DTMB CRT

SERVICE MANUAL
21” Colour DTV

TV/AV MENU V- V+ P- P+
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CONTENTS
1. safety precautions……………………………………………………………………………….………3

2. TV block diagram ………………………………………………………………………………………5

3． ICs functional description……………………………………………………………………………..6

4． Replacement of memory IC…………………………………………………………………….……12

5． Service adjustment…………………………………………………………………………………...12

6． Purity / convergence adjustment…………………………………………………………………16

7. Schematic………………………………………………………………………………………………17

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1. SAFETY PRECAUTIONS
a) The design of this product contains special hardware, many circuits and components specially for
safety purposes. For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer. Replacement parts must be identical to those
used in the original circuits. Service should be performed by qualified personnel only.

b) Alterations of the design or circuitry of the products should not be made. Any design alterations or
additions will void the manufacturer’s warranty and will further relieve the manufacturer of
responsibility for personal injury or property damage resulting therefrom.

c) Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded by
them necessarily be obtained by using replacement components rated for higher voltage, wattage,
etc. Replacement parts which have these special safety characteristics are identified in the parts list
of Service manual. Electrical components having such features are identified by shading on
the schematics and by ( ！ ) on the parts list in Service manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards

d) Don’t short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH
side ground when repairing. Some model’s power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE: ( ) side GND, ISOLATED (NEUTRAL) : ( ) side GND
and EARTH : ( ) side GND. Don’t short between the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND and never measure with a measuring apparatus (oscilloscope etc.)
the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time. If
above note will not be kept, a fuse or any parts will be broken.

e) If any repair has been made to the chassis, it is recommended that the B1 setting should be
checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).

f) The high voltage applied to the picture tube must conform with that specified in Service manual.
Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component
damage, therefore operation under excessive high voltage conditions should be kept to a minimum,
or should be prevented. If severe arcing occurs, remove the AC power immediately and determine
the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor
soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the
high voltage circuitry including the picture tube must be the exact replacements or alternatives
approved by the manufacturer of the complete product.

g) Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with
a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead
to the ground frame and connecting the other end of the lead through a 10kΩ 2W resitor to the
anode button.

h) When service is required, observe the original lead dress. Extra precaution should be given to
assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those
components that indicate evidence of overheating should be replaced. Always use the
i) manufacturer’s replacement components.

j) Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of
the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet,
screwheads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.

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k）The surface of the TV screen is coated with a thin film which can easily be damaged. Be very careful
with it when handle the TV. Should the TV screen become soiled, wipe it with a soft dry cloth. Never
rub it forcefully. Never use any cleaner or detergent on it.

(1) Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any
exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC
(r.m.s.) for a period of one second.
(…Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC
(r.m.s.) to an appliance rated 200V or more, for a periode of one second.)
This method of test requires a test equipment not generally found in the service trade.

(2) Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this
check.). Using a “Leakage Current Tester”, measure the leakage current from each exposed metal
part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a
known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).

●Alternate Check Method

Plug the AC line cord directly into the AC outlet ( do not use a line isolation transformer during this
check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner.
Connect a 1500Ω 10W resistor paralleled by a 0.15μF AC-type capacitor between an exposed
metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the
resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly
any exposed metal part having a return path to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage
measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r.m.s.).
This corresponds to 0.2mA AC (r.m.s.)

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2 TV Block diagram
A200 A201
CRT
RF IN DTMB DT unit ATV TUNER R OUT
RF IN RF OUT RF IN G OUT CRT PCB

IR OUT TV IR IN B OUT

N1103 IR IN DTV/LOUT
DTV/ROUT N401
V OUT LA78040
KEY KEY IN DTV YOUT V OUT
V OUT
DTV COUT
R-OUT DY

H OUT H OUT

ATV AOUT
TV VOUT G2
N801
HFE4052 FO
AV-VIN HV

V/Y OUT

AC +6.2V
DC +40V
DC +27
DC +180V
C OUT
AV-LIN

AV-RIN
N802
HFE4052

L-OUT N331
TDA9859
R-OUT
N151
L OUT AN17821
R OUT

+B(110V)
+13.0V
T61
+12VA
POWER +12V
+22V

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3. ICs functional description
DTMB DT Unit (A200):

PIN NO. SYMBOL DESCRIPTION

1 Y_OUT DTV Y OUT.
2
3 C_OUT DTV C OUT.
4
5 GND GROUND.
6
7 L_OUT DTV L OUT.
8
9 R_OUT DTV R OUT.
10
11 GND GROUND.
12
13 A ATV/DTV/AV IO Check:
14 ATV：H、H。
15 B DTV：L、L。
16 AV： L、H。
17 GND GROUND.
18
19 REMOTE TO ATV REMOTE IN。
20
21 5VSTB Stand By +5V。
22
23 IR Remote control IN
24
25 GND GROUND.
26
27 KEY KEY IN
28
29 LED LED control OUT。Normal：L；Stand By：H。
30
31 TV_5V ATV 5V，FOR Check ATV “POWER ON”。
32
33 GND GROUND.
34
35 9V +12V INPUT。Normal +12V，Stand By +9V。
36

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ATV TUNER（A201）：
PIN NO. SYMBOL DESCRIPTION
1 CPU 5.7V CPU Voltage reference 5.7V OUT.

2 Y-IN FOR ATV/AV AUDIO IN,DTV Y IN.

3 A-OUT ATV AUDIO OUT.
4 C-IN DTV C IN.
5 TV/AV/SW TV、AV 、DTV SW.
6 CVBS OUT NO USE
7 TV1/AV2 TV、AV 、 DTV SW.
8 V-OUT ATV VIDEO OUT.
9 G NO USE.
10 R NO USE.
11 BLK NO USE.
12 B NO USE.
13 SW5.7 Voltage reference 5.7V OUT
14 GND Ground
15 5V +5V IN。
16 V DRIVE Vertical Drive OUT。
17 SW8.7V Voltage reference 8.7V OUT
18 V FB Vertical flyback input。
19 33V +33V IN。
20 GND Ground
21 8.7V +8.7V IN.
22 H DRIVE Horizontal Drive OUT.
23 8V +8V IN.
24 FBP flyback input/sandcastle output.
25 VOL Volume Control OUT.
26 ABL ABL Control IN.
27 +B ADJ +B Adjust OUT.
28 R OUT Red output
29 MUTE Mute Control OUT.
30 G OUT Green output
31 STB BY Stand By Control OUT.
32 B OUT Blue output
33 X RAY X Ray protection input.
34 GND Ground
35 ALARM Alarm Signal OUT.
36 BUS OPEN Bus Open Control Input.
37 FM NO USE.
38 SDA I2C-bus data line
39 REMOTE ATV Remote Input.
40 SCL I2C-bus clock line
41 KEY Key Input.

42 CPU 5V CPU +5V IN.

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KA5Q0765RT(N601):

PIN NO. SYMBOL DESCRIPTION DC Voltage(V)*

Min. Typ. Max.
1 DRAIN Drain OUT -- 135 155
2 GND Ground
3 VCC Supply Voltage 24 30
4 FB Feedback Voltage In 1.2 2.0
5 SYNC Sync IN 4.65 5.2
*Power Supply Input:110VAC,60Hz.

LA78040(N401):

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PIN NO. SYMBOL DESCRIPTION DC Voltage(V)
Min. Typ. Max.
1 INV IN Vertical inverting Input -- 3.88
2 VCC1 Supply Voltage 1 26.8
3 PNMP UP Pump up OUT 2.34
4 GND Ground 0
5 V OUT Vertical OUTPUT 13.8
6 VCC2 Supply Voltage 2 27.4
7 NON-1NV IN Vertical NON-inverting Input 3.88

TDA9859(N331):
Block Diagram

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AN17821A(151):
Block Diagrm

PIN NO. SYMBOL DESCRIPTION DC Voltage(V)

Min. Typ. Max.
1 VCC Supply Voltage 12.1 13.5
2 CH1 OUTPUT + R OUTPUT + 5.45
3 GND Ground
4 CH1 OUTPUT - R OUTPUT - 5.45
5 Standby Standby Control IN 0 3.5 5
6 CH1 Input R Input 1.4
7 GND Ground
8 CH2 Input L Input 1.4
9 Volume Volume Control IN 0 0.5 5.0
10 CH2 OUTPUT - L OUTPUT - 5.45
11 GND Ground
12 CH2 OUTPUT + L OUTPUT + 5.45

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4.REPLACEMENT OF MEMORY IC
1. MEMORY IC.
This TV uses memory IC. In the memory IC are memorized data for correctly operating the video and
deflection circuits.
When replacing memory IC, be sure to use IC written with the initial value of data.

2. PROCEDURE FOR REPLACING MEMORY IC

(1) Power off
Switch the power off and unplug the power cord from AC outlet.
(2) Replace IC
Be sure to use memory IC written with the initial data values.
(3) Power On
Plug the power cord into the AC outlet and switch the power On.
(4) Check and set SYSTEM default value:
1) Press “MENU” key ，at one time pressing “MUTE” key on the Remote control unit. Or Press
“TEST” key on the Remote control unit for factory used.
2) The “M” will be displayed on the screen.
3) Press digital key, (Mkey) and corresponding on-screen display will be appeared.
4) Check the setting value of the SYSTEM default value of Table below. If the value is different,
select items by [CH+]/[CH-] keys and set value by [VOL+]/[VOL-] keys.
5) Press “STANDBY” key again and return to the normal screen.

5.SERVICE ADJUSTMENT
POWER SUPPLY
1. Receive normal colour bar signal, to the picture mode is standard.
FOCUS ADJUSTMENT
1. Receive a crosshatch signal.
2. While watching the screen, adjust the FOCUS VR to make the vertical and horizontal lines as fine and
sharp as possible.

[M1] menu
1. Connect DC voltmeter to TP91 and isolated ground.
Adjust “ +B ADJ” , to get the voltage as 111 ±0.5V for 21 inch.

M1 M150MC-091-040205
+B ADJ 66
AGING TEST ►
SHIPPING ►
MA ►
AV2 1
SVIDEO 1
INTERENT 0

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[M2] menu
AGC Adjustment. M2
Receive 60dBμ(1mV)VH colour bar pattern signal， AUTO VIF VCO 32
AUTO RF AGC 88
adjust “ RF AGC ADJ “value（voltage from high to low）， H VCO ADJ 3
to noise reduce gradually and just disappeared point. VIF VCO ADJ 32
RF AGC ADJ 88
START 0
LOGO TIMER 8
WELCOM TIMER 5

[M3] menu M3
V SIZE ADJ 23
V SHIFT ADJ 3
MENU3 Geometrical adjustment geometric H SHIFT ADJ 9
Receive NTSC standard Complete pattern signal.
Adjustment steps：
a) Adjust ” V SIZE ADJ “, to get 90% of vertical picture contents
would be displayed on CRT.
b) Adjust “V SHIFT ADJ “, the center vertical line correspond
to CRT vertical center.
c) Adjust “H SHIFT ADJ “, to get 90% of horizontal picture contents
would be displayed on CRT.

[M4] Menu
CRTcut off and white balance adjustment.
Receive white signal.
a) CRT cut off adjustment. M4
CT 70
1. Select “SC”, then automatically vertical scan will be stopped. BT 70
2. Adjust SCREEN control on Flyback transformer to get the SC 0
RB 160
darkest single horizontal line (red, green, or blue, sometimes GB 160
BB 160
shows more yellow, more purple or more white).
RD 70
3. Adjust the numeral keys on the Remote control unit, BD 70
SB 160
make the horizontal line adjustment for white.
b) White balance adjustment.
1. Select RD/BD menu.
2. Adjust RD/BD to get colour temperature as x=281, y=311
c) Sub-Brightness adjustment. (Use stair case signal)
1. Select SB menu.
2. Adjust SB to get the darkest step being cutoff.

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I2C standard for export bus control adjustment item default describe
MI Items Variable describe Preset
M0 SUB BRIGHT 0~127 Sub brightness setting 55
SUB CONTRAST 0~127 Sub Contrast setting 65
SUB COLOR 0~127 Sub Color setting 127
SUB TINT 0~127 Sub Tint setting 66
SUB TINT AV 0~127 Sub Tint setting For AV 66
SUB BASS 0~31 Sub Bass setting 31
SUB TREBLE 0~31 Sub Treble setting 31
M1 +B ADJ 0~255 +B adjustment 73
AGING TEST ► Enter the factory test mode.
SHIPPING ► Leave the factory state setting and save the setting.
MA ► NO USE
AV2 0/1 AV2 choice. 0
SVIDEO 0/1 SVIDEO choice. 1
INTERNET OPT 0/1 Interent choice. 0

M2 AUTO VIF VCO NO Auto picture IF VCO adjust. 32

AUTO RF AGC NO Auto RF AGC adjust. 88
H VCO ADJ 0~7 Horizontal VCO adjust. 3
VIF VCO ADJ 0~63 picture IF VCO adjust. 32
RF AGC ADJ 0~127 RF AGC adjust. 88
START ON 0/1 Start on State setting. 0
LOGO TIMER 0~31 LOGO Display time setting. 8
WELCOME TIMER 0~31 WELCOME Display time setting. 5

M3 V SIZE ADJ 0~63 Picture vertical size adjust. 23

V SHIFT ADJ 0~63 Picture vertical center adjust. 3
H SHIFT ADJ 0~63 Picture Horizontal center adjust. 9

M4 CT 0~100 standard state of contrast setting 70

BT 0~100 standard state of brightness setting 70
SC 0 Horizontal line brightness setting 0
RB 0~255 dark balance setting to red 160
GB 0~255 dark balance setting to green 160
BB 0~255 dark balance setting to blue 160
RD 0~127 Bright balance setting to red 70
GD 0~127 Bright balance setting to red 70
SB 0~255 Sub brightness setting

M5 P EFFECT SOFT/ User picture mode setting(SOFT/USER/NORMAL/STRONG). SOFT

USER/
NORMAL/
STRONG

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 SOFT NORMAL STRONG
CONTRAST 0~100 Contrast setting 70 70 100
BRIGHT 0~100 Brightness setting 70 70 70
SHARP 0~100 Sharpness setting 60 70 70
COLOR 0~100 Colour setting 50 50 50
EQUAL IZER FLAT/ Audio Equal setting. FLAT
USER/
VOICE/
MUSIC FLAT VOICE MUSIC
BASS -50~+50 Bass setting 0 -15 +20
TREBLE -50~+50 Treble setting 0 +20 +35
M6 VIF GAIN 0~7 Picture IF gain setting. 7
FM GAIN 0~127 TV audio output setting. 115
Y DELAY 0~7 Y signal delay setting. 6
C TRAP 0~3 C signal trap setting 0
GAMMA 0~3 Y signal GAMMA setting. 3
H AFC1 GAIN 0/1 Horizontal AFC1 gain setting. 0
H AFC2 GAIN 0/1 Horizontal AFC2 gain setting. 0
M7 OSD H POS 0~63 OSD Horizontal center sitting 30
OSD LEVEL 0~1 OSD level setting. 0
OSD CLIP 0~1 OSD clip setting 0
ANALOG OSD 0/1 OSD Display setting. 0
CRT PROTECTION 0~15 CRT Protection setting. 0
V. CURVE MODE 0~2 Volume curve mode setting.
V.CURVE POS Volume curve position setting
V. CURVE DATA Volume curve data adjust.

M8 SUB VOLUME TV 0~12 TV SUB Volume setting. 10

C BPF SW 0/1 Colour BPF SW setting. 0
KILLER LEVEL 0/1 Colour Killer level setting. 0
ACL/ABCL SW 0/1 ACL/ABCL SW setting. 0
ABCL GAIN 0/1 ABCL gain setting. 0
M9 SYNC SLICE LEVEL 0~3 SYNC slice level setting. 1
SYNC SLICE SW 0/1 SYNC slice SW setting. 1
FBP SLICE VOL 0/1 Horizontal slice level adjust. 0
1 WINDOW 0/1 1 Window setting. 0
V SYNC DET 0/1 Vertical SYNC demodulation Setting. 1
BGP SW 0/1 BGP SW setting. 1
M7: Volume curve mode setting
V. CURVE MODE V. CURVE MODE 0 V. CURVE MODE 1 V. CURVE MODE 2
V. CURVE DATA
00-01 25 15 5
V.CURVE POS 01-25 50 25 15
25-50 25 30 20
50-75 0 30 25

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6. PURITY / CONVERGENCE ADJUSTMENT
COLOUR PURITY ADJUSTMENT
WEDGE
1. Demagnetize CRT with the demagnetizer.
DEFLECTION YOKE
2. Loosen the retainer screw of the deflection yoke.
P
3. Remove the wedges.
CRT
4. Input a green raster signal from the signal generator,
and turn the screen to green raster. 4 6

5. Move the deflection yoke backward.

P/C MAGNETS
6. Bring the long lug of the purity magnets on the short
lug and position them horizontally. (Fig2) P: PURITY MAGNET
4: 4-POLES (convergence magnets)
7. Adjust the gap between two lugs so that the GREEN
RASTER will come into the center of the screen. 6: 6-POLES (convergence magnets)
(Fig. 3)
Fig. 1
8. Move the deflection yoke forward, and fix the position
of the deflection yoke so that the whole screen will
become green.
PURITY MAGNETS
9. Insert the wedge to the top side of the deflection
yoke so that it will not move.
Long lug
10. Imput a crosshatch signal.

11. Verify that the screen is horizontal.

12. Input red and blue raster signals, and make sure that Short lug
purity is properly adjusted.
Bring the long lug over the short lug
and position them horizontally.
Fig. 2

(FRONT VIEW)
GREEN RASTER

CENTER
Fig. 3

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STATIC CONVERGENCE ADJUSTMENT
1. Input a crosshatch signal.

2. Using 4-pole convergence magnets, overlap the red

and blue lines in the center of the screen (Fig. 1) and
turn them to magenta (red/blue).
(FRONT VIEW)
3. Using 6-pole convergence magnets, overlap the
magenta (red/blue) and green lines in the center of the
screen and turn them to white.

4. Repeat 2 and 3 above, and make the best

convergence.
Fig. 1

(FRONT VIEW)
DYNAMIC CONVERGENCE ADJUSTMENT
RED GREEN BLUE
1. Move the deflection yoke up and down and overlap
lines in the periphery. (Fig. 2) BLUE

2. Move the deflection yoke left to right and overlap the RED
lines in the periphery. (Fig. 3) GREEN GREEN
RED BLUE
3. Repeat 1 and 2 above, and make the best
convergence.

BLUE GREEN RED

Fig.2

(FRONT VIEW)
After adjustment, fix the wedge at the original position. RED GREEN BLUE BLUE GREEN RED
Fasten the retainer screw of the deflection yoke.
RED
Fix the 6 magnets with glue.
GREEN
BLUE

BLUE

GREEN
RED
Fig. 3

7.Schematic
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