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CHAP 10 MANUFACTURING ENGINEERING PAGE 465

t f = Final reduced thickness = 8 − 8 # 10 = 7.2 mm

100
r = radius of roller = 410 = 205 mm
2
θ = tan−1 : 8 − 7.2 = 3.5798c
205 D
And in radians, θ = 3.5798 # π = 0.0624 rad.
180

SOL 10.11 Option (C) is correct.

From power source characteristic,
V + I =1 ...(i)
OCV SCC
where, V = Voltage
OCV = Open circuit voltage
SCC = Short circuit current
I = Current.
From voltage arc length characteristic
Varc = 20 + 5l
For l1 = 5 mm, V1 = 20 + 5 # 5 = 45 V
For l2 = 7 mm, V2 = 20 + 5 # 7 = 55 V
and I1 = 500 Amp. and I2 = 400 Amp.
Substituting these value in Eq. (i)
V1 + I1 = 1
OCV SCC
45 + 500 = 1 ...(ii)
OCV SCC
V2 + I2 = 1 & 55 + 400 = 1 ...(iii)
OCV SCC OCV SCC
Solving Eq. (ii) and (iii), we get
OCV = 95 V
SCC = 950 Amp.

SOL 10.12 Option (A) is correct.

The main objective in rolling is to decrease the thickness of the metal.
The relation for the rolling is given by
F = μPr
Where ; F = tangential frictional force
μ = Coefficient of friction
Pr = Normal force between the roll and work piece
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