MAGNETIC PARTICLE TEST REPORT

Customer : .......................................... Drawing No. : ................................... Rev........... Report No :……...- MT…..

Project Name Procedure No.

: .......................................... :.................................... Rev...........
Unit No : Applicable CODE : NCR Ref No :

Material Spec. Welding Process :

:
MT Equipment : Yoke Other
Current Type : AC Other Serial No. :
Light Intensity : Light Source :
Particle : Visible Wet
Temperature : Particle application Spray Other
Brand’s Name/Types : Particle: White Contrast : Cleaner :
Batch no. of Particle : White Contrast : Cleaner :
Examination Method : Continuous Magnetizing technique : Minimum twice in each area, right angle each other
Surface Prep. / cleaning : As welded As machined As ground Solvent Wipe
Time of Examination : After Welding After Hydro-test After PWHT Others
Scope of Examination : Base Metal Edge Prep Back Chipping
: Weld Part Repair Weld Others
Thickness Result
Weld No. Types of
Part Name ( mm ) Accepted Rejected Remarks
Discontinuities

Sketch ( Identify discontinuities listed above ) if necessary :

Examined by : Reviewed / witnessed by : Reviewed / witnessed by :

Name :
NDE Level :

Date : Date : Date :

 PENETRANT TEST REPORT

Customer :....................................... Drawing No. :.................................. Rev........... Report No : … - PT-…..

Project Name :....................................... Procedure No. : ................................. Rev...........
Unit No : Applicable CODE : NCR Ref No :
Material Spec. : Welding Process :
Penetrant Type / Method : Visible Solvent Removable Other
Brand’s Name/Type : .......................................... Penetrant : ……………….… Cleaner: ……………… Developer: ………...…...
Method pre-cleaning : Solvent spray Drying after pre-cleaning :
Penetrant Application : Brush Spray Dwell Time : ………….. Temperature :.………….....
Light Intensity : ......................................... Light Source :
……………………………..…
Method removing excess
…………………………………………………………………………………………………………………..
penetrant :
Drying after remove excess penetrant : …………………. Developer App. ……………………... Developing Time : ……………...
Batch No. of Penetrant : Cleaner : Developer :
Surface Preparation / : As Welded Machining Grinding
cleaning
Time of Examination : After Welding After Hydro-test After PWHT Others
Scope of Examination : Base Metal Edge Prep Back Chipping
: Weld Part Repair Weld Others

Thickness Result
Weld No. Types Of
Part Name ( mm ) Accepted Rejected Remarks
Discontinuities

Sketch ( Identify discontinuities listed above ) if necessary :

Examined by : Reviewed / witnessed by : Reviewed / witnessed by :

Name :
NDE Level :

Date : Date : Date :

 RADIOGRAPHIC TEST REPORT
Page……..of……
Project No : Drawing No . :………………………Rev………. Report No :……..…- RT-………
Customer : Procedure No. :………………………Rev……….
Unit no. : Applicable CODE :…………………………………… NCR Ref No :
PART RADIATION SOURCE EXPOSURE TECHNIQUE SKETCH
Name : Isotope : Ir-192 X-Ray
Panoramic / SWSV SWSV
ID/OD :
Activity :………… Ci Volt : ........ Amp. : .......
W. Proscess :
Source /
Mat’l Type : : mm
spot Size
Mat’l.Thk. : In mm TECHNIQUE SWSV DWSV

Reinforc. Thk. : In mm Exposure : Single Wall Double Wall

Weld Thk. : In mm Viewing : Single Wall Double Wall

Backing Ring : Yes No Exposure Time : Mnt DWSV DWDV

FILM SOD* : Mm DSSOF** :……..mm

Manufacture’s : No.of Film in Holder : Single Multiple

IMAGE QUALITY INDICATOR ( IQI ) DWDV Other

Wire No. :……………...1 2 3 4 5 6
Type of Film :
Hole No. :…………… 1T 2T 4T

Dimension :………….…X………...…In Placement : Source Side Film Side

SCREEN Block Thickness :………… Mm
Notes for Sketch :
Lead : Front Back MARKER PLACEMENT 1).SWSV = Single Wall Single Viewing
2).DWSV = Double Wall Single Viewing
Source Side Film Side
3).DWDV = Double Wall Double Viewing
Thickness :…………. In mm 4).Other = Other than listed ( Please Sketch )
Use back scatter Yes No
Remark
Sensitivity

Date Welder &

of RT Stamp Identification Result Density Discontinuities Type Comment

Joint No Location ACC REJ IQI Min Max IF IP RC RUC P Incl Crk ND

Examined by : Reviewed by : Reviewed by : Reviewed by :

Nde Level :
Date : Date : Date : Date :
Note : *) SOD = Source to Object Distance, **) DSSOF = Distance from Source Side of Object to the Film
IF = Incomplete Fusion, IP = Incomplete Penetration, RC = Root Concavity, RUC = Root Undercut, P = Porosity, Incl = Inclusion, Crk = Crack, ND = no indication
 RADIOGRAPHIC TEST REPORT
Page……..of……
Project No : Drawing No . :………………………Rev………. Report No :……..…- RT-………
Customer : Procedure No. :………………………Rev……….
Unit no. : Applicable CODE :…………………………………… NCR Ref No :
PART RADIATION SOURCE EXPOSURE TECHNIQUE SKETCH
Name : Isotope : Ir-192 Panoramic / SWSV SWSV
ID/OD : Activity : Ci

W. Proscess :
Size : mm
Mat’l Type :
Mat’l.Thk. : In mm TECHNIQUE SWSV DWSV

Reinforc. Thk. : In mm Exposure : Single Wall Double Wall

Weld Thk. : In mm Viewing : Single Wall Double Wall

Backing Ring : Yes No Exposure Time : Mnt DWSV DWDV

FILM SOD* : Mm DSSOF** :……..mm

Manufacture’s : No.of Film in Holder : Single Multiple

IMAGE QUALITY INDICATOR ( IQI ) DWDV SWSV

Wire No. :……………...1 2 3 4 5 6
Type of Film :
Hole No. :…………… 1T 2T 4T

Dimension :………….…X………...…In Placement : Source Side Film Side

SCREEN Block Thickness : Mm
Notes for Sketch :
Lead : Front Back MARKER PLACEMENT 1).SWSV = Single Wall Single Viewing
2).DWSV = Double Wall Single Viewing
Source Side Film Side
3).DWDV = Double Wall Double Viewing
Thickness : In mm 4).Other = Other than listed ( Please Sketch )
Use back scatter Yes No
Remark
Sensitivity

Date Welder &

of RT Stamp Identification Result Density Discontinuities Type Comment

Joint No Location ACC REJ IQI Min Max IF IP RC RUC P Incl Crk ND

Examined by : Reviewed by : Reviewed by : Reviewed by :

Nde Level :
Date : Date : Date : Date :
Note : *) SOD = Source to Object Distance, **) DSSOF = Distance from Source Side of Object to the Film
IF = Incomplete Fusion, IP = Incomplete Penetration, RC = Root Concavity, RUC = Root Undercut, P = Porosity, Incl = Inclusion, Crk = Crack, ND = no indication
 ULTRASONIC TEST REPORT
Customer : Drawing No. : Rev. Report No :

Project Name : Procedure No. : Rev. NCR Ref No :

Unit No : Applicable CODE : Page : of

Material Spec. : Welding Process : Surface condition :

Joint type : Butt joint Corner

T joint Plate to plate Pipe tp pipe
joint
Cable
UT INSTRUMENT: Couplant EXAMINATION TECHNIQUE
Type & Length
Cont
Model Serial No act Straight Angle beam
beam Only shear wave in the tested matrial

SCANNING
Scanning surface Both side of weld One side of weld From A From B From C

Scanning Technique Half to full skip distance Half skip distance Other

Scanning direction of angle beam Swiffel Right angle to weld axis Essentially parallel to weld axis

Length of indication 6 dB drop ( 50% from highest

14 dB drop ( 20% from highest amp. )
amp. )
Sizing of indication
Height of indication 6 dB drop ( 50% from highest
14 dB drop ( 20% from highest amp. )
amp. )

CALIBRATION
Search Unit Block ID Data Gain Setting Test Range
Hole Refference Reference Scanning
Angle Serial No. Frequency Size V1 V2 BCB Nozzle Amplitude
 reflector Level Level

Indication Result Remark

Thickness
Part/Weld No Sound Amplitude
(mm) Length Depth
Path Level ACC REJ

Notes :

Examined by : Reviewed / witnessed by : Reviewed / witnessed by :

Name :
NDE Level :
Date : Date : Date :

SKETCH
Customer : Drawing No. :…………………… Rev……. Report No. :

Project Name : Procedure No. : ,Rev. NCR no. :

Unit No. : Applicable CODE : Page : of

Result
From “ 0 “ Depth from Height
Indication No Length Remark
datum surface ( if required )
ACC REJ
NA
NA

Examined by : Reviewed / witnessed by : Reviewed / witnessed by :

Name :
NDE Level :
Date : Date : Date :

UT INSTRUMENT CALIBRATION RECORD

MANUFACTURER : Krautkramer, GE

MODEL : USM - GO

SERIAL NO. : 11050124

TRANSDUCER NO. : MSEB 0 deg, Serial no. 57462

PROCEDURE NO. : WEN – QCP – 10.06, Rev. 02

SCREEN HEIGHT LINEARITY

100 % FSH 50 % FSH 50 % FSH 24 % FSH

80 % FSH 40 % FSH 40 % FSH 19 % FSH

70 % FSH 34 % FSH 30 % FSH 15 % FSH

60 % FSH 31 % FSH 20 % FSH 11 % FSH

Tolerance : + 5% of FSH.
Result : Acceptable

AMPLITUDE CONTROL LINEARITY

80% FSH - 6 dB 40 ( 32 - 48 )%

80% FSH - 12 dB 20 ( 16 - 24 )%

40% FSH + 6 dB 80 ( 64 - 96 )%

20% FSH + 12 dB 80 ( 64 - 96 )%

Result : Acceptable

CALIBRATED BY : Anang Syarifuddin Signature :

NDE – LEVEL : II
CALIBRATION DATE : 15 May, 2014
RE-CALIBRATION : 14 May, 2015
 DENSITO METER CALIBRATION RECORD

Instrument type Digit - X

Instrument Range 0 ~ 4.5 Density

Serial No. E021508

Calibration Date 30 March, 2015

Calibration Interval 90 days

Calibration Due 26 June, 2015

Acceptable Tolerance + / - 0.05

Calibration Standard Denstep Calibration Film, AGFA

Standard Serial No. 2611399

Procedure No. SMS-606-CAL-001, Revision 0

Step no. Standard Reading Actual Reading Deviation

3 0.90 0.94 + 0.04
7 2.11 2.15 + 0.03
10 3.01 3.06 +0.05
13 3.90 3.95 +0.05

Result : Accepted Signature :

Calibrated by : Purnomo

NDE – Level : II
Calibration Date : 30 March, 2015
 MT – YOKE CALIBRATION RECORD

Instrument type AC – Yoke, Magnaflux

Serial No. MPI - 29

Calibration Date 15 May, 2014

Calibration Interval 1 ( one ) year

Calibration Due 14 May, 2015

Acceptable Tolerance Able to lift minimum 4.5 Kgs

Calibration Standard Lifting Bar, ferromagnetic material

Standard Serial No. 1555

Procedure No. WEN – QCP – 10.06, Rev. 02

Leg spacing Lifting Bar Weight Result Remarks

200 mm 4.798 Kgs Acceptable

Calibrated by : Novi Eko Trisanto Signature :

NDE – Level : II

Calibration Date : 15 May, 2014