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ACS800

Supplement
ACS800-14 Frequency Converter Modules (110 to 1800 kW)
ACS800-14 Drives

Supplement

3AFE68458986 REV C EN
EFFECTIVE: 22.8.2006

© 2006 ABB Oy. All Rights Reserved.


5

Table of contents

Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Related manuals and reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

The ACS800-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parameter edits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mandatory parameter edits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alternative operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Optional parameter edits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Resulting alternative operation: Start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Temperature derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ACS800-14 frame sizes and power module types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AC and DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ACS800-14 scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fuses and resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disconnectors (switch fuses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Main contactors and breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Busbar/Quick connector kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Frame 1×R7i + 1×R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Frame 1×R8i + 1×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Frame 2×R8i + 2×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table of contents
6

Frame 3×R8i + 3×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33


Frame 4×R8i + 4×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Cabinet ventilation kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
IP20/21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
IP42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Common mode filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
RDCU-02C drive control units and application programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
PPCS branching units for drives with parallel-connected n×R8i modules . . . . . . . . . . . . . . . . . . . .46
Control panel kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Other options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Drive circuit diagram (frame 1×R7i + 1×R7i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Drive circuit diagram (frame 1×R8i + 1×R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Drive circuit diagram (frame 2×R8i + 2×R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Drive circuit diagram (frame 3×R8i + 3×R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Drive circuit diagram (frame 4×R8i + 4×R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Fan on/off control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Mounting example (frame 1×R7i + 1×R7i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Mounting example (frame 1×R8i + 1×R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Quick connector kit #68399939 (LCL+ISU1+ISU2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Quick connector kit #68320887 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
DC busbar kit #64806823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Quick connector kit #68239435 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Quick connector kit #68362962 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Quick connector kit #68242231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
AC busbar kit #68320909 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Door fan connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Roof fan connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
NLMD-01 LED Monitoring Display wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Connection directly from ADPI Panel Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Connection using Y-splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Table of contents
7

About this manual

Introduction
This manual gives information specific to ACS800-14 frequency converter modules.
The document contains the information that differs from, or adds to, what is stated in
the related manuals listed below.

Related manuals and reference


The following is a list of documents required for assembling and installing an
ACS800-14 drive. (All codes refer to English-language versions.)
• ACS800 Multidrive Safety Instructions (3AFE64760432). Contains important
information on safety issues related to drives.
• ACS800 Multidrive; Planning the Electrical Installation (3AFE64783742).
Contains information on electrical planning of drives.
• ACS800 Multidrive Modules; Planning the Cabinet Installation (3AFE64783572).
Contains instructions for installing ACS800 modules in a user-defined cabinet.
• ACS800-204 IGBT Supply Units as Modules Hardware Manual (3AFE68393124).
Contains information on the supply modules and LCL filters used in ACS800-14
drives, such as installation and maintenance instructions.
• ACS800 IGBT Supply Control Program Firmware Manual (3AFE68315735).
Contains information on the firmware of the supply unit of ACS800-14 drives.
• ACS800-104 Inverter Modules Hardware Manual (3AFE64809032). Contains
information on the inverter modules used in ACS800-14 drives, such as
installation and maintenance instructions.
• ACS800 Standard Application Program Firmware Manual (3AFE64527592).
Contains information on the application program of the inverter unit:
• Start-up and control through the drive I/O
• Using the control panel
• Application program features including application macros
• Actual signals and parameter settings
• Fault tracing
• Control through fieldbus.
• ACS800 Multidrive Modules Product Reference (3AFE64813340 – Electronic
format only). Contains information on the whole ACS800 Multidrive Modules
product range, including generic drive control units, I/O and communication
options, resistor braking equipment, and PC tools.
• Grounding and Cabling of the Drive System (Variable Speed Drives)
(3AFY61201998). Describes the grounding and cabling principles of variable
speed drive systems.

About this manual


8

• Technical Guide No. 3: EMC Compliant Installation and Configuration for a Power
Drive System (3AFE61348280). Contains information for Original Equipment
Manufacturers of AC drive systems on how to ensure compliance with the
requirements of the EMC Directive.

Inquiries
Address any inquiries about the product to the local ABB representative, quoting the
type code and serial number of the unit. If the local ABB representative cannot be
contacted, address inquiries to ABB Oy, AC Drives, PO Box 184, 00381 Helsinki,
Finland.

About this manual


9

Terms and abbreviations


Term/Abbreviation Explanation

ADBU Type of optical branching unit for fibre links that use the DDCS protocol.

AGPS Gate driver power supply board. An optional board within inverter modules
used to implement the Prevention of Unexpected Start function.

APBU Type of optical branching unit used for connecting parallel-connected


inverter modules to the RDCU.

CMF Common mode filtering.

DDCS Distributed Drives Communication System; a protocol used in optical fibre


communication inside and between ABB drives.

DTC Direct Torque Control.

EMC Electromagnetic Compatibility.

Frame (size) Relates to the construction type of the component in question. For
example, several drive types with different power ratings may have the
same basic construction, and this term is used in reference to all those
drive types.
With the ACS800-14, the frame size of the drive indicates the quantity and
frame size of the supply modules, plus the quantity and frame size of the
inverter modules, e.g. “2×R8i + 4×R8i”.
To determine the frame size of a drive type, see the ACS800-14 frame
sizes and power module types table on page 19.

IGBT Insulated Gate Bipolar Transistor; a voltage-controlled semiconductor type


widely used in inverters because of their easy controllability and high
switching frequency.

Inverter unit An entity containing all inverter modules controlling a motor, together with
their control electronics, and I/O and auxiliary components.

INU See Inverter Unit.

ISU IGBT Supply Unit.

PLC Programmable Logic Controller.

PPCS Power Plate Communication System; a protocol used in the optical fibre
link that controls the output semiconductors of an inverter module.

RDCU Drive control unit. The RDCU is a separate unit consisting of an RMIO
board built in a plastic housing.

RMIO Motor control and I/O board. Contains the principal inputs and outputs of
the drive. The RMIO is contained within the RDCU drive control unit.

THD Total Harmonic Distortion.

VSD Variable Speed Drive

About this manual


10

About this manual


11

The ACS800-14

The ACS800-14 is a frequency converter for controlling AC motors that consists of


ACS800 product family components. An ACS800-14 consists of 1 to 4 ACS800-104
IGBT supply modules together with the necessary LCL line filters, and 1 to 4
ACS800-104 inverter modules. Most of the auxiliary components required for
building a complete drive are also available in the ACS800 product range; other
components are widely available from various manufacturers. See the chapter
Ordering information starting on page 21.
The supply and inverter units each utilise an RDCU-02C drive control unit. Both units
can be accessed through a single CDP-312R control panel. When the drive is in
operation, the application program of the inverter unit controls the supply unit
through a fibre optic link between the two RDCU units.
The single-line diagram below shows a drive with 1 supply module and 1 inverter
module (frame 1×R7i + 1×R7i, or 1×R8i + 1×R8i).

DC bus

IGBT supply Inverter


module module

M M

230/400 VAC 230/400 VAC

230 VAC LCL filter


M

Main
supply
M
Switch
fuse
Charging
circuit
3~

Example circuit diagrams of frame 1×R7i + 1×R7i and 1×R8i + 1×R8i drives are
presented starting on pages 49 and 57 respectively.
Mounting examples for 1×R7i + 1×R7i and 1×R8i + 1×R8i drives are presented
starting on page 100 and 106 respectively.

The ACS800-14
12

The following single-line diagram represents a drive with 2 supply and 2 inverter
modules (Frame 2×R8i + 2×R8i).

DC bus

IGBT supply Inverter


modules modules

M M M M

400 VAC 400 VAC 400 VAC 400 VAC

400 VAC

LCL filter
M

Main
supply M
AC fuses
3~

Charging
circuit

An example circuit diagrams of frame 2×R8i + 2×R8i, 3×R8i + 3×R8i and


4×R8i + 4×R8i drives are presented starting on page 66, page 75 and page 85
respectively.
More information is available in the ACS800-204 IGBT Supply Units as Modules;
Hardware Manual and the ACS800-104 Inverter Modules Hardware Manual.

The ACS800-14
13

Parameter edits

If only the basic parameter edits are made the VSD will start with a single start input
applied to the INU control card only. Removal of this start signal trips the VSD and
opens the main contactor (or circuit breaker) every time.
To prevent the contactor tripping every time it is recommended to make the basic
and optional parameter / wiring modifications listed later.

Basic operation

Mandatory parameter edits


Control Parameter Name / Parameter Description Setting
Card Selection

INU 95.06 LCU Q Defines the reference value for Set to ‘zero’ to ensure
PW REF the line-side converter reactive the units operates at 1pu
power generation. Line-side powerfactor, i.e no
converter can generate reactive reactive compensation
power to the supply network.

INU 95.07 LCU DC Defines the intermediate circuit Set to ‘600’ when
REF DC voltage reference for the line- operating on a nominal
side converter. 400 V / 3 / 50 supply

INU 16.09 CTRL Defines the source of the control Set to ‘external’.
Board board power supply. This will now mask the
Supply PPCC link fault on the
INU card during
powerup of the system

INU 20.05 Under Activates or deactivates the Set to ‘on’.


Voltage undervoltage control of the To prevent regeneration
Control intermediate DC link. in case of local stand-by
generator operation

Parameter edits
14

Alternative operation

Optional parameter edits


Control Parameter Name / Parameter Description Setting
Card Selection

ISU 98.01 Command Selects the control command Set to ‘I/O’


SEL interface(s).

ISU 16.15 I/O Starts the converter by the level Set to ‘DI2 LEVEL’
START of digital input DI2. The converter
MODE starts to modulate and the
charging resistors will be
bypassed when the converter
RMIO board is powered, its
digital input DI2 is ON and there
are no faults.

ISU 31.01 No of No of auto fault resets 5


trials

ISU 31.02 Trial time Defines time for 31.01 30 seconds

ISU 31.03 Delay Defines time to wait following 3 seconds


time fault before attempting to start

ISU 31.06 Under- Activates auto-reset of DC link Yes


voltage under-voltage

Note the system must be powered down the up to store the above edits

Wiring modifications
The above change requires a start switch to be connected to DI2.

Resulting alternative operation: Start-up sequence


The start-up sequence would then be
• ISU receives “start” command via DI2, must see a level.
• Charging contactor closed via RO1
• Main contactor closed and fans started via RO3
• Main contactor “closed” signal received into DI3, fans acknowledged via DI1
• ISU synchronises itself to the supply
• ISU starts to modulate –
• ISU sends a ‘Line converter Healthy’ signal via the new ISU-INU fibre optic
connection
• ISU Relay 2 is healthy so INU interlock signal is healthy
• Motor inverter bridge can be started
• INU starts to modulate when start signal received on DI1 or DI6 accordingly
(based on Hand/Auto macro)

Parameter edits
15

Wiring Example
A single start signal can be used to start the system. The start is connected directly
into the ISU card (DI2) and is interlocked with the ‘main contactor closed’ signal. This
prevents the INU card from receiving a start input (DI1 or Di6) until the main
contactor is healthy and in circuit.
Alternatively a timer can be used to prevent the INU card receiving the start signal
too early.
Failure to prevent the INU from receiving the start input until after the ISU has started
and synchronised to the mains will simply mean the INU card will trip and require re-
setting before the output can be achieved.

Parameter edits
16

Parameter edits
17

Technical data

Ratings
The ratings for the ACS800-14 with 50 Hz and 60 Hz supplies are given below. The
symbols are described below the table.
Nominal No-over- Light- Heavy-duty Heat dis- Noise
Air flow
ratings load use overload use use sipation level
ACS800-14 type
Icont.max Imax Pcont.max I2N PN I2hd Phd
A A kW A kW A kW kW m3/h dBA
Three-phase supply voltage 380 V, 400 V or 415 V
ACS800-14-0140-3 202 293 110 194 90 151 75 6 1300 74
ACS800-14-0170-3 250 363 132 240 132 187 90 7 1300 74
ACS800-14-0210-3 292 400 160 280 160 218 110 8 3160 75
ACS800-14-0260-3 370 506 200 355 200 277 132 10 3160 75
ACS800-14-0320-3 469 642 250 450 250 351 200 13 3160 75
ACS800-14-0390-3 565 773 315 542 315 423 250 16 3160 75
ACS800-14-0490-3 704 963 400 675 355 526 250 22 3160 75
ACS800-14-0640-3 919 1258 500 882 500 688 355 24 6400 77
ACS800-14-0770-3 1111 1521 630 1067 630 831 450 31 6400 77
ACS800-14-0960-3 1379 1888 800 1324 710 1031 560 43 6400 77
ACS800-14-1070-3 1535 2102 900 1474 800 1149 630 46 10240 78
ACS800-14-1370-3 1978 2707 1200 1899 1100 1479 800 63 10240 78
ACS800-14-1810-3 2610 3573 1600 2506 1400 1953 1100 83 12800 78
Three-phase supply voltage 380 V, 400 V, 415 V, 440 V, 460 V, 480 V or 500 V
ACS800-14-0170-5 200 291 132 192 132 150 90 6 1300 74
ACS800-14-0210-5 245 356 160 235 160 183 110 8 1300 74
ACS800-14-0260-5 302 347 200 289 200 226 132 9 3160 75
ACS800-14-0320-5 365 457 250 350 215 273 160 11 3160 75
ACS800-14-0400-5 455 530 315 437 315 340 200 14 3160 75
ACS800-14-0460-5 525 660 355 504 355 393 250 16 3160 75
ACS800-14-0510-5 595 648 400 571 400 445 315 18 3160 75
ACS800-14-0580-5 670 972 500 643 450 501 315 22 3160 75
ACS800-14-0780-5 892 1294 630 856 630 667 450 26 6400 77
ACS800-14-0870-5 1005 1458 710 965 630 752 500 32 6400 77
ACS800-14-1140-5 1313 1906 900 1261 900 982 710 43 6400 77
ACS800-14-1330-5 1528 2217 1120 1467 1120 1143 800 46 10240 78
ACS800-14-1640-5 1884 2734 1400 1809 1300 1409 1000 64 10240 78
ACS800-14-2160-5 2486 3608 1800 2387 1700 1860 1300 84 12800 79
Three-phase supply voltage 525 V, 550 V, 575 V, 600 V, 660 V, or 690 V
ACS800-14-0160-7 132 192 110 127 110 99 90 8 1300 74
ACS800-14-0200-7 150 218 132 144 132 112 90 9 1300 74
ACS800-14-0260-7 201 301 200 193 160 150 132 12 3160 75
ACS800-14-0320-7 279 417 250 268 250 209 200 15 3160 75
ACS800-14-0400-7 335 502 315 322 250 251 200 18 3160 75
ACS800-14-0440-7 382 571 355 367 355 286 270 19 3160 75
ACS800-14-0540-7 447 668 450 429 400 334 315 21 3160 75
ACS800-14-0790-7 659 985 630 632 630 493 450 36 6400 77
ACS800-14-0870-7 729 1091 710 700 710 545 500 35 6400 77
ACS800-14-1050-7 876 1310 900 840 800 655 630 42 6400 77
ACS800-14-1330-7 1112 1663 1120 1067 1120 831 800 54 10240 78
ACS800-14-1510-7 1256 1879 1250 1206 1200 940 900 62 10240 78
ACS800-14-1980-7 1657 2480 1700 1591 1600 1240 1200 82 12800 79

Technical data
18

Symbols
Nominal ratings
Icont.max Continuous RMS output current. No overloadability at 40 °C.
Imax Maximum output current. Allowable for 10 seconds at start, otherwise as long as allowed
by drive temperature.
Typical ratings for no-overload use
Pcont.max Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).
Typical ratings for light-overload use (10% overloadability)
I2N Continuous rms current. 10% overload is allowed for 1 minute every 5 minutes.
PN Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).
Typical ratings for heavy-duty use (50% overloadability)
I2hd Continuous rms current. 50% overload is allowed for 1 minute every 5 minutes.
Phd Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).

Derating
The load capacity (current and power) decreases if the installation site altitude exceeds 1000 metres
(3281 ft), or if the ambient temperature exceeds 40 °C (104 °F).
Temperature derating
In the temperature range +40 °C (+104 °F) to +50 °C (+122 °F), the rated output current is decreased
by 1% for every additional 1 °C (1.8 °F). The output current is calculated by multiplying the current
given in the rating table by the derating factor.
Example If the ambient temperature is 50 °C (+122 °F), the derating factor is 100% - 1 % · 10 °C =
90% or 0.90. The output current is then 0.90 × I or 0.90 × I . °C
2N cont.max
Altitude derating
At altitudes from 1000 to 4000 m (3281 to 13123 ft) above sea level, the derating is 1% for every 100 m
(328 ft). For a more accurate derating, use the DriveSize PC tool. If the installation site is higher than
2000 m (6600 ft) above sea level, please contact your local ABB distributor or office for further
information.

Technical data
19

ACS800-14 frame sizes and power module types


Frame size LCL filter(s)
Supply module(s) used Inverter modules used
ACS800-14 type (supply + inverter used
modules) Qty Type Qty Type Qty Type
Three-phase supply voltage 380 V, 400 V or 415 V
ACS800-14-0140-3 1×R7i + 1×R7i 1 ACS800-104-0145-3 1 ALCL-04-5 1 ACS800-104-0145-3*
ACS800-14-0170-3 1×R7i + 1×R7i 1 ACS800-104-0175-3 1 ALCL-05-5 1 ACS800-104-0175-3*
ACS800-14-0210-3 1×R8i + 1×R8i 1 ACS800-104-0260-3+E205 1 ALCL-12-5 1 ACS800-104-0210-3**
ACS800-14-0260-3 1×R8i + 1×R8i 1 ACS800-104-0320-3+E205 1 ALCL-13-5 1 ACS800-104-0260-3**
ACS800-14-0320-3 1×R8i + 1×R8i 1 ACS800-104-0390-3+E205 1 ALCL-14-5 1 ACS800-104-0320-3**
ACS800-14-0390-3 1×R8i + 1×R8i 1 ACS800-104-0510-3+E205 1 ALCL-15-5 1 ACS800-104-0390-3**
ACS800-14-0490-3 1×R8i + 1×R8i 1 ACS800-104-0510-3+E205 1 ALCL-15-5 1 ACS800-104-0510-3**
ACS800-14-0640-3 2×R8i + 2×R8i 2 ACS800-104-0390-3+E205 1 ALCL-24-5 2 ACS800-104-0320-3+E205
ACS800-14-0770-3 2×R8i + 2×R8i 2 ACS800-104-0510-3+E205 1 ALCL-25-5 2 ACS800-104-0390-3+E205
ACS800-14-0960-3 2×R8i + 2×R8i 2 ACS800-104-0510-3+E205 1 ALCL-25-5 2 ACS800-104-0510-3+E205
ACS800-14-1070-3 3×R8i + 3×R8i 3 ACS800-104-0390-3+E205 2 ALCL-24-5 3 ACS800-104-0390-3+E205
ACS800-14-1370-3 3×R8i + 3×R8i 3 ACS800-104-0510-3+E205 2 ALCL-24-5 3 ACS800-104-0510-3+E205
ACS800-14-1810-3 4×R8i + 4×R8i 4 ACS800-104-0510-3+E205 2 ALCL-25-5 4 ACS800-104-0510-3+E205
Three-phase supply voltage 380 V, 400 V, 415 V, 440 V, 460 V, 480 V or 500 V
ACS800-14-0170-5 1×R7i + 1×R7i 1 ACS800-104-0175-5 1 ALCL-04-5 1 ACS800-104-0175-5*
ACS800-14-0210-5 1×R7i + 1×R7i 1 ACS800-104-0215-5 1 ALCL-05-5 1 ACS800-104-0215-5*
ACS800-14-0260-5 1×R8i + 1×R8i 1 ACS800-104-0320-5+E205 1 ALCL-12-5 1 ACS800-104-0260-5**
ACS800-14-0320-5 1×R8i + 1×R8i 1 ACS800-104-0400-5+E205 1 ALCL-13-5 1 ACS800-104-0320-5**
ACS800-14-0400-5 1×R8i + 1×R8i 1 ACS800-104-0460-5+E205 1 ALCL-14-5 1 ACS800-104-0400-5**
ACS800-14-0460-5 1×R8i + 1×R8i 1 ACS800-104-0610-5+E205 1 ALCL-15-5 1 ACS800-104-0460-5**
ACS800-14-0510-5 1×R8i + 1×R8i 1 ACS800-104-0610-5+E205 1 ALCL-15-5 1 ACS800-104-0610-5**
ACS800-14-0580-5 1×R8i + 1×R8i 1 ACS800-104-0610-5+E205 1 ALCL-15-5 1 ACS800-104-0610-5**
ACS800-14-0780-5 2×R8i + 2×R8i 2 ACS800-104-0460-5+E205 1 ALCL-24-5 2 ACS800-104-0400-5+E205
ACS800-14-0870-5 2×R8i + 2×R8i 2 ACS800-104-0460-5+E205 1 ALCL-24-5 2 ACS800-104-0460-5+E205
ACS800-14-1140-5 2×R8i + 2×R8i 2 ACS800-104-0610-5+E205 1 ALCL-25-5 2 ACS800-104-0610-5+E205
ACS800-14-1330-5 3×R8i + 3×R8i 3 ACS800-104-0610-5+E205 2 ALCL-24-5 3 ACS800-104-0460-5+E205
ACS800-14-1640-5 3×R8i + 3×R8i 3 ACS800-104-0610-5+E205 2 ALCL-24-5 3 ACS800-104-0610-5+E205
ACS800-14-2160-5 4×R8i + 4×R8i 4 ACS800-104-0610-5+E205 2 ALCL-25-5 4 ACS800-104-0610-5+E205
Three-phase supply voltage 525 V, 550 V, 575 V, 600 V, 660 V, or 690 V
ACS800-14-0160-7 1×R7i + 1×R7i 1 ACS800-104-0175-7 1 ALCL-04-7 1 ACS800-104-0175-7*
ACS800-14-0200-7 1×R7i + 1×R7i 1 ACS800-104-0215-7 1 ALCL-05-7 1 ACS800-104-0215-7*
ACS800-14-0260-7 1×R8i + 1×R8i 1 ACS800-104-0260-7+E205 1 ALCL-12-7 1 ACS800-104-0260-7**
ACS800-14-0320-7 1×R8i + 1×R8i 1 ACS800-104-0400-7+E205 1 ALCL-13-7 1 ACS800-104-0320-7**
ACS800-14-0400-7 1×R8i + 1×R8i 1 ACS800-104-0440-7+E205 1 ALCL-14-7 1 ACS800-104-0400-7**
ACS800-14-0440-7 1×R8i + 1×R8i 1 ACS800-104-0580-7+E205 1 ALCL-15-7 1 ACS800-104-0440-7**
ACS800-14-0540-7 1×R8i + 1×R8i 1 ACS800-104-0580-7+E205 1 ALCL-15-7 1 ACS800-104-0580-7**
ACS800-14-0790-7 2×R8i + 2×R8i 2 ACS800-104-0440-7+E205 1 ALCL-24-7 2 ACS800-104-0400-7+E205
ACS800-14-0870-7 2×R8i + 2×R8i 2 ACS800-104-0580-7+E205 1 ALCL-25-7 2 ACS800-104-0440-7+E205
ACS800-14-1050-7 2×R8i + 2×R8i 2 ACS800-104-0580-7+E205 1 ALCL-25-7 2 ACS800-104-0580-7+E205
ACS800-14-1330-7 3×R8i + 3×R8i 3 ACS800-104-0580-7+E205 2 ALCL-24-7 3 ACS800-104-0440-7+E205
ACS800-14-1510-7 3×R8i + 3×R8i 3 ACS800-104-0580-7+E205 2 ALCL-24-7 3 ACS800-104-0580-7+E205
ACS800-14-1980-7 4×R8i + 4×R8i 4 ACS800-104-0580-7+E205 2 ALCL-25-7 4 ACS800-104-0580-7+E205
PDM-184674-B2

+E205 = Internal du/dt filters as standard


*Inverter external du/dt filters (NOCH, AOCH ranges) available as an option
**Inverter internal du/dt filters available as an option

AC and DC fuses
See page 24.

Technical data
20

Tightening torques
All fixing used in the assembly should be tightened to the correct torque.
The following table is applicable to zinc and chrome plated grade 8.8 screws
(greased or non-greased), used in the electrical connections of the ACS800-14
modules.

Note: Never overtighten electrical connections.

Torque (Nm) Soft aluminium Alloyed aluminium


busbars and copper
Screw size

M5 3.5 3.5

M6 6 9

M8 17 20

M10 35 40

M12 55 70

M16 130 180

Technical data
21

Ordering information

What this chapter contains


This chapter lists the components and accessories specific to the ACS800-14
frequency converters.
See the ACS800-204 IGBT Supply Units as Modules; Hardware Manual for
information on the supply modules and LCL filters. See the ACS800-104 Inverter
Modules Hardware Manual for information on the inverter modules.

ACS800-14 scope
The minimum ACS800-14 kits include the ABB-specific parts as listed below. The
interconnecting busbars, fuses, ventilation kits, etc. are available as optional ABB
kits or via other manufacturers if an equivalent specification can be offered.
• LCL filter(s)
• IGBT supply module(s) (ISU)
• Inverter module(s) (INU)
• Common mode filter toroids
• Quick connectors
• Two RDCU Drive Control Units (one for ISU, one for INU)
• Control panel mounting platform kit (RPMP-13-ISU).
The client must provide
• Engineering design
• Metalwork
• Fuses
• Connections
• Cooling system
• 24 V DC supply for drive control electronics
• 230 V 50 Hz 1-phase supply for ALCL-1x-x filter fan (if present) and ABB
ventilation fan kits (if present)
• 400 V 50 Hz 3-phase supply for ALCL-2x-x filter fan (if present) and ISU/INU
fans.

Ordering information
22

Charging circuit
The capacitor banks of the power (ISU and INU) modules needs to be charged
during the start-up before connecting the drive to the three-phase line.
The control and wiring of the charging circuit is presented in the circuit diagrams in
the chapter Illustrations. The dimensions of the components are shown in the
ACS800-204 IGBT Supply Units as Modules; Hardware Manual.

Contactors
Charging circuit contactors
230V 115V
ACS800-14 type
Qty Type Data Order code Qty Type Data Order code
400 V
ACS800-14-0140-3
ACS800-14-0170-3
ACS800-14-0210-3
ACS800-14-0260-3
ACS800-14-0320-3
1 A9-30-10-80 230VAC 50/60 Hz 59017608 1 A9-30-10-89 115VAC 50/60 Hz 59016989
ACS800-14-0390-3
ACS800-14-0490-3
ACS800-14-0640-3
ACS800-14-0770-3
ACS800-14-0960-3
ACS800-14-1070-3 1 A16-30-10-80 230VAC 50/60 Hz 59017632 1 A16-30-10-89 115VAC 50/60 Hz 59016997
ACS800-14-1370-3
1 A30-30-10-80 230VAC 50/60 Hz 64114395 1 A30-30-10-89 115VAC 50/60 Hz 64315242
ACS800-14-1810-3
500 V
ACS800-14-0170-5
ACS800-14-0210-5
ACS800-14-0260-5
ACS800-14-0320-5 1 A9-30-10-80 230VAC 50/60 Hz 59017608 1 A9-30-10-89 115VAC 50/60 Hz 59016989
ACS800-14-0400-5
ACS800-14-0460-5
ACS800-14-0510-5
ACS800-14-0580-5
ACS800-14-0780-5 1 A16-30-10-80 230VAC 50/60 Hz 59017632 1 A16-30-10-89 115VAC 50/60 Hz 59016997
ACS800-14-0870-5
ACS800-14-1140-5
ACS800-14-1330-5 1 A30-30-10-80 230VAC 50/60 Hz 64114395 1 A30-30-10-89 115VAC 50/60 Hz 64315242
ACS800-14-1640-5
ACS800-14-2160-5 1 A50-30-11-80 230VAC 50/60 Hz 59015915 1 A50-30-10-89 115VAC 50/60 Hz 59017012
690 V
ACS800-14-0160-7
ACS800-14-0200-7
ACS800-14-0260-7
ACS800-14-0320-7 1 A9-30-10-80 230VAC 50/60 Hz 59017608 1 A9-30-10-89 115VAC 50/60 Hz 59016989
ACS800-14-0400-7
ACS800-14-0440-7
ACS800-14-0540-7
ACS800-14-0790-7
ACS800-14-0870-7 1 A30-30-10-80 230VAC 50/60 Hz 64114395 1 A30-30-10-89 115VAC 50/60 Hz 64315242
ACS800-14-1050-7
ACS800-14-1330-7
1 A40-30-10-80 230VAC 50/60 Hz 59017659 1 A40-30-10-89 115VAC 50/60 Hz 59017675
ACS800-14-1510-7
ACS800-14-1980-7 1 A50-30-11-80 230VAC 50/60 Hz 59015915 1 A50-30-10-89 115VAC 50/60 Hz 59017012

Ordering information
23

Fuses and resistors


Charging circuit fuses and resistors
Charging circuit AC fuse Fuse base Resistor
ACS800-14 type Order Order R Order
Qty Type Data Qty Type Data Qty Type
Code Code [Ohm] Code
400V
ACS800-14-0140-3
ACS800-14-0170-3
ACS800-14-0210-3
OFAA000 16A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-0260-3 2 68286662 1 58065749 1 5.00 64803689
GG16 IEC000 S2L 690V C 5R 414
ACS800-14-0320-3
ACS800-14-0390-3
ACS800-14-0490-3
ACS800-14-0640-3
OFAA000 35A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-0770-3 2 68298946 1 58065749 2 2.50 64803689
GG35 IEC000 S2L 690V C 5R 414
ACS800-14-0960-3
ACS800-14-1070-3 OFAA000 40A, 690V, OFAX 00 2×125A CBHX 165
2 68286689 1 58065749 3 1.67 64803689
ACS800-14-1370-3 GG40 IEC000 S2L 690V C 5R 414
OFAA000 63A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-1810-3 2 68298962 1 58065749 4 1.25 64803689
GG63 IEC000 S2L 690V C 5R 414
500V
ACS800-14-0170-5
ACS800-14-0210-5
OFAA000 16A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-0260-5 2 68286662 1 58065749 1 5.00 64803689
GG16 IEC000 S2L 690V C 5R 414
ACS800-14-0320-5
ACS800-14-0400-5
ACS800-14-0460-5
ACS800-14-0510-5
OFAA000 35A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-0580-5 2 68298946 1 58065749 2 2.50 64803689
GG35 IEC000 S2L 690V C 5R 414
ACS800-14-0780-5
ACS800-14-0870-5
OFAA000 50A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-1140-5 2 68298954 1 58065749 3 1.67 64803689
GG50 IEC000 S2L 690V C 5R 414
ACS800-14-1330-5 OFAA000 63A, 690V, OFAX 00 2×125A CBHX 165
2 68298962 1 58065749 4 1.25 64803689
ACS800-14-1640-5 GG63 IEC000 S2L 690V C 5R 414
OFAA000 80A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-2160-5 2 68286697 1 58065749 6 0.83 64803689
GG80 IEC000 S2L 690V C 5R 414
690V
ACS800-14-0160-7 OFAA000 16A, 690V, OFAX 00 2×125A CBHX 165
2 68286662 1 58065749 1 5.00 64803689
ACS800-14-0200-7 GG16 IEC000 S2L 690V C 5R 414
ACS800-14-0260-7
ACS800-14-0320-7 OFAA000 20A, 690V, OFAX 00 2×125A CBHX 165
2 68286671 1 58065749 1 5.00 64803689
ACS800-14-0400-7 GG20 IEC000 S2L 690V C 5R 414
ACS800-14-0440-7
OFAA000
GG25 (50 25A (50Hz)/ 68298938
Hz) / 20A (60Hz), (50 Hz) / OFAX 00 2×125A CBHX 165
ACS800-14-0540-7 2 1 58065749 1 5.00 64803689
OFAA000 690V, 68286671 S2L 690V C 5R 414
GG20 (60 IEC000 (60 Hz)
Hz)
ACS800-14-0790-7
OFAA000 40A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-0870-7 2 68286689 1 58065749 2 2.50 64803689
GG40 IEC000 S2L 690V C 5R 414
ACS800-14-1050-7
ACS800-14-1330-7 OFAA000 63A, 690V, OFAX 00 2×125A CBHX 165
2 68298962 1 58065749 3 1.67 64803689
ACS800-14-1510-7 GG63 IEC000 S2L 690V C 5R 414
OFAA000 80A, 690V, OFAX 00 2×125A CBHX 165
ACS800-14-1980-7 2 68286697 1 58065749 5 1.00 64803689
GG80 IEC000 S2L 690V C 5R 414

Ordering information
24

AC fuses
Notes:
• Larger fuses must not be used.
• Fuses from other manufacturers can be used if they meet the ratings.
• The recommended fuses are for branch circuit protection per NEC as required for
UL approval.
AC fuse information
Drive type aR, IEC aR, UL Recognized
Qty In
Bussmann Ferraz Shawmut Order code Bussmann Ferraz Shawmut Order code
400 V
ACS800-14-0140-3 3 315 170M3817 – 68316049 170M3017 – 68446376
ACS800-14-0170-3 3 400 170M5808 – 64683926 170M5008 – 68628032
ACS800-14-0210-3 3 450 170M5809 6.9URD2PV0450 68316031 170M5059 – 68441811
ACS800-14-0260-3 3 630 170M6810 6.9URD3PV0630 68301572 170M6210 – 68327423
ACS800-14-0320-3 3 800 170M8545 6.9URD3PV0800 64786423 170M6212 – 68327415
ACS800-14-0390-3 3 1000 170M6814 6.9URD3PV1000 68301564 170M6214 – 68442044
ACS800-14-0490-3 3 1000 170M6814 6.9URD3PV1000 68301564 170M6214 – 68442044
ACS800-14-0640-3 3 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-0770-3 3 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
ACS800-14-0960-3 3 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
ACS800-14-1070-3 6 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-1370-3 6 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-1810-3 6 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
500 V
ACS800-14-0170-5 3 315 170M3817 – 68316049 170M3017 – 68446376
ACS800-17-0210-5 3 400 170M5808 – 64683926 170M5008 – 68628032
ACS800-14-0260-5 3 450 170M5809 6.9URD2PV0450 68316031 170M5059 – 68441811
ACS800-14-0320-5 3 630 170M6810 6.9URD3PV0630 68301572 170M6210 – 68327423
ACS800-14-0400-5 3 800 170M8545 6.9URD3PV0800 64786423 170M6212 – 68327415
ACS800-14-0460-5 3 1000 170M6814 6.9URD3PV1000 68301564 170M6214 – 68442044
ACS800-14-0510-5 3 1000 170M6814 6.9URD3PV1000 68301564 170M6214 – 68442044
ACS800-14-0580-5 3 1000 170M6814 6.9URD3PV1000 68301564 170M6214 – 68442044
ACS800-14-0780-5 3 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-0870-5 3 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
ACS800-14-1140-5 3 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
ACS800-14-1330-5 6 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-1640-5 6 1600 170M6419 6URD33TTF1600 68393108 170M6419 6URD33TTF1600 68393108
ACS800-14-2160-5 6 2000 170M6421 5.5URD33TTF2000 68244455 170M6421 5.5URD33TTF2000 68244455
690 V
ACS800-14-0160-7 3 250 170M3816 – 10028574 170M3016 – 68628008
ACS800-14-0200-7 3 315 170M3817 – 68316049 170M3017 – 68446376
ACS800-14-0260-7 3 315 170M3817 6.9URD1PV0315 68316049 170M3017 – 68446376
ACS800-14-0320-7 3 450 170M5809 6.9URD2PV0450 68316031 170M5059 – 68441811
ACS800-14-0400-7 3 450 170M5809 6.9URD2PV0450 68316031 170M5059 – 68441811
ACS800-14-0440-7 3 630 170M6810 6.9URD3PV0630 68301572 170M6210 – 68327423
ACS800-14-0540-7 3 630 170M6810 6.9URD3PV0630 68301572 170M6210 – 68327423
ACS800-14-0790-7 3 1000 170M6414 6.9URD32TTF1000 68333296 170M6414 6.9URD32TTF1000 68333296
ACS800-14-0870-7 3 1250 170M6416 – 68244463 170M6416 – 68244463
ACS800-14-1050-7 3 1250 170M6416 – 68244463 170M6416 – 68244463
ACS800-14-1330-7 6 1000 170M6414 6.9URD32TTF1000 68333296 170M6414 6.9URD32TTF1000 68333296
ACS800-14-1510-7 6 1000 170M6414 6.9URD32TTF1000 68333296 170M6414 6.9URD32TTF1000 68333296
ACS800-14-1980-7 6 1250 170M6416 – 68244463 170M6416 – 68244463
PDM-184674-D

Ordering information
25

DC fuses
Notes:
• Larger fuses must not be used.
• Fuses from other manufacturers can be used if they meet the ratings.
• The recommended fuses are for branch circuit protection per NEC as required for
UL approval.
DC fuse information
Drive type IEC UL Recognized
Qty
Bussmann Ferraz Shawmut In Order code Bussmann In Order code
400 V
ACS800-14-0140-3 – – – – – – – –
ACS800-14-0170-3 – – – – – – – –
ACS800-14-0210-3 – – – – – – – –
ACS800-14-0260-3 – – – – – – – –
ACS800-14-0320-3 – – – – – – – –
ACS800-14-0390-3 – – – – – – – –
ACS800-14-0490-3 – – – – – – – –
ACS800-14-0640-3 8 170M8552 6.9URD3PV1000 1000 68301564 170M6215 1000 68327407
ACS800-14-0770-3 8 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-0960-3 8 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-1070-3 12 170M8552 6.9URD3PV1000 1000 68301564 170M6215 1000 68327407
ACS800-14-1370-3 12 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-1810-3 16 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
500 V
ACS800-14-0170-5 – – – – – – – –
ACS800-14-0210-5 – – – – – – – –
ACS800-14-0260-5 – – – – – – – –
ACS800-14-0320-5 – – – – – – – –
ACS800-14-0400-5 – – – – – – – –
ACS800-14-0460-5 – – – – – – – –
ACS800-14-0510-5 – – – – – – – –
ACS800-14-0580-5 – – – – – – – –
ACS800-14-0780-5 8 170M8552 6.9URD3PV1000 1000 68301564 170M6215 1000 68327407
ACS800-14-0870-5 8 170M8552 6.9URD3PV1000 1000 68301564 170M6215 1000 68327407
ACS800-14-1140-5 8 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-1330-5 12 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-1640-5 12 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
ACS800-14-2160-5 16 170M8547 6.9URD33PA1250 1250 64786512 170M6216 1250 68327393
690 V
ACS800-14-0160-7 – – – – – – – –
ACS800-14-0200-7 – – – – – – – –
ACS800-14-0260-7 – – – – – – – –
ACS800-14-0320-7 – – – – – – – –
ACS800-14-0400-7 – – – – – – – –
ACS800-14-0440-7 – – – – – – – –
ACS800-14-0540-7 – – – – – – – –
ACS800-14-0790-7 8 170M8646 12URD73PA0700 700 68316006 170M8636 700 68327458
ACS800-14-0870-7 8 170M8647 11URD73PA0800 800 68265568 170M8637 800 68327440
ACS800-14-1050-7 8 170M8647 11URD73PA0800 800 68265568 170M8637 800 68327440
ACS800-14-1330-7 12 170M8647 11URD73PA0800 800 68265568 170M8637 800 68327440
ACS800-14-1510-7 12 170M8647 11URD73PA0800 800 68265568 170M8637 800 68327440
ACS800-14-1980-7 16 170M8647 11URD73PA0800 800 68265568 170M8637 800 68327440
PDM-184674-D

Ordering information
26

Disconnectors (switch fuses)


Disconnectors (switch fuses)
OESA Switch OESA Switch (UL)
Module type
Qty Type Data Order code Qty Type Data Order code
400 V
ACS800-14-0140-3
400A, 690V, 400A, 600V,
ACS800-14-0170-3 1 OESA 400 D3PL 35055754 1 OES 400 R03 68441731
DIN0…1 3-pole
ACS800-14-0210-3
ACS800-14-0260-3
630A, 690V, 600A, 600V,
ACS800-14-0320-3 1 OESA 630 D3PL 35061738 1 OES 600 R03 68441749
3-pole 3-pole
ACS800-14-0390-3
630A, 690V, 800A, 600V,
ACS800-14-0490-3 1 OESA 630 D3PL 35061738 1 OES 800 R03 68442052
3-pole 3-pole
500 V
ACS800-14-0170-5
400A, 690V, 400A, 600V,
ACS800-14-0210-5 1 OESA 400 D3PL 35055754 1 OES 400 R03 68441731
DIN0…1 3-pole
ACS800-14-0260-5
ACS800-14-0320-5
ACS800-14-0400-5 630A, 690V, 600A, 600V,
1 OESA 630 D3PL 35061738 1 OES 600 R03 68441749
ACS800-14-0460-5 3-pole 3-pole
ACS800-14-0510-5
630A, 690V, 800A, 600V,
ACS800-14-0580-5 1 OESA 630 D3PL 35061738 1 OES 800 R03 68442052
3-pole 3-pole
690 V
ACS800-14-0160-7 400A, 690V, 200A, 600V,
1 OESA 250 D3PL 35055746 1 OES 200 R03 68611059
ACS800-14-0200-7 DIN0…1 3-pole
ACS800-14-0260-7
400A, 690V, 400A, 600V,
ACS800-14-0320-7 1 OESA 400 D3PL 35055754 1 OES 400 R03 68441731
DIN0…1 3-pole
ACS800-14-0400-7
ACS800-14-0440-7 630A, 690V, 600A, 600V,
1 OESA 630 D3PL 35061738 1 OES 600 R03 68441749
ACS800-14-0540-7 3-pole 3-pole
00093148.XLS Rev H13

The main power line is equipped with a disconnector and a contactor up to


ACS800-14-0490-3, -0580-5 and -540-7. OESA switch fuse combines three pole
main switch, fuse base, and disconnector into one unit. The kit contains the switch
fuse unit, a black handle with ON/OFF (I/O) indication and a shaft (250 mm). Size 0-
1 fuses (DIN43620) fit into OESA 250 D 3PL and OESA400D3PL, size 3 (DIN43620)
inside OESA 630 D3PL.

Ordering information
27

Main contactors and breakers


Main contactors and breakers
Contactor/breaker (230V) Contactor/breaker (115V)
Module type
Qty Type Data Order code Qty Type Data Order code
400 V
275A(ITH) 1000V(UE) 275A(ITH) 1000V(UE)
ACS800-14-0140-3 1 A185-30-22-80 64399691 1 A185-30-22-80 64399705
220-230V/50HZ, 110-120V/60HZ, 2S+2A
ACS800-14-0170-3 350A(ITH) 1000V(UE) 1 350A(ITH) 1000V(UE)
1 AF210 68339049 AF210 68339049
ACS800-14-0210-3 100-250V/50-60H 1 100-250V/50-60H
600A(ITH) 1000V(UE) 600A(ITH) 1000V(UE)
ACS800-14-0260-3 1 AF400 64399730 1 AF400 64399730
100-250V/50-60HZ, 2 100-250V/50-60HZ, 2
700A(ITH) 1000V(UE) 700A(ITH) 1000V(UE)
ACS800-14-0320-3 1 AF460 64430742 1 AF460 64430742
100-250V/50-60HZ, 2S+2 100-250V/50-60HZ, 2S+2
ACS800-14-0390-3 800A(ITH) 1000V(UE) 800A(ITH) 1000V(UE)
1 AF580 100-250V/50-60HZ, 64399756 1 AF580 100-250V/50-60HZ, 64399756
ACS800-14-0490-3 2S+2A 2S+2A
ACS800-14-0640-3
1250A, 690V, 1250A, 690V,
ACS800-14-0770-3 1 E3S1250 68483956 1 E3S1250 68564743
1SDA061596R1 1SDA061605R1
ACS800-14-0960-3
ACS800-14-1070-3 2000A, 690V, 2000A, 690V,
1 E3S2000 68564638 1 E3S2000 68564816
ACS800-14-1380-3 1SDA061598R1 1SDA061607R1
2500A, 690V, 2500A, 690V,
ACS800-14-1810-3 1 E3S2500 68564671 1 E3S2500 68564824
1SDA061599R1 1SDA061608R1
500 V
275A(ITH) 1000V(UE) 275A(ITH) 1000V(UE)
ACS800-14-0170-5 1 A185-30-22-80 64399691 1 A185-30-22-80 64399705
220-230V/50HZ, 110-120V/60HZ, 2S+2A
ACS800-14-0210-5 350A(ITH) 1000V(UE) 350A(ITH) 1000V(UE)
1 AF210 68339049 1 AF210 68339049
ACS800-14-0260-5 100-250V/50-60H 100-250V/50-60H
600A(ITH) 1000V(UE) 600A(ITH) 1000V(UE)
ACS800-14-0320-5 1 AF400 64399730 1 AF400 64399730
100-250V/50-60HZ, 2 100-250V/50-60HZ, 2
700A(ITH) 1000V(UE) 700A(ITH) 1000V(UE)
ACS800-14-0400-5 1 AF460 64430742 1 AF460 64430742
100-250V/50-60HZ, 2S+2 100-250V/50-60HZ, 2S+2
ACS800-14-0460-5 800A(ITH) 1000V(UE) 800A(ITH) 1000V(UE)
ACS800-14-0510-5 1 AF580 100-250V/50-60HZ, 64399756 1 AF580 100-250V/50-60HZ, 64399756
ACS800-14-0580-5 2S+2A 2S+2A
ACS800-14-0780-5
1250A, 690V, 1250A, 690V,
ACS800-14-0870-5 1 E3S1250 68483956 1 E3S1250 68564743
1SDA061596R1 1SDA061605R1
ACS800-14-1140-5
ACS800-14-1330-5 2000A, 690V, 2000A, 690V,
1 E3S2000 68564638 1 E3S2000 68564816
ACS800-14-1640-5 1SDA061598R1 1SDA061607R1
2500A, 690V, 2500A, 690V,
ACS800-14-2160-5 1 E3S2500 68564671 1 E3S2500 68564824
1SDA061599R1 1SDA061608R1
690 V
ACS800-14-0160-7 250A(ITH) 1000V(UE) 250A(ITH) 1000V(UE)
1 A145-30-22-80 64593731 1 A145-30-22-80 64593757
ACS800-14-0200-7 220-230V/50HZ, 2S+2A 110-120V/60HZ, 2S+2A
ACS800-14-0260-7
350A(ITH) 1000V(UE) 350A(ITH) 1000V(UE)
ACS800-14-0320-7 1 AF210 68339049 1 AF210 68339049
100-250V/50-60H 100-250V/50-60H
ACS800-14-0400-7
ACS800-14-0440-7 600A(ITH) 1000V(UE) 600A(ITH) 1000V(UE)
1 AF400 64399730 1 AF400 64399730
ACS800-14-0540-7 100-250V/50-60HZ, 2 100-250V/50-60HZ, 2
ACS800-14-0790-7
ACS800-14-0870-7
1250A, 690V, 1250A, 690V,
ACS800-14-1050-7 1 E3S1250 68483956 1 E3S1250 68564743
1SDA061596R1 1SDA061605R1
ACS800-14-1330-7
ACS800-14-1510-7
1600A, 690V, 1600A, 690V,
ACS800-14-1980-7 1 E3S1600 68564611 1 E3S1600 68564794
1SDA061597R1 1SDA061606R1
00093148.XLS Rev H13

Wagon for air circuit breaker


Module type
Qty Type Order code
ACS800-14-0640-3…-1810-3
ACS800-14-0780-5…-2160-5 1 E3 W FP 3P HR 68484472
ACS800-14-0790-7…-1980-7

Ordering information
28

Contactors are needed for the on-off control of the main AC input power. The
contactor is operated with a three-position switch (off/on/start) located on the cabinet
door.
For more information on the contactors, see the documents available from
http://www.abb.com. Feed the contactor type (e.g. AF210) into the search field.
The air circuit breaker is used for the on-off control of the drive main AC input power
in the high power units where the contactors are not applicable. Typically, the
breaker is operated with a three-position (On/Off/Start) switch located on the cabinet
door. The breaker can be used as the main disconnector (when pulled out). The
main features are:
• rated voltage: 690 VAC
• rated current: 1250…5000 A. See table above.
• rated breaking capacity under short circuit Icu: 75…100 kA. See table above.
• version: withdrawable (disconnects when pulled out)
• busbar orientation: rear horizontal busbars
• number of busbar poles: 3
• dimensions [mm]: H: 461, D:423.5, W: 432
• weight: 104 kg.
For more information on the breaker and the wagon for the breaker, see SACE
Emax Installation, service, and maintenance instructions for low voltage air circuit
breakers (ITSCB 601933/001 it-en 6-99). The document is available from
http://www.abb.com. Untick “Search Web pages (HTML) only” when using the
search function.

Busbar/Quick connector kits


The busbar and quick connector kits presented in the ACS800-204 IGBT Supply
Units as Modules; Hardware Manual and the ACS800-104 Inverter Modules
Hardware Manual are applicable to the ACS800-14. A selection of those kits are
presented here in addition to ACS800-14-specific kits.

Ordering information
29

Frame 1×R7i + 1×R7i


The following table shows the DC link kit for frame 1×R7i + 1×R7i drives. The kit
connects the DC terminals of the supply and inverter modules. See also the
installation example on page 100.

DC link kit for frame 1×R7i + 1×R7i


Kit Contents Quantity Order code

DC link kit
(ISU to INU)

A more detailed
drawing is
presented on page
103. 1 68654475

The common
mode filter toroids
shown are
included in the
power modules kit.

Ordering information
30

Frame 1×R8i + 1×R8i


The following table shows the kits for frame 1×R8i + 1×R8i drives.
• The quick connector kit makes the AC connection between the output of the LCL
filter and the supply module. It also provides output busbars for motor cabling.
• The DC link kit connects the DC terminals of the supply and inverter modules.
• The output busbar kit can be used in conjunction with the quick connector kit to
transfer the motor output to the left side of the cubicle.
See also the installation example on page 106.

Busbar/quick connector kits for frame 1×R8i + 1×R8i


Kit Contents Quantity Order code

Quick connector kit


(LCL+ISU+INU)

A more detailed 1 68303826


drawing is
presented on page
109.

DC link kit
(ISU to INU)

A more detailed
drawing is
presented on page
110. 1 68468604

The common
mode filter toroids
are included in the
basic ACS800-14
kit.

Ordering information
31

Busbar/quick connector kits for frame 1×R8i + 1×R8i


Kit Contents Quantity Order code

Output busbar kit

A more detailed 1 68484766


drawing is
presented on page
109.

Frame 2×R8i + 2×R8i


The following table shows selected kits for frame 2×R8i + 2×R8i drives.
• The supply unit quick connector kit makes the AC connection between the output
of the LCL filter and the two supply modules.
• The DC busbars kit connects a supply or inverter module to its DC fuses. The kit
also contains a mounting plate for the fuse bases. One kit is required for each
supply or inverter module.
• The inverter unit quick connector kit provides output busbars for the two inverter
modules.

Busbar/quick connector kits for frame 2×R8i + 2×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
(LCL+ISU1+ISU2)
for generic cubicle
1 68399939
A more detailed
drawing is
presented on page
111.

Ordering information
32

Busbar/quick connector kits for frame 2×R8i + 2×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
LCL+ISU1+ISU2
for Rittal cubicle
1 68320887
A more detailed
drawing is
presented on page
121.

DC busbars from
fuse bases to DC
terminals of supply
or inverter module.
4 64806823
A more detailed
drawing is
presented on page
115.

Ordering information
33

Busbar/quick connector kits for frame 2×R8i + 2×R8i


Kit Contents Quantity Order code

Inverter unit: Quick


connector kit
(INU1+INU2)
1 68239435
A more detailed
drawing is
presented on page
116.

Frame 3×R8i + 3×R8i


The following table shows selected kits for frame 3×R8i + 3×R8i drives.

Busbar/quick connector kits for frame 3×R8i + 3×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
(2×LCL+ISU1+
ISU2+ISU3) for
generic cubicle
1 68362962

A more detailed
drawing is
presented on page
117.

Ordering information
34

Busbar/quick connector kits for frame 3×R8i + 3×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
(2×LCL+ISU1+
ISU2+ISU3) for
Rittal cubicle
1 68362865

A more detailed
drawing is
presented on page
117.

AC-busbar set

A more detailed 2 68320909


drawing is
presented on page
120.

Ordering information
35

Busbar/quick connector kits for frame 3×R8i + 3×R8i


Kit Contents Quantity Order code

Inverter unit: Quick


connector kit
(INU1+INU2+
INU3)
1 68242231
A more detailed
drawing is
presented on page
119.

Frame 4×R8i + 4×R8i


The following table shows selected kits for frame 4×R8i + 4×R8i drives.

Busbar/quick connector kits for frame 4×R8i + 4×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
2×(LCL+2×ISU) for
generic cubicle
2 68399939
A more detailed
drawing is
presented on page
111.

Ordering information
36

Busbar/quick connector kits for frame 4×R8i + 4×R8i


Kit Contents Quantity Order code

Supply unit: Quick


connector kit
2×(LCL+2×ISU) for
Rittal cubicle
2 68320887
A more detailed
drawing is
presented on page
121.

Inverter unit: Quick


connector kit
(INU1+INU2+
INU3+INU4)
2 68239435
A more detailed
drawing is
presented on page
116.

Ordering information
37

Cabinet ventilation kits


The following tables present recommended ventilation kits for each ACS800-14 type
for different degrees of protection. The kits are pictured below the tables.
The inlets and outlets are to be installed on the cabinet doors. It is also possible to
use an inlet kit at the bottom part of the door and lead the hot air out through the roof.
The outlet aperture must be sized the same as the inlet.

IP20/21
IP20/21 cabinet ventilation kits
Inlet/Door outlet Inlet/Door outlet Roof outlet (Rittal TS 8
Roof outlet (Generic cubicle)
(Generic cubicle) (Rittal TS 8 cubicle) cubicle)
ACS800-14-…
Width Order Width Order Width Order Width Order
Qty Qty Qty Qty
(mm) code (mm) code (mm) code (mm) code
0140-3 0170-5 0160-7 1* 400 68328128 1* 400 68328110
1* 400 + 600 68260817 1* 400 + 600 68260817
0170-3 0210-5 0200-7 1* 600 68328144 1* 600 68328136
0260-5
0210-3 0260-7 1 400 68239478 1 400 68328110
0320-5
0260-3 0320-7
0400-5
0320-3 0400-7 1 800 68259827 1 800 68328446
0460-5
0390-3 0440-7
0510-5 1 600 68239460 1 600 68328136
0490-3 0540-7
0580-5
0640-3 0780-5 0790-7 1 600 68239460 1 600 68239460 1 600 68328144 1 600 68328136
0770-3 0870-5 0870-7
0960-3 1140-5 1050-7 1 800 68259827 1 400 + 600 68260817 1 800 68328446 1 400 + 600 68328161

1 800 68259827 1 400 + 600 68260817 1 800 68328446 1 400 + 600 68328161
1070-3 1330-5 1330-7
1370-3 1640-5 1510-7 400 + 600 400 + 600
1 600 + 800 68328691 1 68328705 1 600 + 800 68328608 1 68328641
+ 600 + 600
2 600 68239460 2 600 68239460 2 600 68328144 2 600 68328136
1810-3 2160-5 1980-7
2 800 68259827 2 400 + 600 68260817 2 800 68328446 2 400 + 600 68328161
* Roof outlet depends on the assembly: 400 mm for the LCL filter and 600 mm for the ISU/INU modules combined or 600 mm for LCL filter and ISU/INU
modules combined. Inlet is always 400 mm for the LCL filter and 600 mm for the ISU/INU modules combined.

IP42
IP42 cabinet ventilation kits
Inlet/Door outlet Inlet/Door outlet
Door outlet with fan
(Generic cubicle) (Rittal TS 8 cubicle)
ACS800-14-… Roof outlet
Width Order Width Order Width Order
Qty Qty Qty
(mm) code (mm) code (mm) code
0140-3 0170-5 0160-7
1* 400 + 600 68260795 1* 400 + 600 68260795 2 400 68410711
0170-3 0210-5 0200-7
0260-5
0210-3 0260-7 1 400 68239443 400 68410711
0320-5
0260-3 0320-7
0400-5
0320-3 0400-7 1 800 68259797 3
0460-5
0390-3 0440-7
0510-5 1 600 68239451 400 68410711
0490-3 0540-7
0580-5
See IP20/21
0640-3 0780-5 0790-7 1 600 68239451 1 600 68239451
table above
0770-3 0870-5 0870-7 5 400 68410711
0960-3 1140-5 1050-7 1 800 68259797 1 400 + 600 68260795

1 800 68259797 1 400 + 600 68260795


1070-3 1330-5 1330-7
8 400 68410711
1370-3 1640-5 1510-7 400 + 600
1 600 + 800 68328560 1 68328586
+ 600
2 600 68239451 2 600 68239451
1810-3 2160-5 1980-7 10 400 68410711
2 800 68259797 2 400 + 600 68260795
*400 mm for the LCL filter, 600 mm for the ISU/INU modules combined.

Note: Separate cabinet for LCL + INU/ISU needed when using door outlet.

Ordering information
38

IP54
IP54 cabinet ventilation kits
Inlet/Door outlet Inlet/Door outlet Roof outlet with fan
Door outlet with fan Roof outlet with fan
(Generic cubicle) (Rittal TS 8 cubicle) (Rittal TS 8 cubicle)
ACS800-14-…
Width Order Width Order Width Order Width Order Width Order
Qty Qty Qty Qty Qty
(mm) code (mm) code (mm) code (mm) code (mm) code
0140-3 0170-5 0160-7 400 + 400 +
1* 68327890 1* 68327890 2 400 68330301 1 600 68327857 1 600 68327857
0170-3 0210-5 0200-7 600 600
0260-5
0210-3 0260-7 1 400 68327806 1 400 68327831
0320-5
0260-3 0320-7
0400-5
0320-3 0400-7 1 800 68328462 3 400 68330301 2 400 68327831
0460-5
0390-3 0440-7
0510-5 1 600 68327822 1 600 68327857
0490-3 0540-7
0580-5
0640-3 0780-5 0790-7 1 600 68327822 1 600 68327822 2 400 68327831 1 600 68327857
0770-3 0870-5 0870-7 400 + 5 400 68330301 400 +
0960-3 1140-5 1050-7 1 800 68328462 1 68327890 1 600 68327857 2 68328519
600 600
400 + 400+
1 800 68328462 1 68327890 2 400 68327831 1 68328519
600 600
1070-3 1330-5 1330-7
400 + 8 400 68330301 600 +
1370-3 1640-5 1510-7 600 + 600 +
1 68328471 1 600 + 68327903 1 68328489 1 600 + 68362881
800 800
600 400
600 +
2 600 68327822 2 600 68327822 4 400 68327831 2 68327857
600
1810-3 2160-5 1980-7 10 400 68330301
400 + 400 +
2 800 68328462 2 68327890 2 600 68327857 2 68328519
600 600
*400 mm for the LCL filter, 600 mm for the ISU/INU modules combined.

Ordering information
39

Air inlet kits


Kit For… Contents of 1 kit Order code

400 mm wide
cubicle.
Aperture size:
274 × 522 mm
1 pc Grille (metallic) 68239478
(10.8” × 20.55”).
Effective area:
1150 cm2
(180 in2) approx.

600 mm wide
cubicle.
Aperture size:
471 × 522 mm
1 pc Grille (metallic) 68239460
(18.54” × 20.55”).
Effective area:
1920 cm2
IP20 inlet kit,
(295 in2) approx.
unfiltered

800 mm wide
cubicle.
Aperture size:
671 × 522 mm
1 pc Grille (metallic) 68259827
(26.42“ × 20.55”).
Effective area:
2880 cm2
(445 in2) approx.

400 + 600 mm
68239478 + 68239460 68260817
wide cubicles
600 + 800 mm
68239460 + 68259827 68328691
wide cubicles
400 + 2×600 mm
68239478 + 2×68239460 68328705
wide cubicles

Ordering information
40

Air inlet kits


Kit For… Contents of 1 kit Order code

400 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
274 × 522 mm
airTex G150) 68239443
(10.8” × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
1150 cm2 1 pc Fastener
(180 in2) approx.

600 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
471 × 522 mm
airTex G150) 68239451
(18.54” × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
IP42 inlet kit, 1920 cm2 1 pc Fastener
filtered (295 in2) approx.

800 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
671 × 522 mm
airTex G150) 68259797
(26.42“ × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
2880 cm2 2 pcs Fastener
(445 in2) approx.

400 + 600 mm
68239443 + 68239451 68260795
wide cubicles
600 + 800 mm
68239451 + 68259797 68328560
wide cubicles
400 + 2×600 mm
68239443 + 2×68239451 68328586
wide cubicles

Ordering information
41

Air inlet kits


Kit For… Contents of 1 kit Order code

400 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
274 × 522 mm
airComp 300-50) 68327806
(10.8” × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
1150 cm2 1 pc Fastener
(180 in2) approx.

600 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
471 × 522 mm
airComp 300-50) 68327822
(18.54” × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
IP54 inlet kit, 1920 cm2 1 pc Fastener
filtered (295 in2) approx.

800 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
671 × 522 mm
airComp 300-50) 68328462
(26.42“ × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
2880 cm2 2 pcs Fastener
(445 in2) approx.

400 + 600 mm
68327806 + 68327822 68327890
wide cubicles
600 + 800 mm
68327822 + 68328462 68328471
wide cubicles
400 + 2×600 mm
68327806 + 2×68327822 68327903
wide cubicles

Ordering information
42

Air outlet kits (Door)


Kit For… Contents of 1 kit Order code

1 pc Cooling fan
One power 1 pc Support plate
IP42 door module. 1 pc Grille (inner)
outlet kit with Aperture size: 1 pc Filter mat (Luftfilter 68410711
fan 274 × 440 mm airTex G150)
(10.79” × 17.32”) 1 pc Grille (outer)
1 pc Fastener

1 pc Cooling fan
One power 1 pc Support plate
IP54 door module. 1 pc Grille (inner)
outlet kit with Aperture size: 1 pc Filter mat (Luftfilter 68330301
fan 274 × 440 mm airComp 300-50)
(10.79” × 17.32”) 1 pc Grille (outer)
1 pc Fastener

Ordering information
43

Air outlet kits (Roof)


Kit For… Contents of 1 kit Order code

400 mm wide
generic cubicle.
Aperture size: 1 pc Roof plate
314 × 320 mm 2 pcs Side plate (L/R)
68328128
(12.36” × 12.60”). 2 pcs Side plate
Effective area: (Front/Rear)
920 cm2 (140 in2)
approx.

600 mm wide
generic cubicle.
IP21/42 Aperture size: 1 pc Roof plate
generic roof 514 × 350 mm 2 pcs Side plate (L/R)
outlet kit 68328144
(20.24” × 13.78”). 2 pcs Side plate
Effective area: (Front/Rear)
1536 cm2
(240 in2) approx.

800 mm wide
generic cubicle.
Aperture size: 1 pc Roof plate
714 × 320 mm 2 pcs Side plate (L/R)
68328446
(28.11“ × 12.60”). 2 pcs Side plate
Effective area: (Front/Rear)
2304 cm2
(355 in2) approx.

600 + 800 mm
68328144 + 68328446 68328608
wide cubicles

Ordering information
44

Air outlet kits (Roof)


Kit For… Contents of 1 kit Order code

400 mm wide
Rittal TS 8
1 pc Roof plate
cubicle.
2 pcs Side plate (L/R)
Aperture size:
2 pcs Side plate
314 × 320 mm 68328110
(Front/Rear)
(12.36” × 12.60”).
2 pcs Support plate
Effective area: (L/R)
920 cm2 (140 in2)
approx.

IP21/42 roof
outlet kit for
Rittal TS 8
cubicles

600 mm wide
Rittal TS 8
1 pc Roof plate
cubicle.
2 pcs Side plate (L/R)
Aperture size:
2 pcs Side plate
514 × 350 mm 68328136
(Front/Rear)
(20.24” × 13.78”).
2 pcs Support plate
Effective area: (L/R)
1536 cm2
(240 in2) approx.

400 + 600 mm
68328110 + 68328136 68328161
wide cubicles
400 + 2×600 mm
68328110 + 2×68328136 68328641
wide cubicles

Ordering information
45

Air outlet kits (Roof)


Kit For… Contents of 1 kit Order code

1 pc Support plate
1 pc Bottom plate
1 pc Support frame
400 mm wide
1 pc Cooling fan
cubicle.
1 pc Fan housing
Aperture size: 68327831
2 pcs Grille (inner)
314 × 350 mm
2 pcs Filter mat
(12.36” × 13.78”)
(Luftfilter airTex
G150)
2 pcs Grille (outer)

IP54 roof
outlet kit with
fan
1 pc Support plate
1 pc Bottom plate
1 pc Support frame
600 mm wide
1 pc Cooling fan
cubicle.
1 pc Fan housing
Aperture size: 68327857
2 pcs Grille (inner)
514 × 350 mm
2 pcs Filter mat
(20.24” × 13.78”)
(Luftfilter airTex
G150)
2 pcs Grille (outer)

400 + 600 mm
68327831 + 68327857 68328519
wide cubicles
600 + 800 mm
68327857 + 2×68327831 68328489
wide cubicles

Ordering information
46

Common mode filtering


Common mode filtering reduces bearing currents and is required for electromagnetic
compatibility (EMC). The filtering is implemented by using toroids.
With the ACS800-14, common mode filtering is implemented on the DC links by
grouping together individual toroids as per the table below.

ACS800-14 Number of toroids Number of toroids


frame size per supply module per inverter module
1×R7 + 1×R7i 2 2
1×R8i + 1×R8i 3 –
2×R8i + 2×R8i 2×3 2×3

RDCU-02C drive control units and application programs


With an ACS800-14, two RDCU-02C drive control units are needed, one for the
supply unit, one for the inverter unit. The supply control unit will contain the IGBT
supply control program, while several application programs are available for the
inverter control unit.
Drives with parallel supply or inverter modules, i.e. frame size 2×R8i + 2×R8i and up,
additionally require two PPCS branching units (type APBU-44C).

Drive control units and control/application programs


Qty Type Contents Order code
Drive control unit (with coated RMIO board), pair of 2 m long fibre optic
2 RDCU-02C 64672606
cables, wire set for powering control unit from converter module
1 – IGBT supply control program 64668188
1 – ACS800 Standard application program 7.x 64565168

See the ACS800 Multidrive Modules Product Reference for information on the
RDCU-02C control unit. See the ACS800 IGBT Supply Control Program Firmware
Manual for information on the supply application program. See the ACS800
Standard Application Program 7.x Firmware Manual for information on the inverter
application program.
The electrical and optical connections of the control units are shown in the example
drive diagram starting on page 66.

PPCS branching units for drives with parallel-connected n×R8i modules


Supply or inverter units consisting of parallel-connected frame R8i modules require
PPCS branching units for distribution of control signals to the modules. One
branching unit can control up to four modules.
There are two types available – the NPBU-42C is the basic unit; the APBU-44C also
incorporates a datalogger (accessible via DriveWindow PC tool) and supports the

Ordering information
47

reduced run functionality, enabling, in case of removal of one inverter module,


continued operation using the remaining modules.

PPCS branching units for multiples of frame R8i


Drive type
Quantity Contents of 1 kit Order code
ACS800-14-…
0640-3 0780-5 0790-7 1 pc. APBU-44C branching unit & datalogger
0770-3 0870-5 0870-7 2 2 pcs. 2000 mm fibre optic cables 68242355
0960-3 1140-5 1050-7 2 pcs. 3000 mm fibre optic cables
1070-3 1330-5 1330-7 1 pc. APBU-44C branching unit & datalogger
1370-3 1640-5 1510-7 2 4 pcs. 3000 mm fibre optic cables 68242371
1810-3 2160-5 1980-7 4 pcs. 5000 mm fibre optic cables

Control panel kit


The following kit has the necessary parts for controlling both the supply unit and the
inverter unit from one panel location. It also contains a pair of fibre optic cables for
connecting the two RDCU control units together.

Control panel kits


Qty Type Contents Order code
CDP-312R Control Panel; Panel platform w/ mounting accessories; ADPI-01
Panel Interface Board; Panel extension cable (length: 100 mm); Y-splitter;
1 RPMP-ISU-13 68470170
Two RPLC-03C panel cables (length: 3000 mm); Pair of fibre optic cables
(length: 1400 mm)

For instructions on wiring possibilities, see chapter Illustrations, page 121.

Other options
See the ACS800 Product Reference for generic equipment for the ACS800 product
family such as I/O options and PC tools.

Ordering information
48

Ordering information
49

Illustrations

Drive circuit diagram (frame 1×R7i + 1×R7i)


For an alternate (on/off-controlled) fan wiring, see page 95.

Illustrations
50

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
51

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
52

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
53

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
54

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
55

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
56

Drive circuit diagram (frame 1×R7i + 1×R7i) (continued)

Illustrations
57

Drive circuit diagram (frame 1×R8i + 1×R8i)


For an alternate (on/off-controlled) fan wiring, see page 95.

Illustrations
58

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
59

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
60

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
61

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
62

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
63

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
64

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
65

Drive circuit diagram (frame 1×R8i + 1×R8i) (continued)

Illustrations
66

Drive circuit diagram (frame 2×R8i + 2×R8i)

Illustrations
67

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
68

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
69

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
70

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
71

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
72

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
73

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
74

Drive circuit diagram (frame 2×R8i + 2×R8i) (continued)

Illustrations
75

Drive circuit diagram (frame 3×R8i + 3×R8i)

Illustrations
76

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
77

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
78

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
79

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
80

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
81

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
82

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
83

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
84

Drive circuit diagram (frame 3×R8i + 3×R8i) (continued)

Illustrations
85

Drive circuit diagram (frame 4×R8i + 4×R8i)

Illustrations
86

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
87

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
88

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
89

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
90

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
91

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
92

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
93

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
94

Drive circuit diagram (frame 4×R8i + 4×R8i) (continued)

Illustrations
95

Fan on/off control


The standard diagram sets above feature cooling fans that rotate whenever power is
applied to the drive. The following four sheets, when substituted for sheets 01, 02,
06 and 08 of set 68404487, present an on/off cooling fan control wiring in which the
fans of the LCL filter and the inverter module(s) are stopped when the drive is not
running. The same principle can be applied to all frame sizes. (With frame
1×R7i + 1×R7i drives, the fans are single-phase, so single-phase components can
be used instead of the three-phase components shown.)

Note: The cooling fan(s) of the IGBT supply module(s) must be on when power is
applied since the supply unit must modulate when powered.

The fan on/off control is implemented by using relay output RO3 of the inverter unit’s
RDCU control unit (A41) to control additional contactors K20 and K21, which in turn
switch the cooling fans on and off. The following parameter changes must be made
for the on/off control to work:
• Set parameter 14.03 RELAY RO3 OUTPUT to “PARAM 14.18”.
• Set parameter 14.18 RO PTR3 to “+118.003.01”.

Illustrations
96

Alternate sheet 01 for diagram set 68404487

Illustrations
97

Alternate sheet 02 for diagram set 68404487

Illustrations
98

Alternate sheet 06 for diagram set 68404487

Illustrations
99

Alternate sheet 08 for diagram set 68404487

Illustrations
100

Mounting example (frame 1×R7i + 1×R7i)

Illustrations
101

Mounting example (frame 1×R7i + 1×R7i) (continued)

Illustrations
102

Mounting example (frame 1×R7i + 1×R7i) (continued)

Illustrations
103

Mounting example (frame 1×R7i + 1×R7i): DC busbar kit #68654475

Illustrations
104

Mounting example (frame 1×R7i + 1×R7i): DC busbar kit #68654475 (continued)

Illustrations
105

Mounting example (frame 1×R7i + 1×R7i): Crossmember #68654491

Illustrations
106

Mounting example (frame 1×R8i + 1×R8i)

Illustrations
107

Mounting example (frame 1×R8i + 1×R8i) (continued)

Illustrations
108

Mounting example (frame 1×R8i + 1×R8i) (continued)

Illustrations
109

Mounting example (frame 1×R8i + 1×R8i): Kits (1 of 2)

Illustrations
110

Mounting example (frame 1×R8i + 1×R8i): Kits (2 of 2)

Illustrations
111

Quick connector kit #68399939 (LCL+ISU1+ISU2)

Illustrations
112

Quick connector kit #68399939 (LCL+ISU1+ISU2) (continued)

Illustrations
113

Quick connector kit #68320887

Illustrations
114

Quick connector kit #68320887 (continued)

Illustrations
115

DC busbar kit #64806823

Illustrations
116

Quick connector kit #68239435

Illustrations
117

Quick connector kit #68362962

Illustrations
118

Quick connector kit #68362962 (continued)

Illustrations
119

Quick connector kit #68242231

Illustrations
120

AC busbar kit #68320909

Illustrations
121

Door fan connection diagram

White Green / Blue Brown Black


Yellow

Z2 Z1

U1 U2

Roof fan connection diagram

U1 Brown
U2 Blue
Z2 Z1 U2 U1 TK TK Z1 Black
Z2 Orange

N L1 PE

NLMD-01 LED Monitoring Display wiring


Connection directly from ADPI Panel Interface Board

RMIO (ISU)
X39
Panel Interface

X3
ADPI-01 RMIO (INU)
X2 X39

X5

Illustrations
122

Connection using Y-splitter

Panel Interface
RMIO (ISU)

X3 X39

X2 Y-splitter

ADPI-01 RMIO (INU)


X5 X39

Illustrations
3AFE68458986 REV C EN
EFFECTIVE: 22.8.2006

ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd.


AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu
P.O. Box 184 Drives & Motors Chaoyang District
FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015
FINLAND New Berlin, WI 53151 Telephone +86 10 5821 7788
Telephone +358 10 22 11 USA Fax +86 10 5821 7618
Fax +358 10 22 22681 Telephone 262 785-3200 Internet http://www.abb.com
Internet http://www.abb.com 800-HELP-365
Fax 262 780-5135

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