK 430 OM457LA F
Barbyer chausse 3 rear control and switch board language english
D-39240 Calbe/Saale
veri. sheet 28
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A2 X6 Clamp 5
A2 X6 Clamp 3
A5 X6/Clamp 2
A5 X2 Clamp 2
A2 X6 Clamp 1
A5 X2 Clamp 1
A5 X6/Clamp 1
A4 X1 Clamp 1
A6 X1 Clamp 1
A1 X2 Clamp 1
A1 X1/Clamp 1
K1 Clamp 86
X1 Clamp 20
Page 11/12
Page 11/12
Page 11/12
Page 11/12
Page 7/8
Page 7/8
Page 7/8
Page 33
Page 33
Page 24
Page 10
Page 13
Page 6
Page 6
A A
Emergency Stop
MFA 10
MFA 10
(Connection cable harness external)
Encoder water level red 0,75mm²
Relay K1 water-lever transmitter

Engine monitoring (Disturbance)
Option diesel prefilter heating

rear control and switch board
Connection Dynamo Contact 3

B B
Horn Engine monitoring

Control electric pump
Scraper floor control
(Option working light)

Fuse Engine control
Fuse Engine control
Fuse Engine control
Hydraulic control
Fan control
Radio unit
F1 F2 F3 F4 F5 F6 F7 F8
C C
10 A 10 A 10 A 10 A 10 A 10 A 10 A 15 A
X1 Clamp 2 X1 Clamp 2
Page 24 Page 24 S1 Clamp 30 S1 Clamp 15 Signal +24V
D D
(Ignition switch) (Ignition switch) Engine start
Page 31/2 Page 31/2 A2 X12 Clamp 13
Black 1,5mm² Page 7/8
Page 24 red 6mm² X1 Clamp 22 -

12V Battery 2
X1 Clamp 1 B+ dynamo -G1- Page 24 +
Page 34
E - Battery 1 E
12V +
1
M1 31 H01 N2-D 70mm² battery-
50 starter -0V break-
red 6mm²
Engine frame 2 switch
Starter-M1- 30
Clamp 30 H01 N2-D 70mm²
Page 34
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Connection = AK 430 OM457LA F
Barbyer chausse 3 Fuses language english
D-39240 Calbe/Saale
veri. sheet 29
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Page 26 Page 26
A A
21 13 13 13 14
Rear- 14
21 22 21 S0 S0.3 S0 S0.4 S0.1 Rear-
control panel S0.2
S0.3 Rear- Rear- belt
S0.1 S0.2 22 14 14 14 13 13
control panel belt
Emergency Stop switch electric cabinet

Emergency Stop front right
21 22
Emergency Stop switch

22
Emergency Stop front left

Emergency Stop front right
electric cabinet
B B
Page 26 Page 26
X3 Clamp 11 X3 Clamp 12 X3 Clamp 14 X3 Clamp 13
X1 Clamp 56
X1 Clamp 57
X1 Clamp 57
X1 Clamp 58
X1 Clamp 58
X1 Clamp 59
X2 +
(wire No.7)
(wire No.8)
Page 24
Page 24
Page 24
Page 24
Page 24
Page 24
H1
C C
X1 -
(wire No.9)
(wire No.10)
X1 Clamp 56
X1 Clamp 63
A4 X9/Clamp 2
A4 X9/Clamp 1
X1 Clamp 60
Page 24
Page 24
Page 24
Page 10
Page 10
X1 Clamp 59
indicator lamp
X1 Clamp 60
X1 Clamp 62
X1 Clamp 63
X1 Clamp 62
X1 Clamp 61
X1 Clamp 61
22 Emergency Stop
Page 24
Page 24
Page 24
Page 24
Page 24
Page 24
Page 24
D D
S0.4 Emergency Stop
Front left A1 X3 Clamp 3 A1 X3 Clamp 4
21
Page 6 Page 6
Page 24 Page 24
A7 X5 Clamp 2 X1 Clamp 54
E E
Page 15 Page 24 X1 Clamp 64 X1 Clamp 64 X1 Clamp 67 A1 X3 Clamp 1
brown
black
(Signal indicator lamp)

positions- A5 X10 Clamp 1
switch S8
turbo clutch Page 11/12
blue
X1 Clamp 53 X1 Clamp 53 X1 Clamp 65 X1 Clamp 65 X1 Clamp 66 A1 X3 Clamp 2

F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Emergency Stop circuit = AK 430 OM457LA F
D-39240 Calbe/Saale
veri. sheet 30
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Feeder F3 - F8
Page 29
A A
Signal Engine start +24V

B B
A8 X1 Clamp 7 A1 X5 Clamp 1 A2 X9 Clamp 1 A2 X12 Clamp 10

Contact 8
15
75 Page 47
S1 50
A8 A1 A2 PLD
C ignition switch 30 Engine C
Contact 12
A8 X1 Clamp 6 A1 X4 Clamp 1 A2 X2 Clamp 4 A2 X12 Clamp 12 Page 47
A2 X12 Clamp 13
Page 7/8
Feeder F1 - F2
Page 29
D D
A4 X6 Clamp 6 X1 Clamp 22
Page 10 Page 24
A4 Plug 2
Contact 5
Page 48
Black 1,5mm²
A4 X2 Clamp 1
E Page 10 E
ADM
Starter Clamp 50
Engine start
X1 Clamp 1 X1 Clamp 2 Page 29
Page 24 Page 24
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Signal development = AK 430 OM457LA F
Barbyer chausse 3 Engine start language english
D-39240 Calbe/Saale
veri. sheet 31
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Emergency Stop chain see Page 30
A A
A13 A4 S0
A13 X1 Clamp 15 A4 X2 Clamp 2

Page 25 Page 10
X1 Clamp 67
X1 Clamp 66
X1 Clamp 62
X1 Clamp 61
Page 24
Page 24
Page 24
Page 24
X5 Clamp 15
Page 25
B B
Signal Engine Stop - Engine monitor

(Signal -0V with Disturbance)
Signal Engine Stop +24V - Radio control
A2 X9 Clamp 2
Page 7/8
C C
A2
A1 X3 Clamp 2
A1 X3 Clamp 3
A1 X3 Clamp 4
A1 X3 Clamp 1
A2 X1 Clamp 3
Page 6
Page 6
Page 6
Page 6
Page 7/8
A1 X4 Clamp 2
Page 6
D A3 X3 Clamp 4 D
Page 9
A1 X6 Clamp 1
A1 +24V
A3 Page 6
+24V
A3 X1 Clamp 1
Page 9
E E
A1 X5 Clamp 2
Page 6
Contact 15
MR-Plug
A voltage of +24 V is needed to start and run the machine Page 47
Connection Engine control PLD (DB)
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Signal development = AK 430 OM457LA F
Barbyer chausse 3 Engine Stop language english
D-39240 Calbe/Saale Emergency Stop
veri. sheet 32
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
X1 Clamp 5-19 -0V Page 24
-0V Engine frame

brown 1,5mm²
brown 1,5mm²
brown 1,5mm²
brown 0,75mm²
brown 0,75mm²
brown 0,75mm²
brown 0,75mm²
brown 0,75mm²
brown 0,75mm²
A A
encoder
Water-
2 status 30 1 H6
B6 B7 B4 B1 B3 B8 H9
E1 K1 T
3 2
87a
Low pressure air filter warning sensor

B B
Level Hydraulic oil warning sensor
Hydraulic filter warning sensor

1
Engine monitoring H6
Hydraulic oil warning sensor
Black/white 1,5mm²
Waterlevel warning sensor
Black/red 1,5mm²
temperature encoder
Level diesel tank G

Black/green 1,5mm²
work light
White 0,75mm²
White 0,75mm²
grey/red 1mm²
Violet 1,5mm²
grey 0,75mm²
horn
low pressure
red 0,75mm²
Signal -0V
C C
Page 24 Page 24
A5 X7/Clamp 1 A5 X7/Clamp 2 A5 X7/Clamp 3 A5 X7/Clamp 4 A5 X7/Clamp 6 A1 X2/Clamp 2 A1 X11/Clamp 2

Page 11/12 Page 11/12 Page 11/12 Page 11/12 Page 11/12 Page 6 Page 6
85
K1 A5 A1
86
A5 X8 /Clamp 1 A5 X8 /Clamp 2 A5 X8 /Clamp 3 A5 X8 /Clamp 4 A5 X1/Clamp 5 A1 X4/Clamp 2 A1 X10/Clamp 3
Page 11/12 Page 11/12 Page 11/12 Page 11/12 Page 11/12 Page 6 Page 6
D A7 X6/Clamp 3 D
Page 15
+24V A7 +24V
diesel prefilter heating
A7 X8/Clamp 13
A7 X8/Clamp 11
MFA 10
A7 X8/Clamp 9
A7 X8/Clamp 9
A4 X4/Clamp 1 A4 X4/Clamp 2 A4 X4/Clamp 3 A4 X4/Clamp 4 X1/Clamp 9
Page 10 Page 10 Page 10 Page 10 Page 50
Page 15
Page 15
Page 15
Page 15
red 1,5mm²
E A4 MFA 10 E
A4 X2/Clamp 2
+24V F7 red 0,75mm²
+24V F1 red 0,75mm²
Page 10 key key

Work- Work-
lamp
X1 Clamp 20
lamp
on off
Page 24
Page 29
Page 29
Keyfield 1
(F8)
Signal Engine Stop / horn -0V
Barbyer chausse 3 External Encoder language english
D-39240 Calbe/Saale
veri. sheet 33
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Starter Clamp 30
-0V Engine frame
Starter Clamp 30
X1 Clamp 1
X1 Clamp 3
Keyfield 1 A DM
Page 29
Page 24
Page 24
Page 29
Black 35mm²
Black 35mm²
Plug 2
Contact 3
A1
A A
-M1-
Page 48 A1 X4/Clamp 3
-M1-
Page 6
6mm² brown
key key
electric pump electric pump 1
on off K2
2 light-
B machine B
Engine
6mm² red
6mm² red
motor G1
A7 X8/Clamp 17 A7 X8/Clamp 9 A7 X8/Clamp 15 A7 X8/Clamp 9 elektric-

B- B+
Page 15 Page 15 Page 15 Page 15 +24V pump M2 -0V
W D+
+24V +24V T
A7 15
A7 X6/Clamp 1 A7 X6/Clamp 2 A7 X2/Clamp 9
- 0V
Contact 3
Contact 2
Contact 1
Page 7/8 Page 10
C Page 15 Page 15 Page 15 C
Signal -0V Output A2 A4

release Signal +24V Signal +24V A2
K2 A2 X8/Clamp 1 A4 X4/Clamp 6
electric pump electric pump electric pump Page 7/8 Page 10
on on start A1
load relay
Electric-Pump
Green 0,75mm²
Black 0,75mm²
Ignition on F8
Blue 0,75mm²
Signal -D+-
Signal -D+-
Signal -W-
Signal -W-
D A1 X10/Clamp 1 A1 X10/Clamp 2 A3 X8/Clamp 9 D
A1 A3
A1 X11/Clamp 1 The Output A3 X8 Clamp 9
X1 Clamp 20
- 0V/+24V
black/grey 1,5mm²
Page 6 Are trigged with Electric pump on
Page 24
Signals for the Hydraulics
RSH open
RSH close
E E
Extend rear conveyor
Retract rear conveyor A5 X5/Clamp 1 A5 X7/Clamp 7 A5 X7/Clamp 9 A5 X8 /Clamp 6
Retract support Page 11/12 Page 11/12 Page 11/12 Page 11/12
Extend support
Release traveling drive
A5
Signal +24V X1 Clamp 47
Page 24
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Connections = AK 430 OM457LA F
Barbyer chausse 3 Dynamo language english
D-39240 Calbe/Saale Electric-pump
veri. sheet 34
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Signal +24V
2 pressure switch 1
scrap- pressure switch positions-
P S6 P S7
floor (ing) RSH S8 switch
3 (Up to275bar) 3 (Up to 80-100bar) turbo clutch

B B
brown
black
blue
X1 Clamp 54
X1 Clamp 53
X1 Clamp 55
wire No.2
wire No.1
wire No.2
wire No.1
Page 24
Page 24
Page 24
C C
Signal +24V
X1 Clamp 65
Page 24
+24V
D D
-0V
X1 Clamp 49
X1 Clamp 50
X1 Clamp 52
X1 Clamp 51
X1 Clamp 66
Page 24
Page 24
Page 24
Page 24
Page 24
E E
A6 X4 Clamp 2
A6 X5 Clamp 2
A7 X5 Clamp 2
A6 X4 Clamp 1
A6 X5 Clamp 1
A1 X3 Clamp 2
X1 Clamp 56
Page 24
Page 13
Page 13
Page 13
Page 13
Page 15
Page 6
+24V
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Pressure switch = AK 430 OM457LA F
Barbyer chausse 3 position switch language english
D-39240 Calbe/Saale
veri. sheet 35
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A13 X1/Clamp 10 X5 Clamp 10 Signal +24V A13 X1/Clamp 8 X5 Clamp 8 Keyfield 1
Signal +24V
Page 25 Page 25 Radio control Page 25 Page 25
Radio control
Scraper floor Scraper floor
off A3 X3/Clamp 10 on A3 X3/Clamp 9
A Page 9 Page 9 A
key key
A3 Scraper floor Scraper floor

on off
Page 9 Page 9
A7 X4/Clamp 4 A7 X4/Clamp 3 A7 X8/Clamp 2 A7 X8/Clamp 9 A7 X8/Clamp 4 A7 X8/Clamp 9

B +24V +24V B
A7
A7 X7/Clamp 3
A1 X8/Clamp 1 A1 X9/Clamp 2 A6 X6/Clamp 2 Page 15
A1 X8/Clamp 2
A1 A1 X9/Clamp 3 A6 X6/Clamp 3
Page 6 Page 13
C C
A6 X2/Clamp 3
A6 X5/Clamp 1 Page 13 A6 X4/Clamp 1
A2 X11/Clamp 3 A2 X11/Clamp 3 Signal +24V Page 13 Page 13 Output -0V
Page 7/8 Page 7/8
A6 A6 X4/Clamp 2
Page 13
A2 A6 X5/Clamp 2 Page 13
Page 13 A6 X3/Clamp 1
Page 13
D A2 X3/Clamp 1 A2 X3/Clamp 2 D
Page 7/8 Page 7/8 X1/Clamp 51 X1/Clamp 49
PV 1 Clamp 2 PV 1 Clamp 1
Page 24 Page 24
Page 23 Page 23
S7 S6
3 pressure switch PV1 3 pressure switch
Output +24V
P RSH
Signal -0V
P Scraper floor
PV 1 Clamp 7 PV 1 Clamp 8
1 (Up to 80/100bar) Page 23 Page 23 (Up to 275bar)
2
E X1/Clamp 24 X1/Clamp 23 E
X1/Clamp 52 Page 24 Page 24
ADM Plug 3 Contact 7
ADM Plug 3 Contact 8
X1/Clamp 50
Page 24 Page 24
Y1
Speed 1675 rpm
Speed 1000 rmp

Output relay 4
Output relay 3
Y
Signal -0V
Signal -0V
Page 48
Page 48
X1 Clamp 5-19 -0V

Page 24 Scraper floor on/off PV
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Solenoid valve = AK 430 OM457LA F
Barbyer chausse 3 Scraper floor on language english
D-39240 Calbe/Saale
veri. sheet 36
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Signal +24V
Radio control
Scraper floor
A Keyfield 1 A
reverse
A13 X1/Clamp 7 X5/Clamp 7

Page 25 Page 25
key
Scraper floor
reverse
Page 15 Page 15
B B
+24V
A7
Page 15 Page 15
C C
Page 9 Page 13
A3 A6
A3 X5/Clamp 5
A6 X3/Clamp 2
Page 9 Page 13
D D
X1/Clamp 25 X1/Clamp 26
Page 24 Page 24
E Y2 Y3 E
Y Y
X1 Clamp 5-19 -0V

Page 24 Scraper floor reverse Scraper floor reverse
Barbyer chausse 3 Scraper floor backwards language english
D-39240 Calbe/Saale
veri. sheet 37
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+24V F5 X1 Clamp 5-19 -0V

Page 29
Page 24
A A
A5 X2 Clamp 1/2 A5 X2 Clamp 3

Page 11/12 Page 11/12
A5
B Page 11/12 Page 11/12 B

Page 21 Page 21
C C
A11
Page 21 Page 21
D D
Page 24 Page 24
Y6 Y7
E Y Y E
X1 Clamp 5-19 -0V
Page 24 Fan cleaning Fan cooling
Barbyer chausse 3 Fan cleaning language english
D-39240 Calbe/Saale cooling
veri. sheet 38
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
A A
key key
rear conveyor- rear conveyor-
Sub conveyor on Sub conveyor off
A7 X8/Clamp 1 A7 X8/Clamp 9 A7 X8/Clamp 3 A7 X8/Clamp 9

B B
+24V +24V
A7
C C
A3
D D
X5 Clamp 5 X5 Clamp 9 X1/Clamp 33


Radio control Radio control
rear conveyor- rear conveyor-
E Sub conveyor on Page 25 Sub conveyor off Page 25 E
Y10
Y
X1 Clamp 5-19 -0V
Rear conveyor on Page 24
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Solenoid valvel = AK 430 OM457LA F
Barbyer chausse 3 rear conveyor on language english
D-39240 Calbe/Saale
veri. sheet 39
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
A A
key
key
rear conveyor-
rear conveyor-
Sub conveyor on
Sub conveyor off
B A7 X8/Clamp 1 A7 X8/Clamp 9 A7 X8/Clamp 3 A7 X8/Clamp 9 B

+24V +24V
A7
C C
A3
D D
X5 Clamp 5 X5 Clamp 9 X1/Clamp 34


Radio control Radio control
rear conveyor- A13 X1/Clamp 5 rear conveyor- A13 X1/Clamp 9
E E
Sub conveyor on Page 25 Sub conveyor off Page 25
Y11
Y
X1 Clamp 5-19 -0V

Sub conveyor on Page 24
Barbyer chausse 3 sub conveyor on language english
D-39240 Calbe/Saale
veri. sheet 40
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
Signal +24V
A13 X1/Clamp 12
Radio control Page 25
A A
support
extend
key
support
extend
X5/Clamp 12
B B
+24V
A7
A7 X2/Clamp 4
Page 15
C C
A3 X8/Clamp 4
Page 9
A3 X3/Clamp 12
Page 9 A3
A3 X9/Clamp 5
Page 9
D D
X1/Clamp 35
Page 24
Y12
E Y E
X1 Clamp 5-19 -0V

Page 24 Extend support
Barbyer chausse 3 extend support language english
D-39240 Calbe/Saale
veri. sheet 41
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
Signal +24V A13 X1/Clamp 14

A A
support
insert/raise key
support
insert/raise
X5/Clamp 14 A7 X8/Clamp 7 A7 X8/Clamp 9

B B
+24V
A7
A7 X2/Clamp 5
Page 15
C C
A3 X8/Clamp 5
Page 9
A3 X3/Clamp 13
Page 9 A3
A3 X9/Clamp 6
Page 9
D D
X1/Clamp 36
Page 24
Y13
E Y E
X1 Clamp 5-19 -0V

Page 24 Retract support
Barbyer chausse 3 retract support language english
D-39240 Calbe/Saale
veri. sheet 42
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
A A
traveling drive
release
key key
traveling drive traveling drive
release drive

B Page 25 Page 15 Page 15 B
+24V
A7
A7 X2/Clamp 6
Page 15
C C
A3 X8/Clamp 6
Page 9
A3 X3/Clamp 6
Page 9 A3
A3 X9/Clamp 7
Page 9
D D
X1/Clamp 37
Page 24
Y14
E E
Y
X1 Clamp 5-19 -0V

Page 24 Release traveling drive
Barbyer chausse 3 release traveling drive language english
D-39240 Calbe/Saale
veri. sheet 43
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1

A A
traveling drive
forwards key
drive traveling drive
forwards
drive

B Page 25 Page 15 Page 15 B
+24V
A7
A7 X2/Clamp 7
Page 15
C C
A3 X8/Clamp 7
Page 9
A3 X3/Clamp 15
Page 9 A3
A3 X9/Clamp 8
D Page 9 D
X1/Clamp 38
Page 24
Y15
E E
Y
X1 Clamp 5-19 -0V

Page 24 Move in traveling drive
Barbyer chausse 3 traveling drive language english
D-39240 Calbe/Saale forwards
veri. sheet 44
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Signal +24V A13 X1/Clamp 2 Signal +24V A13 X1/Clamp 1

Radio control Page 25 Page 25
A traveling drive A
reverse
drive
Page 25 Page 25
B B
Page 9 Page 9
A3
Page 9 Page 9
C C
Page 24 Page 24
D D
Y15 Y16
Y Y
E E
X1 Clamp 5-19 -0V

Page 24 Traveling drive forwards Traveling drive move backwards
Barbyer chausse 3 traveling drive language english
D-39240 Calbe/Saale backwards
veri. sheet 45
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Keyfield 1
A A
key key
Supplementary Hydraulic Supplementary Hydraulic
off on
A7 X8/Clamp 14 A7 X8/Clamp 9 A7 X8/Clamp 16 A7 X8/Clamp 9

B B
+24V +24V
A7
A7 X2/Clamp 8
Page 15
C C
A3 X8/Clamp 8
Page 9
A3
D A3 X9/Clamp 10 D
Page 9
X1/Clamp 40
Page 24
E Y17 E
Y
X1 Clamp 5-19 -0V

Page 24 Supplementary Hydraulic on
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Solenoid valve supplementary Hydraulic = AK 430 OM457LA F
D-39240 Calbe/Saale
veri. sheet 46
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Contact 1 - CAN -LH (Blue 1mm²)

B (Connection A2 X12 Clamp 6) B
Contact 2 - CAN -LL (yellow 1mm²)

(Connection A2 X12 Clamp 9) Contact 9 - Clamp 31/-0V (brown 1,5mm²)
(Connection A2 X12 Clamp 2)
1 9
Contact 3 - HF - GND (brown/red 1mm²)
(Connection A2 X12 Clamp 7) 2 10 Contact 11 - Clamp 31/-0V (brown 1,5mm²)
3 11 (Connection A2 X12 Clamp 4)
Contact 4 - HF - GND (brown/grey 1mm²)
C (Connection A2 X12 Clamp 8) 4 12 Contact 12 - Clamp 50 Engine start (Black 1,5mm²) C
5 13 (Connection A2 X12 Clamp 12)
Contact 5 - Clamp 30/F1 (red 1,5mm²) 6 14 (Reserve-Signal towards the starter)
7 15
Contact 13 - diagnosis Connection K-diagnosis (red/grey 1,5mm²)
Contact 6 - Clamp 30/F2 (red 1,5mm²) 8 (Connection A2 X12 Clamp 3)
Contact 15 - Engine Stop - operation Clamp 15/F3 (red 1,5mm²)
Contact 8 - Clamp 50 (Black/withe 1,5mm²)
D (Connection A2 X12 Clamp 10) D
(Ignition switch Clamp 50 Engine start)
Connection to A2 X12
Page 7/8
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Socket = AK 430 OM457LA F
Barbyer chausse 3 Engine control divice language english
D-39240 Calbe/Saale -MR- DB
veri. sheet 47
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Plug 4 (Connection to A2/X4 - Page 7/8) Plug 1 (Connection to A2/X1 - Page 7/8)
Contact 1 Clamp 30 / F2 (wire No.1)
Contact 5 Clamp 31 / -0V (wire No.1)

Contact 5 diagnosis Connection K-diagnosis (Black 1mm²)
Contact 15 Engine Stop / operation (Clamp 15) (wire-No.3)
B
1 4 7 Contact 7 CAN - LH (Blue 1mm²)
1 4 7 10 13 B
Contact 3 Disturbance ADM-FR (wire No.4)
Contact 6 HF - GND (red/brown and grey/brown 1mm²)
2 5 8 2 5 8 11 14 Contact 13 not assigned
Contact 9 CAN - LL (yellow 1mm²)
Contact 14 oil pressure (wire No.6)
3 6 9 3 6 9 12 15 Contact 12 not assigned
Contact 2 oil pressure indicator (wire No.8)
C Contact 7 coolant temperature display (wire No.9) C
Contact 9 Output buzzer (Diagnosis Disturbance) (wire No.5)
Plug 3 (Connection to A2/X3 - Page 7/8) Plug 2 (Connection to A2/X2 - Page 7/8)
D D
Contact 7 Signal relay K4 (wire No.1) Contact 18 gas - (wire No.1)
1 4 7 10 Contact 8 Signal relay K3 (wire No.2) 1 4 7 10 13 16 Contact 6 gas + (wire No.2)
Contact 9 neutral gear (wire No.3)
2 5 8 11 2 5 8 11 14 17 Contact 5 Engine start (wire-No.4)
Contact 3 dynamo -W- (wire No.5)

E 3 6 9 12 3 6 9 12 15 18 Contact 7 -0- (wire No.6)
E
Contact 16 speed -2- (wire No.7)
Contact 10 Engine speed from ADM (wire No.8)

Connection A5 X3 Clamp 3 - Page 11/12
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Plug 1-4 = AK 430 OM457LA F
Barbyer chausse 3 ADM-FR language english
D-39240 Calbe/Saale Motor control
veri. sheet 48
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Clamp 2 (Clamp 15 / F3) wire No.4

Connection A2 X5/Clamp 4 - Page 7/8
B B
Clamp 1 (Clamp 31 / -0V) wire No.2 Clamp 3 (Clamp 30 / F1) wire No.1
Connection A2 X5/Clamp 2 - Page 7/8 Connection A2 X5/Clamp 1 - Page 7/8
C 1 2 3
C
005 545 46 26
AMP 965098-1
4 5 6 7
8 9 10 11
12 13 14
D D
Clamp 5 diagnosis Connection K-diagnosis MR / wire No.3 Clamp 14 diagnosis Connection K-diagnosis ADM-FR / wire No.5
Connection A2 X5/Clamp 3 - Page 7/8 Connection A2 X5/Clamp 5 - Page 7/8
E E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Diagnosis socket = AK 430 OM457LA F
Barbyer chausse 3 14-pin. DB language english
D-39240 Calbe/Saale
veri. sheet 49
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
25-pin Plug - Connection MFA 10 - Connection A5 X1 - Page 11/12

B B
Power supply (Clamp 30) F2 - Connection A5 X1 Clamp 14 - Page 11/12 1

14
Power supply (Clamp 15) F4 Connection A5 X1 Clamp 12 - Page 11/12 2
15 Supply -0V - Connection A5 X1 Clamp 13 - Page 11/12
Switching Output 1 Signal water temperature - Connection A5 X1 Clamp 4 - Page 11/12 3
16 Power supply (Clamp 15) F4 - Connection A5 X1 Clamp 11 - Page 11/12
4
C 17 C
5
bridge 18
6
19
7 bridge
bridge 20
8
21
Signal tank level senor - Connection A5 X1 Clamp 5 - Page 11/12 9
22 Signal speed from control device ADM - Connection A5 X1 Clamp 3 - Page 11/12
Signal oil pressure control device ADM Connection A5 X1 Clamp 7 - Page 11/12 10
23
D 11 D
24
Signal water temperature from control device ADM - Connection A5 X1 Clamp 8 - Page 11/12 12
25
13
E E
(View cabling Connection side)
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Bushing housing = AK 430 OM457LA F
Barbyer chausse 3 25 pin\MFA 10 language english
D-39240 Calbe/Saale
veri. sheet 50
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Y5 Y9 Y13 Y14
Assignment SP 08 block top
Solenoid valve Solenoid valve Solenoid valve Solenoid valve
B regrinder flap B
rear conveyor support wheel traveling drive
Shredder-
insert/raise insert/raise release
cleaning flap
The valve is at
close Lower machine traveling drive
under the
T machine
Engine
motor
C
A A A A Solenoid valve
C
traveling drive
RSH rear conveyor support wheel traveling drive reverse
B B B B
D Solenoid valve Solenoid valve Solenoid valve Solenoid valve D
P regrinder flap rear conveyor support wheel traveling drive
Page 45
Shredder-
cleaning flap
extend extend forwards Y16
open Raise machine
Assignment SP 08 block down
E
Y4 Y8 Y12 Y15 E
F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH Assignment SP 08 block = AK 430 OM457LA F
Barbyer chausse 3 Solenoid valves language english
D-39240 Calbe/Saale
veri. sheet 51
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Y1 Solenoid valve Scraper floor backwards (Proportional)
Y2 Solenoid valve Scraper floor backwards
Y3 Scraper floor backwards Emergency valve
Y6 Solenoid valve Fan wheel mode clean
Y7 Solenoid valve Fan wheel mode cooling
Y10 Solenoid valve rear belt on/Off
B
Y11 Solenoid valve sub conveyor on/Off B
Y17 Solenoid valve supplementary Hydraulic on/Off
v-belt-
washer
pump strand
Y2 Y6
C C
pump pump
scrap- Fan
floor (ing)
(Forward PV)
Y17
Y10
Y11
D D
Y1 Y7
Y3
E E
Front view - Pumpe down
Barbyer chausse 3 Hydraulic language english
D-39240 Calbe/Saale
veri. sheet 52
1 2 3 4 5 6 7 8

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1 2 3 4 5 6 7 8

project AK 430 OM457LA_01

producer: Doppstadt Calbe GmbH

rated voltage volt Model

F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH = AK 430 OM457LA F

Contents of: AK 430 OM457LA_01_GB Page : 1

F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH = AK 430 OM457LA F

Contents of: AK 430 OM457LA_01_GB Page : 2

F date 18.11.2005 AK 430 OM457LA_01 Doppstadt Calbe GmbH = AK 430 OM457LA F

Indicator lamp module 1

Keyfield 1 Hydraulic control

Keyfield 2 gas adjustment Engine

Potentiometer R1 indicator lamp ignition switch

Display unit MFA-10 Indicator lamp module 1 Printed circuit A7

Indicator lamp module 2

Printed circuit A4 Printed circuit A6

H1.1 - Disturbance ADM-FR (Engine) Keyfield 1 Hydraulic control Page 1/15

(A0 X2/X4/X4.1/A12/A12 X1 - Options AK 430 Chain)

Solenoid valve Hydraulic control

Y1 Scraper floor on/Off PV - Page 36

X8 Clamp 1 -0V (Speed 1675) - (Connection A2 X11 Clamp 3 / relay 4)

A1 X10 Connection A7 X6 - Page 15

X10 Clamp 1 -0V release elektric pump - (Connection A7 X6 Clamp 1)

X2 1 2 1 2 3 4 1 2 A1 X7 Output Solenoid valves (Connection X1) - Page 24

A2 X1 Socket 1 ADM-FR - Page 48

Relay No.3 = with 1000 rpm

A3 X1 Connection A1 X6 - Page 6 A3 X8 Connection A7 X2 - Page 15

X3 Clamp 1 +24V F5 (Connection X5 Clamp 20)

X3 Clamp 4 Engine Stop (Connection X5 Clamp 15)

X9 Clamp 7 release traveling drive (Y14) - (Connection X1 Clamp 37)

X9 Clamp 8 traveling drive on (Y15) - (Connection X1 Clamp 38)

X3 Clamp 9 Scraper floor on (Connection X5 Clamp 8)

X9 Clamp 10 supplementary Hydraulic on (Y17) - (Connection X1 Clamp 40)

X3 Clamp 12 extend support (Connection X5 Clamp 12)

X6 Clamp 1 not assigned X3 Clamp 14 release traveling drive (Connection X5 Clamp 3)

X6 Clamp 2 not assigned X3 Clamp 15 traveling drive forwards (Connection X5 Clamp 1)

X6 Clamp 3 not assigned

D9 X3 Clamp 18 reserve (Connection X5 Clamp 18)

D10 X6 Clamp 6 not assigned

X6 Clamp 7 not assigned

D8 X4 Clamp 2 Gas plus - (Connection A4 X7 Clamp 2)

X5 Clamp 1 rear conveyor on - (Connection A7 X4 Clamp 1)

X6 Clamp 2 reserve - (A8 X1 Clamp 2)

K6 K5 X6 Clamp 3 + 24V F4 - (A8 X1 Clamp 3)

X6 Clamp 5 Gas plus - (A8 X1 Clamp 5)

X6 Clamp 6 Engine Start - (A8 X1 Clamp 6)

K8 K7 X8 X6 X3 Clamp 3 oil pressure - (A9 X1 Clamp 3)

X7 Clamp 1 Gas minus - (A3 X4 Clamp 1)

X3 Clamp 9 water temperature - (A9 X1 Clamp 9)

1 X3 Clamp 11 +24V F4 - (A9 X1 Clamp 11)

K12 K11 K13

X2 A5 X1 Connections MFA 10 Display unit - Page 1/2/50

A5 X10 Signal Emergency Stop - Connection X1 - Page 24/30

A5 X5 Signals ADM-FR A5 X9 Output powersupply A3

C X11 Clamp 1 +24V F5 - (Connection A11 X1 Clamp 1) C

Connection X1 / F5 - Page 24/29 X7 Clamp 3 air filter-warning sensor grey/red 1mm²

X1 Clamp 3 -0V - (X1 Clamp 10 -0V) X7 Clamp 5 (Not assigned)