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Pressure. Pressure Loss in A Steam Pipe. Tyler Example
Pressure. Pressure Loss in A Steam Pipe. Tyler Example
2.- c d e
Boiler Desuperheater Pipe
The maximum steam pressure at the load must not exceed (sat) Pe,max = 150 psia
Superheated steam available at the power plant Pc = 450 psi
tc = 600 ºF
Assumed singular pressure drops in the pipe DPpipe_sing = 5 psi
c d e
Boiler Desuperheater Pipe Load
Admit high pressure steam to the line (at point d) and thereby
allow the steam pressure to fall to a level slighlty greater than : Pe,max = 150 psia
Since the high temperature of the boyler's steam would cause
problems, the steam is cooled in a desuperheater, in the power
plant, to a temperature (state d) td = 455 ºF
There is a pressure drop between the boiler and the pipe inlet DPcd = 10 psi
Thus, the pipe inlet pressure is Pd = Pc - DPcd
Pc = 450 psi
DPcd = 10 psi
Pd = 440 psi
Total heat loss in the pipe, estimated elsewhere Qloss = 0.18 Btu/h
Water at attemperator eintritt twater,in = 50 ºF
c d e
Boiler Desuperheater Pipe Load
d= (80000 * W / (P * v))^0.5
W= 5000 lb/min
P= 295 psi
v= 10,000 ft/min
d= 11.6 in Max pressure loss line
Select a pipe
dn = 12 in
sch = 40
This schedule needs to be cheked
In this example, there is no checking of the assumed pipe exit pressure
Pe_ass = 150 psia 1034 kpa
When the pressure loss in the pipe exceeds
50% to 58% of the initial pressure, flow may be
limited by the fluid velocity (critical velocity).
Initial pressure
Pd = Pin = 440 psia
Pressure loss
DPpipe = 290.0 kPa
DPpipe / Pd = 0.66
65.9 %
Thus, in this case, critical velocity does not
limit the steam flow.
[3] General system
L= 1,700 ft Singular pressure drop in the pipe
m= 300,000 lb/h Dppipe_sing = 5
Pe,max = 150 psia
Pc = 450 psi
tc = 600 ºF
Load
1 Btu =
1 Btu/h =
1 Btu/h =
L= 518.16 m 1 Btu/h =
1 lb =
1 psi =
m= 136,078 kg/h
37.8 kg/s 1 ft/min =
Pe,max = 1034 kPa 1 kg/s =
Pc = 3103 kPa
tc = 316 ºC
DPpipe_sing = 34.5 kPa
DPde = 1,999 kPa
c d e
Boiler Desuperheater Pipe
td = 235 ºC hd = h_Pt
DPcd = 68.95 kPa Pd = 3,034 kPa
Pd = Pc - DPcd td = 235.0 ºC ms
Pc = 3,103 kPa hd = #VALUE! kJ/kg
hs_attem
DPcd = 68.9 kPa
p,int
Pd = 3,034 kPa sd = s_Pt
Pd = 3,034 kPa
DPde_min = Pd - Pe td = 235 ºC
Pd = 3,034 kPa sd = #VALUE! kJ(kg*K)
Pe,max = 1,034 kPa
DPde_min = 1,999 kPa
Qloss = 600 KW
twater,in = 10 ºC
c d e
Boiler Desuperheater Pipe
DPcd = 69 kPa
DPpipe = Pd - P e
Pd = 3,034 kPa
Pe = Pe,ass = 2,320 kPa with Pe,max = 1,034
DPpipe = 714 kPa
Psat_t = tsat_P
tc = 316 ºC Pc = 3,103 kPa
Pc,sat = #VALUE! kPa tc,sat = #VALUE!
2
1.05506 kJ
1.05506 kJ/h
0.000293 kJ/s
0.000293 kW
0.453592 kg
6.89476 kPa
0.00508 m/s
132.277 lb/min
3
4
Load
1034 kPa
#VALUE! ºC
2320 kPa
mw
ms hater
wate
mt
r_in
hs_attem hots_attemp
p,int
,out
Attemperator
Load
2,320 kPa
#VALUE! ºC
tsat_P
Pe = 2,320 kPa
td,sat = #VALUE!
tsat_P
Pe = 3,034 kPa
te,sat = #VALUE!
(ms + mwater)*hs_attemp,out
mwater * (hs_attemp,out -hwater,in)
ttemp,out
)* ms / (hs_attemp,out -hwater,in)
7
8
9
Average kinematic viscosity
npipe_ave = mpipe_ave / rpipe_ave
mpipe_ave = #VALUE! Pa s
rpipe_ave = #VALUE! kg/m³
npipe_ave = #VALUE! m / s²
Average velocity
v= Vs_max / Ai
Vs_max = #VALUE! m³/s
Ai = #VALUE! m²
v= #VALUE! m/s
10
11
c d e
1.- Boiler PRV Pipe
2.- c d e
Boiler Desuperheater Pipe
The maximum steam pressure at the load must not exceed (sat) Pe,max = 150 psia
Superheated steam available at the power plant Pc = 450 psi
tc = 600 ºF
Assumed singular pressure drops in the pipe DPpipe_sing = 5 psi
c d e
Boiler PRV Pipe Load
Reduce the steam with a Pressure Reduction Valve (PRV) to Pd = 180 psia
Thus allowing a pressure drop in the pipe DPde,min = Pd - Pe
Pd = 180 psia
Pe,max = 150 psia
DPde,min = 30 psia
Pressure reduction in the PRV DPcd = Pc - P d psi
Pc = 450 psia
Pd = 180 psia
DPcd = 270 psi
Total heat loss in the pipe, estimated elsewhere Qloss = 0.00 Btu/h
Water at attemperator eintritt twater,in = 32 ºF
c d e
Boiler PRV Pipe Load
d= (80000 * W / (P * v))^0.5
W= 5000 lb/min
P= 165 psi
v= 10,000 ft/min
d= 15.6 in Max pressure loss line
Select a pipe
dn = 16 in
sch = 40
This schedule needs to be cheked
In this example, there is no checking of the assumed pipe exit pressure
Pe_ass = 150 psia 1034 kpa
When the pressure loss in the pipe exceeds
50% to 58% of the initial pressure, flow may be
limited by the fluid velocity (critical velocity).
Initial pressure
Pd = Pin = 180 psia
Pressure loss
DPpipe = 30.0 psia
DPpipe / Pd = 0.17
16.7 %
Thus, in this case, critical velocity does not
limit the steam flow.
[3] General system
L= 1,700 ft Singular pressure drop in the pipe
m= 300,000 lb/h Dppipe_sing = 5
Pe,max = 150 psia
Pc = 450 psi
tc = 600 ºF
Load
1 Btu =
1 Btu/h =
1 Btu/h =
L= 518.16 m 1 Btu/h =
1 lb =
1 psi =
m= 136,078 kg/h
37.8 kg/s 1 ft/min =
Pe,max = 1034 kPa 1 kg/s =
Pc = 3103 kPa
tc = 316 ºC
DPpipe_sing = 34.5 kPa
DPde = 0 kPa
c d e
Boiler PRV Pipe
Qloss = 454 KW
c d e
Boiler PRV Pipe
2
1.05506 kJ
1.05506 kJ/h
0.000293 kJ/s
0.000293 kW
0.453592 kg
6.89476 kPa
0.00508 m/s
132.277 lb/min
3
4
Load
1034 kPa
#VALUE! ºC
955 kPa
mw
ms hater
wate
mt
hs_attem r_in
hots_attemp
p,int
,out
Attemperator
Load
955 kPa
#VALUE! ºC
6
Pipe average pressure
Pp,ave = (Pd + Pe) / 2
Pd = 1241 kPa
Pe = 955 kPa
Pp,ave = 1098 kPa
Heat loss
Pipe heat loss
Total heat power loss
Qloss = 454 KW
Maximum flow
m= 37.8 kg/s
Enthalpy loss
Dhloss = Qloos/m
Qloss = 454 KW
m= 37.8 kg/s
Dhloss = 12.0 kJ/kg
8
9
Average kinematic viscosity
npipe_ave = mpipe_ave / rpipe_ave
mpipe_ave = #VALUE! Pa s
rpipe_ave = #VALUE! kg/m³
npipe_ave = #VALUE! m / s²
Average velocity
v= Vs_max / Ai
Vs_max = #VALUE! m³/s
Ai = #VALUE! m²
v= #VALUE! m/s
10
11
[3]
[15] http://www.watsonmcdaniel.com/2011Catalog/EngineeringData.pdf
Superheated steam
1 - 7 bar 13 51 0.11 0.34
7 - 35 bar 13 61 0.23 0.45
Velocities
m/s
Condensate
Boiler feed pump suction 0.457 0.762
Condensate pump suction 0.457 0.914
Condensate pump discharge 0.914 2.286
Boiler fedd pump discharge 1.219 3.048
Superheated steam
1 - 7 bar 13 51 0.113 0.339
7 - 35 bar 13 61 0.226 0.452
For saturated steam ( 1 to 7 bar)
0.113 < DP bar/100m < 0.339
UIDELINES
Superheated steam
0 - 100 psig 2,500 10,000 0.5
100 - 500 psig 2,500 12,000 1
Velocities
ft / s
Condensate
Boiler feed pump suction 1.5 2.5
Condensate pump suction 1.5 3
Condensate pump discharge 3 7.5
Boiler fedd pump discharge 4 10
Hot water 4
Heating system 1 8
Pump suction lines 5 15
Pump discharge lines 5 15
Cooling water systems
Pressure Drops 1 ft/min = 0.00508 m/s
psi / 100 ft 1 ft/s = 0.3048 m/s
Saturated steam
1 SaturSteam_DynViscosity_p myV_p = #VALUE! Pa s 1.2E-05
2 SaturSteam_DynViscosity_t myV_t = #VALUE! Pa s
3 SaturSteam_KinemViscosity_p nyV_P = #VALUE! m²/s
4 SaturSteam_KinemViscosity_t nyV_t = #VALUE! m²/s
5 SaturSteam_Enthalpy_p(p) hV_p = #VALUE! kJ/kg 2675.0
6 SaturSteam_Enthalpy_t(t) hV_t = #VALUE! kJ/kg 2675.0
7 SaturSteam_Entropy_p(p) sV_p = #VALUE! kJ/(kg K) 7.36
8 SaturSteam_Entropy_t(t) sV_t = #VALUE! kJ/(kg K) 7.36
9 SaturSteam_ThermConduct_p tcV_p = #VALUE! W/(m K)
10 SaturSteam_ThermConduct_t tcV_t = #VALUE! W/(m K) 0.025
11 SaturSteam_Prandtl_p PrV_p #VALUE! - 1.015
12 SaturSteam_Prandtl_t PrV_t #VALUE! -
13 SaturSteam_SonicVelocity_t wV_T = #VALUE! m/s 472.0
14 SaturSteam_SonicVelocity_p wV_p = #VALUE! m/s
15 SaturSteam_SpecHeatCp_t CpV_T = #VALUE! kJ/(kg K) 2.08
16 SaturSteam_SpecHeatCp_p CpV_p = #VALUE! kJ/(kg K)
17 SaturSteam_SpecVolume_t vV_t = #VALUE! m3/kg 1.69
18 SaturSteam_SpecVolume_p vV_p= #VALUE! m3/kg
19 SaturSteam_Density_t rhoV_t = #VALUE! kg/m³
20 SaturSteam_Density_p rhoV_p = #VALUE! kg/m³
21 Saturated steam int. energy_t uV_p = #VALUE! kJ/kg
22 Saturated steam int. energy_p uV_t = #VALUE! kJ/kg
Steamdat
Humid region (for p = 10 bar,
Magnus x = 0.8)
p= 1000 kPa
x= 0.8 - 1
2
Tsat_p = #VALUE! ºC 179.89 3
H2O_Enthalpy_px h_px = #VALUE! kJ/kg 2374.2
H2O_Enthalpy_tx h_tx = #VALUE! kJ/kg 2374.2 1
H2O_Entropy_ph s_ph = #VALUE! kJ/(kg K) 5.70 2
H2O_SpecVolume_px v_px = #VALUE! m³/kg 0.1557 3
H2O_SpecVolume_tx v_Tx = #VALUE! m³/kg 0.1557 4
SteamQuality_ph x_ph = #VALUE! - 0.8 5
SteamQuality_ps x_ps = #VALUE! - 0.8 6
SteamQuality_ts x_ts = #VALUE! - 0.8 7
H2O_VapourisationHeat_p hfg_p = #VALUE! kJ/kg 2014.4 8
H2O_VapourisationHeat_t hfg_t = #VALUE! kJ/kg 2014.4 9
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Rev. cjc. 27.04.2017 www.piping-tools.net
cjcruz[at]piping-tools.net
Superheated steam p= 100 kPa Steamdat For more information on steam
Subcooled water t= 100 ºC (for p = 1 bar, Steam. Applications using Mag
Magnus t = 100 ºC) (20 functions added to the orig
H2O_Entropy_pt s_pt = #VALUE! kJ/(kg K) 7.361
H2O_Enthalpy_pt h_pt = #VALUE! kJ/kg 2675.8
H2O_SpecVolume_pt v_pt = #VALUE! m3/kg 1.696
Temperature difference
(ti - te) =
ti = 290.4 ºC
te = 4.4 ºC
(ti - te) = 286.0 K
Assumed outside pipe surface Assumed inside pipe surface Assumed average exter
temperature temperature surface temperature
tse = 47.38 ºC tpi = 277.34 ºC tpe =
Assumed fluid outlet temperature
tass_out = 287.7 ºC
Note
In t Tyler examples the value of the heat
power loss used is the one given by [3]
0225577 * h) ^ 5.25588
Average fluid temperature Average fluid pressure Assumed average inside pipe
in the pipe in the pipe surface temperature (in H115)
(tin + tout)/2 Pd-e,ave = (Pd +Pe)/2 tpi = 277.34
293.2 ºC Pd = 1241 kPa
287.7 ºC Pe = 1034 kPa Interior pipe convection
290.4 ºC Pd-e,ave = 1138 kPa hi = Function (b)
Pd-e,ave = 11.38 bar dn = 16
Assumed outside pipe surface sch = 40
temperature (in D115) Atmospheric pressure Rabs = 0.1
47.38 ºC patm = 0.867 bar ti = 290.4
pi_gauge = 10.51
Exterior pipe convection Gauge average fluid pressure Hasl = 1300
Function (a) in the pipe m= 2268
#VALUE! mm pi_gauge = Pd-e,ave - Patm hi = #VALUE!
10 km/h Pd-e,ave = 11.38 bar
47.38 ºC patm = 0.867 bar Assumed average exterior pipe
4.4 ºC pi_gauge = 10.51 bar(g) surface temperature (in L115)
#VALUE! W/(m²*K) tpe = 277.21
Q= U * A * (ti - te)
U*A = #VALUE! W/K
(ti - te) = 286 K
Q= #VALUE! W
Q= #VALUE! kW
hi = 35
Exterior convection
he = 8 W/(m²*K)
2 of 4
average inside pipe
mperature (in H115)
ºC
e convection
Function (b)
in
-
mm
ºC
bar(g)
m.a.s.l.
kg/min
W/(m²*K)
average exterior pipe
mperature (in L115)
ºC
3 of 4
4 of 4
[1] Water and steam properties according to IAPWS IF-97
By Magnus Holmgren, www.x-eng.com
The steam tables are free and provided as is.
We take no responsibilities for any errors in the code or damage thereby.
You are free to use, modify and distribute the code as long as authorship is properly acknowledged.
Please notify me at magnus@x-eng.com if the code is used in commercial applications
[2]
[3] Tyler
[4] Hidrostal
http://www.hidrostal-peru.com/images_turbinas/tipo_vn.pdf
[5]
http://www.scribd.com/doc/63456172/66/Sumergencia-minima
http://www.ing.unlp.edu.ar/dquimica/paginas/catedras/iofq809/apuntes/Flujo_Compresible_Isotermico.pd
[14]
[15]
http://www.watsonmcdaniel.com/2011Catalog/EngineeringData.pdf
[16]
Nygaard Johan
Delin Lennart
Senior Consultants, ÅF-Process
To download the Steamdat functions for free, with permission from the authors, go to
find the information and the link in:
www.piping-tools.net
File: Link_to_get_the_Steamdat_functions.xlsm
[23] http://www.watsonmcdaniel.com/2011Catalog/EngineeringData.pdf
[24] www.piping-tools.net
Valves. Pressure loss in valves with gas as a fluid. Normal and choked flow (SI).xlsm
s properly acknowledged.
applications
o_Compresible_Isotermico.pdf
om the authors, go to
lo06_master_05-07/diseno_redes_y_estaciones_bombeo.pdf
GUIDELINES