Ref. No.

: WSG18-03E 1/14

Date: July 2018

New special service tool information

As always, thanks for your work servicing Yamaha products.
This notification is in regards to new SST being brought out due to the start of sales of the
F425A/F375A.
The information is as follows; please use it in your future servicing work.

Overview

Category Classification Part number Name Application

90890-06953 LIFTING EYE Lifting outboard motors
90890-06951 LIFTTING HANGER Removing/installing lower units
Removing/installing fuel injectors,
90890-06700 DI INJECTER SST KIT
replacing seals
• 90890-06696 • INJECTOR REMOVER Removing fuel injectors
• 90890-06697 • NOZZLE CAP
Rigging,
• 90890-06698 • SEAL INSTALLER
Maintenance Replacing fuel injector seals
• 90890-06699 • STOPPER
• 90890-06708 • SEAL FITTER
90890-06963 GEAR OIL ATTACHMENT KIT Replacing gear oil using oil changer
• 90890-06964 • OIL SOCKET
Connecting quick connectors
• 90890-06965 • AIR SOCKET
• 90890-06966 • JOINT Connecting to gear oil pump
90890-06954 BALANCE HANGER
Removing/installing power units
90890-06969 BOLT SET
90890-06949 SHAFT HOLDER Fixing and rotating crankshafts (flanges)
Power unit 90890-06955 FLYWHEEL GUIDE Removing/installing FWM
90890-06952 SUPPORT ASSY 3 Removing/installing intake and exhaust
SST
90890-06956 LEVER ASSY valves
FIM20000ME14 ATTACHMENT(F425) Testing fuel injectors
90890-06950 SHIFT ROD SOCKET Rotating shift rod
Removing/installing ring nut on propeller
90890-06932 RING NUT WRENCH
shaft
90890-06933 NEEDLE BEARING ATTACHMENT Removing needle bearings
Removing/installing ring nut on drive
90890-06934 RING NUT WRENCH
shaft
90890-06935 DRIVE SHAFT HOLDER Rotating drive shaft
Lower unit
90890-06936 SOCKET ADAPTER
Removing/installing pinion nuts
90890-06937 HOLDER GUIDE
90890-06967 NEEDLE BEARING ATTACHMENT Removing needle bearings
90890-06938 NEEDLE BEARING ATTACHMENT
Installing needle bearings
90890-06939 STOPPER GUIDE PLATE
90890-06948 PINION SHIMMING GAUGE
Shimming
90890-06968 RING NUT EXTENSION
CYLINDER END SCREW
Bracket unit 90890-06958 Removing/installing cap on tilt cylinder
WRENCH
TRIPLE SQUARE SOCKET
40206-0M120 Removing/installing cylinder head bolts
General WRENCH
Power unit
tool Removing/installing high-pressure fuel
BNS31-9W000 CROWFOOT WRENCH
pipes

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 2/14

Details about Tools

1) Part number: 90890-06953
Part name: LIFTING EYE
Applicable models: F425A/F375A and F350A, F300B, F300C, F250C,
F200F, F200G, F130A, F115B, F90C
Intended use: Lifting outboard motors
Method of use: <Example> Lifting an outboard motor out of its crate
Use “BOLT HEXAGON WITH WASHER (90890-06821)” “B”
B
to attach “LIFTING EYE (90890-06953)” “A” to FWM.
<NOTICE>
• Use of bolts other than those specified is prohibited.
• 90890-06821 is not included in 90890-06953.

A
<Important>
• Using existing “ENGINE LIFTING EYE (90890-06820)”
to lift the F425A/F375A is prohibited.
The tool could break and the outboard motor could
fall.

Lifting an outboard motor.

<Important>
• Orient the eye of the “LIFTING EYE” in the direction
the load is applied.
The tool could break and the outboard motor could fall.

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 3/14

2) Part number: 90890-06951

Part name: LIFTING HANGER
Applicable models: F425A/F375A and F350A, F300B, F250C
Intended use: Removing/installing lower units
Method of use: <Example> Hanging a lower unit
Insert into propeller shaft and tighten the nut.

Insert the locking pin into the bolt hole,

and fasten it with the snap pin.

[F425A/F375A]

[F350A] [F300B]

Lift it.
[Regular lifting orientation] [Horizontal lifting orientation]

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 4/14

3) Part number: 90890-06700

Part name: DI INJECTER SST KIT c
Applicable models: F425A/F375A
d
Intended use: Removing/installing fuel injectors, replacing seals e
Component parts: c INJECTOR REMOVER (90890-06696)
d NOZZLE CAP (90890-06697)
e SEAL INSTALLER (90890-06698)
f STOPPER (90890-06699)
g SEAL FITTER (90890-06708)
g f
Method of use: <Example> Removing fuel injectors
Hook the tip of the “INJECTOR REMOVER (90890-
06696)” to the fuel injector, and remove the fuel injector
in the same way as using a sliding hammer.

<Example> Installing seals on the fuel injectors

Install the ring “D” and the O-ring “C” on the fuel injector.
A
Attach stopper “B” to “STOPPER (90890-06699)” “A”.
B
D C
While “STOPPER (90890-06699)” “A” is connected
to the end of the fuel injector, press on the fuel injector.

Place the fuel injector on top of “STOPPER (90890- G

06699)” “A”. F
Attach the “SEAL FITTER (90890-06708)” “E”, the seal E
“F”, and the “NOZZLE CAP (90890-06697)” “G”
to the fuel injector.
A H

Use the “SEAL INSTALLER (90890-06698)” “H”

to install the seal “F”.

Remove the “NOZZLE CAP (90890-06697)” “G” and

G
the “SEAL INSTALLER (90890-06698)” “H”.
Gradually raise the “FITTER (90890-06708)” “E” and
H
F E
hold it for 30 seconds to fit seal “F”.

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 5/14

4) Part number: 90890-06963

Part name: GEAR OIL ATTACHMENT KIT c e
Applicable models: F425A/F375A
Intended use: Replacing gear oil using oil changer
Component parts: c OIL SOCKET (90890-06964)
d AIR SOCKET (90890-06965) d

e JOINT (90890-06966)
Method of use: <Example> Draining gear oil
Tilt up the outboard motor and lock the tilt support lever.

Connect the “OIL SOCKET (90890-06964)” “A”, hose “B”,

and oil changer “C”.
Connect the “OIL SOCKET (90890-06964)” “A”, which is B A
connected to the oil changer, to the quick connector “D”.
Connect the “AIR SOCKET (90890-06965)” “E” C
to the quick connector “F”. E F
Operate the oil changer to drain the oil.

A D
<Example> Adding gear oil
Connect the “OIL SOCKET (90890-06964)” “A”, hose “B”, H

“JOINT (90890-06966)” “G”, and gear oil pump “H”.

G B A
Connect the “AIR SOCKET (90890-06965)” “E” and clear
I E
hose “I”.
Connect the “OIL SOCKET (90890-06964)” “A”,
which is connected to the gear oil pump, to the quick I E F
connector “D”.
Connect the “AIR SOCKET (90890-06965)” “E” to the
quick connector “F”.
Operate the gear oil pump to add gear oil until you can
A D
see it in the clear hose.
Tilt the outboard motor down 10° and release the pressure
in the lower case.

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
B

Ref. No.: WSG18-03E 6/14

5) Part number: 90890-06954

Part name: BALANCE HANGER
Applicable models: F425A/F375A
Intended use: Removing/installing power units
Method of use: <Example> Removing a power unit
E
Use “BOLT HEXAGON WITH WASHER (90890-
06821)” “B” to attach “LIFTING EYE (90890-06953)” “A”
to FWM.
Use “BOLT SET (90890-06969)” “D” to install
D C B A
“BALANCE HANGER (90890-06954)” “C” to exhaust
joints “E”. C
Lift up on “LIFTING EYE (90890-06953)” “A” and A

“BALANCE HANGER (90890-06854)” “C”.

6) Part number: 90890-06969

Part name: BOLT SET
Applicable models: F425A/F375A
Intended use: Removing/installing power units
Intended use: Described in “BALANCE HANGER”

7) Part number: 90890-06949

Part name: SHAFT HOLDER
Applicable models: F425A/F375A
Intended use: Fixing and rotating crankshafts (flanges)
Method of use: <Example> Removing flanges
Attach “SHAFT HOLDER (90890-06946)” “A” to B
C
flange “B”.
Fix “SHAFTER HOLDER (90890-06946)” “A”
so it does not rotate, and then remove the bolts “C”
that fix the flange.
B A

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 7/14

8) Part number: 90890-06955

e
Part name: FLYWHEEL GUIDE
d
Applicable models: F425A/F375A c
Intended use: Removing/installing FWM
Component parts: c GUIDE PLATE
d GUIDE BOLT
e CENTER BOLT

Method of use: <Example> Removing FWM A D

Align the holes in GUIDE PLATE “A” and the dowel pin holes
E
“B” on the FWM. B
Use the FWM’s fan bolt “C” to fix the GUIDE PLATE “D”
to the FWM “E”.

Install the GUIDE BOLT “F” to the crankshaft. G

F

Install the CENTER BOLT “G” to the GUIDE PLATE

C
“D”, and rotate it.
G

9) Part number: 90890-06952

Part name: SUPPORT ASSY 3
Applicable models: F425A/F375A
Intended use: Removing/installing intake and exhaust valves
Method of use: Described in “LEVER ASSY”

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 8/14

10) Part number: 90890-06956

Part name: LEVER ASSY
Applicable models: F425A/F375A and DOHC models
Intended use: Removing/installing intake and exhaust valves
Method of use: <Example> Removing FWM
Install the “SUPPORT ASSY 3
(90890-06952)” “A” to the head cover B
C
bolt hole on the center of the cylinder
head. A
On top of that, attach the “VALVE
A
SPRING COMPRESSOR (90890-
06699)” “B”.
Adjust the angle of the lever on
“LEVER ASSY (90890-06956)” “C”,
and then remove the valve cotter.

11) Part number: FIM20000ME14

Part name: ATTACHMENT (F425)
Applicable models: F425A/F375A
Intended use: Testing fuel injectors
Method of use: <Example> Testing spray from fuel injectors
Install “ATTACHMENT (F425) (FIM20000ME14)” “A” to fuel
injector “B”.
Use the injection meter to test the spray from the fuel injectors. B

A
* • The test procedure is the same as the existing method.
• 2 per set.
• ATTACHMENT (F350) can be identified by the groove “C”.

(F350A) (F425A/F375A)

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 9/14

12) Part number: 90890-06950

Part name: SHIFT ROD SOCKET
Applicable models: F425A/F375A
Intended use: Rotating shift rod
Method of use: <Example> Shifting a lower unit
Insert into shift rod and move it left and right.

13) Part number: 90890-06932

Part name: RING NUT WRENCH
Applicable models: F425A/F375A
Intended use: Removing/installing ring nuts
Method of use: <Example> Removing ring nut on propeller shaft
After installing “RING NUT WRENCH (90890-06932)”
“A” to the ring nut, connect “RING NUT EXTENSION
(90890-06784)” “B”, and loosen it. B

14) Part number: 90890-06933

Part name: NEEDLE BEARING ATTACHMENT
Applicable models: F425A/F375A
Intended use: Removing needle bearings
Method of use: <Example> Removing needle bearing in propeller shaft housing
Install “DRIVER ROD LL (90890-06605)” to “NEEDLE
BEARING ATTACHMENT (90890-06933)” “A” to use B

it.
A

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 10/14

15) Part number: 90890-06934

Part name: RING NUT WRENCH
Applicable models: F425A/F375A
Intended use: Removing/installing ring nuts
Method of use: <Example> Installing ring nut on drive shaft
The amount of torque applied by the torque wrench 240 N·m
must be changed depending on the length of the
torque wrench.

[Formula]
α = 240 / ( A + 0.045 ) * A

240 N·m

α N ·m

16) Part number: 90890-06935

Part name: DRIVE SHAFT HOLDER
Applicable models: F425A/F375A
Intended use: Rotating drive shaft
Method of use: <Example> Tightening nut on drive shaft

17) Part number: 90890-06936

Part name: SOCKET ADAPTER
Applicable models: F425A/F375A
Intended use: Removing/installing pinion nuts
Method of use: Described in “HOLDER GUIDE”

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 11/14

18) Part number: 90890-06937

Part name: HOLDER GUIDE
Applicable models: F425A/F375A
Intended use: Removing/installing pinion nuts
Method of use: <Example> Tightening nut on drive shaft
Install “PINION NUT HOLDER (90890-06715)”
“B” to “SOCKET ADAPTER (90890-06936)” “A”.
Attach to pinion nut. A
Insert the arm of the “PINION NUT HOLDER B
(90890-06715)” “B” into the hole of the
“HOLDER GUIDE (90890-06737)” “C”,
and then install on the ring nut.
D
Install the “DRIVE SHAFT HOLDER
C
(90890-06935)” “D” to the drive shaft, and then
tighten it.

19) Part number: 90890-06967

Part name: NEEDLE BEARING ATTACHMENT
Applicable models: F425A/F375A
Intended use: Removing needle bearings
Method of use: <Example> Removing needle bearing in drive shaft
Install “DRIVER ROD LL (90890-06605)” “B”
to “NEEDLE BEARING ATTACHMENT B A

(90890-06967)” “A” to use it.

20) Part number: 90890-06938

Part name: NEEDLE BEARING ATTACHMENT
Applicable models: F425A/F375A
Intended use: Installing needle bearings
Method of use: Described in “STOPPER GUIDE PLATE”

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 12/14

21) Part number: 90890-06939

Part name: STOPPER GUIDE PLATE
Applicable models: F425A/F375A
Intended use: Installing needle bearings
Method of use: <Example> Installing needle bearing in drive shaft
Install “NEEDLE BEARING ATTACHMENT
(90890-06939)” “A” to needle bearing. C
Install “BEARING OUTER RACE PULLER B
ASSEMBLY (90890-06523)” “B” to “NEEDLE
BEARING ATTACHMENT (90890-06939)” “A”.
Install “STOPPER GUIDE PLATE (90890-06939)” “C”
to “BEARING OUTER RACE PULLER ASSEMBLY
(90890-06523)” “B”, and then lift the needle bearing.
A

22) Part number: 90890-06948

Part name: PINION SHIMMING GAUGE
Applicable models: F425A/F375A
Intended use: Shimming
Method of use: <Example> Measuring height of pinion
Install “PINION SHIMMING GAUGE ROD (90890-06676)” “B” B

to “PINION SHIMMING GAUGE (90890-06948)” “A”.

A
Orient the hole of the “PINION SHIMMING GAUGE
(90890-06948)” “A” so it contacts the pinion gear,
and then put it into the lower case.

Remove the “PINION SHIMMING GAUGE ROD

(90890-06676)” “B”.
B
Measure the gap between the pinion gear and the gauge.

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 13/14

23) Part number: 90890-06968

Part name: RING NUT EXTENSION
Applicable models: F425A/F375A
Intended use: Shimming
Method of use: <Example> Measuring the backlash of the reverse gear
After installing “RING NUT WRENCH (90890-06932)”
“B” to the ring nut, connect “RING NUT EXTENSION
(90890-06968)” “A”.
Attach the washer, and then tighten the propeller nut.
B
A

24) Part number: 90890-06958

Part name: CYLINDER END SCREW WRENCH
Applicable models: F425A/F375A
Intended use: Removing/installing cap on tilt cylinder
Method of use: <Example> Removing cap on tilt cylinder

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947
 Ref. No.: WSG18-03E 14/14

25) Part number: 40206-0M120

Part name: TRIPLE SQUARE SOCKET WRENCH
Applicable models: F425A/F375A
Intended use: Removing/installing cylinder head bolts
Information: Shape of wrench

26) Part number: BNS31-9W000

Part name: CROWFOOT WRENCH
Applicable models: F425A/F375A
Intended use: Removing/installing high-pressure fuel pipes
Method of Use: <Example> Removing high-pressure fuel pipes

YAMAHA MOTOR CO., LTD., Marine Business Operations Marine Business Unit, Service Div.
2500 Shingai, Iwata, Shizuoka 438-8501, Japan Tel:(81) 538-37-1524 Fax:(81) 538-37-1947