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PAGE 478 MANUFACTURING ENGINEERING CHAP 10

Shear plane angle tan φ = r cos α = 0.5 cos 7c = 0.496 = 0.54

1 − r sin α 1 − 0.7 sin 7c 0.915
φ = tan−1 (0.54) = 28.36 - 28c
Average stress on the shear plane area are
τs = Fs & Fs = τs # As
As
where, As is the shear plane area = bt
sin φ
for orthogonal operation b:t = d:f
τs # d # f
So, Fs = = 250 # 3 # 0.20 = 319.50 - 320 N
sin φ sin 28c

SOL 10.53 Option (B) is correct.

Now we have to find cutting force (Fc) and frictional force (Ft ).
From merchant’s theory, 2φ + β − α = 90c
β = 90c + α − 2φ = 90c + 7 − 2 # 28 = 41c
We know that
Fc = cos (β − α) Fs = Share force
Fs cos (φ + β − α)
cos (41c − 7c)
Fc = 320 # = 320 # 1.766 - 565 N
cos (28c + 41c − 7c)
And Fs = Fc cos φ − Ft sin φ
Fc cos φ − Fs
So, Ft = = 565 # cos 28c − 320 = 178.865
sin φ sin 28c 0.47
= 381.56 N - 381 N

SOL 10.54 Option (B) is correct.

Given : N = 200 step/rev., p = 4 mm , U = 1 , f = 10000 Pulse/ min .
4
In a CNC machine basic length unit (BLU) represents the smallest distance.
Revolution of motor in one step = 1 rev./step
200
Movement of lead screw = 1 # 1 = 1 rev. of load screw
200 4 800
Movement from lead screw is transferred to table.
i.e. Movement of table = 1 # Pitch = 1 # 4 = 1
800 800 200
= 0.005 = 5 microns.

SOL 10.55 Option (C) is correct.

We know BLU = Revolution of motor # Gear ratio # pitch
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