Reductor cilindric

Date de proiectare:

Pm := 4.79 kW n m := 750 rot/min i tot := 4.75

Calcule preliminare
HB1 := 57 HB2 := 57

σFlim1 := 270 MPa σHlim1 := 1140 MPa

Materiale: pinion 42CrMo4
[Anexa 2.1]
nitrurare
σFlim2 := 350 MPa σHlim2 := 1140 MPa
roată 41Cr4
Se adoptă: z1 := 29 [Tabelul 2.1]

Considerăm i tc := 2
i tot
i 12 := i 12 = 2.375
i tc

Se adoptă: i 12STAS := 2.5 [Tabelul 2.3]

u 12teoretic := i 12STAS u 12teoretic = 2.5

z2 := z1 u 12teoretic z2 = 72.5

Adoptăm: z2 := 72

z2
u 12 := u 12 = 2.483
z1

Verificare: u 12 - u 12teoretic
ε u12 :=  100
u 12teoretic ε u12 = -0.69 %

este în intervalul -2,5%....2,5%

Recalculăm raportul de transmitere a transmisiei cu curele trapezoidale:

i tot
i tc :=
u 12 i tc = 1.913

Calculul turaţiilor:
nm
n 1 := n 1 = 392.015 rot/min
i tc
 nm
n 2 := n 2 = 157.895 rot/min
i tc u 12

Se adoptă:
ηc := 0.97 ηtc := 0.93 ηrul := 0.99 [Tabelul 2.4]

Calculul puterilor:
P1 := Pm ηtc ηrul P1 = 4.41 kW

2
P2 := Pm ηtc ηc ηrul P2 = 4.235 kW

Calculul momentelor de torsiune:

6 P1
T1 := 9.55 10  5
n1 T1 = 1.074  10 N*mm

6 P2 5
T2 := 9.55 10  T2 = 2.562  10 N*mm
n2

Predimensionarea angrenajului

Se alege clasa 8 de precizie

10π β 180
β := β = 0.175 βgrade := βgrade =  10
180 π

P2
= 0.027 Se adoptă: ψa := 0.3
n2

KA := 1.25 [Anexa 2.4]

KV := 1.2

u 12 + 1 z1 ( u 12 + 1 )
ψd :=  ψa ψd = 0.522 ψm :=  ψa ψm = 15.15
2 2

KHβ := 1.78 KFβ := 1.22 [Anexa 2.6]

KHα := 1.25 KFα := 1.32

ZE := 189.8 [Anexa 2.8]

 Zβ := cos( β) Zβ = 0.992 Yβ := 0.93

ZH := 2.49 Zβ ZH = 2.471

Zε := 0.96 Yε := 0.9

YSa1 := 1.32 YSa2 := 1.54 [Anexa 2.10]

YFa1 := 2.32 YFa2 := 2.04 [Anexa 2.12]

SHmin := 1.15 SFmin := 1.25 [Anexa 2.13]

Lh1 := 20000 ore Lh2 := 20000 ore χ1 := 1 χ2 := 1

Numărul de cicluri de solicitare:

8
NL1 := 60 n1 Lh1 χ1 NL1 = 4.704  10
8
NL2 := 60 n2 Lh2 χ2 NL2 = 1.895  10

rezultă

ZN1 := 1 ZN2 := 1 [Anexa 2.14]

YN1 := 1 YN2 := 1 [Anexa 2.14]

YST := 2

σHlim1  ZN1 σHlim2  ZN2

σHP1 := σHP2 :=
SHmin SHmin
σHP2 = 991.304 MPa
σHP1 = 991.304 MPa

σHP := σHP1 if σHP1 < σHP2

σHP = 991.304 MPa
σHP2 otherwise

σFlim1 YN1 YST σFlim2 YN2 YST

σFP1 := σFP2 :=
SFmin SFmin
σFP2 = 560 MPa
σFP1 = 432 MPa

YSa2 YFa2 YSa1 YFa1 YSa2 YFa2

Rap := if <
σFP2 σFP1 σFP2
YSa1 YFa1
otherwise
σFP1 -3
Rap = 7.089  10
 3
T1 KA KV KHβ KHα
awnecH := ( u 12 + 1 )   ( ZE ZH Zε Zβ)
2
2
2  ψa u 12 σHP

awnecH = 127.358 mm

3
T1 z1 ( u 12 + 1 )
2
awnecF :=  KA KV KFβ KFα Yε Yβ Rap
2  ψa cos( β)

awnecF = 97.142 mm

awnec := awnecF if awnecH < awnecF

awnec = 127.358 mm
awnecH otherwise

2  awnec cos( β)
mnnec := mnnec = 2.484 mm
z1 + z2

mn := 2.75 mm [Tabelul 2.5]

mn ( z1 + z2)
a := a = 141.017 mm
2  cos( β)

aw := 140 mm [Tabelul 2.6]

aw - a
Verificare = -0.37
mn

20 π
αn := αn = 0.3490659 180
180 αngrade := αn αngrade = 20
π

 tan( αn)  180

αt := atan   αt = 0.354 αtgrade := αt αtgrade = 20.284
 cos( β)  π

αtw := acos  cos( αt) 

a 180
αtw = 0.334 αtwgrade := αtw αtwgrade = 19.125
 aw  π

invαtw := tan( αtw) - αtw invαtw = 0.01297603

invαt := tan( αt) - αt invαt = 0.01557017

(invαtw - invαt) (z1 + z2)

xts := xts = -0.354
2  tan( αt)
 xts
xns := xns = -0.36
cos( β)

xns  xns  log ( u 12)

xn1 := +  0.5 - 
2  2   z1 z2  xn1 = 0.018
log 
6
 100 ( cos( β) ) 

xn2 := xns - xn1 xn2 = -0.377

aw - a
yn := yn = -0.37 Δyn := xns - yn Δyn = 0.01
mn

Dimensionarea şi verificarea angrenajului

h as := 1 cns := 0.25

mn
mt := mt = 2.792
cos( β)

180
βb := atan( cos( αt)  tan( β) ) βb = 0.164 βbgrade := βb βbgrade = 9.391
π

 cos( αt)  180

βw := atan   tan( β)  βw = 0.173 βwgrade := βw βwgrade = 9.929
 cos( αtw)  π

Diametrele cercurilor de divizare:

mn z1 z2
d 1 := d 1 = 80.98 mm d 2 := mn d 2 = 201.054 mm
cos( β) cos( β)

Diametrele cercurilor de bază:

d b1 := d 1 cos( αt) d b1 = 75.959 mm d b2 := d 2 cos( αt) d b2 = 188.587 mm

Diametrele cercurilor de rostogolire:

cos( αt) cos( αt)

d w1 := d 1 d w1 = 80.396 mm d w2 := d 2 d w2 = 199.604 mm
cos( αtw) cos( αtw)

Diametrele cercurilor de cap:

mn
d a1 :=  z1 + 2  ( h as + xn1 - Δyn)  cos( β) d a1 = 86.522 mm
cos( β)
 mn
d a2 :=  z2 + 2  ( h as + xn2 - Δyn)  cos( β) d a2 = 204.423 mm
cos( β)

Diametrele cercurilor de picior:

 z1 
d f1 := mn  - 2  ( h as + cns - xn1) d f1 = 74.2 mm
 cos( β) 

 z2 
d f2 := mn  - 2  ( h as + cns - xn2) d f2 = 192.103 mm
 cos( β) 

 da1  180
βa1 := atan  tan( β)  βa1 = 0.18621 βa1grade := βa1  βa1grade = 10.669
 d1  π

 da2  180
βa2 := atan  tan( β)  βa2 = 0.177397 βa2grade := βa2  βa2grade = 10.164
 d2  π

 d1  180
αat1 := acos  cos( αt)  αat1 = 0.499309 αat1grade := αat1 αat1grade = 28.608
 d a1  π

 d2  180
αat2 := acos  cos( αt)  αat2 = 0.396208 αat2grade := αat2 αat2grade = 22.701
 d a2  π

(0.5 π + 2 xn1 cos( β)  tan(αt))  mn

st1 := st1 = 4.422 mm
cos( β)
(0.5 π + 2 xn2 cos( β)  tan(αt))  mn
st2 := st2 = 3.619 mm
cos( β)

invαat1 := tan( αat1) - αat1 invαat1 = 0.04609646

invαat2 := tan( αat2) - αat2 invαat2 = 0.02212251

 mn z1  cos( αt)

san1 := ( invαt - invαat1)  + st1   cos( βa1 ) san1 = 2.047 mm
 cos( β)  cos( αat1)

 mn z2  cos( αt)

san2 := ( invαt - invαat2)  + st2   cos( βa2 ) san2 = 2.303 mm
 cos( β)  cos( αat2)

h := mn ( 2  h as + cns - Δyn) h = 6.16 mm

b 2 := ψa aw b 2 = 42

b 2 := 34 mm b 1 := 38 mm
 Calculul gradului de acoperire

 d 2 - d 2 + d 2 - d 2 - 2  a  sin α 
 a1 b1 a2 b2 w ( tw) 
ε α :=    cos( β)
 2  π mn cos( αt) 
ε α = 1.737

b 2 sin( β)
ε β := ε β = 0.683 ε γ := ε α + ε β ε γ = 2.42
π mn

Elementele angrenajului echivalent

z1 z2
zn1 := zn1 = 30.253 zn2 := zn2 = 75.111
(cos( βb)) 2
 cos( β) (cos( βb)) 2
 cos( β)

d n1 := mn zn1 d n1 = 83.195 mm d n2 := mn zn2 d n2 = 206.554 mm

d bn1 := d n1 cos( αn) d bn1 = 78.178 mm d bn2 := d n2 cos( αn) d bn2 = 194.098 mm

d an1 := d n1 + d a1 - d 1 d an1 = 88.737 mm d an2 := d n2 + d a2 - d 2 d an2 = 209.923 mm

 cos( αtw)  cos( βb)  180

αwn := acos  αwn = 0.329154 αwngrade := αwn αwngrade = 18.859
 cos( βw)  π

a cos( αn)
awn :=  awn = 143.861 mm
( cos(βb) ) 2 cos αwn ( )

d an2 - d bn2 - 2  awn sin( αwn)

2 2 2 2
d an1 - d bn1 +
ε αn := ε αn = 1.782
2  π mn cos( αn)

Elemente de control

z1 αngrade
N1prov :=  + 0.5 N1prov = 3.861
180
(cos(βb)) 2
 cos( β)

N1 := floor( N1prov) if N1prov - floor( N1prov) < 0.5

N1 = 4
( floor(N1prov) + 1) otherwise
 z2 αngrade
N2prov :=  + 0.5 N2prov = 8.846
180
(cos(βb)) 2
 cos( β)

N2 := floor( N2prov) if N2prov - floor( N2prov) < 0.5

N2 = 9
( floor(N2prov) + 1) otherwise

WNn1 := 2  xn1 mn sin( αn) + mn cos( αn)  ( N1 - 0.5)  π + z1 invαt WNn1 = 29.614 mm

WNn2 := 2  xn2 mn sin( αn) + mn cos( αn)  ( N2 - 0.5)  π + z2 invαt WNn2 = 71.193 mm

scn1 := mn 0.5 π ( cos( αn) ) + xn1 sin( 2  αn)

2
scn1 = 3.845 mm

scn2 := mn 0.5 π ( cos( αn) ) + xn2 sin( 2  αn)

2
scn2 = 3.147 mm

h cn1 := 0.5 ( d a1 - d 1 - scn1  tan( αn) ) h cn1 = 2.071 mm

h cn2 := 0.5 ( d a2 - d 2 - scn2  tan( αn) ) mm

h cn2 = 1.112

Verificarea restricţiilor funcţional-constructive

Trebuie ca 1.3  ε α < 2 ε α = 1.737 condiţie îndeplinită

0.25 mn = 0.688 0.4 mn = 1.1 san1 = 2.047 mm san2 = 2.303 mm

Trebuie ca san1  0.25 mn san2  0.25 mn condiţii îndeplinite

sau san1  0.4 mn san2  0.4 mn condiţii îndeplinite

14 - zn1
xn1min := xn1min = -0.956 xn1 = 0.018
17
14 - zn2 xn2 = -0.377
xn2min := xn2min = -3.595
17

Trebuie ca xn1  xn1min xn2  xn2min condiţii îndeplinite

 b1 - 5   b2 - 5 
  = 202.236   = 177.722 WNn1 = 29.614 mm
 sin( βb)   sin( βb) 
WNn2 = 71.193 mm

b1 - 5 b2 - 5
Trebuie ca WNn1 < WNn2 < condiţii îndeplinite
sin( βb) cos( βb)
 Verificarea angrenajului

π d w1 n 1
v := v = 1.65 m/s
60000

Clasa de precizie: 8; danturare prin frezare cu freza melc, [Anexa 2.2]

Ra1,2 = 0.8 pentru flanc si Ra1,2 = 1.6 pentru zona de racordare. [Anexa 2.15]
Tip lu brif iant: TIN 125 EP STAS 10588-76 avand vascozitatea cinematica 125-140 mm2/s (cSt) [Anexa 2.18]

v z1
= 0.479 KV := 1 [Anexa 2.5]
100

2  T1 3  KA Ft1 
Ft1 := Ft1 = 2.673  10   = 98.261
d w1  b2 
εα
KHα := KFα := KHα [Anexa 2.7]
(cos(βb)) 2

KHα = 1.784 KFα = 1.784

YSa1 := 1.75 YSa2 := 1.8 [Anexa 2.10]

YFa1 := 2.3 YFa2 := 2.15 [Anexa 2.12]

ZN1 := 1 ZN2 := 1 [Anexa 2.14] ZN := 1

YN1 := 1 YN2 := 1 [Anexa 2.14]

βgrade
Yβ := 1 - ε β Yβ = 0.943
120

2  cos( βb)
ZH :=
ZH = 2.543
(cos( αt) )2 tan( αtw)

4 - εα εβ
Zε :=  ( 1 - ε β) + if ε β < 1
3 εα

1 Zε = 0.795
otherwise
εα

0.75
Yε := 0.25 + Yε = 0.671
ε αn
 Calculul elementelor care trebuie verificate

ZL := 1.05 [Anexa 2.18]

Pentru flancuri
Ra1 := 0.8 Ra2 := 0.8

0.97
Rz1 := 4.4 Ra1 Rz1 = 3.544

0.97
Rz2 := 4.4 Ra2 Rz2 = 3.544

Rz1 + Rz2 100

Rz100 :=  Rz100 = 2.995
2 aw

ZR := 0.98 [Anexa 2.15]

Pentru razele de racordare

Ra1 := 1.6 Ra2 := 1.6

0.97
Rz1 := 4.4 Ra1 Rz1 = 6.941

0.97
Rz2 := 4.4 Ra2 Rz2 = 6.941

YR1 := 1 YR2 := 1.02 [Anexa 2.15]

v = 1.65 m/s ZV := 0.93 [Anexa 2.16]

HB := HB1 if HB1 < HB2

HB = 57
HB2 otherwise

HB - 130
ZW := 1.2 - ZW = 1.243 [Anexa 2.17]
1700

YX1 := 1 YX2 := 1 [Anexa 2.17]

Yδ1 := 1 Yδ2 := 1.02 [Anexa 2.11]

ZE Zε ZH Zβ T1 (1 + u12)3

σH :=   KA KV KHβ KHα
aw 2  b2 u 12 σH = 888.831 MPa
 T1 z1 ( 1 + u12)
2
σF1 :=  KA KV KFβ KFα Yε Yβ YFa1 YSa1 σF1 = 178.487 MPa
2
2  b 1 aw  cos( β)

T1 z1 ( 1 + u12)

2
σF2 :=  KA KV KFβ KFα Yε Yβ YFa2 YSa2
2 σF2 = 191.803 MPa
2  b 2 aw  cos( β)

σHlim := σHlim1 if σHlim1 < σHlim2

3
σHlim = 1.14  10 MPa
σHlim2 otherwise

σHlim
SH :=  ZN ZL ZR  ZV ZW SH = 1.526
σH
SHmin = 1.15

Trebuie ca SH  SHmin condiţie îndeplinită

σFlim1 YST
SF1 :=  YN1 YR1 Yδ1 YX1 SF1 = 3.025
σF1

σFlim2 YST
SF2 :=  YN2 YR2 Yδ2 YX2 SF2 = 3.797
σF2

SF := SF1 if SF1 < SF2

SF = 3.025
SF2 otherwise
SFmin = 1.25

Trebuie ca SF  SFmin condiţie îndeplinită

Forţele din angrenaj

Forţele tangenţiale
2  T1 3
Ft1 := Ft1 = 2.673  10 N
d w1

Ft2 := Ft1 3
Ft2 = 2.673  10 N
Forţele radiale
Fr1 := Ft1 tan( αtw) Fr1 = 926.823 N

Fr2 := Fr1 Fr2 = 926.823 N

 Forţele axiale

Fa1 := Ft1 tan( βw) Fa1 = 467.869 N

Fa2 := Fa1 Fa2 = 467.869 N

Forţele normale
2 2 2 3
Fn1 := Ft1 + Fr1 + Fa1 Fn1 = 2.867  10 N

3
Fn2 := Fn1 Fn2 = 2.867  10 N

Proiectarea formei arborilor si calculul arborilor

material de arbore: 42CrMo4

Rmetalon := 550 MPa

Rm := 1140 MPa
3
5
T := 1.074 10
1
Rmetalon 4
Tc1 := T  = 5.182  10 N mm
1 Rm
3

Tc1 := 51.82 N mm

Diametrul capatului arborelui de intrare dc1 := 28 mm

lc1 := 60 mm
lungimea capatului de arbore

de1 := 1.15 dc1 = 32.2

dimensiuni rulment anexa 3.2
de1 := 32
Dr := 72
diametrul exterior al mansetei 45 mm b := 17
c := 15
latimea mansetei 7 mm
B := 18 , 25
le := 28.2 mm
ls1 := 10 mm a := 15
dr := 35 mm C := 54
d4 := 38 mm
e := 0 , 37
ls2 := 10 mm
Y := 1 , 6
pana pt pinion: b := 12 h := 8 t1 := 5 t2 := 3 , 3 anexa 3.1
simbol 3206
 material 41Cr4
5
Rm3 := 1140 T := 2.562 10
2
Rmetalon 5
Tc2 := T  = 1.236  10 N mm
2 Rm3

Tc2 := 123.6 N mm

diametrul capatului arborelui de iesire dc2 := 30 mm

lc2 := 80 mm
lungimea capatului de arbore
de2 := 1.15 dc2 = 34.5 mm
de2 := 35 mm

diametrul exterior al mansetei 50 mm

latimea mansetei 8 mm

dr2 := 35 mm
d4 := dr2 + 4 = 39 mm lbutuc := 50 mm
l4 := lbutuc - 3 = 47 mm

Dmax := 28 mm
g := 2 mm
b := 5 mm
h := 5 mm

surub M6 lungime 16 mm
d1 := 7 mm
f := 3 mm
calculul reactiunilor in plan orizontal
arborele de intrare in reductor

l := 70 mm l := 40 mm S := 600.24 N
1 2

d w1
Fr1 l - Fa1  - S l
2 2 1
H2 := = -296.891 N
2 l
2

d w1
(1
S l + 2  l
2 ) + Fr1 l + Fa1 
2 2 3
H1 := = 1.824  10 N
2 l
2

in planul vertical

Ft1 3 Ft1 3
V2 := = 1.336  10N V1 := = 1.336  10 N
2 2
fortele radiale care incarca rulmenti
2 2 3
FR1 := H1 + V1 = 2.261  10 N

2 2 3
FR2 := H2 + V2 = 1.369  10 N

calculul momentelor incovoietoare

4
M iH2 := S l = 4.202  10 N mm
1

(1 ) - H1 l2 = -6.932  10
3
M iH31 := S l + l N mm
2
4 N mm
M iH32 := -H2 l = 1.188  10
2
N mm
4
M iV3 := -V1 l = -5.345  10
2
N mm
2 2 4
M i := M iH2 + M iV3 = 6.799  10

arborele de iesire din reductor

calculul reactiunilor in plan orizontal l := 49.5 mm
3

d w2
Fr2 l + Fa2 
3 2
H4 := = 935.071 N
2 l
3
d w2
Fr2 l - Fa2 
3 2
H3 := = -8.248 N
2 l
3

in plan vertical

Ft2 3 Ft2 3
V4 := = 1.336  10 N V3 := = 1.336  10 N
2 2

2 2 3
FR3 := H3 + V3 = 1.336  10 N

2 2 3
FR4 := H4 + V4 = 1.631  10 N
 calculul momentelor incovoietoare

in planul orizontal

M iH21 := H3 l = -408.253 N mm

3

4
M iH22 := H4 l = 4.629  10 N mm
3

in planul vertical

4
M iV2 := V3 l = 6.615  10 N mm
3

2 2 4
M i := M iH21 + M iV2 = 6.615  10 N mm

Verificarea arborilor la solicitari compuse

2 2 4
M i3 := M iH31 + M iV3 = 5.39  10 N mm

3
π d f1 4 3
Wz1 := = 4.011  10 mm
32

α := 1

( )
2 2
M i3 + α T N
1  σai
σech3 := = 2.996 2 -1
Wz1 mm

2 2 4
M i2 := M iH22 + M iV2 = 8.073  10 N mm
 t := 5 b := 10

3 2
π d4 b  t  ( d4 - t ) 3 3
Wz2 := - = 5.083  10 mm
32 2  d4

( )
2 2
M i2 + α T N
2
σech2 := = 52.851 2  σai
Wz2 mm -1

Verificarea arborilor la oboseala

arborele de intrare arborele de iesire

βkσ1 := 1.74 anexa ( 3.12)
βkσ2 := 1.75
βkτ2 := 1.25
βkτ1 := 1.35 anexa ( 3.12)

ε σ1 := 0.77 anexa ( 3.12) ε σ2 := 0.73

ε τ1 := 0.77 anexa ( 3.12) ε τ2 := 0.73

γσ1 := 1.2 anexa ( 3.12) γσ2 := 1.6

γτ1 := 1.2 γτ2 := 1.6

anexa ( 3.12)

Rp021 := 750
anexa ( 2.1) Rp022 := 800

τc1 := 420
anexa ( 2.1) τc2 := 440

σ11 := 460
anexa ( 2.1) σ12 := 470

τ12 := 270
τ11 := 320
anexa ( 2.1)

Mi
σimax1 := = 1.649 Mi
Wz1 σimax2 := = 13.015
Wz2

σm1 := 0
σm2 := 0
 3 3 2
π d f1 4 π d4 b  t  ( d4 - t ) 4
Wp1 := = 8.022  10 mm anexa 3.11 Wp2 := - = 1.091  10 anexa
16 16 2  d4 3.11

T N
1 T
τimax1 := = 1.339 2 2 N
Wp1 mm τimax2 := = 23.491
Wp2 2
mm

1
cσ1 := = 148.112
βkσ1 σimax1 σm1 1
cσ2 := = 24.102
 + βkσ2 σimax2 σm2
ε σ1  γσ1 σ11 Rp021  +
ε σ2  γσ2 σ12 Rp022

1
cτ1 := = 107.52 1
βkτ1 τimax1 τimax1 cτ2 := = 6.826
 + βkτ2 τimax2 τimax2
ε τ1  γτ1 τ11 τc1  +
ε τ2  γτ2 τ12 τc2

cσ1  cτ1
c1 := = 107.258 cσ2  cτ2
2 c2 := = 6.568
cσ1 + cτ1 2 2
cσ2 + cτ2

verificarea penelor
in sectiunea 0 -canal de pana in sectiunea 6-canal de pana

b pana1 := 6 mm anexa 3.1

b pana2 := 10 mm anexa 3.1
mm anexa 3.1
h pana1 := 6
mm anexa 3.1
h pana2 := 8
mm anexa 3.1
t 1 := 3 , 5
 mm anexa 3.1
l pana1 := 25 mm anexa 3.1 t 2 := 5

mm anexa 3.1
l pana2 := 70

l cpana1 := l pana1 - b pana1 = 19 mm

l cpana2 := l pana2 - b pana2 = 60

in sectiunea 3-canal de pana

b pana3 := 12 mm anexa 3.1

h pana3 := 8 mm anexa 3.1

t 3 := 5 mm anexa 3.1

mm anexa 3.1
l pana3 := 45

l cpana3 := l pana3 - b pana3 = 33 mm

verificarea la strivire
4 T N
1
σs1 := = 134.586 2
h pana1 l cpana1 dc1 mm  σsa

4 T
2
σs2 := = 71.167 N
h pana2 l cpana2 dc2  σsa
2
mm

4 T
2
σs3 := = 99.534 N
h pana3 l cpana3 d4  σsa
2
mm
 verificare la forfecare

4 T N
1
τs1 := = 134.586 2
b pana1 l cpana1 dc1 mm  τfa

4 T
2
τs2 := = 56.933
b pana2 l cpana2 dc2 N
 τfa
2
mm

4 T
2 N
τs3 := = 66.356  τfa
b pana3 l cpana3 d4 2
mm

calculul de verificare al rulmentilor

Lh  Lhnec

fk := 1.2

fs := 1.4
fd := fk fs = 1.68
10
p :=
3
C1 := 44000 N C2 := 80000 N
 arborele de intrare
Y1 := 1.6 e1 := 0.37 fortele axiale interioare

FR1
FA1 := 0.5 = 706.598 N
Y1

FR2
FA2 := 0.5 = 427.791 N
Y1

fortele axiale totale din rulmenti

Fa1 + FA2 > FA1

FA2 + Fa1 = 895.66 N

FA2 := FA2

Fa1 + FA2 < FA1

FA1 := FA1

FA2 := FA1 - Fa1 = 238.729 N

rulment 1

FA1
= 0.313 0.312  e1 Pe1 := FR1
FR1

FA1 3
0.312 > e1 Pe1 := 0.4 FR1 + Y1 FA1 = 2.035  10 N
= 0.313
FR1
rulment 2

FA2 0.285  e1 Pe2 := FR2

= 0.174
FR2

FA2
= 0.174 0.285 > e1 Pe2 := 0.4 FR3 + Y1 FA2 = 916.517 N
FR2

e2 := 0.36 Y2 := 1.68

FR3
FA3 := 0.5 = 397.731 N
Y2
 FR4
FA4 := 0.5 = 485.419 N
Y2

Fa2 + FA3 > FA4

FA4 := FA3 + Fa2 = 865.6 N

FA3 := FA3

Fa2 + FA3 < FA4

FA3 := FA4 - Fa2 = 397.731 N

FA4 := FA4

rulment 3

FA3
= 0.298 0.298  e2 Pe3 := FR3
FR3

FA3 3
Pe3 := 0.4 FR3 + Y2 FA3 = 1.203  10 N
= 0.298 0.298 > e2
FR3

rulment 4

FA4
= 0.531 0.298  e2 Pe4 := FR4
FR4

FA4 3
Pe4 := 0.4 FR4 + Y2 FA4 = 2.107  10 N
= 0.531 0.298 > e2
FR4

3
Pec1 := fd Pe1 = 3.419  10

3
Pec2 := fd Pe2 = 1.54  10
 3
Pec3 := fd Pe3 = 2.021  10

3
Pec4 := fd Pe4 = 3.539  10

6 p
10  C1 
Lh :=  ore
60 n 1  Pec1 

6 p
10  C1  5
Lh1 :=  = 2.124  10 ore
60 n1  Pec1 

6 p
10  C1  6
Lh2 :=   = 3.033  10 ore
60 n1  Pec2 

6 p
10  C1  6 ore
Lh3 :=   = 1.226  10
60 n1  Pec3 

6 p
10  C1  5
Lh4 :=   = 1.893  10 ore
60 n1  Pec4 
 Proiectarea carcasei reductorului si a accesorilor acestuia

grosimea s a peretilor carcasei inferioare in functie de distanta axiala

s := 0.06 aw = 8.4 mm s5 mm

grosimea fundului carcasei

s0 := 1.3 s = 10.92 mm

grosimea nervurilor carcasei inferioare

s1 := 0.85 s = 7.14 mm

dimensiunile talpi reductorului

s2 := 2.4 s = 20.16 mm
δ := 0.40 s = 3.36 mm

grosimea flansei carcasei inferioare

s3 := 1.5 s = 12.6 mm

grosimea carcasei superioare

s4 := 0.85 s = 7.14 mm

grosimea nervurilor carcasei superioare

s5 := 0.85 s4 = 6.069 mm

grosimea flansei carcasei superioare

s6 := 1.5 s4 = 10.71 mm

distanta minima de la rotile dintate la pereti carcasei

Δ  1.2 s

Δ := 1.2 s = 10.08
distanta de la roata dintata cu diametru mai mare pana la fundul reductorului
δ1 := 35 mm

bosajul capacului de vizitare

δ2 := 5 mm

dimensiunile carcaselor in zona lagarelor cu rulmenti

δ3 := 2.7 s3 = 34.02 mm
δ4 := 2.8 s6 = 29.988 mm

aw = 140 mm

4  xM10 suruburi de fixare

6  xM12 suruburi de fixare

d surub := 12 mm d surub := 10 mm

d gred := 13 mm d g := 11 mm

k := 2.7 d g = 29.7 mm

c := 0.5 k = 14.85 mm

d st := 0.8 d surub = 8 mm

Dr1 := 72 mm

Dr2 := 72 mm
d s1 := 8 mm
d s2 := 8 mm
f := 1.1 d g = 12.1 mm

h := 2 mm
Db1 := Dr1 + 4  d s1 + 4 = 108 mm

Db2 := Dr2 + 4  d s2 + 4 = 108 mm

 dimensiunile lamamjului

d t := 22 mm
t := 1 mm

proiectarea capacelor
capace de fixare a rulmentilor

Dr1 := 72 mm d s1 := 8 mm M6
Dr2 := 72 mm d s2 := 8 mm M8

n suruburi1 := 4

n suruburi2 := 4

D11 := Dr1 + 2.5 d s1 = 92 mm

D12 := Dr2 + 2.5 d s2 = 92 mm
D21 := D11 + 2.5 d s1 = 112
D22 := D12 + 2.5 d s1 = 112
D31 := 0.9 Dr1 = 64.8 mm
D32 := 0.9 Dr2 = 64.8 mm
ecapac1 := 1.2 d s1 = 9.6 mm
ecapac2 := 1.2 d s2 = 9.6 mm
d capac11 := d s1 + 1 = 9 mm
d capac12 := d s2 + 1 = 9 mm
D41 := D11 - 3  d s1 = 68 mm
D42 := D12 - 3  d s2 = 68 mm
ecapac11 := 5 mm
ecapac12 := 5 mm

ecapac21 := 3 mm

ecapac22 := 3 mm

l p11 := 2 mm
l m22 := 2 mm
d a1 := de1 + 4 = 36 mm
d a2 := de2 + 4 = 39 mm
 casete pt rulmenti

δ1 := δ
δ2 := 1.2 δ = 4.032
t := 2 mm

c := d s1 c := d s2
h := 1  d s1 = 8 mm h := 1  d s2 = 8 mm
Da := 50
Df := Da + 4  d s1 = 82 mm Df := Da + 4  d s2 = 82
mm

capac de vizitare
capace de vizitare dreptunghiulare
adr := 15 mm

b dr := 40 mm

cdr := 35 mm
edr := 70 mm
l 2dr := 55 mm
h dr := 3 mm
Rdr := 3 mm
Surub M4x10 numar 4

d 1dr := 4.5 mm
h g := 1 mm

dopuri de golire ( dimensiuni) aerisitoare ( dimensiuni)

d aer =  M30
d dop := 20 mm
Daer := 42 mm
p dop := 1.5 mm Laer := 32 mm
l aer := 14 mm
Ddop := 30 mm
d 1aer := 8 mm
Hdop := 8 mm Saer := 32 mm

l dop := 15 mm aaer := 4 mm

adop := 4 mm

Sdop := 19 mm
indicator nivel de ulei

π d w2 n 2 m m
vw2 := = 1.65 vw2  2
60 1000 s s

k := 6

1
H1 :=  ( d a2 - 0.95 d f2) + δ1 = -68.389 mm
2
d a2
H2 := + δ1 = 9.86 mm
k
marimea 2
d viz := 25 mm

d 1viz := 42 mm

Dviz := 60 mm

h viz := 7.5 mm

t viz := 3.5 mm

inel de ridicare

diametrul surubului inelului M12

sarcina axiala maxima de utilizare 4kN

anexa 4.7
d inelr2 := 6 mm
d inel := 12 mm d inelk1 := 10 mm
d inel1 := 54 mm d inelk2 := 7 mm
d inell := 25 mm
d inel2 := 30 mm
d inelf := 2 mm
d inel3 := 12 mm
d inelb := 14 mm
d inel4 := 30 mm
d inelc := 1.8 mm
d inel5 := 17 mm d inelx := 3.5 mm
d inelr := 2 mm
d inelk := 26 mm
d innelr1 := 5 mm
 verificarea reductoarelor la incalzire P1 = 4.41 kw
η := 0.9
W
λ := 18
2
m C

ψ := 0.15

2
Sreductor := 0.34 m

t o := 20 C
3
P1 ( 1 - η)  10 = 441.015

λ  ( 1 + ψ)  Sreductor ( t - to) = -126.684

3
P1 ( 1 - η)  10
t := + t o = 82.662 C
λ  ( 1 + ψ)  Sreductor

Proiectarea transmisiei prin curele trapezoidale

Pm = 4.79 kw n m := 750
rot
n 1 = 392.015min

i tc := 2

Dp1 := 100 mm

Dp2 := i tc Dp1 = 200

0.7 ( Dp1 + Dp2) = 210
2  ( Dp1 + Dp2) = 600

Ap := 250 mm

 Dp2 - Dp1 
γ := 2  asin  = 23.074 deg
 2  Ap 

β1 := 180  deg - γ = 156.926  deg

Dp1 + Dp2 (Dp2 - Dp1)2

Lp := 2  Ap + π + = 981.239 L := 1000 mm
2 4  Ap
 π Dp1 n m m
v1 := = 3.927
60 1000 s

p := 0.25 L - 0.393 ( Dp1 + Dp2) = 132.1

q := 0.125 ( Dp2 - Dp1) = 1.25  10

2 3
mm
2
A := p + p - q = 259.381

cf := 1.25

cL := 0.82

Dp2 - Dp1
cβ := 0.93 = 0.193
2 A

Po := 1.88 kw
cf  Pm
zo := = 4.176
cL cβ Po

cz := 0.90
zo
z := = 4.64 z := 4
cz
v1
f := 2   1000 = 7.854
L

fa := 40 Hz f  fa

3 Pm 3
F := 10  = 1.22  10 N
v1

3
Scurea := 1.75 F = 2.135  10
0.03 L = 30 mm X  29.3 X := 30
0.015 L = 15 mm Y  15 Y := 16
proiectarea roti de curea
α := 34 deg
l p := 8.5 mm n := 2.5 mm
m := 9 mm f := 8 mm
e := 12 mm r := 0.5 mm

De := Dp2 + 2  n = 205 mm
d c := 19
B := 2  f + ( z - 1 )  e = 52 mm
 δm+ n

n + m = 11.5 mm δ := 12 mm

δ1 := 1  δ = 12 mm
d c := 1.6 dc1 = 44.8 mm l c := 60 mm
d i := Dp2 - 2  m - 2  δ = 158 mm

l := l c + 3 = 63 mm
lB
d g := 0.5 ( di + d c) = 101.4 mm

di - dc mm
d o := = 37.733
3