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Printed 10/18/2016 at 2:23 PM - Good for only 24 hours

HACCP/HARPC PLAN
SUMMARY

CP Kelco Okmulgee plant

CPKelco, Okmulgee, OK Okmulgee HACCP Plan Summary


MOC: Q16128K Document No. HCP825 Revision: L Effective Date: 10/18/16
Uncontrolled Document - For Information Only
Printed 10/18/2016 at 2:23 PM - Good for only 24 hours

OKMULGEE HACCP/HARPC PLAN SUMMARY


Critical Monitoring Monitoring Monitoring
CCP/PC Hazard Limits Frequency Responsibility Procedure Corrective Actions Verification Activities Records
#1 Metal, #20 Mesh Every Lot Operator Collect and bag  Quarantine Non-Conforming  Batch sheet review  Batch Log
Extraneous Screen, Screen overs. Ensure screen Product (POK13-001)  Inspection of screen  HACCP Deviation
Drummed Product Matter Integrity, No is intact. Assign lot,  Notify Team Leader findings Log and Incident
Screener (excluding Holes line and product
 Replace Damaged Screen  Team Leader signs Follow-Up
XTL75 and agglomerated numbers (HCP700.F20)
product)  Downgrade to non-food grade or  Annual HACCP plan
return to WIP review
#2 Metal, #20 Mesh Every Lot Operator Collect and bag  Quarantine Non-Conforming  Batch sheet review  Batch Log
Extraneous Screen, Screen overs. Ensure screen Product (POK13-001)  Inspection of screen  HACCP Deviation
North Scalping Screener Matter Integrity, No is intact. Assign lot,  Notify Team Leader findings Log and Incident
Holes line and product Follow-Up
 Replace Damaged Screen  Team Leader signs
numbers (HCP700.F20)
 Downgrade to non-food grade or  Annual HACCP plan
return to WIP review
#3 Metal, #20 Mesh Screen, Every Lot Operator Collect and bag  Quarantine Non-Conforming  Batch sheet review  Batch Log
Extraneous Screen Integrity, overs. Ensure screen Product (POK13-001)  Inspection of screen  HACCP Deviation
South Scalping Screener Matter No Holes is intact. Assign lot,  Notify Team Leader findings Log and Incident
line and product Follow-Up
 Replace Damaged Screen  Team Leader signs
numbers (HCP700.F20)
 Downgrade to non-food grade or  Annual HACCP plan
return to WIP review
#4 Metal Agglomerated Every Lot Operator At the beginning of  Quarantine Non-Conforming  Batch sheet review  Batch Log
Product must each lot, the metal Product (POK13-001)  Team Leader signs  HACCP Deviation
Agglomerator Line Metal pass through detector will be tested  Notify Team Leader  Validation of Metal Log and Incident
Detector metal detector by passing the 3.0
 Notify Maintenance for repair, if Detector (AGG007) Follow-Up
set at lowest mm FE, 3.0 mm Non- (HCP700.F20)
necessary  Metal Detection Calibration
effective limit - FE, and the 3.0 mm
3.0 Ferrous Stainless wands  Downgrade to non-food grade or
3.0 Non-Ferrous through. Ensure return to WIP  Annual HACCP Plan
3.0 Stainless each wand triggers Review
alarm to sound

#5 Metal, #200 Mesh Every lot Operator Open screener,  Quarantine Non-Conforming  Batch sheet review  Batch Log
Screen, collect and bag Product (POK13-001)  Inspection of screen  HACCP Deviation
F-System Screener (If Extraneous material. Ensure  Notify Team Leader findings Log and Incident
process results in fine Matter Screen Integrity, screen is intact.
 Replace Damaged Screen  Team Leader signs Follow-Up
mesh final drumming of Assign lot, line and
No holes (HCP700.F20)
food or pharmaceutical product numbers  Downgrade to non-food grade or  Annual HACCP plan
grade product) return to WIP review
#6 Metal, #20 Mesh Every Lot Operator Open screener,  Quarantine Non-Conforming  Batch sheet review  Batch Log
Screen, Screen collect and bag Product (POK13-001)  Inspection of screen  HACCP Deviation
Portable Bulk Bagger Extraneous Integrity, No material. Ensure  Notify Team Leader findings Log and Incident
Screener Matter Holes screen is intact.
 Replace Damaged Screen  Team Leader signs Follow-Up
Assign lot, line and (HCP700.F20)
product numbers  Downgrade to non-food grade or  Annual HACCP plan
return to WIP review

#7 Extraneous #20 Mesh Every Lot Operator Open screener,  Quarantine Non-Conforming  Batch sheet review  Batch Log
Matter Screen, Screen collect and bag Product (POK13-001)  Inspection of screen  HACCP Deviation
Food Grade Bagger Integrity, No material. Ensure  Notify Team Leader findings Log and Incident
Screener
CPKelco, Okmulgee, OK Okmulgee HACCP Plan Summary
MOC: Q16128K Document No. HCP825 Revision: L Effective Date: 10/18/16
Uncontrolled Document - For Information Only
Printed 10/18/2016 at 2:23 PM - Good for only 24 hours
Holes screen is intact.  Replace Damaged Screen  Team Leader signs Follow-Up
Assign lot, line and (HCP700.F20)
product numbers  Downgrade to non-food grade or  Annual HACCP plan
return to WIP review

CPKelco, Okmulgee, OK Okmulgee HACCP Plan Summary


MOC: Q16128K Document No. HCP825 Revision: L Effective Date: 10/18/16
Uncontrolled Document - For Information Only
Printed 10/18/2016 at 2:23 PM - Good for only 24 hours

CPKelco, Okmulgee, OK Okmulgee HACCP Plan Summary


MOC: Q16128K Document No. HCP825 Revision: L Effective Date: 10

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