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CHAP 10 MANUFACTURING ENGINEERING PAGE 475

Coon’s surface is obtained by blending four boundary curves. The main

advantage of Coon’s surface is its ability to fit a smooth surface through
digitized points in space such as those used in reverse engineering.

SOL 10.43 Option (C) is correct.

Internal gear cutting operation can be performed by shaping with pinion
cutter. In the case of ‘rotating pinion type cutter’, such an indexing is not
required, therefore, this type is more productive and so common.

SOL 10.44 Option (B) is correct.

Since metal shrinks on solidification and contracts further on cooling to
room temperature, linear dimensions of patterns are increased in respect of
those of the finished casting to be obtained. This is called the “Shrinkage
allowance”.
The riser can compensate for volume shrinkage only in the liquid or transition
stage and not in the solid state.
So, Volume of metal that compensated from the riser = 3% + 4% = 7%

SOL 10.45 Option (D) is correct.

Interconversion between ASA (American Standards Association) system
and ORS (Orthogonal Rake System)
tan αs = sin φ tan α − cos φ tan i
where αs = Side rake angle
α = orthogonal rake angle
φ = principle cutting edge angle = 0 # φ # 90c
i = inclination angle (i = 0 for ORS)
αs = α (Given)
tan αs = sin φ tan α − cos φ tan (0c)
tan αs = sin φ tan α
tan αs = sin φ
tan α
1 = sin φ
φ = sin−1 (1) = 90c

SOL 10.46 Option (B) is correct.

Given : ρ = 6000 kg/m3 = 6 gm/cm3 , F = 96500 coulomb/mole
MRR = 50 mm3 /s = 50 # 10−3 cm3 /s , I = 2000 A
For Iron : Atomic weight = 56
Valency = 2

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