IGC3 Sample Assignment

NEBOSH International General Certificate
in Occupational Health and Safety
UNIT IGC3: HEALTH AND SAFETY PRACTICAL

APPLICATION
STUDENT NAME : SRINIVASAN AMOOR RADHAKRISHNAN

STUDENT NO : 00226804
DATE OF SUBMISSION: APRIL 14, 2014
APPENDIX 1
IGC3 – The Health and Safety Practical Application
Candidate and course provider declarations:
For completion by the candidate:
I declare that the work submitted for this practical application assessment ie. the completed observation sheets
and the report to management, is my own work. I recognise that contravention of this statement constitutes
malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.
Name(Print): SRINIVASAN AMOORRADHAKRISHNAN
Signature S/D
Date APRIL 14,2014
For completion by a course provider representative (e.g. internal practical assessor):
I declare that the work marked is identical to that received from the candidate. I recognise that contravention of
this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH
Malpractice policy.
Name (Print)
Signature
Date
For completion by the course provider’s internal practical assessor:
I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise
that contravention of this statement constitutes malpractice and may result in my being subject to the penalties
set out in the NEBOSH Malpractice policy.
Name (Print)
Signature
Date
NB: This declaration must be completed in full, submitted and retained with the
candidate’s script. If this declaration is not submitted the candidate’s result may be
declared void.
APPENDIX 3
INTERNATIONAL GENERAL
CERTIFICATE Assessor’s marking sheet
(2011 specification)
IGC3 – THE HEALTH AND

SAFETY PRACTICAL APPLICATION
Date of practical application April14,2014 Name of assessor
Course provider Course provider

number 1120 Name : Redhat
safety training
and consulting
Student number 00226804 Student name : SRINIVASAN AMOOR RADHAKRISHNAN
NEBOSH
Maximum
Assessor’s moderated
marks
Criteria available
marks awarded marks
(if different)
1 Completion of observation sheets
1.1 Range and number of hazards/good practice 15
Identification of suitable control measures and

1.2 timescales
15
2 Report - Introduction and Executive Summary
Introduction providing an overview of the chosen

2.1 area
5
2.2 Executive summary 5
3 Report - Main findings of the inspection
Quality of interpretation of findings and clear

3.1 references to strengths and weaknesses
15
Identification of possible breaches of international

3.2 standards
5
3.3 Persuasiveness / conciseness / technical content 10
4 Report - Conclusions and Recommendations
Clear and concise conclusions which are clearly

4.1 related to report findings and are effective in 15
convincing management to take action
Recommendations which present realistic actions to

4.2 improve health and safety in the chosen area
15
TOTAL MARKS 100

Outcome: PASS (60% or more) REFER (less than 60%)
Date assessed / /
Assessor’s signature
Date received by course provider / /
Date received by NEBOSH

(if applicable) / /
Assessor’s additional comments on the practical application:
ASSESSED BY (name in block letters)
The mark sheet must be retained by the Course Provider and sent to NEBOSH only if requested.
NEBOSH USE ONLY
NEBOSH Moderator’s comments:

Appendix 4
INTERNATIONAL Candidates
GENERAL CERTIFICATE Observation sheet
IGC3-HEALTH AND Sheet no 1 of 16

SAFETY PRACTICAL
APPLICATION
Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804
Place of Inspection : Crystal cosmetics Pvt Ltd ,HYDERABAD Date of Inspection:March 27,2014
Good Practices
Good Practice:
The Facility has got fairly good Visitor
orientation and induction programs for
new comers. The information about site
lay out marked with location of fire
,extinguishers, high noise or dustzones
are clearly marked
The facility has also covered all
important aspects of emergency
procedures .The lay out showing
emergency exit routes and assembly
point are its features
Appendix 4

SAFETY PRACTICAL
APPLICATION
Observations Control measres Time scale

Hazards and cnsequences Immediate and longer term
actions
1.a,There are gaps at the 1.a, Long Term: 1.a approximately 1 month
Sifter vibrator at the Making Fabricating suitable guard
- 1 & 2 have exposed to close the exposed part of
vibrator parts , vibrator ensuring both
1.b, the shaft of the mini flexibility and durability
blender on the drive side retaining vibrating function
has exposed moving parts, of desired level
Possibility of access to
moving parts 1.b .Medium Term 1.b, 1 week
Fabricating and fixing
Work equipment contact durable [SS] guard to
hazards prevent access to moving
shaft which is exposed
2. The facility has not Medium Term: one week

inventorized portable Unwanted should be
ladders, there is no scrapped
inspection program , the only under use should be
ladders were found to be in retained and re inventorized
a damaged state and have a inspection
program for these
Working at heights hazard
Risk due to Access Long Term 1 month
equipment Inspection regime should
be regularized ,must be
periodic and records kept
Appendix 4
Candidates
INTERNATIONAL Observation sheet
GENERAL CERTIFICATE
Sheet no 3 of 16
IGC3-HEALTH AND
SAFETY PRACTICAL
APPLICATION

actions
3, The newly installed 10 Mediumterm
KL Sintex tank on used for Should be Included in One week
treated water storage does confined space inventories
not have" Confined Space and listed . Locking
Entry " label on it & not arrangement be provided to
inventorized - Man hole not manhole to prevent easy
secured access
Confined space Hazard Long Term: One Month

CSE Communication needs
to be done
All other measures of CSE
be followed.Training and
Drills be given
4. The valve below the 4.a, immediate measure: 1- day

newly installed WWTP was Locking arrangement
found to be closed but not should be provided
locked, exposing a potential {Use of drip tray if required
for risk in case of accidental while opening}
opening.
4.b, Long term measure:
Risk of Release of Building or provision of one month
Hazardous substances or Bund or secondary
chemicals containment
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
5,. The cage of the fixed Immediate: 1 day
ladder to access the top of Posting Low Overhead
the WWTP was found to be Hazard sign stickers
low – Low overhead
Potential head injury risk MediumTerm 10 days

On account of low Identification by painting in
overhead {Fixed ladder yellow and black,
design} &
Provision of cushion with
yellow black rexin cover
6. The electrical fitting at Medium Term: measures:

the diesel pumping area Relocation of electrical One week to 10 days
near the DG was not of fittings away or on the
flame proof type ,partly rearside
exposed
Long Term:
Both Electrical and Fire Provision of flame proof 1 month
hazard covers to electrical
(Risk of fire) installations as DB boards
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
7, There is no Eye Shower Immediate controls
or Body Shower station at Use of PPEs 1 day
battery charging area in the be included in SSW,and
electrical panel room , there Method statement.
no PPEs used for Implement use of PPEs
electrolyte charging .
Long Term 15 days
Hazardous substances Provision of Trolly with
exposure or contact risk wheels for portability to
,Ergonomic hazard and carry to eye/body wash
risk station may be taken up
8. One electrical panel 8 a, Immediate controls

below the dump station Cover the exposed areas One Day
platform mounted on the and put Hazard
wall & one below the duct communications as Danger,
on the terrace had knob High voltage, Access to
type screw ,were exposed authorised elctricians only
that could give access to
live electrical sources to 8.b, Long term One Month
unauthorized employees - . Provision of arrangement
of lock and key for
restricted access,
Medium Term 10 days

&Administrative control of
having keys with authorized
electricians only after
locking arrangements
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
9,The dust extraction Immediate: One Day
system provided in the Use Of appropriate PPE as
SLS weighing area has respirators with cartilage
design that does not filters
extract dust from the
breathing zone while Long Term: One Month
dispensing the powder 1,Fabrication of hood
2, ,positioning of hood
Exposure to dust 3, enhancement of dust
hazardous subsatnce extraction capacity
Health risk : Irritant 4, inspection and recording On Weekly basis
to be implemented
10. 20 plus drums of Immediate controls 1-2 days

flavours blending material Afiixing relevant Hazard
viz. methyl indications labels with NFPA
salicylate/”heart” do not color coding and the name of
have hazard labels on the contents
them
Medium Term: Periodic : Every 15 days
Hazardous substances Supervision ,and Inspection
exposure contact risk , updating as and when new
stocks come
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
11,There was no Immediate controls: 1-2 days
Segregation of waste nor List of contents be identified
categorization of 8 drums With category information
containing waste stored as hazardous and non
behind the Diesel hazardous
Generator
Medium Term One Week
waste Mangement Move hazardous waste to
Problems: Risks from designated enclosed
Fire hazard storage
Hazardous substance
Environmental pollution
Re arrange neatly and set Immediate

12,House keeping found in orderly manner with
wanting in Metal Scrap heavier items at the bottom
room adjacent to waste leading to lighter ones at
shed . it is cramped up. top
The way it is stacked , pose
threat of topling and Long Term: Two to 3 months
collapsing and is potential New metal scrap room with
cause for injury. adequate space
Storage Risk
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
13.a, The facility does not One week
maintain records of Medium term :
accident/incident of Implementation of Incident
contractor working at site - and accident reporting
systems.
13. b,. There is no proper Within a month
selection criteria for the Long Term
contractor on the basis of Selection criteria based on
safety performance - competence and safety
performance be
implemented
H&S mangement system
related
Immediate controls: 1-2 days

14, Lot of unused material Cordon of the area
sprewn all around near the preventing pedestrians in
septic tank area .Again an this area and arrange item
issue of house keeping wise
Potency of Knock and trip

hazards Medium term:
Hand over to concerned 15 days
contractor , sell it off or
scrap through scrap
contractor
Appendix 4

SAFETY PRACTICAL
APPLICATION
Place of Inspection : HYDERABAD Date of Inspection:March 27,2014

actions
15. Ergonomic Risk Assessment Immediate
has not been conducted for all Immediate controls:
repeatitive activities in the can Administrative controls
packing section. And no control as Job rotation and
measures in place. breaks
Muskelo skeleton disorders Long Term One month

And risk Risk assessment of all
jobs involving
repeatitive work
analyse vis load &
Develop SSWs and
implement
16,Machine guarding: 4 conveyor Immediate : One day

belts at Marsh coders, completely Provide Hazard signs
open access to moving parts below
line 3 & 2 , interlocking of guards Medium Term:
below the filler- 1 & 2 was provided, Make interlock guards One Week
however the existing guards provided functional by providing
access to moving parts. appropriate control
Work Equirment hazards: switches
A,Fixed guards Requirement
B, Inadequate ineffective interlocks Long Term : One Month
fabrication of suitable
fixed guards to prevent
access to exposed
parts.
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
17,Driniking water Immediate controls 1-2days
arrangement provided for Identifying the respective
security, housekeepers , and water sources . incase of
contractors is not more than one source and
maintained properly, No display as drinking “ & not
identification of drinking for drinking “ respectively
water, No inspection record by paiting ,
displyed Medium term: One week
Periodic inspection, there after regularly every
servicing and maintaining in week
Welfare and associated Hygienic way is required
Health risk
18,Blocked Fire Immediate controls: 1-2 days
extinguisher: the Fire Remove all the blockade
extinguisher in the powder and acess to Fire
handling was blocked with extinguishers should be
the portable electric fan & free
two chairs, the fire
extingusher in the finishing
-1 was blocked by trolley. Supervision and inspection monthly
must as per H&S MS
Fire Hazard
ILO and OHSAS standard

Requirement
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
19,Working at heights was Long Term:
observed a top a PM truck
number AP-9-U-3471 . Provision of anchoring
personnel working was untying points for harness and of One Month
the ropes and had not worn the suitable length.
harness provided, the person
expressed the constrain of the Relocation and Providing 3 months
harness length of the appropriate bays for
lanyard. loading and unloading with
Working at Height hazard as all Precautions for working
well as vehicle hazard at height
20,In finishing area 8 immediate: Immediate

personnels without ear plugs Provision Of PPE and
on the day of inspection in admin controls wearing
filling area the TWA reported them.
in EEM was 82.6 dBA working
in the coding area , Long Term:
Provision of accostic cover 3 months
Exposure To noise Hazard for noise emiiting portions
Noise Level actionable limits as as done for Can lid feeding
per international standards is vibrators
80dB, recommends use Of and covering with noise
PPEs absorbtion pads[damping]
without interfering with
work
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
21, Exposed movable parts Immediate control: With in a day
on Line no 4 and 5, Fix back the removed
Particularly below the guards on completion of
conveyor belts in Filling work
area no1
Work equipment contact

hazard
Potential for injury
22, Improper stacking on Immediate controls: One day

Slotted angle storage rack. Re arrange , with heavy
items at the bottom most
Storage rack not anchored tray with lighter ones at the
to wall top racks
Medium Term: One week
Objects falling from Height Fasten the Rack by Bolt
Topling Of rack anchoring To prevent
Topling. Within 15 days
Conduct load bearing and
load distribution tests
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
23,Electrcal control panel of Immediate controls: within a day
goods lift on lift header room
left open for easy access Close and ensure secured
with bolting and or lock
Electrical hazard with and key arrangements
unauthrized entries
Immediate controls: 1 day

24,LEV Exhaust filter clogged removal and cleaning of
filter suspending operation
Ventillation ,Air exchange
disruption /blockage will create Medium Term: Week, every week or in
temperature and Humidity Periodic inspection and the event of high dust
Problem maintanance extraction
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
Immediate control: 1 day
25, Improper PARKING Park them in designated
place identified free from
Of Pallet trucks and trolley. access
Unsafe Practice
Manual handlng equipment

hazard [topling and injury
risks]
Immediate 2-4hrs
26, Transfering of Chemical Suspend operation , Insist
Without funnel causing use of PPEs for eye
spillage, without wearing protection, gumshoes etc
proper PPEs, eye
protection. Long Term : One Month
Appropriate training and
Unsafe Practice SSW to scrap vendors and
Exp[osure to hazardous contractors
substances
Appendix 4

SAFETY PRACTICAL
APPLICATION

Hazards and consequences Immediate and longer term actions
27, Leaving the ignition key in Immediate 2-3hrs
the vehicle when parked Key should be handed over to
security and should be under
custody of security till work is
over
Unsafe act:
Vehicle movement hazard
Risk of uncontrolled start and Long Term: 1 month
damage Implementation by training to all
Vehicle operators and security
Immediate controls: With in a day

28, Hazardous waste storage Segeragate incompatibles,
showing Mix of solid wastes provide arrangements like drip
and liquid waste. There are trys for spills
incompatible wastes .No
provision of spill protection for Long term:
liquid items New hazardous wate shed with
adequate room for bith solids 2-3moths
Hazrdous substances Risk of and liquid items seperately.
,violent reaction and Release Provision of secondary
of toxic gases hazard containement for liquid wastes
Appendix 4

SAFETY PRACTICAL
APPLICATION

actions
Immediate controls: 3-5hrs
29, Raw materials unloading Remove the junks and
bay containing unwanted items unwanted items away
obstructing vehicle movement. from vehicle movement
area
Vehicle movement hazard.
Risk of Damage due to lack of
movable space for vehicles.
Immediate Removal of 1 day

30, One of the first aid boxes in other aitems other than
the machine work shop had first aid items. Expired
other materials other than first items be scraped Kept
aid items , Not maintained as clean and Hygienic way
per requirement, Medium Term:
One expired item also found. Replesnish all items
periodically.
Periodic inspections
May pose health risk ,if expired One to two weeks then
item accidently used regular inspection on
weekly basis
APPENDIX 5
INTERNATIONAL
GENERAL
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH
AND SAFETY PRACTICAL
APPLICAITON
Student number 00226804
Location:Crystal Cosmetics Private Ltd , Hyderabad Date of review: May 19,2014
Introduction including overview of area inspected and activities taking place
Please find the report on inspection carried out , submitted here with for your
reference:-
The inspection was carried out on March 27,2014, Between 10 to 14 hrs, to
assess the H&S standards compliance and effectiveness of implementation of H&S
Management system of Crystal Cosmetics Private limited , located at Hyderabad . The
company is engaged in the manufacture of consumer produts like talcum powders and
tooth powders. The Manufacturing facility is situated in Industrial estate .
It has got a total strength of about 100 employee, 76 workmen and 24 staff.
[In some observations may find the word facility meaning the company].
The Facility has got lot of work equiment, handles sizable number of chemicals and
some hazardous substances.The operations include Mixing of ingredients of formula
quantities and filling and packing in metal cans or containers.
During the Time of inspection manufacturing activities were on in full swing and hence
could get adequate number of observations, out of which few deviations or departure
from standards are of serious nature. Timely actions shown against respective
observations will ensure substantial improvement in the company ,becoming one of the
safe and best place to work
APPENDIX 5
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICAITON
Location:Crystal Cosmetics Pvt Ltd , Hyderabad Date of review : May19,2014
Executive Summary
The company Has a well Developed policy and it is committed to Ensure a good H&S
Standards and systems in place. There are quite a number of good practices being
followed . example is of , visitors orientation , induction program and emergency
procedures which deserve appriciation and acknowledgement
The inspection however has brought out significant areas of concerns as regards to he
following
1, work equipments used in the company R118 of ILO -1963 also Indian factories act
1948.
2,,Storage and handling of Hazardous substances which is the day to day activity
requirement of the company [Environmental Protection act 1986 and hazardous
substance and waste storage and handling rules 1989]
3, House keeping also leaves a lot to be desired as per ILO R120 of 1964] .
4,In addtion to few inadequacy in conditions, some unsafe act and practices by
workmen has come to the fore [violation of ILO convention C155 & article 10 of R164],
which will lead to potential injury or accident. All These will require attention and action
on priority. The costeffective and effective control measures are provided along side the
observations
There are risks of Moderate nature like dust hazards, noise hazards ,vehicle movement ,
Hygiene and sanitation health risks as required under convention C120 on Hygiene
1964 . All these also require timely action .
There are system related issues concerning contractors as per ILO-OSH-2001 3.10.5.1
recommendations which need to be addressed.
Details of these are explained in the main findings of the inspection
Failures to take action will result in H&S standard non compliance , may attract actions
from enforcement agencies as Office of Inspectorate for factories as per Indian
Factories act 1948 and Central/State Pollution control boards
APPENDIX 5
CERTIFICATE
Location Crystal Cosmetics Pvt Ltd, Hyderabad Date of review : May 19,2014
Main findings of the inspection

Company has attempted to provide good work environment , Plant and equipment with
safety features
Inspection however has revealed shortcomings .which are described below
Work equipment : Observations 1a, 1b, 21 on exposed movable parts [some moving at
even high speed] was observed. Removal of fixed guards fall under permit to work
sytem , of H&S MS
Recommendations ;Hence it is recommended to replace with new durable stainless fixed
guards ensuring no gap or access is left out. Should cost approximately INR 2,40,000
Approx 6000 USD
Regulations : under R118 of ILO -1963 also Indian factories act 1948.and is found to
have been violated.
Observation no 16 on interlock guards malfunctioning observed with potential injury by
contact with moving parts . Wilful overriding of interlocks is punishable .
Recommendations: The non working limit switches replenishment with good quality
ones should help.. Reenforcement of LOTO [lockout tagout] by providing new LOTO
locks and strict monitoring will ensure good system.
it may cost approx INR70,000 or 1200 USD
Legal requirement: Factory act 1948 ,2013 edition
Hazardous substances/wastes storage and handling:

Observation nos 11, 28 in Inspection has shown unsafe storage conditions , Handling of
chemicals without appropriate PPEs.Lack of awareness of hazardous substances ,in the
form of raw materials , inprocess material , finished products and wastes of hazardous
substances.
Recommendations: Training to the cocerned stores staff and contractors will help
improve , and prevent undesired exposure to chemicals. In addition improvement in
condition of storage with adequate movable space and arrays , proper provision of
secondary containemnt to liquid items are area of importance. Approx cost totally works
out to Inr 400000 or 6500 USD
Regulatory requirement: OHSAS 18001 standards.There is violation of Environmental
Protection act 1986 and hazardous substance and waste storage and handling rules
1989] promulgated by governement of India.
Electrical Hazards: Observations no 8, 23 of unauthorised entries ,Leaving Many
electrical panels and DBs for easy access can pose a seroius Risk .
Recommendation: Provision of securing these areas ,lock and key arrangements entry
to only authorized licenced electrical workmen. Leaving such Control panels open to
atmostphere will endanger in the event of rains and cyclones.Fixing the covers firmly
and securely is of Importance. Approx estimate of cost INR65000, or 1100 USD
Regulation : Indian Factory act 1948
House Keeping: Observations no 12,14 on house keeping shows , the major

contribution is from behavior, unsafe practice and importance not given to House
keeping.. severe risk , as inspection shows possiblity of topling of stored metal items or
scraps .There are few work areas , as the fabrication areas and Engineering workshop
where items are kept haphazardly posing risk of trip and fall .
Recommendations: A 5S sytem if implemented should solve the problem with space
mangement . Adequate manpower resource or contractors needed to set things right.
Provision of New scrap shed.
Approx cost for new shed Inr144000, or USD 2400
Regulation: Thre is deviation from as per ILO R120 of 1964]
Noise: Observation 20 is revealing significant bearing on the working. Compounded

noiselevel has been high in the packaging or filling area , which calls for combating the
risk at source to minimize it at the generation point generating above 82.5 dB, actionable
limit as per Niosh is 80dB.There is Vibrating sytem for feeding of lids and can feeding
station all giving rumbling noise.
Recommendation:Damping method using ,like padding and cuishioning or providing
accostic enclosures suitably fabricated will considerably minimize the problem. Annual
health servillience is a must for all exposed to noise .
cost estimated for Both Damping and accostics is INR240000 or 4000USD
Regulations : Indian Factory act 1948
Dust : Observations 9 and 24 point out , the generation of dust and inadequate control
measures and is obvious in the manufacturing and filling areas:
Recommendations:Local exhaust ventillation, Provision of new Efficient dust extraction
systems for SLS handling and weighing strongly recommended . Those which are
provided need to be , periodically monitored and improved.Inspections of LEVS,
blowers, filters and maintenance and measurements should ensure improve
effectiveness. Use of PPEs are must as additional line of defence for both noise and
dust.
Approximate cost estimate for New dust extractions system could be INR 240000,or
USD 4000
Regulations:Indian Factory act Edition 2013
Health , Hygiene and sanitation:

Drinking water arrangement have some health risk ,if not inspected and the purifying
systems and filters not cleaned and maintained periodically. One of the basic
requirement of welfare Regultion ILO c120-1964
First Aid: inspection has identified lack of supervision, and timely replenishment of first
aid items in the first aid boxes. Expired items need to be scrape.
Vehicle movement and controls: has got exposed in the inspection for lack of control
of the sytem, supervision and appropriate effective security control should minimize this
problem
Contractor Management: Observations no 13 and 26 is a H&S Mangement system
deviation from selection to engaging and monitoring, couple of instances have revealed
either lack of awareness of contractors e,g handling of hazardous substances and not
using appropriate PPEs and careless and negligence .
Recommendations : H&S Selection criteria be followed as 3.10.5.1 of ILO-OSH-2001,
and awareness training on risk , SSW to be complied with and supervision can avert
likely mishaps..
Cost Estimates for Providing Training and Providing PPEs INR 120000 or USD 2000
Regulation:ILO-OSH-2001
APPENDIX 5
CERTIFICATE
Location Crystal cosmetics pvt ltd, Hyderabad Date of review : May19.2014
Conclusions:
Well, the Observations and main findings of this inspection and actionable control
measures in this report will help significantly and substantially improve the H&S
standards and H&S management system. Roughly about 40% of the inspection
observations are conditions related and about 60% approximately behavior oriented.
Observations cover vide range of hazards from low to High risk.There have
been some good practices which is appreciated,It is advised that the recommendations
included in this report are implemented in order to improve health & safety and aid legal
compliance. All improvements should be monitored and reviewed to establish effectiveness.
Addressing these issues exercising control measures and implementing them is the
key.
Implementation of recommendation does involve cost and is expected of manageable
level, considering the cost company may incur in the event of any accident or incident
I shall have to re iterate there are areas of concern as mentioned in the main findings.
Reviewing the risk assessments at areas of hazards , periodic inspections ,
internal audits site tours and tracking these with timely actions ,will go miles in
improvement and ensure continual improvement
Management has shown keen interest by giving me an opportunity for conducting

inspection with an intention and commitment for improvement.Implementing the
recommendations given will be really satisfaying for me .We shall follow it up with
seeking feed backs on the progress.Special thanks to the management for the same..
APPENDIX 5
CERTIFICATE
Location Crystal Cosmetics pvt ltd ,Hyderabad Date of review May 19,2014
Recommendations:
Recommendation Likely resource implications Priority Review date

Work Equipment: INR 2,50,000 High April 30,2014
Fabrication and fixing Approx 4000 USD
of guards (without
access gaps)
.Provision of new
guards where
inadequate
Replacement of INR 70,000 High April 15,2014
defective interlocks Approx 1200 USD
,Provision of new
interlock arrangemnts
where fixed guards
interfere with work ,
and time
Hazardous INR 30,000 High April 15,2014
substances: 500 USD
PPEs requirement,
Storage space INR 3,60,000 High June 30,2014

expansion 6000 USD
Provision of Bunding
or secondary
containment for liquids,
Hazardous waste shed.
And
Training
Electrical: INR 65000, Moderate May1,2014
Secure covering, out Approx 1100 USD
tag out provisions and
locks,
House Keeping: INR 144000 High May 30,2014

Expansion of existing Approx 2400USD
metal scrap shed and
non hazardous waste
shed with bays for
different types as
plastics ,paper, metals
et
Noise: INR 240,000 Medium June30,2014
Provision of Cushion Approx 4000USD
or padding to Lidding
Turrets of vibrators,and
accostic enclosures at
can feeding for all
5lines
Dust: INR 240000 Medium April30,2014
Provision of new Approx USD 4000
effective dust
extraction sytem for
SLS, LEV
Maintenance and
monitoring .
PPE requirements
Health, Hygiene: INR 12000 Medium April 15,2014
Drinking water Coler Approx 200 USD
repairs and sutained
periodic Monitoring and
upkeep with service
contract/AMC
First Aid: INR 18000 Low April 20,2014
Replenishments Approx 150 USD
Cotractor: INR 120000 Medium April 30,2014

Criteria , training and Approx1 1 11USD
provision of PPEs

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NEBOSH International General Certificate

in Occupational Health and Safety

UNIT IGC3: HEALTH AND SAFETY PRACTICAL

STUDENT NAME : SRINIVASAN AMOOR RADHAKRISHNAN

IGC3 – The Health and Safety Practical Application

Candidate and course provider declarations:

For completion by the candidate:

Name(Print): SRINIVASAN AMOORRADHAKRISHNAN

Date APRIL 14,2014

For completion by a course provider representative (e.g. internal practical assessor):

For completion by the course provider’s internal practical assessor:

IGC3 – THE HEALTH AND

Date of practical application April14,2014 Name of assessor

Course provider Course provider

Student number 00226804 Student name : SRINIVASAN AMOOR RADHAKRISHNAN

1 Completion of observation sheets

1.1 Range and number of hazards/good practice 15

Identification of suitable control measures and

2 Report - Introduction and Executive Summary

Introduction providing an overview of the chosen

2.2 Executive summary 5

3 Report - Main findings of the inspection

Quality of interpretation of findings and clear

Identification of possible breaches of international

3.3 Persuasiveness / conciseness / technical content 10

4 Report - Conclusions and Recommendations

Clear and concise conclusions which are clearly

Recommendations which present realistic actions to

TOTAL MARKS 100

Date received by course provider / /

Date received by NEBOSH

Assessor’s additional comments on the practical application:

ASSESSED BY (name in block letters)

NEBOSH USE ONLY

NEBOSH Moderator’s comments:

IGC3-HEALTH AND Sheet no 1 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

IGC3-HEALTH AND Sheet no 2 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

2. The facility has not Medium Term: one week

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

Confined space Hazard Long Term: One Month

4. The valve below the 4.a, immediate measure: 1- day

IGC3-HEALTH AND Sheet no 4 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

Potential head injury risk MediumTerm 10 days

6. The electrical fitting at Medium Term: measures:

IGC3-HEALTH AND Sheet no 5 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

8. One electrical panel 8 a, Immediate controls

Medium Term 10 days

IGC3-HEALTH AND Sheet no 6 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

10. 20 plus drums of Immediate controls 1-2 days

IGC3-HEALTH AND Sheet no 7 of 16

Student Name: SRINIVASAN AMOOR RADHAKRISHNAN Student no: 00226804

Observations Control measres Time scale

Re arrange neatly and set Immediate