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Montelukast PDF
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Yong Chen, Tingting Feng, Yong Li, Bin Du & Weiyu Weng
To cite this article: Yong Chen, Tingting Feng, Yong Li, Bin Du & Weiyu Weng (2015):
Formulation and evaluation of a montelukast sodium orally disintegrating tablet with a similar
dissolution profile as the marketed product, Pharmaceutical Development and Technology,
DOI: 10.3109/10837450.2015.1121498
Article views: 5
Download by: [Simon Fraser University] Date: 25 December 2015, At: 10:40
http://informahealthcare.com/phd
ISSN: 1083-7450 (print), 1097-9867 (electronic)
RESEARCH ARTICLE
School of Pharmacy, East China University of Science and Technology, Shanghai, P.R. China
Abstract Keywords
A major challenge of orally disintegrating tablet (ODT) development is predicting its Dissolution profile comparison, evaluation,
bioequivalence to its corresponding marketed product. Therefore, comparing ODT dissolution formulation, montelukast sodium, orally
profiles to those of the corresponding marketed product is very important. The objective of this disintegrating tablets, wet granulation
study was to develop a 5.2-mg montelukast sodium (MS) ODT with a similar dissolution profile method
Pharmaceutical Development and Technology
to that of the marketed chewable tablet. Dissolution profiles were examined in different media
to screen each formulation. We found that MS dissolution from ODTs in acidic medium heavily History
depended on manufacturing methods. All MS ODTs prepared using direct compression rapidly
disintegrated in acidic medium. However, dispersed MS powders aggregated into sticky Received 29 September 2015
masses, resulting in slow dissolution. In contrast, MS ODTs prepared using wet granulation had Revised 28 October 2015
much faster dissolution rates in acidic medium with no obvious aggregation. Additionally, the Accepted 5 November 2015
optimized formulation, prepared using wet granulation, displayed similar dissolution profiles to Published online 8 December 2015
the marketed reference in all four types of media examined (f2450). The in vitro disintegration
time of the optimized ODT was 9.5 ± 2.4 s, which meets FDA requirements. In conclusion,
the wet granulation preparation method of MS ODTs resulted in a product with equivalent
dissolution profiles as those of the marketed product.
hydroxypropyl cellulose (HPC)-SL [Nippon Soda Co., Ltd. Technology Co., Ltd., Tianjin, China) at a stirring rate of 50 rpm.
(Tokyo, Japan)], magnesium stearate and aspartame [both Dissolution media examined included 0.2% (w/v) SLS in water,
kindly donated by Shanghai Yunhong Pharmaceutical 0.2% SLS in phosphate buffer (pH 6.8), 0.2% SLS in phosphate
Excipients & Technology Co., Ltd. (Shanghai, China)]. SLS buffer (pH 4.5) and 0.1% SLS in a 0.1 M HCl solution. Aliquots
(pharmacopeial grade) and other analytical grade reagents and of 5 mL were withdrawn at specified intervals (5, 10, 15, 30, 45
chemicals were purchased from Sinopharm Chemical Reagent and 60 min) and replaced with an equal volume of fresh media at
Co., Ltd. (Shanghai, China). Deionized water was prepared using the same temperature. Withdrawn aliquots were filtered through a
a Milli-Q water purifying system (Millipore Corp., Bedford, MA). 0.45-mm membrane filter. The MS concentration of the aliquot
was measured with a validated ultraviolet spectroscopy method at
Preparation of montelukast ODTs a wavelength of 255 nm.
Dissolution profiles of different products were compared using an
All MS ODTs were prepared using the formulations listed in
independent mathematical model for calculating a similarity factor.
Table 1. The F1 ODT design was roughly based on previously-
The similarity factor (f2) was defined by the following equation11:
described formulations created with direct compression6–9. 2( 3
However, the F2–F6 formulations were designed to be created X )0:5
n
1
with the wet granulation method. All ODTs created for this f2 ¼ 50 log4 1 þ ðRt Tt Þ2
1005,
study were manufactured in a dark room to minimize MS n t¼1
exposure to light.
where n is the number of withdrawal points, Rt is the percentage
Direct compression method dissolved in the reference at time t, and Tt is the percentage
dissolved in the test aliquot at time t. Values of f2 between 50 and
The MS was sieved through a 120-mesh sieve and other 100 indicated that the two dissolution profiles being compared
ingredients were separately passed through an 80-mesh sieve. were similar.
All ingredients, except magnesium stearate, were accurately
weighed and thoroughly mixed together for 15 min. Magnesium
Wetting time and water absorption ratio
Pharmaceutical Development and Technology
stearate was then added and the mixture was blended for an
additional minute. The final blend was compressed into tablets Wetting time and water absorption ratio (R%) were determined
using a single punch tablet press machine (TDP-5, Shanghai Tianfan using previously established methods12. A piece of tissue paper
Machinery Factory, Shanghai, China) fitted with a 7-mm round was folded twice and was placed in a small Petri dish containing
flat punch. The thickness of tablets was approximately 3.5 mm. 6 mL of water. The tablet being examined was carefully placed on
the surface of the tissue paper. This caused water uptake into the
Wet granulation method tablet to occur from the bottom tablet surface. The time required
All ingredients were sieved in the same manner as was done in the for water to reach the center of the upper tablet surface was noted
direct compression method. The MS and intragranular ingredients as the wetting time. The wetted tablet was then weighed and R%
were accurately weighed and thoroughly mixed for 15 min. Wet was calculated using the following equation:
granules were prepared by wetting the intragranular mixture with Wt W0
an HPC solution and passing the wet coherent mass through a 40- R% ¼ 100%,
W0
mesh sieve. Wet granules were then dried in a hot-air oven at
60 C for 45 min and sieved through a 40-mesh sieve to break where W0 is the initial tablet weight and Wt is the tablet weight
lumps. Dried granules were thoroughly mixed with magnesium after water absorption.
stearate and an intergranular disintegrant, and punched into tablets.
Tablet disintegration
In vitro dissolution studies and comparison of dissolution
Tablet disintegration time was measured in vitro according to the
profiles
USP (30th edition) method using distilled water at 37 ± 2 C. Six
In vitro dissolution studies were performed in 900 mL of different tablets were randomly chosen for disintegration testing using a
media types at 37 ± 0.5 C using a United States Pharmacopeia disintegration tester (LB-2D, Huanghai Medicine & Drug Testing
(USP) dissolution test apparatus II (ZRS-8GD, Tianda Tianfa Instruments Co., Ltd., Shanghai, China). A disintegration time
that was less than 30 s was considered acceptable.
Table 1. Formulations examined of MS ODTs.
Tablet friability
Formulations (mg/tablet)
Tablet friability (F%) was determined using a tablet friability
Ingredient F1 F2 F3 F4 F5 F6 apparatus (FT-2000, Tianda Tianfa Technology Co., Ltd.). Tablets
of known weight (approximately 6.5 g) were placed in the
MS 5.20 5.20 5.20 5.20 5.20 5.20
MCC (M105) NA NA 30.00 30.00 18.00 18.00 friabilator and rotated at 25 rpm for 4 min. The dust was removed
MCC (M301) 30.00 30.00 NA NA NA NA from the tablets and they were reweighed. Friability was
Mannitol (SD200) 74.24 72.14 72.14 69.14 84.14 NA calculated using the following equation:
Mannitol (160C) NA NA NA NA NA 84.14
CC-Na 9.00 9.00 9.00 12.00 9.00 9.00 W0 Wt
F% ¼ 100%,
Aspartame 0.36 0.36 0.36 0.36 0.36 0.36 W0
Ferric oxide 0.60 0.60 0.60 0.60 0.60 0.60
HPC NA 2.10 2.10 2.10 2.10 2.10 where W0 is the initial tablet weight and Wt is the tablet weight
Magnesium stearate 0.60 0.60 0.60 0.60 0.60 0.60 after the test. A tablet F% that was51% was considered acceptable.
Total 120 120 120 120 120 120
Tablet hardness
MS, montelukast sodium; MCC, microcrystalline cellulose; CC-Na,
croscarmellose sodium; HPC, hydroxypropyl cellulose; NA, not Three tablets of each formulation were randomly chosen for
applicable. hardness testing using a hardness tester (YPD-200C, Huanghai
DOI: 10.3109/10837450.2015.1121498 Montelukast sodium orally disintegrating tablets 3
were further studied using 0.2% SLS in water and 0.2% SLS in F1 was a typical sample. Unfortunately, none of these formula-
phosphate buffer (pH 4.5). Table 2 shows dissolution profiles of tions showed equivalent dissolution profiles to the marketed
F5 ODTs and marketed chewable tablets measured under identical product in acidic medium. We know that MS powders can rapidly
conditions. The two MS preparations had similar profiles in all aggregate into sticky masses after dispersion in acidic medium.
dissolution media. Therefore, when direct compression ODTs disintegrated in acidic
medium, undissolved MS powders may have rapidly aggregated
Evaluation of MS oral disintegrating tablets and slowed MS dissolution. In contrast, when wet granulation
ODTs disintegrated in acidic medium, no obvious aggregation
The MS ODTs that were prepared with the F5 formulation were
was observed. A reasonable explanation was that the hydrophilic
evaluated for wetting time, water absorption ratio, disintegrating
HPC film formed during granulation may cover granule surfaces
time, friability, hardness, content uniformity and drug content.
and block hydrophobic MS powder aggregation. Therefore, the
These results are summarized in Table 3. The F5 MS ODTs
wet granulation was a more suitable method for the preparation of
fulfilled relevant requirements regarding tablet friability, hard-
MS ODTs. Although the exact manufacturing method of the
ness, content uniformity and drug content. The in vitro disinte-
reference tablets was unknown, based on its listed ingredients16,
gration time was 9.5 ± 2.4 s, which meets the FDA requirement
we speculate that it might have been created using wet
for ODTs13.
granulation.
In the preliminary study, we found that the concentration of
Stress testing
SLS in dissolution media heavily influenced dissolution rate of
The MS ODTs prepared with formulation F5 underwent stress MS. When the SLS concentration was set at 0.5%, as recom-
testing (Tables 4 and 5). Dissolution characteristics of these ODTs mended by the FDA, the dissolution of MS from developed ODTs
under each stress condition were similar to that of the marketed and the reference tablet was very rapid (90% within 10 min, data
product. High humidity (relative humidity ¼ 92.5%) had the not shown) in four types of media. The discriminatory nature of
greatest influence on dissolution rate, followed by strong light
exposure and, finally, high temperature (60 C). The F5 ODT
Table 3. QC parameters of the optimized formulation (F5).
Pharmaceutical Development and Technology
Dissolution (%)
Media Tablet 5 min 10 min 15 min 30 min 45 min f2
0.1 M HCl + 0.1% SLS F5 55.2 ± 5.9 67.5 ± 5.0 83.0 ± 3.2 97.7 ± 2.1 99.2 ± 2.7 65
Singulair 54.3 ± 5.7 67.1 ± 2.8 76.5 ± 4.6 88.1 ± 3.2 96.5 ± 3.3
pH 4.5 buffer + 0.2% SLS F5 53.5 ± 5.1 62.0 ± 3.8 70.3 ± 4.8 84.9 ± 3.7 93.4 ± 4.4 68
Singulair 59.1 ± 3.2 68.0 ± 4.4 75.3 ± 3.4 88.8 ± 2.9 94.6 ± 3.0
pH 6.8 buffer + 0.2% SLS F5 91.2 ± 2.3 97.0 ± 2.1 99.2 ± 0.8 NA NA #
Singulair 83.3 ± 2.9 91.7 ± 2.7 94.6 ± 1.7 NA NA
Water + 0.2% SLS F5 85.3 ± 4.5 94.0 ± 4.8 97.3 ± 1.0 NA NA #
Singulair 72.0 ± 4.9 90.5 ± 6.4 93.8 ± 3.2 NA NA
Data are presented as mean ± standard deviation (n ¼ 12 tablets) where applicable. It should be noted that only one measurement was made following
85% dissolution.
#Both test and reference products had485% dissolution in 15 min and profiles were considered similar without an f2 calculation.
DOI: 10.3109/10837450.2015.1121498 Montelukast sodium orally disintegrating tablets 5
Table 5. In vitro disintegration, content and impurities testing results of the optimized ODT formulation (F5) and the reference marketed chewable
tablet (SingulairÕ ) after 10 days of exposure to stress conditions.
Impurities (%)
Conditions Samples In vitro disintegration (s) Content (%) Sulfoxide cis-Isomer Methylketone Total
Baseline (day 0) F5 9.5 ± 2.4 100.2 0.20 0.05 0.00 0.32
Singulair 32.5 ± 3.3 102.6 0.51 0.05 0.08 0.99
60 C F5 11.4 ± 1.2 100.5 0.60 0.09 0.00 0.89
Singulair 30.0 ± 5.1 102.0 1.26 0.15 0.05 3.40
40 C F5 10.5 ± 2.7 100.4 0.38 0.09 0.00 0.87
Singulair 28.7 ± 4.2 98.4 0.63 0.11 0.06 1.69
RH 75% F5 13.3 ± 2.9* 101.8 0.23 0.05 0.00 0.39
Singulair 17.8 ± 5.6* 100.8 0.53 0.07 0.06 0.77
RH 92.5% F5 78.3 ± 9.9* 102.5 0.23 0.06 0.00 0.41
Singulair 117.3 ± 15.6* 100.3 0.62 0.11 0.05 0.87
4500 Lx F5 10.0 ± 2.2 96.7 0.90 0.39 0.00 3.09
Singulair 35.3 ± 4.7 97.1 1.35 0.33 0.06 4.85
dissolution medium was not satisfied. Therefore, we lowered SLS 5. Pahwa R, Piplani M, Sharma PC, et al. Orally disintegrating tablets
concentration during formulation screening, but it can still simul- – friendly to pediatrics and geriatrics. Arch Appl Sci Res 2010;2:
taneously meet the sink condition and discrimination requirements. 35–48.
6. Devi NK, Rani AP, Mrudula BS. Formulation and evaluation of oral
disintegrating tablets of montelukast sodium: effect of functionality
Conclusion of superdisintegrants. J Pharm Res 2010;3:803–808.
Pharmaceutical Development and Technology