www.gatehelp.

com

CHAP 10 MANUFACTURING ENGINEERING PAGE 463

% change in (d) = 41.42%

SOL 10.7 Option (C) is correct.

Shear strain rate = cos α V
cos (φ − α) # Δy
Where α = Rake angle = 10c
V = cutting speed = 2.5 m/s
Δy = Mean thickness of primary shear zone
= 25 microns = 25 # 10−6 m
φ = shear angle
Shear angle, tan φ = r cos α
1 − r sin α
where r = chip thickness ratio = 0.4
tan φ = 0.4 # cos 10c = 0.4233
1 − 0.4 sin 10c
φ = tan−1 (0.4233) , 23c

Shear Strain rate = cos 10c 2. 5 = 1.0104 # 105 s−1

cos (23 − 10) # 25 # 10−6

SOL 10.8 Option (A) is correct.

Drill bit tip is shown as below.

BC = radius of hole or drill bit (R) = 15 = 7.5 mm

2
From ΔABC tan 59c = BC = 7.5
AB AB
AB = 7.5 = 4.506 mm
tan 59c
Travel distance of drill bit
l = thickness of steel plate (t) + clearance at approach + clearance at exit
+ AB
= 50 mm + 2 + 2 + 4.506 = 58.506 mm

Total drill time = distan ce

feed rate

GATE Previous Year Solved Paper For Mechanical Engineering

Published by: NODIA and COMPANY ISBN: 9788192276250
Visit us at: www.nodia.co.in