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g-1 Thermo Fluid System Design Project
g-1 Thermo Fluid System Design Project
INSTITUTE OF TECHNOLOGY
SCHOOL OF MECHANICAL & CHEMICAL
ENGINEERING
THERMO FLUID SYSTEM DESIGN PROJECT
PROJECT TITLE: DESIGN OF SPRINKLER FOR
IRRIGATION SYSTEM
PREPARED BY ; Name ID
1. Misge Chekole…………………………………….1271/08
2. Rahel Geberegezabher…………………………...1336/08
3. Sindu Woldekidan……………………………......1437/08
Submission date:30/04/2012E.C
Design of sprinkler for irrigation system 2012E.C
Contents
LIST OF FIGURES....................................................................................................................................ii
LIST OF TABLES.....................................................................................................................................iii
LIST OF ABBRIVATIONS.......................................................................................................................iv
ACKNOWLEDGMENT............................................................................................................................vi
ABSTRACT..............................................................................................................................................vii
CHAPTER ONE.........................................................................................................................................1
1. INTRODUCTION..........................................................................................................................1
1.1Back ground...................................................................................................................................1
1.1.1. Definition................................................................................................................................2
1.2. Problem statement....................................................................................................................10
1.3 objectives....................................................................................................................................11
1.3.1 General objective.....................................................................................................................11
1.3.2 Specific objective.....................................................................................................................11
1.4. Scope and limitation of the project.............................................................................................12
1.4.1. Scope of the project.................................................................................................................12
1.4.2. Limitation of the project..........................................................................................................12
1.5. significant of the project.............................................................................................................12
CHAPTER TWO......................................................................................................................................13
2. Literature review...........................................................................................................................13
CHAPTER THREE..................................................................................................................................15
3. Material and methods....................................................................................................................15
3.1. Material selection......................................................................................................................17
3.2. Methodology..............................................................................................................................18
CHAPTER FOUR....................................................................................................................................19
4. Design analysis.............................................................................................................................19
4.1. Net depth of water application...................................................................................................19
4.2. Irrigation frequency at peak demand and irrigation cycle..........................................................20
4.3. Gross depth of water application................................................................................................20
4.4. System capacity.........................................................................................................................21
4.5. Sprinkler selection and spacing..................................................................................................21
LIST OF FIGURES
Figure1. 1 - Schematic of a pressurized irrigation network layout (Phocaides, 2000)....................3
Figure1. 2. Components and general layout of sprinkler irrigation systems...................................5
Figure1.3; Impact Sprinkler Mechanism........................................................................................6
Fig 1.4 Fully portable sprinkler irrigation system..........................................................................7
Figure.3.1 Sprinkler head.............................................................................................................15
Figure 3.2 methodology flow chart..............................................................................................18
Figure 4.1 effect of pressure on the water distribution of sprinkler..............................................23
LIST OF TABLES
Table 4.1 irrigation efficiency of sprinklers.................................................................................20
Table 4.2 soil infiltration rate.......................................................................................................21
Table 4.3 performance of sprinklers.............................................................................................22
Table4.4.Maximum sprinkler spacing of rectangular (a) and square pattern (b)..........................23
Table 5.1 result and discussion....................................................................................................30
Table 5.2 cost analysis table.........................................................................................................31
LIST OF ABBRIVATIONS
PVC=polyvinyl chloride
IF=irrigation frequency
Q=system capacity
N=number of sprinklers
Hm=pressure head
Hf =friction head
Hs=suction head
ACKNOWLEDGMENT
Before each one we would like in the direction of thanks to God who provide our great
ideas and strength. After that we would like to thanks our parents they facilitated to us
any necessary things. Next we would like to thanks our teacher Mr. Tadesse T. who
informed us the correct approach of our work.
ABSTRACT
Sprinkler is a method of irrigation on which water is sprayed into the air and allowed to fall on
the ground surface somewhat resembling rainfall. The spray is developed by the flow of water
under pressure through small orifices or nozzles. The pressure is usually obtained by pumping.
With careful selection of nozzle sizes, operating pressure and sprinkler spacing the amount of
irrigation water required to refill the crop root zone can be applied nearly uniform at the rate to
suit the infiltration rate of soil.
Pipes used for the sprinkler irrigation system are usually light in weight hence can be
conveniently installed and transported in the field from one place to another. The pipes need to
be flexible, and capable to sustain the desired pressure and temperature; and durable. In this
system the water is supplied from the water source through network of pipes and sprinkler
nozzles located at a fixed height and a velocity which breaks water jet into small droplets that fall
on to the soil or crop surface. As water is not allowed to flow over land surface, the water losses
in the process of conveyance and distribution are completely eliminated. Hence compared to
surface irrigation methods, high irrigation efficiency is achieved in sprinkler irrigation method of
water application. The sprinkler irrigation system requires less labor than surface irrigation. This
method is highly suitable for soils where water lost through infiltration is very high.
Efficient water application with sprinkler irrigation involves the design and operation of pumps, pipes,
and sprinkler devices to match soil, crop, and resource conditions. Thus, sprinkler systems can be
designed and operated for efficient irrigation for a wide range of conditions.[ CITATION Jam \l 1033 ]
Sprinkler irrigation also facilitated the expansion of irrigated agriculture onto lands classified as
unsuitable for surface irrigation. Initially the labor required to transport the system across the field
impeded the adoption of sprinkler irrigation. [ CITATION ZHU02 \l 1033 ] Through the labor required for
sprinkler irrigation has been reduced significantly. Reduced labor requirements enabled producers to
irrigate more frequently with smaller water applications which diminished unintentional leaching and
increased the potential to store precipitation in the crop root zone while satisfying crop requirements.
Sprinkler irrigation is an improvement over conventional surface irrigation which stimulates natural
rainfall by spreading water in the form of rain uniformly over the land surface when needed at required
quantity in a uniform pattern.[ CITATION ZHU02 \l 1033 ]
Figure1. 2. Components and general layout of sprinkler irrigation systems.[ CITATION Got09 \l 1033 ]
Classification of sprinkler irrigation system
Sprinklers are of various types as detailed below
A, Based on method of water application
i. Rotating sprinklers: It is also known as revolving nozzles system. It is the common type used in
agriculture. These sprinklers are available in wide range of sizes and cover relatively large areas.
Generally most of the sprinklers are having rotating nozzles to spray the water around their axis
in 3600. The speed of rotation is about 1 rpm. The rate of rotation greatly affects the distribution
of water. For maximum coverage a sprinkler head should rotate at a speed less than 1 rpm.
Sometimes it may rotate as slowly as 1/ 5th rpm. [ CITATION OEC07 \l 1033 ]These are classified
as;
Impact type sprinklers: These sprinklers have one or more nozzles that discharge jet of water into the air.
Small size nozzles are placed on the riser pipe and fixed at desired spacing along the length of lateral. The
Reaction type sprinklers: These are normally rotated by the torque produced by the reaction of water
leaving the sprinkler. They do not wet large area as compared to the impact or gear driven sprinkler and
operated at much lower pressure of about 0.7 to 2 kg/cm².[ CITATION ZHU02 \l 1033 ]
Fixed head type sprinkler: These are similar to the micro jets which sprays water like umbrella shape.
Many-fixed nozzles sprinkler produce small droplets and operate at pressure of about 2 kg/cm².
[ CITATION INT \l 1033 ]
ii. Perforated pipe sprinkler system: This consist of drilled holes to a portable lateral to distribute
the water at uniform rate. The width of wetting strip may range from 3 to 10 m. This system is
designed for relatively low operating pressure of about 0.25 to 1 kg/cm² and at an application rate
of 12.5 to 50 mm/hr. As water is applied at slight higher rate, it is suitable for soils having
B, Based on portability
Depending upon the movement of lateral, sub main, mainline, pumping unit the system is classified into
different types.
i. Fully portable system: It means entire unit of sprinkler system can be shifted from one place to
another place. This system has portable filtration and pumping unit, portable light weight main
line and laterals made up of aluminum or HDPE so that it can be moved from one field to another
field wherever there is a water source. The initial investment in this type of sprinkler is not high
but the labor cost is more.[ CITATION Jam \l 1033 ]
Fig 1.4 Fully portable sprinkler irrigation system[ CITATION Jam \l 1033 ]
ii. Semi-portable system: It is similar to the fully portable system except that the location of
filtration unit and pumping plant is fixed near the water source. This system may be used on
different fields whenever there is extended mainline but it is not possible to use on more than one
farm unless there are additional pumping plants.The initial investment on this type of system is
higher than fully portable system and labor cost is comparatively less.[ CITATION ZHU02 \l 1033 ]
iii. Semi-permanent system: This system has permanent mainline, sub main, filtration unit, pumping
plant with stationary water source. Only the lightweight laterals and sprinklers head are portable.
In this system, the mainline and sub main are usually buried below plough depth to avoid
interference with cultivation practices.[ CITATION Got09 \l 1033 ]
iv. Fully permanent sprinkler system: It has permanent filtration unit, mainline, sub mains, laterals and
pump plant. The mainline, sub main and lateral are buried in the ground at about 60 to 90 cm depth so
that, there should not be any interference of the system with cultivation practices. In this, sprinkler head
is permanently located on the riser pipes. [ CITATION Got09 \l 1033 ]
i. Set-move irrigation system: This system can be moved from one set position to another by
hand or mechanically. Set move system remains stationary as long as water is applied, then
system is shutoff, the sprinkler laterals are drained and it is moved to the next set position
repeatedly until the entire field has been irrigated. The set move systems have single main line
laid through the center of the field with one or more laterals on each side of main line.
[ CITATION Jam \l 1033 ]
ii. Solid set system: It has sufficient laterals and sprinkler heads to irrigate entire field
simultaneously. The laterals are laid in the field early in the crop season and remain for the entire
season. This system is used for crops requiring short and frequent irrigations.[ CITATION INT \l
1033 ]
iii. Continuous move system: continuous move systems have laterals and sprinklers that remain
connected to the mainline and moved continuously as water is supplied. These systems are
popular in areas where the labors are costly or there is shortage of labor for moving lateral and
sprinklers from one place to another. There are three types of continuous move system.
[ CITATION ZHU02 \l 1033 ]
Fittings and accessories: The following are some of the important fittings and accessories used in
sprinkler system.[ CITATION Got09 \l 1033 ]
Water meters: It is used to measure the volume of water delivered. This is necessary to operate
the system to give the required quantity of water.
Flange, couplings and nipple; used for proper connection to the pump, suction and delivery.
Pressure gauge: It is necessary to know whether the sprinkler system is working with desired
pressure to ensure application uniformity.[ CITATION Got09 \l 1033 ]
Bend tees, reducers, elbows, hydrants, butterfly valve and plugs.
Fertilizer applicator: Soluble chemical fertilizers can be injected into the sprinkler system and
applied to the crop. The equipment for fertilizer application is relatively cheap and simple and can
be fabricated locally. The fertilizer applicator consists of a sealed fertilizer tank with necessary
tubing and connections. A venture injector can be arranged in the main line, which creates the
differential pressure suction and allows the fertilizer solution to flow in the main water line.
[ CITATION Got09 \l 1033 ]
Selecting the most appropriate sprinkler systems
While selecting a sprinkler system, the most important physical parameters to be considered are:
The crop or crops to be cultivated.
The shape and size of the field.
The topography of the field.
CHAPTER FOUR
The maximum net depth to be applied per irrigation can be calculated, using the following equation:
Where:
dnet = readily available moisture or net depth of water application per irrigation for the selected crop (mm)
FC = soil moisture at field capacity (mm/m)
RZD =the depth of soil that the roots exploit effectively (m)
P = the allowable portion of available moisture permitted for depletion by the crop before the next
irrigation.
In order to express the depth of water in terms of the volume, the area proposed for irrigation must be
multiplied by the depth:[ CITATION Got09 \l 1033 ]
Volume of water to be applied (m3) = 10 x A x D Where: A=area proposed for irrigation (ha)
Assuming a moderate climate for the area under consideration (E=0.75) and applying the above
equation, the gross depth of irrigation should be:
Dnet
Dgross= =49/0.75
E
=65.3mm
In order to achieve the maximum degree of equipment utilization, it is desirable, but not always
necessary, that the irrigation system should operate for quarter day (6 hours) per shift at 2 shifts per day
during peak demand and take an irrigation cycle of 7 days to complete irrigating the 1.5 ha. [ CITATION
Got09 \l 1033 ]
10∗1.5∗65.3
Q=
7∗2∗6
=116.6m3/h
The above Manufacturers' tables can be used to select sprinklers and their spacing. Reference to this table
will reveal that for the same nozzle an increase in pressure will result in a larger wetted radius and higher
discharge. Also, for the same pressure a bigger nozzle would result in a higher discharge.[ CITATION
foo01 \l 1033 ]
For our design, where a precipitation rate of 5-6 mm/hr is compatible with the soil and crop, there are
several nozzle size, pressure and sprinkler spacing combinations to choose from the above manufacturer
table.[ CITATION foo01 \l 1033 ]
A 4.0 mm nozzle at 300kPa and 12 m x 18 m spacing, gives a precipitation rate of 5.0 mm/hr.
The same 4.0 mm nozzle at 350kPa and 15 m x 15 m spacing, gives a precipitation rate of 5.16
mm/hr, and at 12 m x 18 m spacing, gives a precipitation rate of 5.37 mm/hr.
A 5.0 mm nozzle at 300kPa and 18 m x 18 m spacing, gives a precipitation rate of 5.25 mm/hr.
The same 5.0 mm nozzle at the same spacing under 350kPa, gives a precipitation of 5.68 mm/hr.
Another aspect to consider in selecting a sprinkler is pressure. Lower pressures are preferable as long as
the uniformity of application is not compromised. The Coefficient of Uniformity (CU) is a measure of the
The effect of pressure on the water distribution from a sprinkler is demonstrated in Figure below from J.
Keller and R. D. Bliesner [ CITATION foo01 \l 1033 ]
Figure 4.1 effect of pressure on the water distribution of sprinkler[ CITATION foo01 \l 1033 ]
Assuming that all three spacing fit the land, the next step is to find out how the winds will affect the
spacing. For this purpose, the mean wind velocity of the windiest month of the year is considered.
Table4.4.Maximum sprinkler spacing of rectangular (a) and square pattern (b)[ CITATION foo01 \l 1033
]
(a) (b)
N.B; It should be noted that in the rectangular pattern better distribution is obtained when the lateral is
placed across the prevailing wind direction but for variable wind directions, the square pattern gives
better uniformity than rectangular pattern where the average wind velocity of Ethiopia in September is
10km/hr and in October 11 km/hr,[ CITATION ZHU02 \l 1033 ]
The sprinkler spacing should be based on 50% of D for square pattern and 60% of D x 40% of D for
rectangular pattern. The next step is to determine whether the three possible spacing above (15 m x 15 m,
12 m x 18 m, 18 m x 18 m) satisfy the wind requirements.[ CITATION foo01 \l 1033 ]
Similarly for a wind speed of 10-15 km/hr, 40% of D and 60% of D for the 12 m x 18 m spacing are 12.2
m (> than 12 m sprinkler spacing) and 18.3 m (> than 18 m lateral spacing) respectively. Therefore, the
wind requirements are satisfied both for the 15 m x 15 m and the 12 m x 18 m spacing. [ CITATION
Che14 \l 1033 ]
Let us determine whether the same sprinkler with a 4.0 mm nozzle would satisfy the wind requirements at
the 12 m x 18 m spacing at 300kPa. At this pressure, the wetted diameter is 26.60 m. 40% of D and 60%
of D are 10.64 m (< than 12 m sprinkler spacing) and 15.96 m (< than 18 m lateral spacing) respectively.
For the 15 m x 15 m spacing, 50% of D is 13.3 m (0.50 x 26.60), which is less than the sprinkler and
lateral spacing of 15 m each. Therefore, the 4.0 mm nozzle operating at 300kPa pressure does not meet
the wind requirements either under 12 m x 18 m spacing or 15 m x 15 m spacing as the wetted diameter is
too small compared to the desired spacing requirement.[ CITATION foo01 \l 1033 ]
Following the same procedure, the 5.0 mm nozzle does not meet the wind requirements at either 300kPa
or 350kPa and 18 m x 18 m spacing. It meets the wind requirements at 12 m x 18 m and 15 m x 15 m
spacing, but the precipitation rate of these last two spacing exceeds the soil infiltration rate. Therefore,
they are not compatible with the infiltration rate of the soil. Hence, the 5.0 mm nozzle cannot be
considered.[ CITATION foo01 \l 1033 ]
The 4.5 mm nozzle would meet the wind requirements at 300kPa and a sprinkler spacing of 12 m x 18 m
and 15 m x 15 m. However, the 12 m x 18 m spacing exceeds the infiltration rate of the soil.
Therefore; the 15 m x 15 m spacing for the 4.0mm nozzle operating at 350kpa pressure and delivering
1.16m3/hr at an application rate of 5.16 mm/hr, is acceptable as a potential spacing.[ CITATION foo01 \l
1033 ]
1) Optimize sprinkler and lateral spacing; for the individual sprinkler discharge rate and application
rate(constrained by soil infiltration rate);[ CITATION foo01 \l 1033 ]
q=Sm∗Sl∗I …………………………………………… (4)
Where, q= discharge rate for the individual sprinkler for the area ( sm × sl )
sm= sprinkler spacing along laterals
sl = lateral spacing along mainline
I = average application rate
QA
I= , if not limited by soil intake rate
A
A 15000
n= = = 66.67=67
S l × S m 15∗15
H T =H m + H f + H r + H s + H sf Where;
H m= pressure head required to operate the pump level and source water level (m)
sprinklers at minimum required Hsf= friction head loss in suction line (m)
pressure (m)
P= ρ *g*Hm
p 350,000
Hm= = =35.67m; and
ρ∗g 1000∗9.81
(take Hr=1.5m for our case) and assume the water is supplied from the supply canal (i.e.Hs =0) so,Hsf=0
(since water is supplied from the supply canal)[ CITATION foo01 \l 1033 ]
HT =35.67+1.7838+1.5=38.95m
Qm=67*0.105=7.035m3
l
from standard table; k = friction factor that depends on pipe material; Q =flow rate ( , gpm); D
min
=diameter of pipe (mm); F = friction factor (F = 1 if there is no out let between up and downstream
locations along pipe).[ CITATION foo01 \l 1033 ]
Since we are deigning this system for small systems, we take Hf =3m and assume there is no out let
between up and downstream locations along pipe (i.e.=1)[ CITATION foo01 \l 1033 ]
D=49.58≈50mm
4.9. Operation and Maintenance of Sprinkler Systems
4.9.1. Operation of Sprinkler Systems
Proper design of a sprinkler system does not in itself ensure success. It should be ensured that the prime
mover and the pump are in alignment. While laying the main and lateral pipes, always begin lying at the
pump. This necessarily gives the correct connection of all quick coupling pipes. While joining couplings,
4.9.2. Maintenance
General principles regarding the maintenance of the pipes and fittings and sprinkler heads are given
below:
Pipes and fittings
The pipes and fittings require virtually no maintenance but attention must be given to the following
procedures:
Occasionally clean any dirt or sand out of the groove in the coupler in which the rubber
sealing ring fits. Any accumulation of dirt or sand will affect the performance of the
rubber sealing ring.
Keep all nuts and bolts tight.
Do not lay pipes on new damp concrete or on piles of fertilizer. Do not lay fertilizer sacks
on the pipe.
Sprinkler heads
The sprinkler heads should be given the following attention:
(a) When moving the sprinkler lines, make sure that the sprinklers are not damaged or pushed
into the soil.
(b) Do not apply oil, grease or any lubricant to the sprinklers. They are water lubricated and
using oil, grease or any other lubricant may stop them from working.
(c) Sprinklers usually have a sealed bearing and at the bottom of the bearing there are
washers. Usually it is the washers that wear and not the more expensive metal parts.
(d) After several season's operation the swing arm spring may need tightening. This is
done by pulling out the spring end at the top and rebinding it. This will increase the
spring tension.
In general, check all equipment at the end of the season and make any repairs and
adjustments and order the spare parts immediately so that the equipment is in perfect
condition to start in the next season.
Storage
(b) Remove the rubber sealing rings from the couplers and fittings and store them in a cool,
dark place.
(c) The pipes can be stored outdoors in which case they should be placed in racks with one
end higher than the other. Do not store pipes along with fertilizer.
(d) Disconnect the suction and delivery pipe-work from the pump and pour in a small quantity
of medium grade oil. Rotate the pump for a few minutes. Blank the suction and delivery
branches. This will prevent the pump from rusting. Grease the shaft.
(e) Protect the electric motor from the ingress of dust, dampness and rodents.
Trouble Shooting
The following are the general guidelines to identify and remove the common troubles in the sprinkler
systems:
1. Pump does not prime or develop pressure
Check that the suction lift is within the limits. If not, get the pump closer to the water.
Check the suction pipeline and all connections for air leaks. All connections and flanges
should be air tight.
Check that the strainer on the foot valve is not blocked.
Check that the flap in the foot valve is free to open fully.
Check the pump gland (s) for air leaks. If air leaks are suspected tighten the gland (s)
gently. If necessary repack the gland (s) using a thick grease to seal the gland
satisfactorily.
Check that the gate valve on the delivery pipe is fully closed during priming and opens
fully when the pump is running
2. Sprinklers do not turn
Check pressure.
CHAPTER FIVE
5. Result and discussion
From the above design of our project we have determined the geometric analysis 0f each components of
the system and their dimensions according to their material properties and different constant parameters.
We have also checked the efficiency of the designed machine which is better than that of the existing
mechanisms based on the following criteria’s[ CITATION foo01 \l 1033 ]
The existing irrigation mechanisms were tedious and time consuming for farmers to
accomplish the irrigation process.
Since the existing mechanism is manually operating, it causes erosion of soil and
unevenly distribution of water for all crops so it leads to loss of production but the
sprinkler system that we have designed can makes evenly distribution of water for all
crops. [ CITATION ZHU02 \l 1033 ]
Labor cost
Labor cost is a cost which is paid for the workers of the components in order to get the desired
system of these components. This cost is paid for assembling and installing processes. By taking
these processes in to consideration we assumed to employee two workers for two days of each
with 150 birr per day the total labor cost is assumed to be;
CHAPTER SIX